WCC III Training Guide

Transcription

1 WCC III Training Guide

2 WattMaster Controls, Inc NW River Park Drive Parkville, MO Toll Free PH: (866) PH: (816) FAX: (816) Visit our web site at Form: WCC3MASTER-ALL-01B Copyright October 2013 WattMaster Controls, Inc. WattMaster Controls, Inc. assumes no responsibility for errors or omissions. This document is subject to change without notice.

3 INTRODUCTION WCC III SYSTEM FEATURES... I-1 WCC III - MCD...I-2 Diagram of WCC III System...I-3 OPERATOR CONTROL CONSOLE COMPONENTS I-4 WCC3.EXE...I-4 SCUSCR.EXE...I-4 WCCUTILITY.EXE...I-4 TENANTOVERRIDE.EXE...I-4 TENANTREPORT.EXE...I-4 WCC3TRENDLOG.EXE...I-4 WGCC3.EXE...I-5 WCC3GUEST.EXE...I-5 SCUSCRLtd.EXE...I-5 LimitEditor.EXE...I-5 WCC3DOWNLOAD.EXE...I-5 Software Updates...I-5 SATELLITE TYPES... I-6 SAT III (OE421) - Figure I-3...I-6 SAT 3C (OE454) - Figure I-5...I-8 SAT 3D (OE455) - Figure I-6...I-9 SAT 3F (OE456) - Figure I-7...I-11 SAT 3P (OE455-P) - Figure I-8...I-13 OPTIONAL ACCESSORY BOARDS... I-14 WCC III Binary Input with Time Delay Board - (OE431-01)...I-14 WCC III Vout Relay Board - (OE & OE430-02)...I-15 WCC III M-Comm Board...I-16 WCC III M-Comm Loop Expansion Board...I-17 Power and Switchable Comm Board...I-18 Global Bridge Board...I-19 TUC/RTU CONTROLLER BOARDS... I-22 TUC-2R Controller - (OE320)...I-22 TUC-5R (TUC-5R+) Controller - (OE330 and OE331)...I-24 RTU-17 CONTROLLER - (OE310)...I-25 VAVZ II Controller...I-26 WCC III PART NUMBERS... I-27 Boards...I K Type Thermistor Sensors...I-28 Older SAT II Type Sensors...I-28 HSS Cables...I-29 Modular Cables...I-29 Actuator Cables...I-29 RS-485 Communications Wire for SAT III or TUC-2R / TUC-5R Communications...I-30 SECTION 1: GENERAL INSTRUCTIONS WCC III FEATURES AND MAINTENANCE Where To Find Features WCC III Routine Maintenance WCC III SOFTWARE WCC III Installation Software CD Information WCC III Software Version List DATA ENTRY SEQUENCE ANALOG INPUTS BINARY INPUTS ANALOG OUTPUTS FIBER OPTICS CONVERTER... I-20 Fiber Optic Adapter Board...I-20 RS-485 BIAS Jumpers...I-20 BINARY OUTPUTS POINT ADDRESSES

4 SECTION 1: GENERAL INSTRUCTIONS, continued DATA REGISTERS Time Clock EA Driver Dual Limit ALARMS Alarm Call-Out Analog Alarm Limit Run Time Alarm Satellite Fail Alarm SECTION 2: INITIATING THE SYSTEM WCC III SYSTEM FILES HOW TO SETUP A WINDOWS-BASED LOCAL USER S COMPUTER WITH A DIRECT CONNECTION (ETHERNET CROSSOVER CABLE) TO THE WCC III - MCD COMPUTER ADDING A COMPACT FLASH HARD DRIVE CARD TO THE WCC III - MCD COMPUTER UNDER WINDOWS XP ON THE WCC III - MCD FORMATTING DISKS SECTION 3: WCC3.EXE SCREEN DESCRIPTIONS HOW TO START OR RUN THE WCC3.EXE PROGRAM WCC III MAIN MENU TOOL BAR WCC III INSTALLATION SOFTWARE CDS SPECIAL PURPOSE KEYS HOW TO START OR RUN THE WCC3.EXE PROGRAM ASSIGNING OPERATOR ACCESS CODES PASSWORD ENTRY WCC III - MCD DISPLAY THE WCC III MCD USING THE MCD-MENU PROGRAM WEBMIN ADMINISTRATION - LIMITED VERSION WCCIII MCD LINUX BASE SYSTEM INSTALL MAIN MENU SCREEN ANALOG INPUT SUMMARY SCREEN Analog Input General Screen Analog Input Pulse Screen Analog Input Thermistor Screen Analog Inputs Analog Input Resistor Screen Analog Input Resistor+ Screen Analog Input RawCount Screen Analog Input Thermistor+ Screen CONTROL OUTPUT SCREENS Control Output Summary Screen EA Driver Screen Dual Limit Screen Time Clock Screen Control Outputs

5 ANALOG OUTPUT SUMMARY SCREEN BITMAP SCREENS WCC III SYSTEM LOGGING SAT Trend Log Summary Screen SAT Change of State Trend Log Screen SAT Run Time Trend Log Screen SAT Analog Trend Trend Log Screen SAT Analog Peak Trend Log Screen LOGIC SWITCH SUMMARY SCREEN BINARY OUTPUT SUMMARY SCREEN WCC III BINARY OUTPUT BOARD / V-OUT BOARD NETWORK INFORMATION SCREEN PID Programs Simple PID Programs Screen Modified PID Programs Screen Digital PID Programs Screen PID Tuning Screen Week Schedule Summary Screen ALARM SUMMARY SCREEN Week Schedule Screen SATELLITE SUMMARY SCREEN Optimal Start Screen REBUILD SATELLITE TABLES Analog Globals OVERRIDE SCREEN Analog Global Summary Screen HOLIDAY SCHEDULE SCREEN Analog Global Screen SYSTEM PARAMETERS SCREEN Operator Codes Screen ON/OFF AND UNITS OF MEASURE MESSAGES SCREEN Analog Global Averaged List Screen Analog Global Sorted List Screen Analog Global Integral Mode ALARM MESSAGES SCREEN SECURE THE SYSTEM ENERGY CONSUMPTION SCREEN Analog Global Integral Mode Accumulation Mode Analog Global Integral Mode Average Mode CUSTOM SCREENS Analog Global Integral Mode Sliding Window Mode

6 SECTION 3: WCC3.EXE SCREEN DESCRIPTIONS, continued Binary Global One Shot Mode Screen Binary Global Clock Mode Screen Analog Global Math Function Mode Screen Binary Global Delay Mode Screen Analog Global Look Up Table Mode Binary Global PWM Mode Screen Analog Global External Mode Screen Binary Global Lead Lag Mode Screen Useful Analog Actuator/Valve Control Information Analog Global Dual Valve Mode Analog Global Proportional Mode Screen Analog Global Dual Ramp Mode Screen Shed/Restore Screen Duty Cycle Screen Proportional Reset Screen Proportional Reset Graph Tenant Override Utility List Analog Global Multi-Proportion Mode Screen Analog Global Pulse Start Mode Screen Binary Global Summary Screen General Message Screen SECTION 4: SCUSCR.EXE SCREENS HOW TO START OR RUN THE SCUSCR.EXE PROGRAM Binary Global Screen CONTROLLER OVERVIEW Binary Global Combinatorial Mode Screen SCUSCR.EXE SCREENS INDEX Binary Global Compare Mode Screen Binary Global External Mode Screen Binary Global Alarm Mode Screen Binary Global Alarm-By-Class Mode Screen WCC VAV BOX III SEQUENCE OF OPERATION (SS5010) MODES OF OPERATION TENANT OVERRIDE LOGS ALARM DETECTION AND REPORTING

7 WCC III VAV BOX III TREND LOGGING FORCE MODES OR OVERRIDES SCUSCR.EXE SCREENS SECTION 5: WCCUTILITY.EXE SCREENS HOW TO START OR RUN THE WCCUTILITY.EXE PROGRAM SAT 3D ADDRESSING TO TUC CONTROL POINTS SINGLE DUCT COOLING-ONLY SCREENS SINGLE DUCT COOLING-ONLY SCREENS PRESSURE INDEPENDENT WCCUTILITY.EXE OVERVIEW WCCUTILITY SCREENS SAVE SATELLITE SCREEN RESTORE SATELLITE SCREEN PARALLEL FAN POWERED PRESSURE DEPENDENT SCREENS PARALLEL AN POWERED PRESSURE INDEPENDENT SCREENS COPY SATELLITE SCREEN CLEAN SATELLITE SCREEN SAVE SATELLITE AS SCREEN SERIES FAN POWERED PRESSURE DEPENDENT STATUS & SETPOINT SCREENS SERIES FAN POWERED PRESSURE INDEPENDENT STATUS & SETPOINT SCREENS SATELLITE RESET LOG SATELLITE COMM LOST LOG SATELLITE COMM ERROR LOG SINGLE DUCT CHANGEOVER PRESSURE DEPENDENT STATUS & SETPOINT SCREENS SYSTEM LOG ALARM LOG SINGLE DUCT CHANGEOVER PRESSURE INDEPENDENT STATUS & SETPOINT SCREENS DATA LOG ACKNOWLEDGE ALARM LOG SINGLE DUCT REHEAT PRESSURE DEPENDENT STATUS & SETPOINT SCREENS SINGLE DUCT REHEAT PRESSURE INDEPENDENT STATUS & SETPOINT SCREENS SYSTEM EVENT LOG COMM ERROR LOG BACKUP SYSTEM SCREEN

8 SECTION 5: WCCUTILITY.EXE SCREENS, continued BACKUP SATELLITES SECTION 6: TENANT OVERRIDE PROGRAM WCC III INSTALLATION SOFTWARE - DM1WC011-01X BACKUP GLOBALS BACKUP SELECTIVES RESTORE SYSTEM SCREEN WCC III TENANT OVERRIDE INSTALLATION SOFTWARE - DM1WC013-01X HOW TO START OR RUN THE TENANTOVERRIDE.EXE PROGRAM RESTORE SATELLITES TENANT OVERRIDE REQUEST RESTORE GLOBALS RESTORE SELECTIVES COMM TEST SECTION 7: TENANTREPORT.EXE PROGRAM HOW TO START OR RUN THE TENANTREPORT.EXE PROGRAM CONVERTING OLD WCC II DATA FILES RUNNING THE PROGRAM BACKTASK CREATED LOG FILES PRINTING TENANT OVERRIDE REPORTS BACKTASK CREATED DAT FILES GLOBAL MATH UPLOAD FILE SECTION 8: TRENDLOG.EXE PROGRAM HOW TO START OR RUN THE WCC3TRENDLOG.EXE PROGRAM DOWNLOAD FILE RUNNING THE PROGRAM SET GLOBAL MAP VIEW AND BRIDGE MAP SET TREND LOG PROGRAM DIALOG VIEW TRENDLOG DATA SECTION 9: WGC3.EXE SCREEN DESCRIPTIONS (Available Soon)

9 SECTION 10: RS-485 COMMUNICATIONS AND TROUBLESHOOTING TUC-2R COMMUNICATIONS DIGITAL VOLTMETER WCC III MCD AND SAT III TYPE CONTROLLERS RS-485 NETWORK LOOP COMMUNICATIONS VAVZ II COMMUNICATIONS DIGITAL VOLTMETER SAT 3C/D/F TUC LOOP COMMUNICATIONS RS-485 WIRE CONSIDERATIONS TUC-5R COMMUNICATIONS DIGITAL VOLTMETER POWER AND SWITCHABLE RS-485 COMMUNICATIONS BOARD TYPICAL WCC III SYSTEM COMMUNICATIONS WIRING NOT THE RECOMMENDED AND PREFERRED WAY TYPICAL WCC III SYSTEM COMMUNICATIONS WIRING THE RECOMMENDED AND PREFERRED WAY LIGHTNING SUPPRESSION MCD COMMUNICATIONS TROUBLESHOOTING WITH A DIGITAL VOLTMETER SAT III COMMUNICATIONS DIGITAL VOLTMETER SAT 3C/D/F COMMUNICATIONS DIGITAL VOLTMETER SAT 3P COMMUNICATIONS DIGITAL VOLTMETER RTU-17 COMMUNICATIONS DIGITAL VOLTMETER GLOBAL BRIDGE COMMUNICATIONS DIGITAL VOLTMETER REPLACING RS-485 DRIVER CHIPS SECTION 11: WCC III ALARMING ALARM CALL-OUT ANALOG ALARM LIMIT RUN TIME ALARM SATELLITE SOS ALARM TUC TOS ALARM ALARM LOGS SENDING A TEXT MESSAGE TO A CELL PHONE VIA AN FROM THE WCC III SYSTEM

10 SECTION 11: WCC III ALARMING, continued SAT III CONTROLLER - CONNECTION POINTS ANALOG GLOBAL AND BINARY GLOBAL ALARMS ADDRESSING (NUMBERING) OF SAT III CONTROLLERS ALARM MESSAGES SCREEN SAT III RELAY OUTPUTS ALARM SUMMARY SCREEN SYSTEM PARAMETERS SCREEN PROPORTIONAL-INTEGRAL (PI) OUTPUT BOARD BINARY INPUT WITH TIME DELAY BOARD SECTION 12: WCC III INSTALLATION GUIDE WCC III SYSTEM REQUIREMENTS V-OUT BINARY/RELAY INTERFACE BOARD SAT III ANALOG INPUTS MCD BASIC OPERATING CONDITIONS SAT 3C CONTROLLER WALL MOUNTING OF THE WCC III MCD ADDRESSING THE SAT 3C WCC III MCD INTERNET ACCESS SENDING A TEXT MESSAGE TO A CELL PHONE VIA AN FROM THE WCC III SYSTEM ADDRESSING (NUMBERING) OF THE TUC/RTU CONTROLLERS THAT ARE CONNECTED TO THE SAT 3C SAT 3D CONTROLLER WCC III SYSTEM RS-485 COMMUNICATION WIRING 12-7 WCC III - MCD TYPICAL SYSTEM ARCHITECTURE ADDRESSING THE SAT 3D ADDRESSING (NUMBERING) OF THE TUC CONTROLLERS THAT ARE CONNECTED TO THE SAT 3D MOUNTING A SATELLITE CONTROLLER IN AN ENCLOSURE SATELLITE CONTROLLERS - GENERAL DIMENSIONS SAT III CONTROLLER - LED INFORMATION SAT 3F CONTROLLER ADDRESSING THE SAT 3F ADDRESSING (NUMBERING) OF THE TUC CONTROLLERS THAT ARE CONNECTED TO THE SAT 3F

11 TUC-2R AND FOUR RELAY EXPANSION BOARD THE WCC III MCD... 13A-15 Using the MCD-Menu Program...13A-16 TUC-2R THREE RELAY EXPANSION BOARD AND DAMPER ACTUATOR TUC-2R VELOCITY SENSOR RUNNING THE WCC3 PROGRAM WCC III - MCD LCD DISPLAY THE WCC III - MCD USING THE MCD-MENU PROGRAM BIOS SCREEN SETUP INFORMATION FOR THE ADVANTECH SBC MODEL PCI-6881 (V1.20 & V1.21)... 13A-23 WCCIII MCD LINUX BASE SYSTEM INSTALL... 13A-25 SECTION 13B: WCC III - MCD2 INSTALLATION GUIDE Main Differences Between the First Generation WCCIII-MCD and the New WCCIII-MCD2 Computers... 13B-2 SECTION 13A: WCC III - MCD INSTALLATION GUIDE WCC III SYSTEM REQUIREMENTS... 13A-1 The WCCIII-MCD2 Basic Operating Conditions... 13B-5 WCCIII-MCD2 Basic System Requirements B-5 THE WCC III MCD BASIC OPERATING CONDITIONS... 13A-2 Uninterruptable Power Supply...13A-2 MCD (Master Communications Device)...13A-2 Software Updates...13A-2 WCC III MCD INTERNET ACCESS... 13A-3 WALL MOUNTING OF THE WCC III MCD 13A-4 SYSTEM SETUP... 13A-6 WCC III - MCD DISPLAY... 13A-7 THE WCC III SYSTEM RS-485 COMMUNICATION WIRING... 13A-12 WCC III - MCD Typical System Architecture... 13A-13A Front End Software Requirements (Operator Console Software)...13B-5 Uninterruptable Power Supply... 13B-6 Basic Operating Conditions of the MCD B-6 Software Updates... 13B-6 WCCIII-MCD2 Internet Access... 13B-6 RS-485 Communications Wiring... 13B-7 WCCIII-MCD2 Mounting Requirements... 13B-8 INITIATING THE SYSTEM... 13A-14 MCD System Files...13A-14

12 Initiating the System... 13B-11 WCCIII-MCD2 System Files... 13B-11 Various I/O Connections... 13B-12 WCCIII-MCD2 LCD Screen... 13B-15 The LCD s Keypad... 13B-15 WCCIII-MCD2 LCD Screens... 13B-16 BIOS Configuration for the WCCIII MCD B-19 Linux Operating System Software Installation Procedure... 13B-19 WCCIII-MCD2 On/Off/Shut Down/Reset Buttons... 13B-19 Setup Time Zone (Choice #2)... 13B-25 Copy the Backtask Data Files to USB Drive (Choice #3)... 13B-26 Restore BackTask data Files to USB Drive (Choice #4)... 13B-27 Test APC UPS Connection (Choice #5)... 13B-28 Restart APC Monitor Server (Choice #6)... 13B-29 Test Internet Connection (Choice #7)... 13B-29 Test DNS Settings (Choice #8)...13B-29 Update MCD2 via USB (Choice #9)...13B-29 Update MCD2 via NET (Choice #10)...13B-29 Reset MCD to Default IP Address (Choice #11)...13B-30 Reset MCD to Default DNS Settings (Choice #12)...13B-30 Restart LCD Driver (Choice #13)...13B-30 Restart LCD Display (Choice #14)...13B-31 Shutdown MCD (Choice #15)...13B-31 Shutdown and Reboot the MCD (Choice #16)...13B-31 How to Use the Initial Install and Recovery Program on the WCCIII-MCD2 with the install-menu program...13b-32 Setup New CrystalFontz 635 Display (Choice #1)...13B-33 Restore Backtask DAT Files from CompactFlash (Choice #2)... 13B-33 Apply USB Over-Current HOTFIX and Reboot (Choice #3)...13B-33 Reset {APCUPSD/Webmin/Firewall/LCDd} to Default Settings (Choice # { 4/5/6/7 } )..13B-33 Create New SSH Server Keys (Choice #8)...13B-33 Shutdown and Reboot the MCD (Choice #9)...13B-33 How to Access the Linux-Based Functions of the Operating System of the WCCIII-MCD2...13B-34 Common Linux Commands that would be helpful to know for the WCCIII-MCD2...13B-37 The WCC III MCD Remote Serial Console...13B-40 Null Modem Cable...13B-41 WCCIII-MCD2 Backup/Restore Data to and from USB Drives...13B-43 WattMaster Controls - Ubuntu Linux Installation...13B-44 SECTION 14: SAT III CONTROLLER INSTALLATION GUIDE SAT III INTRODUCTION SAT III - SAT II COMPARISON SAT III I/O TERMINOLOGY SAT III I/O LAYOUT SHEET WCCIII SYSTEM OVERVIEW SAT III ANALOG INPUT WIRING SAT III CONTROL OUTPUT WIRING

13 SAT III ANALOG OUTPUT WIRING SAT 3F ZONE ADDRESSING SAT III BINARY INPUT WIRING INPUT/OUTPUT TERMINOLOGY SAT III GENERAL INSTALLATION INFORMATION SECTION 15: SAT 3C/D/F INSTALLATION GUIDE TYPICAL SYSTEM CONFIGURATION WITH SAT 3C TYPICAL SYSTEM CONFIGURATION WITH SAT 3D TYPICAL SYSTEM CONFIGURATION WITH SAT 3F SYSTEM COMPONENTS SAT 3C/D/F GENERAL SPECIFICATIONS SAT 3C/D/F BENEFITS AND FEATURES TYPICAL WCC III SYSTEM INSTALLATION GLOBALLY ADDRESSABLE CONTROL POINTS 15-5 SAT 3C ZONE SUMMARY SHEET SAT 3D ZONE SUMMARY SHEET SAT 3F ZONE SUMMARY SHEET DIP SWITCH SETTINGS AND LEDS SAT 3C/D/F CONTROLLER INSTALLATION AND MOUNTING SAT 3C SATELLITE ADDRESSING SAT 3D/F SATELLITE ADDRESSING SECTION 16: WCC III V-OUT RELAY BOARD INSTALLATION OE INSTALLATION WCC3 V-OUT RELAY BOARD SEQUENCE BINARY OUTPUT MODE OF OPERATION V-OUT MODE OF OPERATION SAT III CONTROLLER CONNECTION FOR A BINARY OUTPUT TYPE CONNECTION DUPLICATING THE ORIGINAL SAT II V-OUT TYPE CONNECTION DIMENSIONS OF THE WCC3 V-OUT RELAY BOARD TUC ADDRESSING RTU-17 ADDRESSING

14 WCC3 V-OUT RELAY BOARD CONNECTIONS WCC3 V-OUT RELAY BOARD INSTALLATION AND MOUNTING OE INSTALLATION WCC3 V-OUT RELAY BOARD SEQUENCE DUPLICATING THE ORIGINAL SAT II BINARY INPUT W/TIME DELAY BOARD TYPE CONNECTION DIMENSIONS OF THE WCC3 BINARY INPUT W/TIME DELAY BOARD WCC3 BINARY INPUT W/TIME DELAY BOARD CONNECTIONS BINARY OUTPUT MODE OF OPERATION V-OUT MODE OF OPERATION SAT III CONTROLLER CONNECTION FOR A BINARY OUTPUT TYPE CONNECTION WCC3 BINARY INPUT W/TIME DELAY BOARD INSTALLATION AND MOUNTING SECTION 18: SAT 3P (PULSEMETER) CONTROLLER MANUAL SAT 3P PULSE INPUT AND COMPONENTS DUPLICATING THE ORIGINAL SAT II V-OUT TYPE CONNECTION DIMENSIONS OF THE WCC3 V-OUT RELAY BOARD SAT 3P ADDRESSING SAT 3P BASIC WIRING SAT 3P TYPICAL WIRING WCC3 V-OUT RELAY BOARD CONNECTIONS WCC3 V-OUT RELAY AND MOUNTING SECTION 17: BINARY INPUT W/TIME DELAY BOARD INSTALLATION ANALOG INPUT SCREEN ENERGY CONSUMPTION SCREEN SECTION 19: POWER AND SWITCHABLE COMM BOARD OVERVIEW WCC3 BINARY INPUT W/TIME DELAY BOARD SEQUENCE SAT III CONTROLLER CONNECTION FOR A BINARY INPUT W/TIME DELAY BOARD TYPE CONNECTION WCC III SYSTEM OVERVIEW DIAGRAM OF WCC III SYSTEM WCC III - MCD TYPICAL SYSTEM ARCHITECTURE

15 TYPICAL WCC III SYSTEM COMMUNICATIONS WIRING NOT THE RECOMMENDED AND PREFERRED WAY TYPICAL WCC III SYSTEM COMMUNICATIONS WIRING THE RECOMMENDED AND PREFERRED WAY SECTION 20: WCC II to WCC III GLOBAL BRIDGE MANUAL WCCUTILITY.EXE PROGRAM SETUP CONSIDERATIONS AND LIMITATIONS FOR GLOBAL BRIDGE SET GLOBAL MAP VIEW SET BRIDGE MAP TROUBLESHOOTING THE WCC III RS-485 COMMUNICATIONS LOOP TROUBLESHOOTING THE WCC II MANCHESTER COMMUNICATIONS LOOP WCC II MANCHESTER COMMUNICATION BOARDS