Michael Frayne Manager, Product

Transcription

1 Michael Frayne Manager, Product

2 A leader and innovator in the global interconnect and industrial markets $3.6 billion in global sales for FY manufacturing locations in 16 countries Over 33,000 employees Medical 2% Telecom 25% Industrial 15% Mil/Aero 1% Automotive 16% Consumer 19% Data 23%

3 Molex Industrial Product Group is part of the Integrated Product Division Industrial sales over $330M (FY11) Global design, manufacturing and support Industrial Communication business is part of the Industrial Product Group Focused on the automation market Two design centers Waterloo, Canada Caudebec, France 3

4 Molex has been an Encompass partner for 20 years 25 products currently listed on Encompass Diverse offering PLC/PAC communication modules Remote Scanners Diagnostics Network Interface Cards Brands such as Applicom, Brad, Direct-Link & SST 4

5 A new concept that puts the network master close to the I/O being scanned Uses Ethernet to emulate the host data bus From a user perspective operates as if connected within the host system May be used in either a PAC/PLC or PC-based control system

6 EtherNet/IP Rockwell Automation CompactLogix PROFIBUS DP Use EtherNet/IP to access data from a fieldbus network (Profibus DP)

7 Use Ethernet to access data from a fieldbus network (DeviceNet)

8 The host system does not care where the master resides PAC/PLC system has direct access to Fieldbus I/O via software integration PC system uses the same API as internal PC bus to access Fieldbus I/O via Ethernet Rich software integration for remote master allows easy network configuration as well as diagnostics

9 Cost Reduction Minimize the length of more costly Fieldbus cabling Reduce the host slots required for a local master (and there may be more than one master) Smaller power supply may be used in the host Flexibility Put the Master in a more ideal location relative to the I/O May be used with multiple control platforms, rather than being dedicated

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11 SST PB3 Remote (SST-PB3-REM) for Rockwell Automation Logix Controllers CompactLogix SoftLogix Connect Rockwell Automation Logix controllers having EtherNet/IP Scanner connectivity to a local or remote PROFIBUS DP network New HW & SW design; high performance for all control applications Factory Automation, Complex Machines and Process Control Rockwell Automation Encompass Product Partner

12 The PB3 Remote Module is a Linking Device Acts as Generic EtherNet/IP CIP Bridge with up to 4x CIP-Modules in CPU Backplane out cnf PB3-CLX sts in CPU Backplane EtherNet/IP Scanner EtherNet/IP out cnf PB3-REM sts

13 Why go Remote? Reduce expensive PROFIBUS cabling Run with any Logix PLC/PAC (available today or tomorrow) No rack limitation + Free rack space Flexible installation design Easy-to-Use; for configuration, diagnostic, and data sharing Virtually limitless I/O size Rockwell CompactLogix Controller PROFIBUS Devices (DP / PA)

14 Target Markets OEM / Machine Builder Factory Automation Process Control Complex Machine Robotic Semi-conductor Manufacturing Automotive Packaging Print & Publishing Fibers & Textiles Oil & Gas Food & Beverage Pharmaceutical Wastewater treatment

15 EtherNet/IP Real Time I/O Data Exchange Remote Configuration and Diagnostic SST Profibus Console CommDTM DP-V1 Access Asset Management (FDT Frame) Process Control Rockwell CompactLogix Cyclic I/O Access Configuration + Diagnostic Master DP-V0 Master DP-V1 Slave DP-V0 PROFIBUS DP Ex PROFIBUS PA DP PA Both PLC and Profibus redundancy supported.

16 Add-On-Instructions (.L5X) for RS Logix5000 v16 and higher User-Defined Types (UDT) Process Tags based on Electronic description (GSD) Ladder logic CIP Path routing One can configure and diagnose PB3 Remote Module in Rockwell Automation Architecture using multiple networks (over ControlNet and EtherNet/IP) EDS file for RSLinx Support for Upload EDS file from device service CommDTM driver for FDT software Included as standard DHCP MAC Compatible with Rockwell Automation BOOT-DHCP Server application

17 Housing Memory Diagnostics Ethernet Port Profibus Port Power Supply Current Consumption Operating Temperature Storage Temperature MTBF Regulatory Approvals Compact: 18x7x16 cm Shielded housing Rail DIN mount Visible MAC address 4 MB of onboard memory 1 MB of flash memory (user configuration data and firmware) 4x Status LEDs: System Fault (SF) Profibus Fault (PFB FAULT) Profibus State (PFB STATE) PLC RUN/PROG 3x Ethernet LEDs: IP Status, Link (port 1, port 2) 2x RJ45 port switch, STP 10/100 Mbps, auto negotiation, full duplex IP addressing: DHCP MAC (default), DHCP with name, Factory fixed, Factory selectable, Stored, CIP objects (0xF5/0xF6) Support ACD (IP Address Conflict Detection) Sub-D, 9-pin, female Profibus RS485 with galvanic insulation (500V) Speed: 9.6 Kbps up to 12 Mbps 24 VDC 850 5V or V -0ºC (-13ºF) up to +70ºC (158ºF) -25ºC (-13ºF) up to +70ºC (158ºF) (conformal coated version) -40ºC (-40ºF) up to +85ºC (185ºF) 81.2 years CE, RoHS, UL Listed, IEC Class 1 / Div 2 - Groups A,B,C & D for hazardous (Classified) locations RINA Marine Certificate

18 PNO Conformance Tested Supports Master, simultaneous Master & Slave, and Slave only modes PROFIBUS Master PROFIBUS DP-V0 Class-1 & Class-2 PROFIBUS DP-V1 Class-1 & Class-2 Can scan up to 125 Slaves Supports a maximum of 1984 bytes of Input data bytes of Output data Supports the following DP-V1 Master services: Class 1: MSAC1_Read, MSAC2_Write Class 2: MSAC2_Initiate, MSAC2_Read, MSAC2_Write, MSAC2_Idle, MSAC2_Abort Can handle up to 16x Class 1 and 16x Class 2 commands simultaneously Supports Sync and Freeze commands Supports configurations with up to 256 I/O modules PROFIBUS Slave PROFIBUS DP-V0 Slave Shares up to 255 bytes of Input data bytes of Output data GSD file

19 ODVA Conformance Tested (pending) Supports I/O and Explicit Messaging server EtherNet/IP Adapter Supports up to 4x Exclusive Owner connections to control I/O process data Supports up to 4x Listen Only connections to monitor I/O process data with a secondary station (PLC, Panel PC, Supervision) EIP Objects Identify (0x01) TCP/IP (0xF5) Ethernet Link (0xF6) Explicit Messaging Services General PB3 Remote Status I/O data objects Profibus Slave Diag Enable/ Disable Profibus Slave Profibus Set Slave Address Read/Write Profibus DP-V1 commands

20 2x Rotary Switches to define IP address assignment possible modes DHCP based on MAC address DHCP based on hardware name SST_PB3_xxx Static fixed ( ) Static configurable ( x) CIP Objects (0XF5/0xF6) - Using CIP Objects rotary switches located behind the module -

21 Supports ACD Address Conflict Detection According to ODVA specifications Service to secure and easily troubleshoot when a user accidentally introduces a new device with duplicate IP address Detects address conflict Acts upon address conflict (defend) IP: IP:

22 Engineering Console Configuration Diagnostic On-Line diagnostic GSD Library Automatic Device Detection - Configuration Console - For Windows (32-bit): 7, 2008 Server, Vista, 2003 Server, XP

23 Remote access Automatic detection of PB3 remote modules connected to the network Direct (using IP address) Route (CIP Path) Expert mode allows user to create custom CIP path Select your local Ethernet Interface - CIP Path Editor -

24 Process variables can be managed using Automatic or Manual modes Complex Variable Tag Name - Bit Definitions - Allows you to declare SINT/INT tags as a list of BOOL tags in Logix CPU - Process Tag Definition -

25 Direct Access of process tags in the correct data type Process tags are grouped by Profibus station number Import of AOI (.L5X) UDT Controller Tags Logic - Controller Tags Memory - - AOI Import - - AOI Logic Instruction -

26 Connects Profibus DP-V1 devices to asset management software for commissioning, calibration and diagnostics Compatible with FDT Frames like AssetCentre, PACTware, FieldCARE, etc. Runs simultaneously with DP-V0 cyclic communication No impact on control application Very powerful Remote access without CIP bridging through PLC Supports up to 4 simultaneous FDT Frame connections On-Line manual

27 When Off line, allows to configure the Profibus settings. If a PLC is already connected to the PB3 Module. The user will be informed and the CommDTM will load the existing settings.

28 When connected, CommDTM provides advanced diagnostics PB3 module status PLC connection Profibus network Profibus slaves Diagnostic I/O Values

29 Example of a PB3 module in communication with an Endress+Hauser temperature instruments

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31 SST Remote DeviceNet Scanner (SST-EDN-1) for PCbased control systems Connect SoftLogix to a DeviceNet network using Ethernet High performance for all control applications Factory Automation, Complex Machines Rockwell Automation Encompass Product Partner

32 Looks and feels just like a standard interface card to host applications Takes the scanner out of the PC and puts it on a DIN rail near machine Ethernet interface means the host PC can be located where convenient Same software and functionality of SST DeviceNet cards Remote DeviceNet Diagnostic software included

33 Host application talks to driver Driver talks to interface card via PCI or PC/104 bus PC must be installed down on plant floor Limited number of cards can physically fit in PC

34 Same host application talks to driver Driver talks to the Remote DeviceNet Scanner via Ethernet Multiple Remote DeviceNet Scanners can be connected to one PC (up to 16)

35 Software interface is backward compatible with local SST DeviceNet cards LEDs aid in easy installation, including: Scanner Status, Power DeviceNet Health, Power, Communication Ethernet Link, Ack, Baud

36 UCMM (Unconnected Message Manager) capable, Group 1, 2 and 3 dynamic explicit connections supported Provides simultaneous execution of Group 2 Client (Master) and Server (Slave) operation Supports Poll, Strobe, Change of State (COS) and Cyclic I/O messaging

37 No other comparable solution currently available on the market Faster data updates on large networks compared to some DeviceNet NICs Driver supports up to 16 remote scanners, freeing up PC slots Easy installation on DIN rail

38 Save money on cabling Inexpensive Ethernet cable for most of the distance with DeviceNet cable only between the SST Remote DeviceNet Scanner and nodes Save money on computer 8, 12, or 16 slot server machines are expensive With the SST Remote DeviceNet Scanner you can run up to 16 scanners/networks from a computer out of a single Ethernet port

39 Target Markets with PC-based control OEM / Machine Builder Factory Automation Complex Machine Robotic Semi-conductor Manufacturing Automotive Packaging Material Handling

40 Remote DeviceNet Diagnostic Configuration Diagnostic On-Line diagnostic Automatic Device Detection For Windows (64-bit): 7, 2008 Server, Vista, XP

41 Cost Reduction Minimize the length of more costly Fieldbus cabling Reduce the host slots required for a local master (and there may be more than one master) Smaller power supply may be used in the host Flexibility Put the Master in a more ideal location relative to the I/O May be used with multiple control platforms, rather than being dedicated

42 Backed by a global organization with many years of industrial experience Complete line of Industrial Ethernet and Fieldbus solutions Network interfaces, diagnostics, in-cabinet & harsh duty switches, simulation software, incabinet & harsh duty I/O and embedded Experts in communication solutions for many industrial networks Local customer service 24 hours / 7 days a week

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