ControlEdge HC900 Controller

Transcription

1 ControlEdge HC900 Controller Controller CPU and Scanner Module Installation and Replacement Controller CPU Controller CPU Controller CPU Scanner 1 Scanner 2 (for redundant controller) 900C50/900C50S - (current revision number) 900C30/900C30S - (current revision number) 900C70/900C70S - (current revision number) 900S50/900S50S - (current revision number) 900S75/900S75S - (current revision number) Document Number Form: Effective Date: 1/2018 Supersedes: 9/2013 Summary Enclosed is a new Controller CPU, Scanner 1, or Scanner 2 module for your ControlEdge HC900 Controller. Use the following procedures to install or replace a module. Controller CPU Table 1 and 3 Scanner 1 Table 2 and 3 Scanner 2 Table 4 WARNING Although it is best practice to remove power when replacing modules, the ControlEdge HC900 CPU and Scanner modules may be removed and inserted under power. See the ControlEdge HC900 Controller Installation and User s Guide for more information. ControlEdge HC900 Hardware Controller Rack Assembly 1. Rack, available in 4-8-, or 12-slot versions 2. Power Supply 3. Controller CPU or Scanner 1 Module (for Scanner 2, see Figure 4) 4. Grounding bars (for I/O wiring; optional) 5. Input/Output modules 6. I/O Terminal Blocks Figure 1 1/2018 Controller CPU and Scanner Module Kit #

2 Contents Each Controller CPU and Scanner module is supplied in a shipping container and static protective shipping bag. For protection, leave the modules in their shipping containers until ready for installation. Each container has a label identifying the contents. C30 Controller C50 Controller C70 Controller Scanner 1 Port (S50) Scanner 2 Port (S75) Safety C30S Controller Safety C50S Controller Safety C70S Controller Safety Scanner 1 Port (S50S) Safety Scanner 2 Port (S75S) Installation Guidelines The Controller CPU and Scanner modules may only be inserted into a dedicated slot location in the rack. The modules are labeled on the LEFT side of the module: for example, C30, C50, C70, Scanner 1 Port (S50), Scanner 2 Port (S75) and Safety versions C30S, C50S, C70S, C75S, Scanner 1 Port (S50S), Scanner2 Port (S75S). Most of the components in an I/O expansion rack are identical to those used in the Controller Rack. The Controller CPU is installed in the controller rack (Figure 1, item 3) whereas the Scanner 1 or Scanner 2 is installed in the I/O expansion rack (Figure 2). 2 Controller CPU and Scanner Module Kit # /2018

3 Controller CPU Installation Procedure Follow the procedure in Table 1 to install a Controller CPU module in a controller rack. Table 1 Controller CPU Installation Step Action 1 Orient the controller rack to have the open side of the enclosure facing forward with the power supply module located on the left and I/O module slots on the right (See ). 2 Remove the Controller CPU module from its shipping container. 3 On the new CPU set/verify serial port switch settings. Only one port may be a Modbus Master. It can be assigned to either port. A small slotted screwdriver or paperclip works well; avoid using pencils because their residue can damage the switch. 4 Insert the module into the dedicated slot location in the rack adjacent to the power supply. Orient the module with module name at top. Align the module printed circuit board with the card guide slots in the chassis. Press the CPU module into the slot until the rear connector engages the mating connector of the rack backplane. (See Figure 2) Figure 2 5 Secure the Controller CPU module top and bottom with the captive mounting screws. Torque settings 0,4-0,5 Nm ( Lb-In.) 6 Do not install the battery at this time. See instructions in the Controller Installation and User s Guide (document # ) for additional Controller CPU setup information and battery installation. 1/2018 Controller CPU and Scanner Module Kit #

4 ON ON Follow the procedure in Table 2 to install a Scanner 1 module in an expansion I/O rack. Table 2 Scanner 1 Installation Step Action 1 Orient the I/O expansion rack to have the open side of the enclosure facing forward with the power supply module located on the left and I/O module slots on the right (See ). 2 Remove the Scanner 1 module from the shipping container. Set scanner address for the I/O rack using the switches on. A small slotted screwdriver or paperclip works well; avoid using pencils since the residue can damage the switch. Switches 5, 6, 7, 8 must be OFF. Only 1 switch position may be ON. Switch 1 ON = Scanner 1 Switch 2 ON = Scanner 2 Switch 3 ON = Scanner 3 Switch 4 ON = Scanner 4 Honeywell Figure 3 shows setting for Rack 2 Figure 3 - Scanner 1 switch 3 Insert the module into its dedicated slot location in the rack adjacent to the power supply. Orient the module with the module name on the left side. Align the module printed circuit board with the card guide slots in the chassis. Press the Scanner module into the slot until the rear connector engages the mating connector of the rack backplane. (See Figure 2) 4 Secure the Scanner module top and bottom with the captive mounting screws. Torque settings 0,4-0,5 Nm ( Lb-In.) 4 Controller CPU and Scanner Module Kit # /2018

5 ON ON Controller CPU or Scanner 1 Replacement Follow the procedure in Table 3 to replace a Controller CPU or Scanner 1 module in an existing rack. Table 3 Controller or Scanner Module replacement Step Action 1 Before replacing the Controller CPU module verify a copy of the current configuration file is available and a method of loading the file is understood. See Process Control Designer User s Guide or ControlEdge HC900 Control Station User s Guide. 2 Remove power from the rack. (recommended) 3 Remove the screws that secure the module assembly to the rack. 4 Pull the assembly to remove. For Controller CPU modules, go to step 6. 5 Remove the Scanner 1 module from the shipping container. Note: Verify module faceplate colour (Blue or Orange) matches the original faceplate. Set scanner address for the I/O rack using the switches on. A small slotted screwdriver or paperclip works well; avoid using pencils since the residue can damage the switch. switches 5, 6, 7, 8 must be OFF. Honeywell Only 1 switch position may be ON. Switch 1 ON = Scanner 1 Switch 2 ON = Scanner 2 Switch 3 ON = Scanner 3 Switch 4 ON = Scanner 4 Image shows setting for Rack 2 Scanner 1 switch 6 On the new CPU set/verify serial port switch settings. See Table 1 Step 3. 7 Insert the new module into the dedicated slot location in the rack. Orient the module with module name on the left side. Align the module printed circuit board with the card guide slots in the chassis. Press the module into the slot until the rear connector engages the mating connector of the rack backplane. (See Figure 2) 8 Secure the module top and bottom with the captive mounting screws. Torque settings 0,4-0,5 Nm ( Lb-In.) 9 Re-apply power to the rack. 10 See instructions in the Controller Installation and User s Guide (document # ) for additional Controller CPU setup information and battery installation. 1/2018 Controller CPU and Scanner Module Kit #

6 Scanner 2 Overview One Scanner2 Module is installed in each I/O Rack of a redundant system. I/O ports A connects to CPU-A and I/O Port B connects to CPU-B of the redundant C75 Controller CPUs. Maintains communications with both Lead and Reserve C75 CPU s to facilitate failover. Reads inputs from modules in rack & writes outputs to modules in rack. Required for interface to C75 redundant controllers (cannot use Scanner1 module with C75 s nor can Safety be used with Non-Safety). May be replaced under power. Cannot use with non-redundant systems. Scanner 2 Non-Safety Scanner 2 Safety Scanner 2 Installation Guidelines The Scanner 2 module may only be inserted into a dedicated slot location in a Remote I/O Rack. (Figure 4) Power Supply #1 Power Status Module Power Supply #2 Dual Port Scanner For C75 CPU Input/Output Modules 8 slot and 12 slot I/O Racks Figure 4 6 Controller CPU and Scanner Module Kit # /2018

7 Scanner 2 Installation or Replacement Follow the procedure in Table 4 to install or replace a Scanner 2 module in a redundant power rack. Table 4 Scanner 2 Module installation or replacement Step Action 1 If you are installing a new Scanner 2, go to step 6. If you are replacing the Scanner 2, go to step 2. 2 Remove power from the rack containing the Scanner 2 module to be replaced. (recommended) 3 Remove the screws that secure the module assembly to the rack. Disconnect the A and B IO cables noting cable to port assignment 4 Pull the Scanner 2 module to remove. 5 Remove the Scanner 2 module from the shipping container. Note: Verify module faceplate colour (Blue or Orange) matches the original faceplate. Position the scanner address switches on the module for the appropriate address position (see Step 6). 6 Set rack address for the I/O rack using the Scanner 2 Module switches on (shown at right). (Scanner Address = 1 is shown.) Switches 6-8 must be OFF. Only 1 switch position may be ON. Switch 1 ON = Scanner 1 Switch 2 ON = Scanner 2 Switch 3 ON = Scanner 3 Switch 4 ON = Scanner 4 Switch 5 ON = Scanner 5 A small slotted screwdriver or paperclip works well; avoid pencils. 7 Insert the new module into the dedicated slot location in the rack. Orient the module with the I/O ports on the bottom. Align the module printed circuit board with the card guide slots in the chassis. Press the Scanner 2 module into the slot until the rear connector engages the mating connector of the rack backplane. 8 Secure the new Scanner 2 module top and bottom with the captive mounting screws. Torque settings 0,4-0,5 Nm ( Lb-In.) 9 Re-apply power to the rack. 1/2018 Controller CPU and Scanner Module Kit #

8 Sales and Service For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of the offices below. ASIA PACIFIC Honeywell Process Solutions, (TAC) Australia Honeywell Limited Phone: +(61) FAX: +(61) Toll Free Toll Free Fax: China PRC - Shanghai Honeywell China Inc. Phone: (86-21) Fax: (86-21) Singapore Honeywell Pte Ltd. Phone: +(65) Fax: +(65) South Korea Honeywell Korea Co Ltd Phone: +(822) Fax: +(822) EMEA Honeywell Process Solutions, Phone: or +44 (0) (Sales) FP-Sales-Apps@Honeywell.com or (TAC) hfs-tac-support@honeywell.com AMERICA S Honeywell Process Solutions, Phone: (TAC) or 215/ (Sales) (Sales) FP-Sales-Apps@Honeywell.com or (TAC) hfs-tac-support@honeywell.com For more information To learn more about SmartLine Transmitters, visit Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston, TX Honeywell Control Systems Ltd Honeywell House, Skimped Hill Lane Bracknell, England, RG12 1EB Shanghai City Centre, 100 Jungi Road Shanghai, China January Honeywell International Inc.