Cree 300-W CCM PFC Demo Board
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1 Cree 300-W CCM PFC Demo Board Features Designed to meet IEC Worldwide Line Operation 85 Vrms to 265 Vrms Regulated 385 Vdc, 300-W max output Switching frequency 130 khz Specifications Input Voltage Range 90 Vac ~ 264 Vac 50 Hz/60 Hz Output Power 300 W max Output Voltage 385 Vdc +/-5% Switching Frequency 130 khz +/- 10% 90% min at 90 Vac Full load Efficiency 92% min at 115 Vac Full load 95% min at 230 Vac Full load Operating erature Range 0 C to 40 C Mechanical Dimension 130 mm X 130 mm X 37 mm Subject to change without notice. /power 1
2 Item No. Circuit Code Cree 300-W PFC BOM Description Manufacturer Usage Remarks 1 BD1 Bridge rectifier 6A/600V 1 2 C1 Polyester Capacitor 1uF/400V 1 3 C10 SMD Cap pF/50V X7R 1 4 C11 SMD Cap nF/50V X7R 1 5 C12 Electrolytic Cap 105 DegC 100uF/400V 1 6 C13 Electrolytic Cap 105 DegC 100uF/400V 1 7 C14 SMD Cap uF/50V X7R 1 8 C15 Electrolytic Cap 105 DegC 220uF/35V 1 9 C16 Mono Cap 0.22uF/25V 1 10 C17 SMD Cap pF/50V X7R 1 11 C2 Polyester Capacitor 1uF/400V 1 12 C3 SMD Cap nF/50V X7R 1 13 C4 SMD Cap pF/50V X7R 1 14 C5 SMD Cap nF/50V X7R 1 15 C6 SMD Cap uF/50V X7R 1 16 C7 SMD Cap uF/50V X7R 1 17 C8 SMD Cap uF/50V X7R 1 18 C9 SMD Cap uF/50V X7R 1 19 CN1 Green, Two Pins 7.5mm pitch 1 20 CN2 Green, Three Pins 5.0 mm pitch 1 21 CX1 X-Cap: X2 0.47uF/250V 1 22 CX2 X-Cap: X2 0.47uF/250V 1 23 Cy Y-Cap: Y2 3300pF/250V 1 24 CY1 Y-Cap: Y2 1000pF/250V 1 25 CY2 Y-Cap: Y2 1000pF/250V 1 26 CY3 Y-Cap: Y2 3300pF/250V 1 27 CY4 Y-Cap: Y2 3300pF/250V 1 28 D1 Diode MUR360 3A/600V On Semi 1 29 D2 SiC schottky diode CSD02060A 2A/600V Cree 1 30 D3 Silicon Schottky Diode 1N D4 Silicon Schottky Diode 1N D5 Silicon Diode 1N F1 Fuse T6A/250V 1 34 J1 SMD Resistor 0R /4W 5% 1 35 J2 SMD Resistor 0R /4W 5% 1 36 JMP1 1mm dia copper wire L=14mm 1 37 JMP2 0.6mm dia copper wire L=8mm 1 38 JMP3 1mm dia copper wire L=16mm 1 39 JMP4 0.6mm dia copper wire L=8mm 1 40 L1 Boost Choke 320uH HF T AWG18 1 Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 2 Cree 300-W CCM PFC Demo Board
3 Item No. Circuit Code Cree 300-W PFC BOM Description Manufacturer Usage Remarks 41 LF1 Common Choke 18mH T25X15X15 35TX2 0.8mm wire 1 42 LF2 Differential Choke 25uH T68-26A 20T 1mm wire 43 LF3 Differential Choke 25uH T68-26A 20T 1mm wire 1 44 MOV1 Varisistor 5D PCB PCB 130mmx130mmx1.6mm Single Side FR4 2oz copper 1 46 Q1 MosFet IRFB20N50K 20A/500V Rdson 0.21Ohm IR 1 47 Q2 NPN Transistor 2N Q3 PNP Transistor 2N R1 SMD Resistor 220K /4W 5% 1 50 R10 SMD Resistor 470K /4W 5% 1 51 R11 SMD Resistor 300K /4W 5% 1 52 R12 SMD Resistor 4K /4W 5% 1 53 R13 SMD Resistor 50R /4W 5% 1 54 R14 SMD Resistor 5R /4W 5% 1 55 R15 SMD Resistor 20K /4W 5% 1 56 R16 SMD Resistor 10K /4W 5% 1 57 R17 SMD Resistor 20K /4W 5% 1 58 R18 SMD Resistor 220K /4W 5% 1 59 R19 SMD Resistor 15K /4W 5% 1 60 R2 SMD Resistor 220K /4W 5% 1 61 R20 SMD Resistor 330K /4W 5% 1 62 R21 SMD Resistor 330K /4W 5% 1 63 R22 SMD Resistor 220K /4W 5% 1 64 R23 SMD Resistor 27R /4W 5% 1 65 R24 SMD Resistor 50R /4W 5% 1 66 R25 SMD Resistor 30K /4W 5% 1 67 R26 SMD Resistor 15K /4W 5% 1 68 R27 SMD Resistor 6K /4W 5% 1 69 R28 SMD Resistor 6K /4W 5% 1 70 R29 SMD Resistor 82K /4W 5% 1 71 R3 SMD Resistor 220K /4W 5% 1 72 R30 SMD Resistor 330K /4W 5% 1 73 R32 MOF Resistor 0.33R 2W 5% 1 74 R33 MOF Resistor 0.33R 2W 5% 1 75 R4 SMD Resistor 2K /4W 5% 1 76 R5 SMD Resistor 6K /4W 5% 1 77 R6 SMD Resistor 4K /4W 5% 1 78 R7 SMD Resistor 10K /4W 5% 1 79 R8 SMD Resistor 100K /4W 5% 1 80 R9 SMD Resistor 30K /4W 5% 1 Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 3 Cree 300-W CCM PFC Demo Board
4 Item No. Circuit Code Cree 300-W PFC BOM Description Manufacturer Usage Remarks 81 THR1 NTC 5D U1 PFC IC UCC3818D SOT16 TI 1 83 ZD1 Zener Diode 16V 0.5W 1 84 Stand off / Nut 4 85 Heat Sink 60mm x 32mm x 16mm 3 86 Self Tap screw M3x Silicon Rubber for TO Plastic washer for TO M3 x 13 machine screw 1 90 M3 x 8 machine screw 1 Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 4 Cree 300-W CCM PFC Demo Board
5 Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 5 Cree 300-W CCM PFC Demo Board
6 Cree 300-W Demo Board New Layout CSD02060A/IRFB20N50K Line Freq (Hz) Vin Iin Pin PF Ambient erature: 24 DegC Vout Iout Pout Eff temp Deg C Bridge Ambient Remarks 50Hz % Thermally stable 50Hz % Thermally stable 50Hz % Thermally stable 50Hz % Thermally stable 50Hz % Cold Start 50Hz % Cold Start 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 6 Cree 300-W CCM PFC Demo Board
7 Cree 300-W Demo Board New Layout CSD02060A/IRFB20N50K Ambient erature: 24 DegC Line Freq (Hz) Vin Iin Pin PF Vout Iout Pout Eff temp Deg C Bridge Ambient Remarks 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 7 Cree 300-W CCM PFC Demo Board
8 Cree 300-W Demo Board New Layout CSD02060A/IRFB20N50K Ambient erature: 24 DegC Line Freq (Hz) Vin Iin Pin PF Vout Iout Pout Eff temp Deg C Bridge Ambient Remarks 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % 50Hz % Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 8 Cree 300-W CCM PFC Demo Board
9 Waveform at 90 Vac input 300 W output Waveform at 115 Vac input 300 W output Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 9 Cree 300-W CCM PFC Demo Board
10 Waveform at 220 Vac input 300 W output Waveform at 264 Vac input 300 W output Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 10 Cree 300-W CCM PFC Demo Board
11 Conducted EMI plot 115 V L1 300 W resistive load Conducted EMI plot 115 V L2 300 W resistive load Conducted EMI plot 230 V L1 300 W resistive load Conducted EMI plot 230 V L2 300 W resistive load Copyright 2009 All rights reserved. The information in this document is subject to change without notice. Cree and the Cree logo are registered trademarks of 11 Cree 300-W CCM PFC Demo Board
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