MAY 2013 Technical application guide BoxLED Side and BoxLED Side Plus

Transcription

1 MAY 2013 Technical application guide BoxLED Side and BoxLED Side Plus

2 CONTENT Content 1. Product overview BoxLED Side and BoxLED Side Plus General features Applications BoxLED mounting profi le BX-MP 4 6. Application overview Recommended dimensions for light boxes Dimming matrix Power output rating Side lighting Technical data at a glance 5 7. Thermal properties Casing temperature at the T c point Product overview OPTOTRONIC power supplies Measuring the T c temperature System combinations LED modules OPTOTRONIC power supplies 8 8. Installation instructions Product identifiers 9 9. Standards and regulations for LED modules and power supplies Electrical properties Electrical connections Electrical connectors Notes General notes Safety information General Overview of connectors Tools and links 22 Disclaimer: All the information in this guide has been produced with the utmost care. However, OSRAM does not accept any liability for possible errors, changes and/or omissions. Please check to see whether a more recent version of this guide is available, or get in touch with your sales contact. 2

3 PRODUCT OVERVIEW BoxLED Side AND BoxLED Side Plus 1. Product overview BoxLED Side and BoxLED Side Plus 1.1. General features Maximum versatility for side lighting Quick and easy installation by click-in of the module into the BoxLED mounting profile (screw connection and sticking also possible) Optimized elliptical lenses provide uniform illumination of light boxes Type of protection for LED modules: IP66 Optimal module operation in combination with an OPTOTRONIC power supply 1.2. Applications Illuminated advertising Side lighting of single and double-sided light boxes BoxLED Side BoxLED Side Plus BoxLED Side All fi gures in mm BoxLED Side Plus All fi gures in mm 3

4 PRODUCT OVERVIEW BoxLED Side AND BoxLED Side Plus 1.3. BoxLED mounting profile BX-MP The universal mounting profile for all types of BoxLED modules provides the basis for quick and easy installation in single-sided and double-sided light boxes Side lighting Single-sided light boxes: Single-sided light-emitting surface Double-sided light boxes: Double-sided light-emitting surfaces Slot holes for the mounting of the profile on the rear board or side board of the light box. 2 Holes for the easy installation of a mounting grid. The constant hole spacing of 55 mm provides consistent pitches of LED modules without measuring. 3 Square holes for simple fixing of electrical cables with cable ties. 4 Embossings/edges for the easy click-in of the individual LED modules (Click & Play). Direction of light injection Single-sided side lighting For low luminance Direction of light injection Double-sided side lighting For medium luminance Direction of light injection Four-sided side lighting For high luminance 4

5 PRODUCT OVERVIEW BoxLED Side AND BoxLED Side Plus 1.5. Technical data at a glance Product reference Product number Light color No. of LED modules per chain (no. of LEDs per module) Rated output per chain (per module) [W] 1) Luminous flux per chain (per module) [lm] 1) Beam angle [ ] 1) Color temperature [K] 1) DC voltage [V] 1) Standard pack/ pcs. BoxLED Side BX03SA- W4F-765 BX03SA- W4F-840 BX03SA- W4F White 8 (3) 60 (7.5) 3932 (491.5) 12 x White 8 (3) 60 (7.5) 3276 (409.5) 12 x White 8 (3) 60 (7.5) 3108 (388.5) 12 x BoxLED Side Plus BX06SA- W4F-765 BX06SA- W4F-840 BX06SA- W4F White 32 (6) (3.6) 9280 (290) 12 x White 32 (6) (3.6) 7680 (240) 12 x White 32 (6) (3.6) 7680 (240) 12 x BoxLED mounting profile BX-MP Modules are perfectly matched to 12/24 V OSRAM OPTOTRONIC power supplies. For current photometric data and important safety, installation and application information, see 1) In view of the complex manufacturing process for light-emitting diodes, the specified typical values for the technical LED parameters are merely statistical values that do not necessarily correspond to the actual technical parameters of an individual product; individual products may vary from the typical values. 5

6 PRODUCT OVERVIEW OPTOTRONIC POWER SUPPLIES 2. Product overview OPTOTRONIC power supplies 12 V range for BoxLED Side Power supply OT 15/ /12 P OT 30/ /12 P OT 60/ /12 P OT 120/ /12 P AC voltage, nominal V AC V AC V AC V AC Output voltage 12.5 V DC ± 0.5 V 12.5 V DC ± 0.5 V 12.5 V DC ± 0.5 V 12.5 V DC ± 0.5 V Protection class and IP rating (type of protection) Class II, IP66 Class II, IP66 Class II, IP67 Class I, IP67 Maximum load 15 W 30 W 60 W 120 W Power factor > 0.5 full 230 V AC > 0.95 full 230 V AC > 0.90 half 230 V AC > 0.98 full 230 V AC > 0.93 half 230 V AC > 0.98 full 230 V AC > 0.95 half 230 V AC Ambient temperature range -25 to +55 C -25 to +55 C -25 to +55 C -25 to +55 C Surge capability L-N: 4 kv L-N: 4 kv L-N: 3 kv L-N: 3 kv, L/N PE: 6 kv No-load proof Yes Yes Yes Yes Overload/short-circuit protection Automatic, reversible Automatic, reversible Automatic, reversible Automatic, reversible Overheating protection Automatic, reversible Automatic, reversible Automatic, reversible Automatic, reversible Cable length Input side/output side ~ 300 mm/~ 300 mm Input side/output side ~ 300 mm/~ 300 mm Input side/output side ~ 500 mm/~ 500 mm Input side/output side ~ 500 mm/~ 500 mm Dimensions (L x W x H) 237 x 20 x 22 mm 220 x 40 x 22 mm 180 x 50 x 34 mm 250 x 60 x 39 mm Conformity CE, ENEC, CB CE, ENEC, CB CE, ENEC, CB CE, ENEC, CB Product number OT 15/ /12 P OT 60/ /12 P All fi gures in mm All fi gures in mm OT 30/ /12 P OT 120/ /12 P All fi gures in mm All fi gures in mm 6

7 PRODUCT OVERVIEW OPTOTRONIC POWER SUPPLIES 24 V range for BoxLED Side Plus Power supply OT 80/ /24 P OT 80/ /24 DIM P OT 120/ /24 P OT 120/ /24 DIM P OT 240/ /24 P OT 240/ /24 DIM P AC voltage, nominal V AC V AC V AC Output voltage 24.0 V DC - 0.5/+ 1.0 V 24.0 V DC - 0.5/+ 1.0 V 24.0 V DC - 0.5/+ 1.0 V Protection class and IP rating (type of protection) Class II, IP67 Class I, IP67 Class I, IP67 Maximum load 80 W 120 W 240 W Power factor > 0.95 full 230 V AC > 0.95 full 230 V AC > 0.95 full 230 V AC > 0.90 half 230 V AC > 0.90 half 230 V AC > 0.90 half 230 V AC Ambient temperature range -25 to +55 C -25 to +55 C -25 to +55 C Surge capability L-N: 3 kv L-N: 3 kv, L/N Ground: 6 kv L-N: 3 kv, L/N Ground: 6 kv No-load proof Yes Yes Yes Overload/short-circuit protection Automatic, reversible Automatic, reversible Automatic, reversible Overheating protection Automatic, reversible Automatic, reversible Automatic, reversible Cable length Input side/output side ~ 300 mm/~ 300 mm Input side/output side ~ 300 mm/~ 300 mm Input side/output side ~ 300 mm/~ 300 mm Dimensions (L x W x H) 250 x 50 x 34 mm 250 x 60 x 39 mm 250 x 80 x 39 mm Conformity CE, ENEC CE, ENEC CE, ENEC Product number non-dim version Product number dim version OT 80/ /24 (DIM) P OT 240/ /24 (DIM) P All fi gures in mm All fi gures in mm OT 120/ /24 (DIM) P All fi gures in mm

8 SYSTEM COMBINATIONS LED MODULES OPTOTRONIC POWER SUPPLIES 3. System combinations LED modules OPTOTRONIC power supplies BoxLED Side BoxLED Side Plus Maximum no. of chains per power supply Maximum no. of modules per power supply Maximum no. of chains per power supply Maximum no. of modules per power supply OT 15/ /12 P 1/4 2 OT 30/ /12 P 1/2 4 OT 60/ /12 P 1 8 OT 120/ /12 P 1) 2 16 OT 80/ /24 (DIM) P 2/3 21 OT 120/ /24 (DIM) P 1 32 OT 240/ /24 (DIM) P 2) 2 64 Electrical connection is made by the connecting cables of the module. 1) If more than 8 LED modules (= a complete LED chain) are to be connected to a 120 W OPTOTRONIC power supply, there must be a new separate electrical feed. A common star point is also possible. 2) If more than 32 LED modules (= a complete LED chain) are to be connected to a 240 W OPTOTRONIC power supply, there must be a new separate electrical feed. A common star point is also possible. 8

9 PRODUCT IDENTIFIERS 4. Product identifi ers BoxLED Side: BX = BoxLED 03 = 3 LEDs per LED module S = Side A = Version A W4F = White/4th generation/fine binning 765 = CRI + CCT = CRI K Binning Color temperature Production code Total wattage of one chain Voltage BoxLED Side Plus: BX = BoxLED 06 = 6 LEDs per LED module S = Side A = Version A W4F = White/4th generation/fine binning 765 = CRI + CCT = CRI K Module code Color temperature Date code Total wattage of one chain Voltage 9

10 PRODUCT IDENTIFIERS OPTOTRONIC power supplies: Input voltage Output voltage Standards and regulations OSRAM ident code Line current, nominal Power factor IP rating European norms electrical certification Casing temperature at the T c point Primary side Input side Conformity mark of the European Community Max. casing temperature in the case of fault Secondary side Output side 10

11 ELECTRICAL PROPERTIES 5. Electrical properties 5.1. Electrical connections We recommend the following cable lengths and cable cross-sections (see page 12) for the electrical connections between the LED chains and the connections to the OPTOTRONIC power supplies. BoxLED Side Maximum secondary cable length [m] W 2 modules 1/4 chain 30 W 4 modules 1/2 chain AWG16/1.23 mm 2 AWG14/2.08 mm 2 AWG13/2.62 mm mm mm 2 45 W 6 modules 3/4 chain 60 W 8 modules 1 chain 45 W 6 modules 3/4 chain 60 W 8 modules 1 chain LED module power [W] Please see disclaimer and notes on page 12. BoxLED Side Plus Maximum secondary cable length [m] W 8 modules 1/4 chain 57.6 W 16 modules 1/2 chain AWG16/1.23 mm 2 AWG14/2.08 mm 2 AWG13/2.62 mm mm mm W 24 modules 3/4 chain W 32 modules 1 chain 57.6 W 24 modules 3/4 chain W 32 modules 1 chain LED module power [W] Please see disclaimer and notes on page 12. Power supply LED module LED module LED module Max. secondary length = power supply first LED module + wire extension LED module LED module

12 ELECTRICAL PROPERTIES 5.2. Electrical connectors Recommended cable cross-section for connecting an LED chain to other LED modules [mm 2 ] Product Type of cable AWG A [mm 2 ] Cable cross-section for cable extension [mm²] BoxLED Side BoxLED Side Plus Multi-wire (stranded) Multi-wire (stranded) Disclaimer: In terms of electromagnetic compatibility (EMC), the maximum permitted cable length is 10 meters (please refer to the technical data sheet of the applied OSRAM OPTOTRONIC power supply). Users are responsible to ensure EMC General Electrical connectors are manufactured in many different versions, including screw-type terminals, wire nuts, plug connectors and joining terminals (connectors). Use only appropriate cables and connectors to link the LED modules to the OPTOTRONIC power supplies. Electrical terminals must not be used where they may be directly exposed to the weather without adequate protection. For outdoor applications, plug connectors (without moisture protection) must therefore be protected by IP junction boxes or light boxes. BoxLED Side (Plus) module Notes: We recommend to use the LED modules only in combination with OSRAM OPTOTRONIC power supplies. The maximum secondary length is the maximum cable length between power supply and the first LED module of a chain plus the wire extensions between the LED modules (see illustration on page 11). Light box Wrong: The terminal is on the fl oor BoxLED Side (Plus) module Correct: The terminal is raised by bending both cables up Light box If you are using plug connectors that do not have IP protection (moisture protection), make sure that the openings are always pointing downwards. 12

13 ELECTRICAL PROPERTIES Overview of connectors Among others, the following standard terminals are suitable for the electrical connections between the LED chains and the connections to the OPTOTRONIC power supplies: Manufacturer Reference Type of cable* Maximum outer diameter AWG cable cross-section Operating temperature Special properties 3M 316IR Single-wire/multi-wire 0.160" (4.064 mm) AWG22 16 ( mm²) Max. 105 ºC (221 ºF) UL-listed, standard 486C, UL fi le E M 314 Single-wire/multi-wire 0.082" (2.08 mm) AWG22 14 ( mm 2 ) Max. 105 ºC (221 ºF) Sealed against moisture WAGO Series 222 Single-wire/multi-wire AWG28 12 ( mm 2 ) Max. 85 ºC (185 ºF) PHOENIX JBC 2.5/X Single-wire/multi-wire AWG20 14 ( mm 2 ) * Not all connectors are suitable for multi-wire and fine-wire conductors. In some cases, therefore, end sleeves must be provided. Please read the manufacturer s instructions. 13

14 APPLICATION OVERVIEW 6. Application overview 6.1. Recommended dimensions for light boxes BoxLED Side and BoxLED Side Plus modules provide uniform illumination thanks to a beneficial mix of direct and indirect light. Direct and indirect light output of a single-sided light box Indirect light output at display surface Direct light output at display surface > 25 % Back plane Light-emitting surface Length of edge < 750 mm Depth X < 100 mm Length of edge = light distance X/2 X X/2 Length of edge > 750 mm Depth X < 250 mm Direct and indirect light output of a double-sided light box Indirect light output at display surface Indirect light output at display surface Direct light output at display surface > 12.5 % Direct light output at display surface > 12.5 % Front lightemitting surface Rear lightemitting surface Length of edge < 750 mm Depth X < 100 mm Length of edge = light distance X/2 X X/2 Length of edge > 750 mm Depth X < 250 mm For the illumination of light boxes, we recommend that the BoxLED Side or BoxLED Side Plus modules be arranged in the center of the light box frame to achieve a uniform distribution of light. Placing the LED module closer to the light-emitting surface increases the direct light output at this surface! 14

15 APPLICATION OVERVIEW 6.2. Dimming matrix Output voltage Maximum output power Dimming devices OT DIM 1) OTi DALI DIM 1) OTi DALI DIM LI 1)2) OPTOTRONIC EAN V/max. 5 A max. 60 W, 24 V/max. 5 A max. 120 W 12 V/max. 4 A max. 48 W, 24 V/max. 4 A max. 96 W 1 10 V DALI DALI Non-dim version OT 15/ /12 P V 15 W OT 30/ /12 P V 30 W OT 60/ /12 P V 60 W OT 120/ /12 P V 120 W Non-dim version OT 80/ /24 P V 80 W OT 120/ /24 P V 120 W OT 240/ /24 P V 240 W All-in-one version (1 10 V) OT 80/ /24 DIM P V 80 W OT 120/ /24 DIM P V 120 W OT 240/ /24 DIM P V 240 W 1) For outdoor applications, the dimming device has to be protected by an appropriate IP box. 2) For the OTi DALI DIM LI, OSRAM recommends the use of a protective housing such as the OSRAM OUTKIT (EAN: ) Power output rating The Φ-U c characteristic curve in the diagram below shows a general definition of the power output depending on the control voltage of an OT DIM, OTi DALI DIM, OT 80/ /24 DIM P, OT 120/ /24 DIM P or OT 240/ DIM P power supply Power output rating [%] Control voltage U c [V] Operation without applied control voltage (shorted) Operation without applied control voltage (floating) 0 % power output 100 % power output 15

16 THERMAL PROPERTIES 7. Thermal properties 7.1. Casing temperature at the T c point The casing temperature is the temperature at a defined point on the LED casing, the T c point. The maximum T c temperature is the highest permitted temperature that may occur at the T c point under the planned ambient and operating conditions in the thermally steady state. If the maximum permitted T c temperature is exceeded, the LED module may go into a state in which the load limits on the module (LED, casing, chip, encapsulation materials) are reached. A thermal link between the BoxLED Side or BoxLED Side Plus modules and the mounting surface is not absolutely essential. Thermo-wire NiCr Ni Mini connector K 1000±15 Temperature sensors Description Temperature range Length [mm] Diameter [mm] T90 Powerful sensor with a magnetic holding force of 90 N Tube sensor with fl exible hook-and-loop tape -30 to +550 C x to +100 C 2000 For m 25 mm 40 x 25 mm Velcro fastener for mm 2 m Foil sensor, self-adhesive -50 to +250 C x Flexible Tefl on wire L 1.2 x 0.8 mm 10 x 20 mm Possible suppliers of such temperature sensors include OMEGA: and B+B Thermo-Technik: 16

17 THERMAL PROPERTIES 7.2. Measuring the T c temperature The indicated lifetime can only be achieved if the permitted operating temperatures at the T c point are maintained. After the LED modules have been installed in a light box, the T c temperature must be measured under the planned ambient and operating conditions in the thermally steady state. To do this, attach a temperature sensor to the T c point with suitable adhesive (cyanoacrylate-free). The pictures below show the respective T c reference point, marked by a small circle on the back of the LED modules. Permitted T c temperatures BoxLED Side -25 to 75 Operating temperature at the T c point* [ C] BoxLED Side Plus -25 to 95 * If the maximum temperature limits are exceeded, the lifetime of the module will be greatly reduced or the module may be destroyed. The temperature of the LED module at the T c point should be measured in the thermally steady state by means of a temperature sensor or temperature-sensitive sticker in accordance with EN For the precise position of the T c point, see the pictures below. T c T c point BoxLED Side T c T c point BoxLED Side Plus 17

18 INSTALLATION INSTRUCTIONS 8. Installation instructions The following instructions apply to both BoxLED Side and BoxLED Side Plus modules. In case multiple LED modules are assembled in one mounting profile, it should be ensured that the profile is not deformed or damaged by the total weight of the LED modules. 1. Measure the inside of the frame to determine the length of the mounting profiles. 2. Cut the mounting profiles to the required length. 3. Fix the mounting profiles to the internal frame of the light box and use a rule to align the profiles. 4. Remove the insulation from the cable ends of the LED modules and the power supply using a suitable tool. 5. Clean the mounting profile to ensure optimum adhesion with the LED module. 6. Remove the protective fi lm from the adhesive strips. 7. Snap the individual modules into the profile one after the other. 8. Observe the predefined hole spacing of the mounting grid (55 mm) LED pitch of 110 mm = 2 x 55 mm hole spacing. 9. Form a cable loop between the individual LED modules and fix it to the mounting profile with cable ties to avoid shadows a 3b 3c a 9b 18

19 INSTALLATION INSTRUCTIONS 10. View of a mounted LED module. 11. Install the power supply. 12. Connect the secondary side of the power supply to the LED modules, and the primary side to power cables using plug connectors. 13. Make sure that the openings of the plug connectors are always pointing downwards. 14. View of the installed module and OPTOTRONIC power supply. 15. View of the complete application in operation. 16. View of the complete application in operation, with acrylic panel The installation of the modules is also possible without mounting profile. Please note: All exposed metal parts (such as the mounting profile) must be grounded in accordance with the latest safety requirements. Please also read the general safety instructions on p a 12b

20 STANDARDS AND REGULATIONS FOR LED MODULES AND POWER SUPPLIES 9. Standards and regulations for LED modules and power supplies The OSRAM LED modules are perfectly matched to the electronically stabilized OSRAM OPTOTRONIC power supplies, which are protected against short-circuit, overload and overtemperature. OSRAM LED modules and OPTOTRONIC power supplies comply with all the relevant standards (see below) and ensure safe and reliable operation. LED modules Radio interference EN EMC/immunity EN Electromagnetic fi elds IEC Photobiological safety IEC CE Yes OPTOTRONIC power supplies Safety EN Radio interference EN Immunity EN Harmonic content EN CE Yes 20

21 NOTES 10. Notes General notes Each LED module is equipped with a pre-mounted double-sided adhesive tape which allows for optional or additional mounting. Due to varying properties of adherends and multiple external influences during the operation of the modules, OSRAM assumes no liability and provides no guarantee for a permanent adherence of the modules to the surface. OSRAM recommends fixation of the modules by means of suitable screws. Safe operation is ensured only if the LED chains are connected in parallel. Connecting the LED chains in series is NOT recommended. Unbalanced voltage drops may lead to serious overloads and destruction of individual modules. Make sure to take suitable ESD (electrostatic discharge) precautions when installing the modules. If drivers other than OSRAM OPTOTRONIC power supplies are used, the output voltage must be 12.5 V ± 0.5 V for 12 V DC and 24 V - 0.5/+ 1.0 V for 24 V DC to ensure safe operation of the modules. The LED chains must only be shortened by cutting the connecting cables between the LED modules. The LED chains must not be used where they may be directly exposed to the weather without adequate protection. In outdoor applications, the LED chains must therefore be protected by suitable housings or covers. The LED chains cannot be operated in or under water Safety information Before you start assembly, please read this information carefully. Caution: There is a risk of an electric shock. Disconnect the power supply before installing or maintaining the product. To avoid mechanical damage due to vibration, the LED modules must be connected flush with the mounting surface. Avoid exposing the equipment to strong vibrations. The LED modules, including the power supply, may only be installed by a qualified electrician in accordance with all the valid regulations and standards. Ensure that the poles are connected correctly. No light will be emitted if the polarity is incorrect. In this case, simply reverse the polarity. Recommended properties of light boxes To ensure uniform illumination, a reflective matt white surface is generally recommended for all internal frame walls and back panels for light boxes. 21

22 TOOLS AND LINKS 11. Tools and links The following materials and tools relating to signage are available on various web pages: BackLED Plus BackLED MB and LB BoxLED Back Plus BoxLED Side and BoxLED Side Plus Technical application guides Product data sheets > > LED designer for applications with channel letters LED designer Checklist signage application > Note: Please also read the product data sheets for the BoxLED Side and BoxLED Side Plus modules. These data sheets contain important information regarding safety and installation. The latest data sheets are available at Please also read the OPTOTRONIC technical guide and product data sheets, which are available at OPTOTRONIC Product data sheets Technical guide Operating instructions > Others Technical application guide ESD protection for LED systems Technical application guide IP codes in accordance with IEC Signage brochure including pocket guide New standards for LED control gear 22

23 OSRAM GmbH Head Office Marcel-Breuer-Strasse Munich Germany Phone +49 (0) Fax +49 (0) /13 Subject to change without notice. Errors and omissions excepted.