RANGE PRODUCT. Plasma and Oxyfuel CNC Cutting Machine 2010/11

Transcription

1 RANGE PRODUCT Plasma and Oxyfuel CNC Cutting Machine 2010/11

2 SmartCUT HD Air DUCT MonoBLOCK EasyCUT Economic Big PLATE

3 SmartCUT HD Models: BTK4020SHD y BTK6030SHD Dimensions: 4000x2000 mm y 6000x3000 mm (net cut) Gantry Machine with high performance dual-drive brushless servomotors. Max. Movement speed: 50 m/min. Max. Cutting speed: 18 m/min. CNC latest generation of up to 16 axes. Accuracy: Positioning: ± 0,08 mm Repeatability: ± 0,04 mm Sectoral fume extraction slag collection drawer. Cutting Software CAD/CAM high-performance CutEXPERT Accesories available: Head Marking. Positioner for cutting tubes Electro-spindle head machining for drilling/tapping/countersinking Double head plasma 3D bevel head Profile cutting are integrated into the structure Oxyfuel unit with Capacitative HC Smoke filter unit Sheet feeder CUTTING TECHNOLOGY High Speed Plasma Auto-Cut Amp 20 mm*. Auto-Cut Amp 30 mm*. Auto-Cut Amp 40 mm*. High Definition Plasma Ultra-Cut Amp 20 mm*. Ultra-Cut Amp 40 mm*. Ultra-Cut Amp 40 mm*. Ultra-Cut Amp 50 mm*. *Thickness max. piercing

4 Air DUCT Models: BTK3015A Dimensions: 3000x1500 mm (net cut) Gantry Machine with high performance dual-drive brushless servomotors. Max. Movement Speed: 30 m/min. Max. Cutting Speed: 12 m/min. CNC latest generation with screen 10. Physical Height Control with roll pan or digital voltage arc controlled by CNC. Accuracy: Positioning: ± 0,08 mm Repeatability: ± 0,04 mm Fume extraction by hood carried in the gantry. Cutting Software CAD/CAM CutEXPERT with full 3D Duct developments module. CUTTING TECHNOLOGY Air Plasma conventional Cutmaster A40 60 Amp 12 mm*. Cutmaster A60 80 Amp 15 mm*. Cutmaster A Amp 20 mm*. Hight Definition Plasma Auto-Cut Amp 20 mm*. *Thickness max.piercing Accesories available: Head Marking Smoke filter unit Sheet feeder

5 MonoBLOCK Models: BTK3015M, BTK6020M, BTK6030M Dimensions: 3000x1500 mm, 6000X 2000 mm 6000x3000 mm. (net cut) Gantry Machine Monoblock with structure of high strength and dual-drive servomotors step. Max. Movement Speed: 15 m/min. Max. Cutting Speed: 10 m/min. CNC latest generation with touch screen 10. Digital Voltage Arc Control controlled by CNC Accuracy: Positioning: ± 0,1 mm Repeatability: ± 0,08 mm Forced fume extraction sector or water raft. Cutting Software CAD/CAM Standard FastCAM V7 with semiautomatic nesting module. Accesories available: Head Marking Oxyfuel Torch with manual gas console Oxyfuel Torch with automatic gas console Flame cutting heads slaves (up to 4) Pipe Cutting Unit Smoke filter unit Professional Software FastCAM V7 with automatic nesting CUTTING TECHNOLOGY Air Plasma conventional Cutmaster A40 60 Amp 12 mm*. Cutmaster A60 80 Amp 15 mm*. Cutmaster A Amp 20 mm*. Cutmaster A Amp 25 mm*. High Speed Plasma Auto-Cut Amp 20 mm*. Auto-Cut Amp 30 mm*. Auto-Cut Amp 40 mm*. *Thickness max.piercing

6 EasyCUT Models: BTK2010E y BTK3015E Dimensions: 2000x1000 mm y 3000x1500 mm. (net cut) Gantry Machine with dual drive servomotors step. Max. Movement Speed: 15 m/min. Max. Cutting Speed: 10 m/min. CNC latest generation with touch screen 10. Digital Voltage Arc Control controlled by CNC. Accuracy: Positioning: ± 0,1 mm Repeatability: ± 0,08 mm Forced fume extraction sector or water raft. Cutting Software CAD/CAM Standard FastCAM V7 with semiautomatic nesting module. Accesories available: Head Marking Oxyfuel Torch with manual gas Smoke filter unit Professional Software FastCAM V7 with automatic nesting. CUTTING TECHNOLOGY Air Plasma conventional Cutmaster A40 60 Amp 12 mm*. Cutmaster A60 80 Amp 15 mm*. Cutmaster A Amp 20 mm*. Cutmaster A Amp 25 mm*. *Thickness max. piercing

7 Economic Models: BTK2010Eco y BTK3015Eco Dimensions: 2000x1000 mm y 3000x1500 mm. (net cut) Cutting pantograph by stepper motors with high resolution. Max. Movement Speed: 12 m/min. Max. Cutting Speed: 8 m/min. CNC latest generation with touch screen 7. Digital Voltage Arc Control controlled by CNC Accuracy: Positioning: ± 0,4 mm Repeatability: ± 0,2 mm Cutting Software CAD/CAM Standard FastCAM V7 with semiautomatic nesting module. Accesories available: Oxyfuel Torch Trolley Cutting bench fume extraction Professional Software FastCAM V7 with automatic nesting. CUTTING TECHNOLOGY Air Plasma conventional Cutmaster A40 60 Amp 12 mm*. Cutmaster A60 80 Amp 15 mm*. Cutmaster A Amp 20 mm*. Cutmaster A Amp 25 mm*. *Thickness max.piercing

8 Cantilever Models: BTK2010C y BTK3015C Dimensions: 2000x1000 mm y 3000x1500 mm. (net cut) Cantilever arm machine for cutting pipe, profiles, structures and parts of especial dimensions. Max. Movement Speed: 15 m/min. Max. Cutting Speed: 10 m/min. CNC latest generation with touch sreen 10. Digital Voltage Arc Control controlled by CNC Accuracy: Positioning: ± 0,2 mm Repeatability: ± 0,08 mm Independent bench of cutting area Cutting Software CAD/CAM Standard FastCAM V7 with semiautomatic nesting module. Accesories available: Head Marking Cutting bench Oxyfuel Torch with manual gas console Proffessional Software FastCAM V7 with automatic nesting CUTTING TECHNOLOGY Air Plasma conventional Cutmaster A40 60 Amp 12 mm*. Cutmaster A60 80 Amp 15 mm*. Cutmaster A Amp 20 mm*. Cutmaster A Amp 25 mm*. High Speed Plasma Auto-Cut Amp 20 mm*. Auto-Cut Amp 30 mm*. Auto-Cut Amp 40 mm*. *Thickness max.piercing

9 Big PLATE Models: BTK30xxB, BTK40xxB y BTK60xxB Dimensions: Width: 3000, 4000 y 6000 mm. (net cut) Large: according to customer needs. Gantry Cutting on large rail with dual engined Max. Movement Speed: 40 m/min. Max. Cutting Speed: 12 m/min. CNC latest generation with touch screen 15. Digital Voltage Arc Control controlled by CNC for plasma torch and HC Capacitative for oxyfuel torch. Accuracy: Positioning: ± 0,1 mm Repeatability: ± 0,08 mm Cutting Professional Software CAD/CAM FastCAM V7 with automatic nesting module. Accesories available: Camcorder Remote Control Independent Cutting Table with sectional fume extraction Oxyfuel Torch with automatic gas console Head Marking Slaves cutting head (up to 6 units) Bevel head oxyfuel 3D bevel head plasma Machining head for drilling-tapping-countersunk Positioner for cutting tubes Smoke filter unit Cutting bench for large profiles CUTTING TECHNOLOGY Air Plasma conventional Cutmaster A40 60 Amp 12 mm*. Cutmaster A60 80 Amp 15 mm*. Cutmaster A Amp 20 mm*. Cutmaster A Amp 25 mm*. High Speed Plasma Auto-Cut Amp 20 mm*. Auto-Cut Amp 30 mm*. Auto-Cut Amp 40 mm*. High Definition Plasma Ultra-Cut Amp 20 mm*. Ultra-Cut Amp 40 mm*. Ultra-Cut Amp 40 mm*. Ultra-Cut Amp 50 mm*. *Thickness max.piercing

10 Common Techniques Features for all machines Structure Guide System Power Transmission Engine and electronic drive Numeric Control Electrical Equipment Cutting Software CAD/CAM Accesories and complements Security Environment Maintenance and Support Warranty

11 Structure Bench made steel structural tube 70x70x4 mm and steel plate 10,6 and 4 mm with mechanized support for the gantry guide system. Support System for longitudinal guide (X axis) in mechanized rail in high-strenght steel floating installation independent with adjustment and leveling base with xyz. Two type of gantry: Gantry with tubular structure in magnesium aluminum alloy type AlMgSi 0,5 F25 with support for guides and rack (Models: Economic, EasyCUT, MonoBLOCK) Gantry structure tubular steel with support for guides and rack machined. Support workpiece by carrier strips tier steel removable with steel plates 50x4 mm reversible (double use), curved arrangement. Paint finishing and protection of industrial polyurethane hammered dark gray double layer by airless on phospho zinc epoxy ral 7001.

12 Guide System Longitudinal Linear Guide (X axis) by two guides with four recirculating ball carriages 20 mm with self-lubrication system Hiwin. Tranversal Linear Guide (Y axis) by two guides with two recirculations ball carriages 20 mm with self-lubrication system Hiwin. Perpendicular Linear Guide (Z axis) by a guide with two recirculating ball carriage 15 mm with self-lubrication system Hiwin. Guide System and fairings transmission with steel cover and strip brush to prevent entrance of dirt, cutting projections and shock.

13 Power Transmission Multiplication of power by reducing planetary gear set zero Alpha (Wittenstein). Transmission System with preload system with planetary Alpha gear and helical rackpinion. Cutting head movement (Z axis) by spindle drive servomotor drivestep with incremental encoder Sanyo - Denki.

14 Engine and Electronic Drive Double engine of gantry (Dual System) with electronic synchronism. Two engines: Motors by brushless servomotors with low inertia with incremental encoder, Schneider Berger Lahr. (Models: SmartCUT HD, AirDUCT y BigPLATE) Motors by servomotors drive-step, low inertia with incremental encoder Sanyo - Denki. (Models: Economic, EasyCUT, MonoBLOCK, Cantilever) Same engine in X,Y axis. Z axis with servomotor with encoder.

15 Numeric Control (CNC) Two CNC Systems: CNC System Finecutter BTK-E robust CPU RISC 32 bit 132 MHz with 8MB RAM and 4+3 MB of Flash, developed on platform All in One extremely modular allowing controlled by bus up to 16 axes.touch Sreen 10,4 TFT.and membrane keyboard for industrial environment.models: Economic, EasyCUT, MonoBLOCK y Cantilever). CNC System Finecutter BTK-LNX robust industrial PC with CPU Intel Celeron 650Mhz developed on platform Linux Real-time EXTREMELY MODULAR ALLOWING CONTROLLED BY BUS UP 16 EXPANSION CARDS. Touch Screen10 TFT. Operating System Linux real-time RTai. It uses the same CPU for user tasks, the system, the machine control. (Models AirDUCT, SmartCUT HD y BigPLATE)

16 Numeric Control(CNC) Common Features to both CNC: Cutting programs in ISO format and parameterized parts gallery in common use. A large number of predefined steps and easy programming (plasma source, oxyfuel, marking, drilling unit). Zero Management and sheet rotation. Resumption of interrupted cutting programs simple and intuitive. Ability to move the machine during the stop program situations. Setting the parameters during the cut: feed, arc voltage, piercing time. Piercing Counter for the scheduled replacement of consumables. Extensible parameterized parts gallery. Remote Assistance System with VPN-based. Diagnostics with remote control on real-time from factory. Easy handling thanks to its simple HMI interface. 1 USB output port y 4 input. 1+1 Ethernet port TCP with external connector RJ45 Ports 1+1 CAN bus 2 ports serie RS232/485 Integrated Network Card Graphic representation of cutting process. Automatic acceleration and deceleration in the corners. Ability to stop in the corners, with adjustable time. Automatic kerf compensation and tool compensation on real-time. Line-up plate Automatic Cutting Back unlimited or manual. Automatic Restart Collisions without having reposition the torch o cutting exit automatically. to Zero point virtual or real. Spanish language or multilingual Diagnostics on real-time Connection with technical office via Ethernet. Automatic assignment and variation of different cutting qualities (power, speed, height control) to different elements in a same cutting program. LVDS Optional Camera Optional

17 Numeric Control(CNC) Additional Features CNC BTK-LNX Integrated management system for plasma cutting and connection with generator control unit, the systems provides a generator control panel. The System save the names of programs and their respective information; cutting time, number of holes, number and time of operations. Technology Database of materials and cutting data. Graphic representation of cutting process. Automatic display of automatic zoom. the position of the cutting torch with Auto zoom, static, dynamic and window. Scale factor Automatic rotation function. Automatic transfer function. Recognition of irregular shape plates or cut sheet, point to point. Automatic change of cutting parameters entity by entity. Easy selection of cutting blocks and parts of pieces. 4 rest position of the machine automatically. Robot function loading and unloading automatically. Display of hours work costs, piercing, cutting time

18 Electrical Equipment Location of electrical components- electronic in large box. CNC Control located in metal console swivel 180º for easy handling. Power supply: 220VAC ±10%; 50/60Hz; L + N + TT; 32 A. Independent Power Supply of plasma generator. Control voltage with galvanic isolation at 24VAC. Leakage current EMI filter through large capacity. Modular electrical switchgear breaker composed breaker and isolating circuit breakers in power Merlin Guerin Option; Surge Protection (electric beam fall) by electrical mechanism Merlin Gerin. Option, Permanent surge protection (peak voltage) by electrical mechanism Merlin Gerin. Protection from the elements of motor drive with cartridge fuses super fast action Bussmann. Cables and connectors; the connection is made with servocable coated in special PUR Chain with shielded twisted copper HELUKABEL UL CSA and DESINA brand. The distribution of cables and pipes between the moving parts is made by IGUS Chain brand The connectors used are of industrial type multipolar shielded metal housing HARTING brand.

19 Cutting Software CAD/CAM Two types CAD/CAM FastCAM CAD/CAM Software CutExpert CAD/CAM Software

20 Cutting Software CAD/CAM FastCAM Versiones: V7 Standard semiautomatic nesting on a single plate. V7 Professional High level automatic nesting with multiple plates. Características: FastCAM CAD 2D Draw: similar with CAD to draw all kinds of parts, file creation with NC cutting code. FastNEST : Interactive nesting by nesting semiautomatic. FastPLOT : Programming automatic & manual pathing cutting and Costing: utilization, cut length, pierce & cutting cost Supported file types are CAM, DWG, DXF, IGES, ESSI, DSTV, HPGL. Supported languages are machine ESSI, EIA standard ISO. System metric and inch. Delivered on CD for installation on PC customer. User manual, quick start guide on paper and CD, DVD training videos. The outmost easiness in its use: The system does not require any basic informatics knowledge and especially it does not require any skilled personnel. Modern friendly graphical interface. Contextual options: the options shown to the user are the least necessary to the execution of the current task. Multilevel undo-redo Printing reports and budgets. Preliminary dynamic view. Macro with standard workings for the cutting sector. DXF IN/OUT converter Fast and intuitive system for quoting the drawing. Functions to check profiles Interactive nesting by semi and manual nesting and remnant nesting for irregular remnant or parts. Management of cutting technology that can be set up. Automatic and manual optimization of cutting path. Database material technology defined by the post processor. Supports unlimited.

21 Cutting Software CAD/CAM CutExpert Version: CAD/CAM thermal cutting industry with last generation nesting. Professional CAD/CAM Software with full 3D duct developments module. Features: The outmost easiness in its use: The system does not require any basic informatics knowledge and especially it does not require any skilled personnel. Modern friendly graphical interface. Contextual options: the options shown to the user are the least necessary to the execution of the current task. Multilevel undo-redo Prints out, report, estimate costs: a predefined whole of prints out to control the production in an accurate and fast way. Unique programming environment for : order management, automatic & manual nesting, technology, cutting routes, postprocessor. Fast and powerful nesting: to save row material is a need. Intuitive environment with dynamics previews for all the operations the operator is supported by the preview, the system graphically anticipate what will be the result of the operation in progress. Macro with standard workings for the carpentry sector. Carriers with splines of drawings acquired from scanner DXF IN/OUT converter Fast and intuitive system for quoting the drawing. Texts management with font true-type to create outlines suitable for the cutting. Functions to check profiles (double lines, non closed outlines) and to repair them Possibility to recall the CAD also from the CAM for the modification of pieces already arranged on the sheet. Dynamic tridimensional pictures extended library with intelligent sheet developments that are compatible with the working needs in the air treatment sector. Management of orders/workings integrated with report for estimate costs closely integrated with the remaining system parts. Automatic and manual nesting with scraps recovery, re-optimization, mixing automatic and manual strategies is very easy. Optimization of automatic and manual cutting routes. Common cut management, bridges, loops, piercings minimization, pre-holes Management of automatic marking, the text to be marked can be directly the name of the piece or other descriptive fields. Possibility of direct communication with the CNC Technological database of the materials defined by the post-processor. Supports unlimited.

22 Accessories and complements Marking Head Positioner for cutting tubes Electro-spindle head machining for drilling / tapping / countersinking Double head plasma Oxyfuel bevel head 3D bevel head plasma Profile cutting area integrated into the structure Oxyfuel torch with HC Capacitative Smoke filter unit Sheet feeder Camcorder Remote Control Independent Cutting Table with sectional fume extraction Oxyfuel torch with automatic console gases

23 Security The machine complies strictly the new Machinery Directive 2006/42/EC (RD1644/2008) in force since 29/12/2009 safety and prevention of occupational hazards. Equipped with safety module for emergency stop control and switches safety position to stop CAT. I Telemecanique brand. Emergency stop buttons with locking arranged in a desk, and both ends of gantry. Limit security position in all axes and directions using inductive sensors (not present limits handling because to not make physical contact or mechanical drive) Console protected against voluntary or accidental opening with the power. Lighted beacon signaling state machine. Information to the operator through messages on the screen CNC. Safety Marking and occupational health marking in the machine. Printed user manual. CE marking, meeting the essential requirements of all relevant European Directives.

24 Environment Cutting table with fume extraction by: Air Cutting table with fume suction branch of drawers 800 mm in width and central extraction channel with sequential automatic opening hatches. Water Fume extraction by water raft. Optional equipment installation of smoke extraction and filter smoke cutting with synchronized operation of the machine cutting and controlled from the CNC.

25 Technical Assistance Recirculating ball carriages with self-lubrication renewable system. Polypropylene strip Brush to protect the guides of easy replacement. Independent clock hours counter for scheduled maintenance. Remote assistance service via ethernet with VPN application anywhere in the world, with possibility of immediate request from CNC. Our work does not end after the installation of the machine; our customers have our personal attention and free phone to solve your cutting problems, production, repairs and all those questions related to the machine operation.

26 Warranty 2 years warranty for CNC Machine 3 years warranty for plasma generator 1 year warranty for plasma torches 100% Satisfaction commitment.