FEB User s Guide FPP06R001 Evaluation Board
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1 FEB29- User s Guide FPP6R Evaluation Board Featured Fairchild Product: FPP6R /FEBsupport 28 Fairchild Semiconductor Corporation FEBxxx_ FPP6R Rev...
2 Table of Contents. Introduction Features.... Description Schematics PCB Layout List of Materials.... Test Setup Circuit Operation Fairchild Semiconductor Corporation 2 FEBxxx_ FPP6R Rev...
3 The following user guide supports the demonstration kit for the FPP6R. It should be used in conjunction with the FPP6R datasheet as well as Fairchild application notes and technical support team. Please visit Fairchild s website at.. Introduction The synchronous rectifiers are widely accepted for high efficiency in power conversion applications. Because they utilize power MOSFETs versus Schottky diodes, low R DS(ON) is a very significant parameter for synchronous rectification switches. An integrated switch has been introduced as optimized solution for this application. This guide describes benefits of an integrated solution and provides necessary information to evaluate it. 2. Features - Power SPM, integrated power MOSFETs and high current gate driver in a single transfer molded package - 5V,.6mOhm(typical) power switches and 2.5A capability gate driver IC - Forward topology with synchronous rectifier operates at khz - 8V input - 2V output at 2A - 9.% efficiency at full load. Description The Power SPM demo board has designed to demonstrate FPP6R functionality and how it can be implemented. A single-ended forward topology with RCD clamp is used as primary DC-DC converter. A switch-mode power supply controller, KA55A controls the forward converter. The FPP6R serves as secondary-side synchronous rectifier. NOR gates are used for creating the driving signals for the FPP6R, and two pulse transformers pass the signals to secondary-side. By adjusting resistance of R5, dead time between freewheeling switch turn-off and forwarding switch turn-on can be varied. Initial value of R5 is set to.8kohm. Also R2 determines dead time between forwarding switch turn-off and freewheeling switch turn-on. Initial value of R2 is kohm. 28 Fairchild Semiconductor Corporation FEBxxx_ FPP6R Rev...
4 4. Schematics INPUT VOUT In 2 4 F 6.A R5 5uF/45V R6 C2 C 6V 4 RSENSE. PWMOUT k C W 22k R D GATE RGP RGON RGOFF 5. Q 6 FQA9N9C 5 T PQ R2 W4. C4 2A42 G2 R k R4 C8 W4. 2A 42 MMBT29A Q2 DCILIM G 2V L uh OUT+ 2 U 2 D S 4 S 5 S FPP6R 6 S C5 IN C6 C 8 VCC 9 AGND VCC2 uf IN2 2 S2 S2 4 S2 5 S2 D2 4u 6V 4u 6V 2 OUTPUT OUT OUT- 6.8k.5M R 6.8k R8.5M D8 2V Q FQDN6 D2 LL448 D5 FLZ2VC Q4 MMBT2222A R9 k R 6.8k D6 LL448 R W.5 D4 C9 N446A 4u 5V D RGFJ VOUT FMKAL C uf/6v C2 5 C u 5V D N446A 4 U2A G R5 4 4 CD4B U2B CD4B 2 R2 k 4 MMBTA64 Q8 U2D MMBTA Q CD4B MMBTA Q5 MMBTA64 Q6 PWMOUT R2 C5 5 5 C6 PT2 2 4 PT 2 4 C8 R4 5 D N5242 GND 5 C D9 N5242 R MMBT29A Q9 MMBT29A Q FREEWHEELING G2 FORWARD G C4 4 C26 5 VOUT DCILIM R2 8 R8 6.2k C9 682 U4 RT CS 8 2 FB CT IS(+) VCC 6 4 GND OUTPUT 5 KA55 C24 C G C2 R9 2k C 5 4 U C A E K 2 FOD8 R6 k U5 KA4E R2 k C2 2(not used) C k R 2.4k R22 C2 5 AGND 28 Fairchild Semiconductor Corporation 4 FEBxxx_ FPP6R Rev...
5 5. PCB Layout < Component assembly > < Top layer > 28 Fairchild Semiconductor Corporation 5 FEBxxx_ FPP6R Rev...
6 < Bottom layer > 28 Fairchild Semiconductor Corporation 6 FEBxxx_ FPP6R Rev...
7 6. List of Materials Reference Designator Total Quantity Value Description Manufacturer Package C Capacitor, Ceramic, kv C2 5uF Capacitor, Aluminum, 45V C (not used) 4 Capacitor, Film, 6V C4, C Capacitor, Ceramic, V C5, C Capacitor, Ceramic, 25V C6, C 2 4uF Capacitor, Aluminum, 6V C9 4uF Capacitor, Aluminum, 5V C uf Capacitor, Aluminum, 5V C, C2, C5, C6, C, C8, C2, C Capacitor, SMD, 22 C uf Capacitor, Aluminum, 6V C4, C Capacitor, SMD, 22 C9 682 Capacitor, SMD, 22 C2 Capacitor, SMD, 22 C2 (not used) 2 Capacitor, SMD, 22 C24 9 Capacitor, SMD, 22 D RGPM V, A, Fast Recovery Fairchild DO- 4 D2, D6 2 LL448 Small Signal Diode Fairchild SOD8 D RGFJ 6V, A, Fast Recovery Rectifier Fairchild SMA D4, D 2 N446A Zener Diode, 8V, W Fairchild DO-4 D5 FLZ2VC Zener Diode, 2V,.5W Fairchild SOD8 D8 FMKAL V, A, Schottky Diode Fairchild SMA D9 (optional), D (optional) 2 N5242B Zener Diode, 2V,.5W Fairchild DO- 5 F 6.A Fuse L uh Inductor PT, PT2 2 DA28 Transformer,.5: Coilcraft Q FQA9N9C 9V,.4ohm, QFET Fairchild TO- P Q2, Q9, Q MMBT29A Transistor, PNP Fairchild SOT- 2 Q FQDN6C 6V,.5ohm, QFET Fairchild DPAK Q4 MMBT2222A Transistor, NPN Fairchild SOT- 2 Q5, Q 2 MMBTA NPN Darlington Transistor Fairchild SOT- 2 Q6, Q8 2 MMBTA64 PNP Darlington Transistor Fairchild SOT- 2 RGON Resistor, SMD, 22 RGOFF 5. Resistor, SMD, 22 R 22k Resistor, W R2, R Resistor, W R, R2 2 k Resistor, SMD, 22 R5, R 2 6.8k Resistor, /4W R6, R8 2.5M Resistor, SMD, 22 R9 k Resistor, /4W R.5 Resistor, W R 6.8k Resistor, SMD, 22 R2 Resistor, SMD, 22 R, R4 2 Resistor, SMD, 22 R5.8k Resistor, SMD, 22 R6 k Resistor, SMD, 22 R 9.k Resistor, SMD, 22 R8 6.2k Resistor, SMD, 22 R9 2k Resistor, SMD, 22 R2 8 Resistor, SMD, 22 R22 2.4k Resistor, SMD, 22 R2 k Resistor, SMD, 22 T PQ55 Transformer Terminal 6 USL- 5SB Screwless Terminal Seoil Heatsink 2 2HN 5.C/W HS Marston U FPP6R Power SPM Fairchild EPM5 U2 CD4BCM Quad 2- Input NOR Fairchild 4- SOIC U FOD8 Optocoupler Fairchild 4- DIP U4 KA55A SMPS Controller Fairchild 8-DIP U5 KA4SAMF2 Shunt Regulator, % Fairchild SOT Fairchild Semiconductor Corporation FEBxxx_ FPP6R Rev...
8 . Test Setup FAN FPP6R Demo Board DC Source DC INPUT OUTPUT Terminal LOAD The above picture is the basic test setup needed to evaluate FPP6R demo board. A programmable electronic load that has constant current mode and current sink capability up to 2A is used for the output load. Load current beyond 2A may cause permanent damage to the system. Nominal input voltage from DC source is 8V. Recommended input range is from 6V to 4V. A fan should be used to prevent thermal failure when A or above load current is applied. 28 Fairchild Semiconductor Corporation 8 FEBxxx_ FPP6R Rev...
9 8. Circuit Operation Gate driving signals at 5A load is shown above. Cyan waveform is V GS of forward converter switch. Green and blue waveforms are secondary-side synchronous rectifier VIN signals. Below picture shows dead time changes according to the value of R Dead Time [ns] Resistance [kohm] 28 Fairchild Semiconductor Corporation 9 FEBxxx_ FPP6R Rev...
10 Also, the dead time between freewheeling switch turn-off and forwarding switch turn-on according to the value of R5 is shown below Dead Time [ns] Resistance [kohm] The demo board reaches 9.% efficiency at 2A load, 8V input Efficiency [%] Load Current [A] 28 Fairchild Semiconductor Corporation FEBxxx_ FPP6R Rev...
11 28 Fairchild Semiconductor Corporation FEBxxx_ FPP6R Rev...
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