RTU2020: Flexible Controller for Remote Solutions Paul Vellacott

Transcription

1 2014 Honeywell Users Group Asia Pacific RTU2020: Flexible Controller for Remote Solutions Paul Vellacott 1 Document control number Honeywell Proprietary

2 Experion s SCADA Solutions History Minicomputers with Character graphics terminals PC Operator Stations PC and Networking MS Windows Operator Stations Web Technology and DSA DVM HMIWeb Innovation Mobile Video Analytics Enterprise Model Unified CMS SoA Mobile Access Virtualization Equipment based Configuration & Operation Digital Video Manager SN60 PCDM SCAN 3000 PlantScape Experion PKS Experion HS/LS/LX GCOS on DPS6 Computer HVS6 on DPS6000 Computer UNIX on Personal Computer X-Windows SCO Unix Windows NT Windows 2000 SQL2000 Windows XP Windows 2003 Windows Vista SQL2005 Win 2008 R2 Windows 7 SQL 2008 VMWare Technology Strong History Delivering SCADA & RTU 2 Honeywell Proprietary

3 RTUs and Oil & Gas Lots of Assets Production Loss Constant Additions Inefficient Install & Commission High Operating Cost HSE Remote Operations with Perfect 20/20 Vision 3 Honeywell Proprietary

4 Honeywell Onshore Upstream Solution Offering Instruments, Camera, Radio,. RTU / EFM Controller & IO RTU2020 Ready-To-Use Integrated with Experion & Field Device Manager End to End Solution 4 Honeywell Proprietary

5 Honeywell RTU2020 Remote Terminal Unit Perfect, 20/20 Vision with RTU Honeywell Proprietary

6 Honeywell RTU2020 Remote Terminal Unit Vdc Power Input 2. RS485 Ports (qty 2) 3. RS232 Ports(qty 2) 4. Ethernet Ports (qty 2) DIN Rail Mount Onboard IO (qty 28) 6. SD Card Slot 7. Status LEDs The Physical Detail... 6 Honeywell Proprietary

7 Harsh Environment Specifications Perfect, 20/20 Vision with RTU Honeywell Proprietary

8 Harsh Environment Specifications -40 C to 75 C -40 to 167 F Conformal Coating G3 Hazardous Locations FM/CSA Class I Div 2 ATEX Zone 2 8 Honeywell Proprietary

9 HART enabled onboard I/O Perfect, 20/20 Vision with RTU Honeywell Proprietary

10 28 Onboard Mix of Inputs and Outputs Ready for Expansion I/O 10 Honeywell Proprietary

11 Why Have HART? Field A x Better Maintenance Decisions Use HART diagnostics in RTU Use FDM for device specific faults More productive (& less) site trips Fast & Accurate Commissioning Pre-built templates from FDM x x Field B Field C Safer Save Cost To Help Manage 1,000 s of Dispersed Assets 11 Honeywell Proprietary

12 Why Have HART Onboard? More Cost Effective No extra I/O Modules for HART Less Power Consumption No extra I/O Modules for HART Save Cost, Save Power 12 Honeywell Proprietary

13 HART IP RTU2020 and HART FDM R440 Experion AI PID CMD03 SV CMD48 Logic HART AO Common Alarm All Onboard: No Special Modules or Extra Hardware 13 Honeywell Proprietary

14 Efficient Wiring and Configuration Perfect, 20/20 Vision with RTU Honeywell Proprietary

15 Efficient Field Wiring & Cabinet Assembly To change an RTU on-site Before After 45 min 5 min Reduce exposure in hazardous environments Reduce production downtime Less Errors Saves Time 15 Honeywell Proprietary

16 Efficient Configuration with RTU Builder IEC Programming Ladder Program Function block program Structured text Instruction List Sequential Function Chart Simple Bulk Replication Of RTUs RTU Diagnostics Firmware Upgrades In bulk, over slow networks 16 Honeywell Proprietary

17 Lowest Power Consumption Perfect, 20/20 Vision with RTU Honeywell Proprietary

18 Lowest Power Consumption Includes Compared to other RTUs: 3.8 W? 4.9 W? with HART How does this help? Smaller Batteries = $$ Smaller Solar Panels = Less infrastructure = $$ Lower Power = Lower Solution Cost 18 Honeywell Proprietary

19 Less Component Stress Less Power Consumption = Less Heat Effective Thermal Paths = Less Heat Less Heat = Less Component Stress Less Component Stress = Higher Reliability LED example Example Reference: Influence of Temperature on Microelectronics and System Reliability> Pradeep Lall (Author), Michael Pecht (Author), Edward B. Hakim (Author) Lower Power; Broader Temperature Specs; More Reliable 19 Honeywell Proprietary

20 Modern Processor Perfect, 20/20 Vision with RTU Honeywell Proprietary

21 Modern Processor 667 MHz Dual Core ARM Cortex -A9 Ready for Expansion I/O Other future features Other popular RTUs: 32 MHz Single core 256 MHz Single core 33 MHz Single core 150 MHz Single core Future Proof for Advanced Features 21 Honeywell Proprietary

22 Flow Calculations Perfect, 20/20 Vision with RTU Honeywell Proprietary

23 Gas & Liquid Flow Compensation Calculations AGA AGA 3 AGA 5 AGA 7 AGA 9 AGA 8 AGA 11 Description Orifice Meter Volume to Energy Calculation Turbine Meter Ultrasonic Meter Gas Compressibility Coriolis Metering Support for: API 21.1 (gas) API 21.2 (liquids) Custody Transfer 23 Honeywell Proprietary

24 Communications Is the RTU Difference Perfect, 20/20 Vision with RTU Honeywell Proprietary

25 An RTU Solution: Communications are Key Production Management FDM: Asset Management Experion: SCADA Radio Local HMI (optional) Local Sub-systems (optional) Modus Master, Slave (Serial, Ethernet) DNP3 Slave (Serial, Ethernet) HART IP RTU2020 Panel Flexible Solutions to Customer Requirements 25 Honeywell Proprietary

26 RTU2020 Ready-To-Use 26 Honeywell Proprietary

27 Coal Seam Gas Wellhead Ready-To-Use: At a Wellhead Separator Solar Panel Radio Antenna RTU Enclosure Pump Set Surface instruments Battery Enclosure Wellhead Sub-surface instruments Photo from: gastoday.com.au 27 Honeywell Proprietary

28 Honeywell Onshore Upstream Solution Offering Instruments, Camera, Radio,. RTU / EFM Controller & IO RTU2020 Ready-To-Use Integrated with Experion & Field Device Manager End to End Solution 28 Honeywell Proprietary

29 Experion SCADA Purpose Built for the Oil & Gas Industry 29 Honeywell Proprietary

30 What is a SCADA System? The server is the backbone History, SCADA Engineering Repository, HMI, Alarm Management, Subsystem Connectivity: RTUs, PLCs Operator Station Ethernet Links Serial Links Server SCADA Systems Must Meet Current and Future Needs 30 Honeywell Proprietary

31 Scalable System Design Experion can scale from a small system to a very large system It will grow as you grow! x 1000 s SCADA Systems Must Meet Current and Future Needs 31 Honeywell Proprietary

32 Experion: SCADA.. DCS.. SIS/F&G Simply add C300 DCS controllers And Safety Manager controllers Same Servers, same Operator Stations x 1000 s SCADA Systems Must Meet Current and Future Needs 32 Honeywell Proprietary

33 Equipment Based Configuration & HMI A Better Operator Experience 33 Honeywell Proprietary

34 Equipment Based Configuration & HMI Radically simplified configuration Equipment can be configured with minimal effort Displays generated automatically Makes configuration possible by people with less training Superior operator experience Standard Equipment display that focus operators attention on what s important Efficiently manage thousands of assets Optimized operations Built in operational applications using same paradigm And it looks great High end visual design State of the art user interaction such as pan & zoom displays Simple and effective dashboard style presentation Domain Knowledge Embedded 34 Honeywell Proprietary

35 Solution: Equipment Templates Points Algorithms Displays Trends Relationships Key Parameters Task Filters Comms Radically Simplified Configuration and Operational Efficiency 35 Honeywell Proprietary

36 Repeated Equipment Configuration Workflow Customize equipment for site Before After Customize equipment for site TASK Design equipment Build displays & linkages Add new equipment (e.g., a well) TASK Bulk edit instances Update displays & overviews Edit calculations Test displays & points Correct errors 20 HOURS 2-6 HOURS 4 HOURS Per new equipment type 10 MINS Per new equipment instance TASK Tailor system template Test Add new equipment (e.g., a well) TASK Create instances of template Load templates Significantly simplified configuration workflow 36 Honeywell Proprietary

37 HMI Solution: Out of the box operation Filtering provides task based views of equipment Filter by Asset Equipment from all DSA servers in the system Auto-generated tables of equipment showing key parameters HMI Generated from the Equipment Template 37 Honeywell Proprietary

38 Standardized Displays HMI Generated from the Equipment Template 38 Honeywell Proprietary

39 Standardized Displays Displays, Trends & Relationships Alarm aggregation Key Parameters in Banner HMI Generated from the Equipment Template 39 Honeywell Proprietary

40 Honeywell Onshore Upstream Solution Offering Instruments, Camera, Radio,. RTU / EFM Controller & IO RTU2020 Ready-To-Use Integrated with Experion & Field Device Manager End to End Solution 41 Honeywell Proprietary

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