KVPX APPLICATION GUIDE
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1 KVPX APPLICATION GUIDE 1. PRODUCT INFORMATION DAUGHTERCARD MODULES P.N. Description End Shield (Y/N) KX1FCD01C1TBH Daughtercard Center Differential Module N KX1FED01C1TBH Daughtercard End Differential Module Y KX1FCS01C1TBH Daughtercard Center Single Ended Module N KX1FES01C1TBH Daughtercard End Single Ended Module Y KX1HCP01C1TBH Daughtercard Center Utility Module N KX1HEP01C1TBH Daughtercard End Utility Module Y Mating KX2 Module KX2FCU01C1TAH KX2HCU01C1TAH BACKPLANE MODULES P.N. Description Equivalent Part Numbers KX2FCU01C1TAH 144-Pin Female Connector N/A KX2HCU01C1TAH 72-Pin Female Connector KX2HEP01C1TAH Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 1 of 21
2 DAUGHTERCARD MODULES KX1FCD01C1TBH KX1FED01C1TBH KX1FCS01C1TBH KX1FES01C1TBH KX1HCP01C1TBH KX1HEP01C1TBH Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 2 of 21
3 BACKPLANE MODULES KX2FCU01C1TBH KX2HCU01C1TBH 2. INSTALLATION TOOLING INDIVIDUAL MODULE TOOLS P.N. Description Compatible Modules T T T3055 T3079 DAUGHTERCARD MODULE INSTALLATION TOOL, 144-PIN DAUGHTERCARD MODULE INSTALLATION TOOL, 72-PIN BACKPLANE MODULE INSTALLATION TOOL, 144-SOCKET BACKPLANE MODULE INSTALLATION TOOL, 72-SOCKET KX1FCD01C1TBH KX1FED01C1TBH KX1FCS01C1TBH KX1FES01C1TBH KX1HCP01C1TBH KX1HEP01C1TBH KX2FCU01C1TAH KX2HCU01C1TAH 3U/6U TOOLS P.N. T3099 T3099 & T3100 T3102 T3102 & T3103 Description 3U INSTALLATION TOOL, BACKPLANE MODULES 6U INSTALLATION TOOLS, BACKPLANE MODULES 3U INSTALLATION TOOL, DAUGHTERCARD MODULE 6U INSTALLATION TOOLS, DAUGHTERCARD MODULE APPLICATION FIXTURE T3101 P.N. Description 6U DAUGHTERCARD FIXTURE W/ BASE Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 3 of 21
4 TOOLS T T T3079 T3055 T3099 T3100 T3102 T3103 Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 4 of 21
5 3. INSTALLATION (Caution: please wear safety glasses) 3.1 DAUGHTERCARD MODULE Fit connector module to tool. Ensure that location posts fit into tool comb as shown Align compliant terminals with printed circuit board. The alignment posts will aid in proper alignment. Inspect PCB from reverse side and ensure that the compliant terminals are aligned with plated thru-holes. ALIGNMENT POST Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 5 of 21
6 Compliant Terminals Must be Aligned with Plated Thru-holes NOT POPULATED POPULATED Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 6 of 21
7 3.1.3 Mount PCB/Connector/Tool on application fixture. Application fixture is intended to provide proper alignment of Tools and Connectors during pressing operation. If pressing in a 3U/6U assembly, align dowel pins with holes on PCB and Fixture. NOTE: Application fixture is designed for PCB of mm thickness. For additional PCB thicknesses contact Hypertac technical services. Align dowel pins with PCB/Fixture holes Apply steady force to center of tool. Make certain that there is no gap between the PCB and connector. Approximate force per full 16 wafer module is 25 lbs. Approximate Installation Force: 25 lbs per full module Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 7 of 21
8 3.2 Backplane Module Fit connector module(s) to tool. Sockets will fit into the tool cavities Align compliant terminals with PCB. Inspect PCB from reverse side and ensure that the compliant terminals are aligned with plated thru-holes. If pressing in a 3U/6U assembly, align assembly tool with guide pins on PCB. Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 8 of 21
9 Compliant Terminals Must be Aligned with Plated Thru-holes NOT POPULATED POPULATED Apply steady force to center of tool. Make certain that there is no gap between the PCB and connector. To remove the tool, evenly lift tool off of the connector or if using the optional jackscrews, evenly turn both extraction screws clockwise to press tool off of connector. EXTRACTION SCREWS Approximate Installation Force: 75 lbs per 144 contact module Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 9 of 21
10 4. PRINTED CIRCUIT BOARD 4.1 DAUGHTERCARD PC Board: Minimum board thickness of 1.60mm[0.063in]. Maximum allowable bow of PCB shall be 0.03mm[0.001in] over the length of each individual module Manufacturing tolerance for ø0.46±0.05mm finished hole with SnPb plating: Drilled Hole = ø0.55 ± 0.02mm Cu Plating = mm SnPb Plating = mm mm Manufacturing tolerance for ø0.475±0.05mm finished hole without SnPb Plating: Drilled Hole = ø0.55 ± 0.02mm Copper Plating = mm Manufacturing tolerance for ø0.46±0.05mm finished hole with ENIG plating: Drilled Hole = ø0.55 ± 0.02mm Cu Plating = mm ENIG Plating = mm (Au) over mm (Ni) Manufacturing tolerance for ø0.46±0.05mm finished hole with ENIG plating per IPC-4552: Drilled Hole = ø0.55 ± 0.02mm Cu Plating = mm ENIG Plating = mm no max (Au) over mm (Ni) Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 10 of 21
11 4.1.6 PCB mounting pattern: DIFFERENTIAL MODULE SINGLE-ENDED MODULE Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 11 of 21
12 UTILITY MODULE Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 12 of 21
13 4.2 BACKPLANE Manufacturing tolerance for ø0.56 ± 0.05mm finished hole with SnPb plating: Drilled Hole = ø0.65 ± 0.02mm Cu Plating = mm SnPb Plating = mm mm Manufacturing tolerance for ø0.575 ± 0.05mm finished hole without SnPb plating: Drilled Hole = ø0.65 ± 0.02mm Copper Plating = mm Manufacturing tolerance for ø0.56 ± 0.05mm finished hole with ENIG plating: Drilled Hole = ø0.65 ± 0.02mm Cu Plating = mm ENIG Plating = mm (Au) over mm (Ni) Manufacturing tolerance for ø0.56 ± 0.05mm finished hole with ENIG plating per IPC-4552: Drilled Hole = ø0.65 ± 0.02mm Cu Plating = mm ENIG Plating = mm no max (Au) over mm (Ni) Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 13 of 21
14 4.2.5 PCB mounting pattern: FULL MODULE Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 14 of 21
15 HALF MODULE Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 15 of 21
16 5. MODULE DETAILS Single-ended Wafer to Backplane Pin Mappings Odd Differential Wafer Backplane Pin Mapping Even Differential Wafer Backplane Pin Mapping Power Wafer Backplane Pin Mapping Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 16 of 21
17 6. GUIDE HARDWARE 6.1 Guide sockets and pins are available in the following keying options, including without keying (no flats). It is important to make sure that pin angles are matched to sockets on the appropriate angles. Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 17 of 21
18 ALIGNMENT & KEYING SOCKET ALIGNMENT & KEYING PIN 6.2 GUIDE SOCKET INSTALLATION Press guide socket into PCB. Make certain there is no gap between PCB and guide socket. Install guide sockets in the arrangement indicated below (part number provided for reference). For custom configurations consult technical services. 3U SOCKET CONFIGURATION YGS ANH (LEFT) YGS ANH (RIGHT) 6U SOCKET CONFIGURATION YGS ANH YGS ANH YGS ANH (LEFT) (CENTER) (RIGHT) Apply thread locker to screw threads Tighten screw to a maximum of 25 in-oz Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 18 of 21
19 6.3 Guide pin installation Press guide pin into PCB. Make certain there is no gap between PCB and guide pin Apply thread locker to threads of hex nut Tighten hex nut to a maximum of 55 in-lbs. 7. MATING SEQUENCE Mating Sequence 1 Mating Sequence 2 (Guide Pin Engages Guide Socket) (ESD Contacts Engage) Backplane Guide Pin KX2 Connector Daughtercard Guide Socket KX1 Connector Mating Sequence 3 Mating Sequence 4 (Ground Contacts Engage) (Signal Contacts Fully Engaged / Fully Mated) Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 19 of 21
20 SMITHS CONNECTORS GLOBAL SUPPORT AMERICAS Hudson, MA EMEA United Kingdom 44.(0) Italy Germany 49.(0) France 33.(0) ASIA Shanghai, China Suzhou, China Singapore Bangalore, India Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 20 of 21
21 Revision No: Revision Date: Revised By: Description: A 6/23/2013 Ian Dower Initial Release B 10/31/13 Ian Dower C 6/12/2014 Zach Pokornowski D 7/29/2014 Zach Pokornowski E 3/30/2015 Zach Pokornowski Changes made to pages 9, 12, 14, 15, 18 and 19. New pinouts added, PCB thickness for application fixture, Daughter Card PCB patterns updated (All proposed changes are temporarily outlined with red dotted lines) Overall format changes. Updated P/N s, tooling lists, KX2 keep out zones, and installation forces. Additional PCB plating types added. Additional clarification of the mating sequence. Corrected Backplane tooling labels. Additional guide socket and guide pin part numbers Added Guide Hardware How to Order Information and IPC-4552 Enig Plating Information. Clarrified torque for guide pin assembly. Original Date: 6/23/13 Revision: E Revision Date: 3/30/15 Page: 21 of 21
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KVPX APPLICATION GUIDE 1. PRODUCT INFORMATION DAUGHTERCARD MODULES P.N. Description End Shield (Y/N) KX1FCD01C1TBH Daughtercard Center Differential Module N KX1FED01C1TBH Daughtercard End Differential
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