Brad AUTOMATION. European Core Program

Transcription

1 AUTOMATION IndustrIAl IO Designer Guide European Core Program

2 Total System solution Molex is a leading one-source supplier of interconnect products. Our team of highly skilled experts is focused on the design, development and distribution of innovative product solutions that touch virtually every walk of life. The Molex product portfolio is among the world s most extensive, with over 100,000 reliable products. Because our product line includes automation products for passive media, network media and power applications, Molex can interconnect an entire automation infrastructureone total system solution from a global company dedicated to meeting your total system needs. Molex utilizes extensive worldwide resources to meet customer needs on a local, regional and global level. Molex offers well-established sales, product development, manufacturing and logistics resources in Asia, Europe and the Americas. 2

3 The products you need when and where you need them. The Core Program Molex supports one of the largest portfolios of connectivity and wiring solutions in the market for automotive, food and beverage, robotic, infrastructure, commercial vehicles and solar applications. The core program is part of this portfolio that is focused on the standard requirements related to automation in the European market and highlights the active and passive IO modules and the related connectivity products for installation in harsh environments. Molex commits to timely availability of the core program parts and even quicker response, with delivery in working days on the parts that belong to the BradExpress program (parts identified in bold in this guide). Molex commits to supporting its customers by helping them choose the right network as well as the most optimized infrastructure solution for their application. The Molex tech support team also supports its customers in selecting corresponding parts from the complete portfolio or designing customer-dedicated solutions and prototyping. Molex has the right solution for your automation application!

4 Find the Latest Innovations and Information at Molex.com For the most in-depth and up-to-date information on all our products, visit Molex.com. It s designed to help you get more done in less time with advanced search capabilities, D models, product specifications, easy sample ordering and more. Molex.com Molex.com provides a first stop for comprehensive overviews of our industrial products. Some of the tools you'll find are: Capabilities Videos Short online videos highlight key industry products, as well as our unique cross-functional design and manufacturing capabilities. Featured Products To find out about new products that can take your design to the next level, look no further than this convenient product spotlight. Other Time-Saving Site Features Monthly E-nouncements Electronic newsletter keeps you up to date on our latest innovations Favorite Products Feature Lets you select and save up to 200 products as you browse Electrical Testing Models and Data Available on an array of products in our Signal Integrity section New Videos, Webinars, Articles and More Available right from our home page Detailed Application Pages Instant Access to Product Specs

5 TABLE OF CONTENTS ETHERNET PROFINET IO Modules...9 EtherNet/IP IO Modules...10 Modbus TCP IO Modules...11 Ethernet Switches...12 PROFINET Infrastructure Components...1 EtherNet/IP Infrastructure Components...1 Ethernet Infrastructure Accessories...1 PROFIBUS PROFIBUS IO Modules PROFIBUS Infrastructure Components POWER Mini-Change 7/8" Auxiliary Power Infrastructure Components Micro-Change M12 Auxiliary Power Infrastructure Components PASSIVE MEDIA Distribution Boxes Micro-Change M12 Connectivity Nano-Change M8 Connectivity mpm DIN Valve Connectors... - Complete Solution For Automation Infrastructures In Harsh Environments Heavy-duty Power Connectors Embedded Interfaces OPC Servers & SCADA Interfaces Connectors & Cordsets Network Diagnostics Safety Interfaces & Toolkits PLC Communications Quick Disconnect Power Systems Ethernet Media & I/O Modules Ethernet Switches & Gateways All trademarks used herein are the property of their respective owners. Reference to any non-molex trademarks is not intended to claim any endorsement or association between Molex and the respective trademark owners, and should not be construed.

6 IP67 rated digital IO modules for harsh environments are designed for direct machine mount applications. Ethernet and 7/8" Power Distribution Architecture Ethernet IO Modules M8 Field Attachable Cordset Single-Ended Cordset Double-Ended Receptacle Female M12 / M8 Sensor and Actuator Cordsets IP67 Switch Module IP20 Switch Module Field Attachable Single I/O Cordset Single-Ended Cordset M8 To M12 Field Attachable M12/ Single-Ended M12 Ethernet IO Modules M12 Tee or Distribution Box Cordset Double-Ended Receptacle Female Field Attachable DIN/ Single-Ended M12 Double-Ended M12 Cordset Cordset DIN To M12 For MPIS PUR Home Run Cables Are Black PVC Home Run Cables Are Yellow M12 Sensor Actuator Interconnection M12 Distribution Box With Home Run Cable Cordset M8 To M12 Single I/O Field Attachable M12/ Single-Ended M12 Cordset M12 To M12 Twin I/O Field Attachable DIN/ Single-Ended M12 Double-Ended M12 Cordset Molded In-Line Splitter (M12) With Two M12 LED Connectors Cordset DIN To M12 M12 Distribution Box With Home Run Cable For MPIS PUR Home Run Cables Are Black PVC Home Run Cables Are Yellow M12 Distribution Box Home Run Cable With Right Angle M2 Connection 2x DIN To M12 Cordsets Attached To A Y-Splitter Cordset M12 To M12 Twin I/O M12 Distribution Box Molded In-Line Splitter (M12) With Two M12 LED Connectors 2x DIN To M12 Cordsets Attached To A Y-Splitter 6

7 PROFIBUS and M12 Power Distribution Architecture Automation Infrastructure Solutions Double-Ended Cordset Bus Tee Single-Ended Cordset M12 Field Attachable Bus Receptacle Double-Ended Cordset M12 / M8 Sensor and Actuator Cordsets PROFIBUS IO Modules M12 & M8 Bus Terminator D-Sub Field Attachables See 7/8" Power Section M12 Field Attachable M12 Power Receptacle Single-Ended Cordset Double-Ended Cordset Power Tee M8 Sensor Actuator Interconnection Field Attachable/ M8 Single-Ended Cordset M8 LED Cordset M8 Cordset M12 To M8 Cordset DIN To M8 Cordset For MPIS PUR Home Run Cables Are Black PVC Home Run Cables Are Yellow Home Run Cable With M16 Right Angle Connection 7

8 Ethernet IO reliable connections in harsh environments. Harsh IO Modules Built-in Web Server with Password Protection Worldwide Unique Feature: Quicker Setups and More Uptime through Secure Connections Using the Ultra-Lock Patented Connection System One simple push delivers a secure, consistent seal each and every time Eliminates connector-related intermittent signals that lead to costly production downtime Quick change-overs can now be a reality React to Problems Sooner Using Easy-to-Read Diagnostics Visible LEDs provide maintenance personnel with ability to easily determine I/O, module and network status Scrolling -character display for IP addressing and module status Built-in web server for remote monitoring, configuration and diagnostics Reduce Infrastructure Costs with Built-in 2-Port Ethernet Switch 10/100 Mbps auto-sensing Supports straight or crossover Ethernet cable Reduce Inventory Costs Using Configurable I/O User configurable 16 points of digital I/O can be set as either an Input or Output (also available in fixed I/O configurations) Push Buttons Two push buttons located above the display window are used to: 1. Quickly adjust the last octet or last characters of the module s IP address 2. Scroll through and view the Ethernet configuration mode Save Time Configuring or Replacing I/O Modules On PROFINET or EtherNet/IP, configuration setup can be downloaded on the Harsh IO directly from the Master, IO-Controller or Scanner With simple-to-use push buttons, quickly adjust the last three octets of the IP address Save Energy by Minimizing Power Supply On PROFINET, Harsh IO supports PROFIenergy service, allowing the IO- Controller to minimize power supply to the connected Harsh IO Module(s) 8

9 A B A B A B A B A B A B A B A B IP67 rated digital IO modules for harsh environments are designed for direct machine mount applications with PROFINET-IO communication capabilities. Specifications PROFINET Harsh IO Modules PROFINET IO-Device, Conformance Class B IP addressing: DCP or static RT I/O update, up to 1 ms Services 2 : PROFIenergy, SNMP V1/V2/V, LLDP S/R, MRP, I&M, EasyDevice replacement, Fast Start-Up (FSU) < 00ms GSDML configuration file (downloadable via integrated Web server) Embedded display 1 for diagnostic Grounding isolation 2 between Input/logic and Output Power Operating Temperature: -2 to +70 C Storage Temperature: -0 to +90 C Approvals: CE, UL, cul, Rohs, REACH, PNO Certified Harsh IO IP67 PROFINET Modules 60mm and 0mm User manual and GSDML files to download under: (select Brad Automation Products Support Center) ing Information Harsh IO IP67 PROFINET Module 60mm M12 Power Type Input/ Output (PNP) BUS NET MOD PWR PE 7/8" Pole 16I 8I/8O 12I/O 16O TCDEP-8D0P-D1U-G TCDEP-888P-D1U-G TCDEP-8BP-D1U-G TCDEP-80DP-D1U-G User Config. TCDEP-8YYX-D1U I TCDEP-8D0P-DYU-G Connectivity Ethernet: 2x Female M12 P D-Code Built-in 2 port switch Ultra-Lock compatible Inputs/Outputs: 8x Female M12 P A-Code Dual IO signal per port Inputs 2V max. A Outputs 2V max. 2A Ultra-Lock compatible Power: 1x Male 7/8" or Pole 1x Fem. 7/8" or Pole Voltage: 2V Input & Output, max. 8 Amps 7/8" Pole () 8I/8O 12I/O 16O TCDEP-888P-DYU-G TCDEP-8BP-DYU-G TCDEP-80DP-DYU-G Harsh IO IP67 PROFINET Module 0mm M8 Power Type Input/ Output (PNP) 8I TBDEP-880P-D8-G M12 Pole I/O 8O TBDEP-8P-D8-G TBDEP-808P-D8-G User Config. TBDEP-8YYP-D8-G Connectivity Ethernet: 2x Female M12 P D-Code Built-in 2 port switch Ultra-Lock compatible Inputs/Outputs: 8x Female M8 Poles Single IO signal per port Inputs 2V max. A Outputs 2V max. 1,A Power: 1x Male M12 Pole Voltage: 2V Input & Output, max. Amps (1) Only on Harsh IO 60mm model. (2) Not available on User Configurable IO model. () Poles Mini-Change (7/8") cordsets are not listed in this brochure. For more information consult our web page or industrial automation catalog. 9

10 I X - I IP67 rated digital IO modules for harsh environments are designed for direct machine mount applications with EtherNet/IP communication capabilities. Specifications EtherNet/IP Harsh IO Modules EtherNet/IP IO Adapter IP address: DHCP, Static Address, and 0xF/0xF6 objects RT I/O update, up to 1 ms Services: Automatic Conflict Detection (ACD), QuickConnect < 00ms (QC Class A device) EDS configuration file (downloadable via integrated Web server) Embedded display 1 for diagnostic Grounding isolation 2 between Input/logic and Output Power Operating Temperature: -2 to +70 C Storage Temperature: -0 to +90 C Approvals: CE, UL, cul, Rohs, REACH, ODVA Certified Harsh IO IP67 EtherNet/IP Modules 60mm and 0mm User manual and EDS files to download under: (select Brad Automation Products Support Center) ing Information Harsh IO IP67 EtherNet/IP Module 60mm M12 Power Type Input/ Output (PNP) 16I 8I/8O 12I/O 16O TCDEI-8D0P-D1U-G TCDEI-888P-D1U-G TCDEI-8BP-D1U-G TCDEI-80DP-D1U-G User Config. TCDEI-8YYX-D1U I TCDEI-8D0P-DYU-G Connectivity Ethernet: 2x Female M12 P D-Code Built-in 2 port switch Ultra-Lock compatible Inputs/Outputs: 8x Female M12 P A-Code Dual IO signal per port Inputs 2V max. A Outputs 2V max. 2A Ultra-Lock compatible Power: 1x Male 7/8" or Pole 1x Fem. 7/8" or Pole Voltage: 2V Input & Output, max. 8 Amps 8I/8O 12I/O 16O User Config. TCDEI-888P-DYU-G TCDEI-8BP-DYU-G TCDEI-80DP-DYU-G TCDEI-8YYX-DYU Harsh IO IP67 EtherNet/IP Module 0mm M8 Power Type Input/ Output (PNP) 8I TBDEI-880P-D8-G ETH1 Link I2 I1 ETH2 Link I0 I 0 I 1 I 2 I I I I 6 I 7 I 8 I 9 + MOD O0 I I BUS X ETH1 LINK ETH2 LINK I 1 I 1 I 12 I 1 I 10 I 11 Ui Uo UL UB PE 7/8" Pole 7/8" Pole () NET O1 O2 O O PWR M12 Pole I/O 8O TBDEI-8P-D8-G TBDEI-808P-D8-G User Config. TBDEI-8YYP-D8-G Connectivity (1) Only on Harsh IO 60mm model. (2) Not available on User Configurable IO model. () Poles Mini-Change (7/8") cordsets are not listed in this brochure. For more information consult our web page or industrial automation catalog. Ethernet: 2x Female M12 P D-Code Built-in 2 port switch Ultra-Lock compatible Inputs/Outputs: 8x Female M8 Poles Single IO signal per port Inputs 2V max. A Outputs 2V max. 1,A Power: 1x Male M12 Pole Voltage: 2V Input & Output, max. Amps 10

11 - I 0 I 1 I 2 I I I I 6 I 7 I 8 I 9 + IP67 rated digital IO modules for harsh environments are designed for direct machine mount applications with Modbus TCP communication capabilities. Specifications Modbus TCP Harsh IO Modules Modbus TCP server Speed: 10/100 Mbps. (auto-negotiation, full duplex) Data Access: I/O data IP address: DHCP, Static Address Embedded display for diagnostic Operating Temperature: -2 to +70 C Storage Temperature: -0 to +90 C Approvals: CE, UL, cul, Rohs, REACH, Schneider Certified User manual to download under: (select Brad Automation Products Support Center) Harsh IO IP67 Modbus TCP Module 60mm ing Information Harsh IO IP67 Modbus TCP/IP Module 60mm M12 Power Type Input/ Output I BUS X ETH1 LINK ETH2 LINK I 1 I 1 I 12 I 1 I 10 I 11 Ui Uo UL UB PE 7/8" Pole 16I 8I/8O NPN 12I/O 1I/2O User Config. 16I TCDEM-8D0N-D1U TCDEM-888N-D1U TCDEM-8BN-D1U TCDEM-8C2N-D1U TCDEM-8YYX-D1U TCDEM-8D0P-D1U Connectivity Ethernet: 2x Female M12 P D-Code Built-in 2 port switch Ultra-Lock compatible Inputs/Outputs: 8x Female M12 P A-Code Dual IO signal per port Inputs 2V max. A Outputs 2V max. 2A Ultra- Lock compatible Power: 1x Male 7/8" or Pole 1x Fem. 7/8" or Pole Voltage: 2V Input & Output, max. 8 Amps PNP NPN 8I/8O 12I/O 1I/2O 16I 8I/8O 12I/O TCDEM-888P-D1U TCDEM-8BP-D1U TCDEM-8C2P-D1U TCDEM-8D0N-DYU TCDEM-888N-DYU TCDEM-8BN-DYU /8" Pole () 1I/2O User Config. 16I TCDEM-8C2N-DYU TCDEM-8YYX-DYU TCDEM-8D0P-DYU PNP 8I/8O 12I/O TCDEM-888P-DYU TCDEM-8BP-DYU I/2O TCDEM-8C2P-DYU (1) Only on Harsh IO 60mm model. (2) Not available on User Configurable IO model. () Poles Mini-Change (7/8") cordsets are not listed in this brochure. For more information consult our web page or industrial automation catalog. 11

12 IP67 rated fast Ethernet switches for harsh environments are designed for direct machine mount applications. Specifications Harsh-Duty Ethernet Switches Unmanaged IP67 switches Speed 10/100Mbps auto negotiation, full or half duplex Auto-learning with no software or configuration required Operating Temperature: -20 to +7 C Storage Temperature: -2 to +90 C Class1 Div 2 (Oil and Gas, Mining and utility applications) Approvals: CE, UL, cul ing Information Brad Harsh-Duty Unmanaged IP67 Switches 60mm M12 Harsh-Duty Ethernet switches 60mm and 0mm DRL Connectivity Ethernet: 8x Female M12 P D-Code Ultra-Lock compatible Power: 1x Male 7/8" Pole 1x Fem. 7/8" Pole Dual power supply entry, 9-6VDC (continuous) Harsh-Duty Unmanaged IP67 Switches 0mm M12 DRL Connectivity Ethernet: x Female M12 P D-Code Power: 1x Male M12 Pole 9-6VDC (continuous) 12

13 Plug & Play infrastructure to interconnect Ethernet IP67 devices based on D-Code M12 standard connectors. Designed with 2 versions of cable to comply to the PROFINET (PUR, Green, AWG22) and EtherNet/IP (PVC, Teal, AWG26) specification and to cover most customer s Ethernet applications. PROFINET Infrastructure Components ing Information PROFINET Single-Ended M12 Cordsets PROFINET Shielded PUR Cable Male Straight Male 90 E10A00611M E10A00711M E10A00611M E10A00711M m 0m 0m E10A00611M200 E10A00611M00 E10A00611M00 E11A06011M010 E11A06011M020* Male to Male Straight * E10A00711M200 PROFINET Double-Ended M12 Cordsets PROFINET Shielded PUR Cable E11A0611M010 E11A0611M020* Male to Male * PROFINET Cable Specification AWG22 Shielded PROFINET Cate cable Jacket material: green PUR Conductors: 2 Pairs x 0.mm² (White, Yellow, Blue, Orange) Operating Temperature: -20 C to +60 C C-Track compatible (M cycles) Bend radius: x cable diameter Halogen free and silicon free Approvals: UL, CSA 1 E11A06011M00 E11A06011M100 E11A06011M E11A0611M00 E11A0611M Pole 20m 0m E11A06011M200 E11A06011M * Parts in bold belong to the BradExpress Program (see page ) Orange - Blue-White 2 - Blue - D-Code - Orange-White PROFINET M12 Receptacle Female M12 to RJ Straight PROFINET Shielded PUR Cable ERWPAU7011M ERWPAU7011M

14 ing Information EtherNet/IP Single-Ended M12 Cordsets EtherNet/IP Shielded PVC Cable EtherNet/IP Infrastructure Components Male Straight Male 90 E10A0061M E10A0071M E10A0061M E10A0071M m E10A0061M E10A0071M m E10A0061M m E10A0061M EtherNet/IP Double-Ended M12 Cordsets EtherNet/IP Cable Specification 1 Male to Male Straight E11A0601M010 E11A0601M020 E11A0601M00 E11A0601M100 E11A0601M10 EtherNet/IP Shielded PVC Cable (Teal) E11A061M010 E11A061M020 E11A061M00 E11A061M100 Male to Male Shielded Ethernet Cate cable Conductors: 2 Pairs AWG26 (White/Green, Green, White/ Orange and Orange) Jacket Material: Teal PVC Operating Temperature: -20 C to +7 C Sun and Oil resistant Approvals: UL, cul, EtherNet/IP 20m E11A0601M m E11A0601M Note: EtherNet/IP M12 Receptacle Further technical information, datasheet or drawing can be downloaded from the Molex website using the ordering part number. Female M12 to RJ Straight EtherNet/IP Shielded PVC Cable ERWPAB002M010* ERWPAB002M * * Parts in bold belong to the BradExpress Program (see page ) 1

15 ing Information Ethernet Bulkhead Adapter (M12 Female to RJ) Ethernet Infrastructure Accessories Straight 90 ER1PADAPTER ER1PADAPTER Ethernet Field Attachable M12 Male M12 Female E1AS06-2* * E1AS00-2* * * Parts in bold belong to the BradExpress Program (see page ) RJ Connector

16 A B A B A B A B A B A B A B A B IP67 rated digital IO modules for harsh environments are designed for direct machine mount applications. Specifications PROFIBUS Harsh IO Modules PROFIBUS DP-V0 Slave according EN 0170 Auto baud: all baud rates up to 12M Baud Address Settings: 1 99 by 2 rotary switches Operating Temperature: -2 to +70 C Storage Temperature: -2 to +90 C Approvals: CE, UL, PNO Certification User manual and GSD files to download under: (select Brad Automation Products Support Center) ing Information Harsh IO IP67 PROFIBUS Module 60mm M12 Harsh IO IP67 PROFIBUS Modules 60mm and 0mm BUS NET MOD PWR PE Power Type Input/ Output 16I TCDPB-8D0N-B1U NPN 1I/2O 12I/O TCDPB-8C2N-B1U TCDPB-8BN-B1U Connectivity PROFIBUS: 1x Male M12 P B-Code 1x Fem. M12 P B-Code Inputs/Outputs: 8x Female M12 P A-CodeDual IO signal per port Inputs 2V max. A Outputs 2V max. 2A Ultra- Lock compatible Power: 1x Male 7/8" Poles 1x Female 7/8" Poles Voltage: 2V Input & Output, max. 8 Amps 7/8" Pole 8I/80 User Config. 16I 1I/2O PNP 12I/O 8I/80 TCDPB-888N-B1U TCDPB-8YYX-B1U TCDPB-8D0P-B1U TCDPB-8C2P-B1U TCDPB-8BP-B1U TCDPB-888P-B1U Harsh IO IP67 PROFIBUS Module 0mm M8 Power Type Input/ Output 8I TBDPB-880N-B NPN 6I/2O TBDPB-862N-B Connectivity PROFIBUS: 1x Male M12 P B-Code 1x Fem. M12 P B-Code Inputs/Outputs: 8x Female M8 Poles Single IO signal per port Inputs 2V max. A Outputs 2V max. 1,A Power: 1x Male M12 Pole Voltage: 2V Input & Output, max. Ampere M12 Pole PNP I/O 8I. 6I/2O I/O 8O TBDPB-8N-B8 TBDPB-880P-B8 TBDPB-862P-B8 TBDPB-8P-B8 TBDPB-808P-B

17 ing Information Harsh IO IP67 PROFIBUS Module 0mm M12 PROFIBUS Harsh IO Modules Connectivity PROFIBUS: 1x Male M12 P B-Code 1x Fem. M12 P B-Code Power Type Inputs/Outputs: x Female M12 P A-Code Dual IO signal per port Inputs 2V max. A Outputs 2V max. 1,A Ultra-Lock compatible Input/ Output Power: 1x Male M12 Pole Voltage: 2V Input & Output, max. Ampere All IP67 Harsh IO Modules with Micro-Change (M12) ports accept both threaded cordsets and the new Ultra-Lock Connection System, the fastest, easiest and most secure connection ever. 8I TBDPB-80N-B8U NPN 6I/2O TBDPB-62N-B8U M12 Pole I/O 8I TBDPB-N-B8U TBDPB-80P-B8U PNP 6I/2O. I/O 8O TBDPB-62P-B8U TBDPB-P-B8U TBDPB-08P-B8U Ultra-Lock technology is designed for higher performance and reliability to eliminate downtime, increase productivity and lower costs. 17

18 Plug & Play PROFIBUS infrastructure to interconnect IP67 devices based on B-Code M12 standard connectors. Designed with PUR jacket material for better chemical and oil resistance, low-resistance contact design and 60 shielded head design to reduce RFI/EMI. PROFIBUS Infrastructure Components ing Information PROFIBUS Single-Ended M12 Cordsets PROFIBUS Shielded PUR Cable B0S06PPM00 Male Straight B0S07PPM00 Male PROFIBUS Cable Specification FOIL GREEN B0S06PPM B0S07PPM m 0m B0S06PPM200 B0S06PPM B0S07PPM200 B0S07PPM RED 0.1" [8.mm] BRAID/ DRAIN 20m B0S00PPM00 B0S00PPM100 B0S00PPM200 PROFIBUS Shielded PUR Cable Female Straight B0S01PPM00 B0S01PPM100 B0S01PPM200 Female PROFIBUS Twisted Pair AWG22 (0,mm 2 ) cable Conductors: 2x Red and Green Jacket Material: Purple PUR Voltage Rating: 00V Operating Temperature: -0 to +60 C C-Track compatible (M cycles) Bend radius: 10x cable diameter Approvals: UL, CSA 0m B0S00PPM B0S01PPM PROFIBUS Double-Ended M12 Cordsets PROFIBUS M12 B-Code Connector Pinout (front view) Female to Male Straight BBS0PPM010 PROFIBUS Shielded PUR Cable Female to Male 90 BBSPPM Not used 2 - Green (Bus A) - Not used Pole 2 - Red (Bus B) - Shield Not used 2 - Green (Bus A) - Not used Pole 1 - Red (Bus B) - Shield BBS0PPM BBSPPM020* * BBS0PPM00 BBS0PPM BBSPPM00 BBSPPM * Parts in bold belong to the BradExpress Program (see page ) 1 BBS0PPM BBSPPM m BBS0PPM BBSPPM m BBS0PPM BBSPPM

19 ing Information PROFIBUS M12 Receptacles PROFIBUS Shielded PUR Cable PROFIBUS Infrastructure Components Male Female BRU76PPM BRU70PPM m BRU76PPM00* * BRU70PPM PROFIBUS M12 Field Attachables Male Female PROFIBUS Terminator Resistor Wiring 1 2 BAS06-2* * BAS00-2* * PROFIBUS IP20 Bus Terminators 1 - Not used 2 - Not used - Red (Bus B) - Not used - Not used Not used 7 - Not used 8 - Green (Bus A) 9 - Not used With Diagnostic Without Diagnostic PROFIBUS Terminator Resistor Wiring Desc. Straight MA9D00-2* * 220Ω 1/ W 0Ω 1/ W 0Ω 1/ W 90 PA9D01-2* * PA9S01-2* * PA9D0B-2* * PROFIBUS Tee Wiring PROFIBUS Accessories WIRING DIAGRAM PROFIBUS M12 Male Terminator * Parts in bold belong to the BradExpress Program (see page ) MALE/MALE FEMALE B0S06* * COUPLING NUTS AND PCB CONNECTED TO GIVE FULL SHIELDING MALE/MALE PROFIBUS M12 Bus Tee PDTS01* * TOTAL MAXIMUM DROP LENGTH (M) NETWORK SPEED (KBAUD) 19

20 Plug & Play Pole power distribution infrastructure to interconnect IP67 devices based on the 7/8" standard connectors also called Mini-Change. ing Information Mini-Change Single-Ended Pole Cordsets Mini-Change 7/8" Auxiliary Power Infrastructure Components Pole Mini-Change Auxiliary Power PUR Cable Male Straight Female Straight 10006B21M B21M m 0m 10006B21M B21M B21M B21M B21M B21M Mini-Change Pole Power Cable Specification Mini-Change Double-Ended Pole Cordsets Pins AWG16 cable for 2V power distribution Pole Mini-Change Auxiliary Power PUR Cable Female to Male Straight Female to Male 90 Conductors: x1,m² (Black, Blue, Green/Yellow, Brown, White) Jacket Material: Grey PUR, halogen free, flame retardant, oil resistant Voltage Rating: 00V 1100B21M B21M B21M B21M Operating Temperature: -20 C to +80 C m 1100B21M B21M B21M B21M00 110B21M00 110B21M C-Track compatible (2M cycles) Bend radius: 10x cable diameter Approvals: UL pending B21M B21M10 20m 1100B21M B21M200 Mini-Change Pole Receptacles Mini-Change Pole Female Connector Pinout (Front view) Pole 1 Pole Mini-Change Auxiliary Power PUR Cable 1R006A80M010 1R006A80M020 Male Receptacle Female Receptacle 1R000A80M010 1R000A80M white - orang 1. Black Output Power V- 2. Blue Bus Power V-. Green/Yellow Ground. Brown Bus Power V+. White Output Power V+ Description Gasket for Receptacle, 1/2" Locknut for Receptacle, 1/2" 1NPT

21 ing Information Mini-Change Pole Field Attachable Connector Mini-Change 7/8" Auxiliary Power Infrastructure Components Male Female 1A A Mini-Change Pole Tees Mini-Change Tee DN Pole Mini-Change Tee, Y-Splitter and Distribution Box Wiring Mini-Change Y-Splitter MALE FEMALE DN Mini-Change Tee w/m12 Drop 1 2 FEMALE DND Mini-Change Distribution Box Description Ports DN Ports DN Mini-Change Accessories Description Mini-Change Caps Note: Further technical information, datasheet or drawing can be downloaded from the Molex website using the part number listed. Int. Thread Ext. Thread

22 Plug & Play Pole power distribution infrastructure to interconnect IP67 devices based on the A-Code M12 standard connectors. ing Information Micro-Change M12 Single- Ended Pole Cordsets Micro-Change M12 Auxiliary Power Infrastructure Components E0 PVC Cable Male Straight Male 90 20m 0m 20m 0m 80006E0M E0M E0M E0M E0M E0M E0M H09 PUR Cable 80006H09M H09M H09M H09M H09M H09M H09M E0 PVC Cable Female Straight Female 90 E0 PVC M12 Cable Specification For use in packaging machines and production lines, in static or less demanding environments. Conductors: x0, x0, or x0,mm² (Black, Brown, Blue, White, Grey) Jacket Material: Black PVC Voltage Rating: 00V, Max Amps Operating Temperature: -0 to+80 C Diameter pole,9-0,1+0, mm Diameter pole, -0,1+0, mm Diameter pole,8-0,1+0, mm Approvals: UL, CSA 20m 0m 20m 0m 80000E0M00* 80000E0M100* 80000E0M E0M H09M H09M H09M H09M * * H09 PUR Cable Micro-Change M12 Auxiliary Power Pole Receptacles PVC Wires 80001E0M E0M E0M H09M H09M H09M H09 PUR M12 Cable Specification For use in machine tools, metal cutting production with harsh fluid, mechanical or continuous flex requirements. Conductors: x0, x0, or x0,mm² (Black, Brown, Blue, White, Grey) Jacket Material: Black PUR, halogen free, flame retardant Voltage Rating: 00V, Max Amps Operating Temperature: -0 to +80 C Bending Cycles: 2 Mio with 10 x D (60 C) Diameter pole, +_ 0,2 mm Diameter pole,7 +_ 0,2 mm Diameter pole,0 +_ 0,2 mm Approvals: UL, CSA Male Female * Parts in bold belong to the BradExpress Program (see page ) 8RE6E0M RE0E0M m 8RE6E0M RE0E0M

23 ing Information Micro-Change M12 Auxiliary Power Double-Ended Pole Cordsets Micro-Change M12 Auxiliary Power Infrastructure Components E0 PVC Cable Female to Male Straight Female to Male E0M E0M E0M E0M m 8800E0M E0M E0M E0M m 8800E0M E0M E0M H09M E0M H09 PUR Cable H09M Micro-Change A-Code M12 Pole Auxiliary Power Connector on the IO modules. Female Pinout (Front view): 8800H09M H09M m 8800H09M H09M H09M H09M H09M H09M H09M m 8800H09M Micro-Change M12 Pole Field Attachable Type Male Female 1. Brown Module Power V- 2. White Output Power V-. Blue Ground. Black Ground. Grey Protective Earth Micro-Change M12 Pole Tee and Y-Splitter Wiring PG9 8A A PG11 8A A Micro-Change M12 Pole Accessories Poles M12 Y-Splitter Poles M12 Tee EMF FJ

24 IP67 rated passive IO module for harsh environments are designed to concentrate the sensor/actuator signals into one unique home run cable for a better mechanical infrastructure wiring on the machine. Sensor/Actuator Distribution Boxes Specifications IP67 Molded PBT Housing, color Black Single or Dual Input/Output signal per port Indicating LED for Power and sensor trigger PNP Version (available also in NPN version) Electrical: 10-0V DC max. & 12.0A max. (.0A max. per port) Approvals: UL, CSA, IP67, NEMA 6 ing Information M12 Distribution Boxes with PUR Home Run Cable Ports 8 Ports Micro-Change M12 Single IO Connector Wiring IO Type Single IO Dual IO BTY00P-FBP-0* BTY00P-FBP-10 BTY0P-FBP-0* BTY0P-FBP * * BTY800P-FBP-0* * BTY800P-FBP BTY80P-FBP-0* * BTY80P-FBP-10* * M12 Distribution Boxes with Field Attachable Terminals Micro-Change M12 Dual IO Connector Wiring IO Type Dual IO Ports 8 Ports BTY0P-FBA* * BTY80P-FBA* * M12 Distribution Boxes with M2 Connector and Home Run Cable IO Type 8 Ports * Parts in bold belong to the BradExpress Program (see page ) Single IO Dual IO BTY801P-FBC* BTY80P-FBC* * * Single IO Home Run Cable (12p/11 wires) Dual IO Home Run Cable (19p/19 wires) K02101P80M100* * K0001B20M100* * 1 K02101P80M K0001B20M10* * 2

25 ing Information M8 Distribution Boxes with Side Mount PUR Home Run Cable Sensor/Actuator Distribution Boxes Ports 6 Ports IO Type Single IO BEY01P-FBP-0* * BEY601P-FBP-0* * BEY01P-FBP BEY601P-FBP IO Type 8 Ports 10 Ports Nano-Change M8 Single IO Connector Wiring I/O Single IO BEY801P-FBP-0* * BEYA01P-FBP-0* * BEY801P-FBP-10* * BEYA01P-FBC YLW V(+) common GRN V(-) common M8 Distribution Boxes with M16 Connector and Home Run Cable Single IO Distribution Box with M16 connector Ports Note: Further technical information, datasheet or 6 BNY01P-FBC* BNY601P-FBC* * * drawing can be downloaded from the Molex website using the ordering part number. 8 BNY801P-FBC* * 10 BNYA01P-FBC* * * Parts in bold belong to the BradExpress Program (see page ) M16 Single IO Home Run Cable 10 Meter Block Ports 6 Ports 8 Ports 10 Ports L001M78M100* L0201M78M100* L0101M78M100* L0A01M78M100* * * * * 2

26 Micro-Change M12 connectivity is a ready-touse solution based on the A-Code M12 standard with IP67/68 rating to wire a wide range of sensors and actuators from proximity switches to rotary encoders in harsh environments. Micro-Change M12 Sensor/Actuator Connectivity ing Information Micro-Change M12 Single-Ended Cordsets E0 PVC Cable Female Straight Female 90 Male Straight Male 90 Poles 80000E0M E0M E0M E0M E0M E0M E0M E0M00* * 80006E0M E0M E0M E0M E0M E0M E0M E0M E0M E0M E0M E0M E0M020* * 80001E0M020* * 80000E0M00* * 80001E0M00* * 80006E0M E0M E0M E0M E0M100* * 80001E0M100* * 80006E0M E0M E0M E0M E0M E0M E0M E0M00* * 80001E0M E0M E0M E0M E0M E0M E0M100* * 80001E0M E0M E0M H09 PUR Cable 80000H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M * Parts in bold belong to the BradExpress Program (see page ) 26

27 ing Information Micro-Change M12 Double-Ended Cordsets Micro-Change M12 Sensor/Actuator Connectivity E0 PVC Cable Fem. To Male Straight Fem. 90 To Male Straight Poles 0.6m 8800E0M006* * 8801E0M E0M E0M m 0.6m m 0.6m m 0.6m m 8800E0M020* 8800E0M E0M00* 8800E0M E0M E0M E0M E0M E0M E0M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M * * H09 PUR Cable E0M E0M E0M E0M E0M E0M E0M E0M E0M E0M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M H09M Micro-Change M12 Front Mount Receptacles Poles Mount Thread Wires with PVC Jacket Male Female E0 PVC M12 Cable Specification For use in packaging machines and production lines, in static or less demanding environments. Conductors: x0, x0, or x0,mm² (Black, Brown, Blue, White, Grey) Jacket Material: Black PVC Voltage Rating: 00V, Max Amps Operating Temperature: -0 to+80 C Diameter pole,9-0,1+0, mm Diameter pole, -0,1+0, mm Diameter pole,8-0,1+0, mm Approvals: UL, CSA H09 PUR M12 Cable Specification For use in machine tools, metal cutting production with harsh fluid, mechanical or continuous flex requirements. Conductors: x0, x0, or x0,mm² (Black, Brown, Blue, White, Grey) Jacket Material: Black PUR, halogen free, flame retardant Voltage Rating: 00V, Max Amps Operating Temperature: -0 to +80 C Bending Cycles: 2 Mio with 10 x D (60 C) Diameter pole, +_ 0,2 mm Diameter pole,7 +_ 0,2 mm Diameter pole,0 +_ 0,2 mm Approvals: UL, CSA PG9 M1x1 8RJ6E0C00* 8RE6E0C * RJ0E0C00* 8RE0E0C * * Parts in bold belong to the BradExpress Program (see page ) PG9 M1x1 8RJ6E0C00* 8RE6E0C * RJ0E0C00* 8RE0E0C00* * * 27

28 ing Information Micro-Change M12 Cordsets to M8 Sensors Micro-Change M12 Sensor/Actuator Connectivity E02 PVC Cable M12 Male Straight to M8 Female Straight M12 Male Straight to M8 Female 90 Poles.6m 800E02M E02M E02M E02M E02M E02M E02M E02M m 800E02M E02M E02M E02M E02M E02M Y-Splitter Wiring Schematic 800E02M E02M M12 to M12 Pole.6m H08 PUR --Cable 800H08M H08M MALE FEMALE "A" 800H08M H08M H08M H08M m 800H08M00 800H08M H08M00 801H08M FEMALE "B" 800H08M H08M H08M H08M H08M H08M M12 to M12 Pole Micro-Change M12 Y-Splitters & Adapters Y-Splitter 1x M12 Male to 2x M12 Female MALE FEMALE "A" Poles FEMALE "B" 08120EMF EMF M12 to M8 Pole Y-Splitter 1x M12 Male to 2x M8 Female M12 MALE FEMALE "A" Poles FEMALE "B" 08080EMF Adapter Connector 1xM12 Male to 1xM8 Female Poles

29 ing Information Micro-Change M12 Field Attachable Connectors Micro-Change M12 Sensor/Actuator Connectivity Male Straight Male 90 Poles Max. Wire Size A A A A A A A A Micro-Change M12 Connector Pinout Female Straight Female 90 Poles Max. Wire Size A A A A Brown - Blue - Black A A A A Micro-Change M12 Closure Caps To Cover Male To Cover Female 1 - Brown 2 - White - Blue - Black Plastic Closure Cap To Cover Male To Cover Female 1 - Brown 2 - White - Blue - Black - Gray Rubber Closure Cap with Leash * * Parts in bold belong to the BradExpress Program (see page ) 29

30 Nano-Change M8 connectivity provides a rugged and space-saving solution to wire a wide range of sensors and actuators from proximity switches to rotary encoders in harsh environments. Nano-Change M8 Sensor/Actuator Connectivity ing Information Nano-Change M8 Single-Ended Cordsets E02 PVC Cable Female Straight Female 90 Male Straight Male 90 Poles 0000E02M E02M E02M E02M E02M020* * 0001E02M020* * 0006E02M020* * 0007E02M020* * 0000E02M00* * 0001E02M00* * 0006E02M00* * 0007E02M00* * 0000E02M100* * 0001E02M100* * 0006E02M100* * 0007E02M100* * 0000E02M E02M E02M E02M E02M020* * 0001E02M020* * 0006E02M020* * 0007E02M020* * 0000E02M00* * 0001E02M00* * 0006E02M00* * 0007E02M00* * 0000E02M100* * 0001E02M100* * 0006E02M100* * 0007E02M100* * H08 PUR Cable 0000H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M H08M * Parts in bold belong to the BradExpress Program (see page ) 0

31 ing Information Nano-Change M8 Double-Ended Cordsets Nano-Change M8 Sensor/Actuator Connectivity E02 PVC Cable Female to Male Straight Fem. 90 to Male Straight Poles.6m 00E02M006* * 01E02M006* * 00E02M010* 00E02M020* * * 01E02M010* 01E02M020* * *.6m 00E02M00* 00E02M006* * * 01E02M00* 01E02M006* * * E02 PVC M8 Cable Specification 00E02M010* 00E02M020* 00E02M00* * * * 01E02M010* 01E02M020* 01E02M00* * * * For use in packaging machines and production lines in static or less demanding environments. Conductors: x0,2 or x0,² H08 PUR Cable (Black, Brown, Blue, White).6m 00H08M006 00H08M010 00H08M H08M006 01H08M010 01H08M Jacket Material: Black PVC Voltage Rating: 00V, Max Amps Operating Temperature: -0 to +80 C.6m 00H08M00 00H08M006 00H08M010 00H08M020 00H08M H08M00 01H08M006 01H08M010 01H08M020 01H08M Diameter pole, -0,1+0, mm Diameter pole,8-0,1+0, mm Approvals: UL, CSA H08 PUR M8 Cable Specification Nano-Change M8 Front Mount Receptacles Poles Mount Thread M8x0. M12x1 M8x0. M12x1 RF06E02C00* * RF0E02C00* * RF6E02C200* * * RF06E02C00* * RF0E02C00* * RF6E02C200* Wires with PVC Jacket Male * RL0E02C200* RL0E02C200 Female For use in machine tools, metal cutting production with harsh fluid, mechanical or continuous flex requirements. Conductors: x0,2 or x0,² (Black, Brown, Blue, White) Jacket Material: Black PUR, halogen free, flame retardant Voltage Rating: 00V, Max Amps Operating Temperature: -0 to +80 C Bending Cycles: 2 Mio with 10 x D (60 C) Diameter pole, +_ 0,2 mm Diameter pole,7 +_ 0,2 mm Approvals: UL, CSA * Parts in bold belong to the BradExpress Program (see page ) 1

32 ing Information Nano-Change M8 Y-Splitters & Adapters Y-Splitter Nano-Change M8 Sensor/Actuator Connectivity 1x M8 Male to 2x M8 Female Poles 08080LMF Adapter Connector 1x M8 Male to 1x M12 Female Poles Note: M8 male connector thread is fixed. To connect only with M8 female connectors. Nano-Change M8 Connector Pinout (front view) Brown - Blue 1 - Brown 2 - White - Black Blue - Black Y-Splitter Wiring Schematic M8 to M8 Pole FEMALE A MALE FEMALE B 2

33 ing Information Nano-Change M8 Field Attachable Connectors Nano-Change M8 Sensor/Actuator Connectivity Male Straight Male 90 Poles Max Wire Size.-m N0MA N0MA m N0MA N0MA Female Straight Female 90 Poles Max Wire Size.-m N0FA N0FA m N0FA N0FA Nano-Change M8 Closure Caps To Cover Female Plastic Closure Cap

34 The mpm DIN valve connectors conform to the industry standard of electrical connectors EN , which are commonly used with solenoid valves. The new generation of Molex DIN connectors provides unsurpassed sealing performance, easier assembly and mounting and lower applied costs. mpm DIN Valve Connectors ing Information mpm Field Attachable DIN Valve Connectors Form A External Thread Description Non-Electronic C28200N2RSN* * With Electronic S28200TC22RSN Form B External Thread Description Non-Electronic With Electronic C22200N2RSN* S22200TC22RSN * Circuit C Schematics Bipolar yellow LED and VDR to protect supply and switch. (The energy in the Form C External Thread coil is limited by the VDR). Description Voltage: AC-DC 12 to 20V. For type 192 only 12-2 and 11V Non-Electronic C92200N2TSN* * With Electronic S92200TC22TSN Form Micro External Thread Description 2 Non-Electronic C2200N2TSN* * With Electronic S2200TC22TSN Description Form Industrial External Thread Note: The mpm DIN valve connectors are available in various version, Pole count, housing and electronics. For further information consult our website or automation catalog or your local sales support. Non-Electronic C29200N2TSN* * Further technical information, datasheet or With Electronic S29200TC22TSN drawing can be downloaded from the Molex website using the ordering part number. * Parts in bold belong to the BradExpress Program (see page )

35 The mpm connectors with molded-in cable are suitable for use with most types of solenoid. They offer a fast and efficient method of connection resulting in greatly reduced installation time and costs. ing Information mpm DIN Valve Connectors Over Molded to M12 Male Connector mpm DIN Valve Connectors DIN Valve Connector, FORM A, C Circuit, Ground Pos H6/H12 Male Straight Male 90.6m E80B0P12M E80B2P12M E80B0P12M E80B2P12M E80B0P12M E80B2P12M m E80B0P12M E80B2P12M DIN Valve Connector, FORM Industrial, C Circuit, Ground Pos H6 Male Straight Male 90 DIN PUR/PVC Cable Specification.6m 1. m F80B0P12M006 F80B0P12M010 F80B0P12M01 F80B0P12M F80B2P12M006 F80B2P12M010 F80B2P12M01 F80B2P12M00 DIN Valve Connector, FORM B, C Circuit, Ground Pos H6 Male Straight Male Conductors: x0,m² PVC (Brown, Blue, Green/Yellow) Jacket Material: Black PUR Voltage Rating: 00V Operating Temperature: - to +90 C (flexing) -0 to +90 C (static) Diameter:, +_ 0, mm Note:.6m 1. m D80B0P12M006 D80B0P12M010 D80B0P12M01 D80B0P12M D80B2P12M006 D80B2P12M010 D80B2P12M01 D80B2P12M The mpm DIN valve over molded cordsets are available in various versions, Pole count, housing, cable, lengths and electronics. For further information consult our website or automation catalog or your local sales support. DIN Valve Connector, FORM C, C Circuit, Ground Pos H6/H12 Male Straight Male 90 Further technical information, datasheet or drawing can be downloaded from the Molex website using the ordering part number..6m H80B0P12M H80B2P12M H80B0P12M H80B2P12M H80B0P12M H80B2P12M m H80B0P12M H80B2P12M DIN Valve Connector, FORM Micro, C Circuit, Ground Pos H6/H12 Male Straight Male 90.6m G80B0P12M G80B2P12M G80B0P12M G80B2P12M G80B0P12M G80B2P12M m G80B0P12M G80B2P12M

36 Get more insights at: molex.com/industry/industrial.html v2 Printed in Germany/2k/SON/KG/ Molex