TECHNICAL DATA: 3000 x 1500 mm

Transcription

1 TECHNICAL DATA: Model: BTK2010E / BTK3015E Cutting Dimensions: 2000 x 1000 mm 3000 x 1500 mm Brand: FINECUTTER Manufacturer: BETONOK MAQUINARIA Made in: Spain Date: 2010 MECHANICAL FEATURES Dual Motors of gantry (Dual Drive System) with Electronic synchronization Motorization with drive-step servomotor DC low inertia with incremental encoder Sanyo - Denki. Linear longitudinal Guide (X axis) by two guides with four recirculation ball blocks with selflubrication Linear cross Guide (Y axis) by two guides with two recirculation ball blocks with self-lubrication Linear perpendicular Guide (Z axis) by one guide with two recirculation ball blocks with selflubrication Precision planetary Alpha gears of zero game helical pinion Transmission system of rack-pinion with helical step of module 2, with preload system that guarantees the micrometer setting and the absence of backlash. Moving Head (Z axis) rack-pinion with drive-step servomotor with incremental encoder Sanyo - Denki. Extra option; Collision Detection System. Extra option; flame cutting additional torch. Extra option; marking torch. STRUCTURAL FEATURES Monoblock Cutting table built in steel sheet 4 and 6 mm thick with mechanized supports. Support system for guiding longitudinal (X axis) in rail machining high strength steel with floating installation independent with adjustment and leveling base x-y-z. Tubular aluminium (AIMgSi 0,5F25) frame gantry with support for guides and rack mechanized. Workpiece Support of steel blades reversible (double use) available curved made of steel plate 50x4mm. Guided system and transmission ribbed sheet and brush-covered strip to prevent entrance of dirt, cutting and beating projections. Optional; Cutting table with fume suction branch of drawers 600 mm in width and central extraction channel with sequential automatic opening hatches. Polyurethane paint protection for industrial use dark gray double layer applied by airless on fosfo epoxy primer ral

2 DYNAMIC FEATURES Max. Movement Speed ; mm/min Max. acceleration: mm /seg 2 Positioning accuracy: ±0,08 mm Maximun cutting speed: mm / min Repeatability: ±0,04 Longitudinal dimensions ( X axis): mm Transversal dimensions ( Y axis): mm Perpendicular dimensions ( Z axis): 200 mm CUTTING FEATURES Cutting System conventional Plasma for compressed air (can be used with dry nitrogen for cutting stainless steel or aluminum). Different models are available; Series Cutmaster 60 to 120 A Thermal-Dynamics. Piercing Cutting Capacity: from 0,4 mm to 20 mm (model depending). Maximum Edge Start: 40 mm (model depending). Detection of sensor plate by HIS. Maintaining constant cutting height controlled by CNC digital control arc voltage (DAVTHC) PID closed loop. Installation option kit cutting system for propane or acetylene torch cutting controlled from the CNC, comprising: Console with regulators and gauges for HARRIS oxyfuel gas. Electro Console - DANFOSS proportional valves. HARRIS oxyfuel torch model with cutting capacity up to 200mm with safety valves. Set nozzles of high-speed 6290VAX HARRIS. Automatic gas cutting torch height CHC (capacitive). Automatic ignition system for gas cutting torch. Installation option sheet marking torch by impact, inkjet or plasma. ELECTRICAL FEATURES Location of electrical - electronics elements in large metal electrical panel and control console. Power machine: 220VAC ±10%; 50/60Hz; L + N + TT; 32 A. Power equipment Independent plasma: 380/400VAC ±10%; 50/60Hz; 3~ + TT; 16 A. Control voltage with galvanic isolation at 24VAC. Leakage current EMI filter through large capacity Modular electrical switchgear breaker composed breaker and isolating circuit breakers in power Merlin Guerin. Option; Surge Protection (electric beam fall) by electrical mechanism Merlin Guerin. Option, Permanent surge protection (peak voltage) by electrical mechanism Merlin Guerin. Protection from the elements of motor drive with cartridge fuses super fast action. Cables and connectors; the connection is made with servocable coated in special PUR Chain with shielded twisted copper HELUKABEL UL CSA and DESINA brand. The distribution of cables and pipes between the moving parts is made by IGUS Chain brand. The connectors used are of industrial type multipolar shielded metal housing HARTING brand

3 ELECTRONIC FEATURES Independent power supplies 24VDC 6 A, stabilized and protected against short circuits and surges. Electronic filtering and RFI and EMI shielding for all I / O. Plasma Interfaces opto isolated by fiber optic signal. Card interfaces with 32 opto isolated digital inputs. Interface card with 24 digital outputs MOSFET power. Motion control card with a two-channel DAC output and input optical encoder. Motion control system and drive the latest generation NDC 96 bipolar chopper drive brand RTA Height cutting torch control integrated CNC machine. CNC SYSTEM FEATURES Finecutter CNC System CPU RISC 32 bit 132 MHz with 8MB RAM and 4+3 MB of Flash, developed on platform All in One extremely modular allowing bus-connect up to 16 expansion cards. TFT Touch Screen 10.4 Touch Sreen + Industrial membrane keyboard. Use the same CPU for the user s tasks, for the system s tasks, and for the machine control. Cutting programs in ISO format and parameterized parts gallery in common use. A large number of predefined steps and easy programming (plasma source, oxyfuel, markers, drilling unit). Integrated management of plasma cutting system and talk with the generator control unit, the system makes a real generator control board panel available. Zero Management and sheet rotation Resumption of interrupted cutting programs simple and intuitive. Possibility to move the machine during the situation of the program pause Setting the parameters during the cut: feed, arc voltage, piercing time. Piercing counter for the scheduled replacement of consumables. The system records the names of the programs made and the relevant: cutting times, number of piercings, number and times of operations made with drilling machine. Extensible library of parametric figures. Database technology materials and cutting data. Remote service system based on VPN. Diagnostics with remote control monitoring in real time from factory. Easy handling due to the simplicity of Man-machine interfaces. 1 external port USB and 4 internal. 1+1 RJ45 Ethernet port external 2 Serie ports RS232/ CAN bus LVDS Optional Tele cámara Optional Integrated Network Card Full graphic display of all processes. Automatic display the position of the cutting torch with auto-zoom. Auto zoom, static, dynamic and window. Automatic acceleration and deceleration at the corners. Chance of stops at corners, with adjustable time. Automatic kerf compensation and tool kerf in real time. Scale factor. Automatic rotation function. Automatic translation function. Alignment sheet. Recognition of irregular shape or cut sheet, point to point. Setback in the cutting of unlimited automatic or manual. Automatic resumption of collisions without having to reposition the torch with back or exit automatically

4 Automatic change cutting parameters entity by entity. Easy selection of cutting blocks and parts of piece. Zero point virtual or real. Four positions of rest or away from the machine automatically. Robot Function for automated loading and unloading Viewing hours of work costs, piercings, cutting time Spanish language or multilingual. Real time diagnosis. Connecting via ethernet technical office Allocation and automatic adjustment of different qualities of cut (power, speed, height control) to different elements in a single program cut. CAD / CAM SOFTWARE FEATURES Professional cutting software CAD / CAM FastCAM STANDARD V7 in multilanguages, has three modules for CNC cutting: FastCAM CAD 2D Draw: similar with CAD to draw all kinds of parts, file creation with NC cutting code. FastNEST : Interactive nesting by nesting semiautomatic. FastPLOT : Programming automatic & manual pathing cutting and Costing: utilization, cut length, pierce & cutting cost Supported file types are CAM, DWG, DXF, IGES, ESSI, DSTV, HPGL. Supported languages are machine ESSI, EIA standard ISO. System metric and inch. Delivered on CD for installation on PC customer. User manual, quick start guide on paper and CD, DVD training videos. The outmost easiness in its use: The system does not require any basic informatics knowledge and especially it does not require any skilled personnel. Modern friendly graphical interface. Contextual options: the options shown to the user are the least necessary to the execution of the current task. Multilevel undo-redo Printing reports and budgets. Preliminary dynamic view. Macro with standard workings for the cutting sector. DXF IN/OUT converter Fast and intuitive system for quoting the drawing. Functions to check profiles Interactive nesting by semi and manual nesting and remnant nesting for irregular remnant or parts. Management of cutting technology that can be set up. Automatic and manual optimization of cutting path. Database material technology defined by the post processor. Supports unlimited. SECURITY FEATURES The machine complies strictly the new Machinery Directive 2006/42/EC (RD1644/2008) in force since 29/12/2009 safety and prevention of occupational hazards. Equipped with safety module for emergency stop control and switches safety position to stop CAT. I Telemecanique brand. Emergency stop buttons with locking arranged in a desk, and both ends of gantry. Limit security position in all axes and directions using inductive sensors (not present limits handling because to not make physical contact or mechanical drive) Console protected against voluntary or accidental opening with the power. Lighted beacon signaling state machine. Information to the operator through messages on the screen CNC

5 Safety Marking and occupational health marking in the machine. Printed user manual. CE marking, meeting the essential requirements of all relevant European Directives. ENVIRONMENTAL FEATURES Optional equipment installation of smoke extraction and filter smoke cutting with synchronized operation of the machine cutting and controlled from the CNC. MAINTENANCE FEATURES Recirculation ball guide blocks with renewable self-lubricating cartridges. Polypropylene strip brushes to protect the guides mounted on the gantry for easy replacement. Counter Clock working hours for scheduled maintenance. Remote Support System Ethernet connection anywhere in the world with VPN implementation, with the possibility of immediate help from the CNC. The descriptions, technical data and illustrations contained in this document are provided for guidance purposes only and are non-binding. The manufacturer reserves the right to make alterations to products without notice All rights reserved. Printed in Spain. Trademarks used in this text: Betonok, Finecutter, Finecutter logo, Betonok Maquinaria and Betonok Maquinaria logo are trademarks of Prefabricados Betonok Iberica SL Other trademarks and trade names may be used in this document to refer to trade owner and names or their products. Prefabricados Betonok Ibérica SL disclaims any proprietary interest in trademarks and trade names that are not theirs