INTERFACE TECHNOLOGY TERMINATION BOARD SOLUTION

Transcription

1 PROCESS AUTOMATION INTERFACE TECHNOLOGY TERMINATION BOARD SOLUTION HSYSTEM FOR YOKOGAWA PROSAFERS

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3 About PepperlFuchs PepperlFuchs is a leading developer and manufacturer of electronic sensors and components for the global automation market. Since more than 60 years, our continuous innovation, high quality products, and steady growth guarantee continued success. One Company Two Divisions PEPPERLFUCHS Protecting your Process The Process Automation Division is a market leader in intrinsically safe explosion protection. We offer comprehensive, applicationoriented system solutions, including customerspecific control cabinet solutions for the process industry. A large portfolio of components is available from our various product lines: isolated barriers, fieldbus infrastructure solutions, remote I/O systems, HART interface solutions, level measurement devices, purge and pressurization systems, industrial monitors and HMI solutions, power supplies, separator alarm systems for oil and petrol separators, hazardous area enclosures and equipment. PEPPERLFUCHS SENSING YOUR NEEDS The main target markets of the Factory Automation Division are machine and plant construction, the automotive industry, storage and material handling, printing and paper industry, packaging technology, process equipment, door, gate and elevator construction, mobile equipment, renewable energies. With the invention of the inductive proximity sensor in 958, the company set an important milestone in the development of automation technology. Under the motto Sensing your needs, customers benefit from tailormade sensor solutions for factory automation. The division offers a wide product range of industrial sensors whether it s inductive, photoelectric or ultrasonic sensors, rotary encoders, identification systems, barcode readers for D, 2D and data matrix codes, and vision sensors.

4 PepperlFuchs worldwide We're There When You Need Us A global presence enables PepperlFuchs to offer the best of both worlds: extremely high engineering standards combined with efficient, lowcost manufacturing facilities. A worldwide presence means we have exactly what you need to make your process efficient and reliable. It means the most advanced technical expertise in the business is standard with every PepperlFuchs product. It means we have the largest and most ingenious staff of seasoned and skilled engineers and field representatives in the industry. It means we re there when you need us anywhere in the world. PepperlFuchs offers proven industry expertise through marketbased, customerfocused products that provide answers to the toughest application problems. Our target industries are involved with chemicals, pharmaceuticals, oil & gas, petrochemicals, and other areas including wastewater treatment and power technology. In all industrial areas, PepperlFuchs is both a supplier and partner for end users, control systems manufacturers, system integrators and engineering contractors. We set the standard by offering the best product, service and support in the world. From our expert application analysis and global key account management, to our onsite engineering of new systems and technical support after the sale, we stand solidly behind every product we build. North and Central America Twinsburg, Ohio, USA Western Europe Antwerp, Belgium Northern Europe Oldham, UK Asia Pacific Singapore Middle East and India Dubai Southern and Eastern Europe Milan, Italy Germany Committed to engineering excellence, our worldwide headquarters is located in Mannheim, Germany. More than 600 specialists are dedicated to continuing our heritage of high quality and innovation. South America São Paulo, Brazil 2

5 Termination Board Solutions for Yokogawa ProSafeRS Table of Contents Introduction 4 Termination Board Solutions 8 System Description 9 Termination Boards 26 HSystem Isolated Barriers 70 Appendix 90 Glossary 93 General Notes 07 Model Number Index 2 3

6 CTB6YRSRRBKSCCAI6 HiC2025 PWR ch Transm. Power Supply Introduction Termination Board Solutions for Yokogawa ProSafeRS The Catalog This catalog presents the product portfolio of Termination Board solutions for Yokogawa ProSafeRS and, compiled by our inhouse Termination Board experts, shares concise technical knowledge based on years of substantiated experience. Product Selection Tables Product selection tables are located at the beginning of each section, making it easy to find the product you need. Termination Board Solutions for Yokogawa ProSafeRs Selection Tables Yokogawa PepperlFuchs Board Page PepperlFuchs Module Page ProSafeRS Channel Class Number of Modules Type Channel Type SDV44 6 IS 8 HiCTB08YRSRRBAKCCDI HiC2832R 76 SDV44 6 IS 6 HiCTB6YRSRRBAKCCDI6 34 HiC283R 75 Digital Outputs ProSafeRS Yokogawa PepperlFuchs Board Page PepperlFuchs Module Page ProSafeRS Channel Class Number of Modules Type Channel Type SDV53 8 IS 8 HiCTB08YRSRRBAKCCDO08 38 HiC SDV54 6 IS 8 H DTB08YRSRRBAKCCDO HiD HiD IS SRRBAKCCDO6 6 7 s Product Data Pages The product data sheets contain all of the relevant data necessary to select and specify the equipment. It includes four major sections: Features, Function, Technical Data, and Diagrams. Surrounding these key elements are navigation tools necessary to help identify the product including special colors, markings, and symbols. Comprehensive product information can be found at Product highlights Model number Primary function Function description Colorcoded navigation tabs Termination Boards HSystem Hazardous area products Front view drawing Connection diagram SIL rating designator ProSafeRS Analog Outputs Analog Inputs Digital Outputs HiCTB6YRSRRBKSCCAI6 Features Technical data Termination Board channel isolated barrier Supply Rated voltage V DC via Termination Board Features 24 V DC supply (bus powered) Ripple 0 % Input for 2wire SMART transmitters Rated current 45 ma System Board and for current Yokogawa sources ProSafeRS Power loss 800 mw For 6channel Output AI card for 4 SAI43 ma ma or V... 5 V Power consumption. W For 6 modules Low power dissipation Input Recommended Up to module: SIL2 acc. HiC2025 to IEC(AI) 6508 Input signal ma limited to approx. 30 ma 24 V DC supply Voltage drop approx. 5 V on SL2: 5a(), b() Hazardous Function area: spring terminals, blue Available voltage 5 V at 20 ma on SL2: 5a(), 5b() Output Safe area: Yokogawa system connector, 40pin This isolated barrier is used for intrinsic Load Ω (source mode) Function safety applications. Output signal ma or... 5 V (on 250 Ω, 0. % internal shunt) ma (sink mode), operating voltage V The device supplies 2wire transmitters in Ripple 20 mv The function the of the hazardous Termination area, Board and can as well also as be the used connector rms Transfer characteristics pin assignment with exactly current fit sources. the requirement of Yokogawa Influence of ambient temperature < 2 μa/k ( C ( F)); systems. It transfers the analog input signal to the < 4 μa/k ( C ( F)) Information about safe area missing as an supply isolated voltage current of the value. interface Frequency range field side into the control side: bandwidth modules is available Bidirectional for the communication system as potentialfree is supported contact. with 0.5 V pp signal khz (3 db) control side into the field side: bandwidth The Termination for SMART Boards transmitters are supplied that with use a robust current glass fiber with 0.5 V pp signal khz (3 db) reinforced plastic modulation housing to as transmit standard. data This and design voltage permits the Settling time 200 ms fast and reliable modulation installation to receive on 35 mm data. DIN mounting rail Rise time/fall time 20 ms acc. to EN 6075 The output in the is cabinet. selected as a current source, Ambient conditions current sink, or voltage source via Ambient temperature C ( F) DIP switches. Mechanical specifications This device mounts on a HiC Termination Protection degree IP20 Board. Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 06 ATEX 07 Group, category, type of protection II ()GD [Ex ia] IIC, [Ex iad] [circuit(s) in zone 0//2/20/2/22] I (M) [Ex ia] I Statement of conformity PepperlFuchs Group, category, type of protection, II 3G Ex na IIC T4 Gc temperature class FM approval Control drawing 6534FM2 (cfmus) IECEx approval IECEx CES Diagrams Connection Front view LED green: 24 V DC (I), Power supply 24 V DC HiC2025 (II), X20 ERR 6 5 SL2 SL 4 Switch ma b 8a 5a 7a HiC b SAI TB2 CN2 Place for 8 labeling 7 a, b 6 2a, 2b 5 Zone 0,, 2 4 Div., 2 Termination Board (SAI43) 3 2 CN Zone 0,, Refer 2 to "General Notes Relating to PepperlFuchs TB Product Information". Div. 82, 2 50 HSystem Accessories Analog Outputs Analog Inputs Digital Outputs HiC HART HART SMART Transmitter Power Supply HART 24 V DC Edition /203 HART V Zone 2 Div. 2 Edition /203 4

7 Termination Board Solutions for Yokogawa ProSafeRS Introduction The Website For the most uptodate and comprehensive product information, please visit our website: The Product Selector Use the product selector to navigate to the required product group. Here, you can choose the following: On the website, you can narrow your search and find the product information you need in two different ways: To find information about a specific product, use the search function. To find a product based on specific features, use the product selector. a list of products or a table with a list of attributes The Search Function In the search field on our website enter either of the following: Product name if known Part of the product name, e. g., from the catalog Part number, e. g., from the type label of a product you have already purchased Note: The search function is not case sensitive. You can also carry out a wildcard search, using *. Now select the required product feature. Each time you make a selection, the number of products that meet the criteria is displayed. The more features you define, the fewer suitable products will be displayed. Finally, click on Product Selector Tool Results to access the product list and view the required product. Depending on the completeness of the product name or part number you entered, the search result displays a hit list with a short description of each product from which you can select the required product. 5

8 Introduction Termination Board Solutions for Yokogawa ProSafeRS The PepperlFuchs and Yokogawa Termination Board Solutions Are you Looking for a Reliable Project Partner? PepperlFuchs is the undisputed market leader in intrinsically safe explosion protection components and protection of hazardous area applications. Our interface solutions are preferred on projects worldwide. We continue to work closely with Yokogawa and now offer a wide variety of custom solutions for Yokogawa Control and Safety Systems. Please use this document to be able to use the preferred solutions for the system cards which has been born out of a long history and has resulted in PepperlFuchs and Yokogawa partnership. The Yokogawa and PepperlFuchs Partnership Since this time we continued to work strongly together and have developed many products together. Today, PepperlFuchs is announced by Yokogawa as the preferred interface solution for both CENTUM VP and ProSafeRS. The partnership nowadays extends from interface equipment and Remote I/O to Fieldbus technologies. Yokogawa can offer complete "Field to Control Room" solutions, utilizing PepperlFuchs extensive range of interface technologies with the new HSystem platform. Based on the newest generation of Surface Mounted Devices (SMD) this platform is ensuring not only a longer lifetime of the electronics itself but more important also lower energy consumption due to both lower losses as well as requirements on environment within cabinets or panels. The objective of this agreement is to provide you, our mutual customer with interface products to complement Yokogawa's control and safety systems. Solutions found in this document have been fully tested at several HQ and are compliant and integrated into Yokogawa's business concept, thus guaranteeing customers' investments. March 2002, Yokogawa Electric Corporation, Japan and PepperlFuchs, Germany signed a Global Preferred Vendor Agreement. HIS Terminal Clients Business LAN network Firewall Application Server Firewall Process information network OPC SIS Engineering Station HIS Terminal Server DCS Engineering Station Human Interface Station Plant Resource Managertool Vnet/IP network Fieldbus Foundation OPC Safety Station GSGW OPC Client Interface Field Control Station R Ethernet network Optical fiber Optical fiber Third party subsystems Remote Node X20 CN2 CN TB Figure Automation pyramid X20 CN2 CN TB 6

9 ABB S A 2 4 C3A 4 22 IN OUT ABB S202 A C3A ABB S A 2 4 C3A 4 22 Termination Board Solutions for Yokogawa ProSafeRS Introduction Cabinet Buildup Based on standard concepts and historic interpretation this new HSystem platform has a perfect form fit into cabinets. Mountable either horizontal or vertical and by a reduction of the space requirements combined with low heat dissipation a NAMUR mixture up to 92 channels in one cabinet side is applicable. Acceptance Tests Termination Board Based on Yokogawa specifications the Termination Boards have been developed and afterwards conducted to tests. The following inspections and tests have been carried out: Visual inspection Power distribution Functional test Current consumption and hotspot detection Data sheet inspection Advantages The data sheet describes both (if applicable) settings at the IO card as well as interface module. Thus ensuring an easy installation. By using the HSystem platform, you have the following advantages: Space savings = lower amount of cabinets or panels = less space in control rooms = less cooling/heating (energy efficient) Low heat dissipation = longer life of electronics = reduced energy consumption = reduced power supply = reduced UPS costs Energy efficiency throughout the plant life cycle and lower operating costs! Please ask your PepperlFuchs representative for legacy systems. Cut: AB Power supply Front Cable trace Mounting plate Rear door F2.50 X2.50 X00 V0 QUINT DIODE F2.70 X2.70 K4/FK4 X2.60 F2.60 Front door 2000 Cable duct for field cables HiC Termination Boards/ HiD Termination Boards Disconnect terminals HiC Termination Board for 6 modules HiC Termination Board for 8 modules HiD Termination Board for 8 modules Cable duct for ISsignals Plinth Figure Cabinet buildup example 00 7

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11 Termination Board Solutions for Yokogawa ProSafeRS System Description Safety Improper Use Validity The chapter Safety is valid as instruction manual. Specific processes and instructions in this document require special precautions to guarantee the safety of the operating personnel. Target Group/Personnel The plant owner is responsible for its planning, installation, commissioning, operation, maintenance and disassembly. Mounting, installation, commissioning, operation, maintenance and disassembly of any devices may only be carried out by trained, qualified personnel. The instruction manual must be read and understood. Reference to further documentation Laws, standards, or directives applicable to the intended use must be observed. In relation to hazardous areas, Directive 999/92/EC must be observed. The corresponding data sheets, declarations of conformity, EC Typeexamination certificates, certificates and Control Drawings if applicable (see data sheet) are an integral part of this document. You can find this information under Due to constant revisions, documentation is subject to permanent change. Please refer only to the most uptodate version, which can be found under Marking Device identification PepperlFuchs GmbH Lilienthalstrasse 200, Mannheim, Germany Model number ATEX approval Group, category, type of protection, temperature classification Statement of conformity (where appropriate) Group, category, type of protection (where appropriate) The exact designation of the device can be found on the name plate on the device side. Intended Use The devices are only approved for appropriate and intended use. Ignoring these instructions will void any warranty and absolve the manufacturer from any liability. The device must only be operated in the ambient temperature range and at the relative humidity (noncondensing) specified. The devices are used in C&I technology for the galvanic isolation of C&I signals such as 20 ma and 0 V standard signals or alternatively for adapting or standardizing signals. Devices that incorporate intrinsically safe circuit are used for operating intrinsically safe field devices in hazardous areas. Protection of the operating personnel and the overall system is not ensured if the product is not being used according to its intended purpose. The equipment is not suitable for isolating signals in high current applications unless this is noted separately in the corresponding datasheet. Mounting/Installation Prior to mounting, installation, and commissioning of the device you should make yourself familiar with the device and carefully read the instruction manual. The device must not be installed at locations where corrosive vapors may be present. The devices fulfill a degree of protection IP 20 according to IEC/EN The devices are designed for use in pollution degree 2 and overvoltage category II as per IEC/EN If used in areas with higher pollution degree, the devices need to be protected accordingly. Observe the tightening torque of the terminal screws. The installation instructions in accordance with IEC/EN must be observed. Intrinsically safe circuits of associated apparatus (installed in safe areas) can be led into hazardous areas, whereby special attention must be paid to maintain separation distances to all nonintrinsically safe circuits according to the requirements in IEC/EN All separation distances between two adjacent intrinsically safe circuits need to be observed in accordance with IEC/EN If "Ex i" protected circuits (intrinsically safe) were operated with nonintrinsically safe circuits, they must no longer be used as "Ex i" protected circuits. The respective peak values of the field device and the associated apparatus with regard to explosion protection should be considered when connecting intrinsically safe field devices with intrinsically safe circuits of associated apparatus (verification of intrinsic safety). Make sure to observe IEC/EN and IEC/EN If more channels of one device are connected in parallel, make sure the parallel connection is made directly at the terminals of the device. When verifying the intrinsic safety, the maximum values for the parallel connection must be considered. Operation, Maintenance, Repair The devices must not be repaired, changed or manipulated. If there is a defect, the product must always be replaced with an original device. Termination Boards System Description 9

12 CH STATUS PWR STATUS FAULT CH 2 CH System Description Termination Board Solutions for Yokogawa ProSafeRS Termination Boards System Description Delivery, Transport, Disposal Check the packaging and contents for damage. Check if you have received every item and if the items received are the ones you ordered. Keep the original packaging. Always store and transport the device in the original packaging. Always store the device in a clean and dry environment. The permitted storage temperature (see data sheet) must be considered. Disposing of devices, packaging material, and possibly contained batteries must be in compliance with the applicable laws and guidelines of the respective country. Product Specifications Function Isolated barriers are used to protect intrinsically safe circuits in explosive areas. In addition to the required current and voltage limitation, the isolated barriers have a galvanic isolation between the field circuit and the controller. The HSystem isolated barriers are mounted on Termination Boards. Prewiring is possible on Termination Boards. To close the signal circuit, the isolated barriers are simply plugged in. The isolated barriers can be replaced during live operation when the wiring is connected. System Components Isolated Barriers HSystem isolated barriers are available in two different housing widths depending on the function and application: HiC devices with a width of 2.5 mm HiD devices with a width of 8 mm HiC isolated barriers are mounted on HiC Termination Boards. HiD isolated barriers are mounted on HiD Termination Boards The board can be coded together with the isolated barriers. This prevents the isolated barriers being mixed up on the Termination Board. The safetyrelevant data for the connected field devices is backed up. HiC Device Housing HiC 287 ch Solenoid Driver Figure 2 HiC device housing (2.5 mm) Used for high signal integrity Narrow 2.5 mm housing Highest packing density with "singleloop integrity" For mounting on HiC Termination Boards HiD Device Housing Figure HSystem Termination Board with isolated barriers for Yokogawa ProSafeRS Universal and control systemspecific Termination Boards are available in the HSystem. Termination Boards can be adapted to specific input/output requirements. These requirements can be implemented via Various connecting plugs to the controller Various terminals to the field device A large selection of isolated barriers HiD 2872 Figure 3 HiD device housing (8 mm) Used for high channel density Compact 8 mm housing Highest channel density on the market Only 4.5 mm per channel (for 4channel devices) For mounting on HiD Termination Boards 2 ch Solenoid Driver 0

13 Termination Board Solutions for Yokogawa ProSafeRS System Description Termination Boards Termination Boards form the wiring level for field and control signals. The isolated barriers are mounted on Termination Boards. The isolated barriers are connected with the field and control side via the Termination Boards. Once the isolated barrier is mounted, the signal circuit between the field and control side is closed. Figure X20 CN2 TB Connection example Termination Board with 8 slots Field side connection 2 Connection power supply and fault indication output 3 Control side connection Use For HiC or HiD isolated barriers With 8, or 6 slots For redundant and fused power supply For fault monitoring and diagnostics Accessories Label carriers for Termination Boards The Termination Boards can be fitted with a label carrier for individual identification CN ma Connection Options A variety of Termination Boards is available with different methods of connecting to the field and control side. Please refer to the documentation for the respective device for the specific connection layout. Connecting the Field Side The field devices can be connected to the Termination Board with the following connection options: Figure 6 Figure 7 Spring terminals, doublerow Spring terminals, threerow Connecting the power supply and Fault Indication Output Isolated Barriers The isolated barriers are supplied via the Termination Board. The isolated barriers are therefore attached to the Termination Board. Termination Boards The Termination Boards are supplied with power via screw terminals in accordance with their design. The supply voltage range depends on The values used for the isolated barriers The voltage drop of the decoupling diodes on the Termination Board Termination Boards System Description Fault Power Supply 5 4 Figure 5 Label carrier for Termination Boards 3 Label carrier HiALCHiCT*SET*** for HiC Termination Boards Label carrier HiALCHiDT*SET*** for HiDTermination Boards Figure 8 2 Connection of power supply and fault indication output via screw terminals

14 System Description Termination Board Solutions for Yokogawa ProSafeRS Termination Boards Connecting the Control Side The Termination Board on the control side can be connected via the following connection options: Color Coding of the Isolated Barriers The color coding of the devices has the following meaning: PWR CH STATUS/ FAULT HiC 282 ch Switch Amplifier PWR STATUS FAULT HiC 285 ch Switch Amplifier PWR CH STATUS/ FAULT HiC 284 ch Switch Amplifier CH STATUS/ HiC 287 ch Solenoid Driver PWR FAULT HiC 2065 ch Voltage Repeater PWR ON CH2 CH FAULT FAULT HiD ch Temperature Converter Serial Configuration PWR ON HiD ch Current Driver System Description Figure 9 Figure 0 Yokogawa system connector, 40pin Yokogawa system connector, 50pin Note! For more information see the corresponding data sheets Figure Color identification of devices Digital Input Orange identifier () for switch amplifiers with a relay output Orange identifier (2) and "S" indicator for switch amplifiers, which are used in combination with the safety sensors SN, SN Blue identifier (3) for switch amplifiers with a transistor output Digital Output Purple identifier (4) for solenoid drivers Analog Input Magenta identifier (5) for transmitter power supplies, measuring transmitters, and repeaters Yellow identifier (6) for temperature converters Analog Output Green identifier (7) for current drivers 2

15 Termination Board Solutions for Yokogawa ProSafeRS System Description Status Indicators with LEDs LEDs are often used on isolators to indicate different statuses (e. g. for power supply, device failure, status messages, binary switching states). Standard LED colors are assigned to the status display according to NAMUR NE44. LED Display function Display Meaning Green LED Power supply On Power supply OK Off Power failure or insufficient power supply device faulty Red LED Device fault, device failure On Internal fault signal, failure signal fault/failure display of causes detected inside the device, device needs replacing Yellow LED Line fault Flashing External fault signal, failure signal fault/failure display of causes detected outside the device, inspection and elimination of fault required No fault Off No malfunction, device is operating properly Switching states of binary inputs On Possible causes of the output: and outputs The relay is energized. The NO contact (also a changeover contact) is actively closed. The open collector is switched through. The switching voltage generated inside the device is applied. Possible causes of the input: An external contact is closed. A NAMUR sensor is undamped (OK range according to closedcircuit current principle). A switching signal is actively applied. Termination Boards System Description Off Possible causes of the output: The relay is deenergized. The NO contact (also a changeover contact) is actively opened. The open collector is not switched through. The switching voltage generated inside the device is not applied. Possible causes of the input: An external contact is opened. A NAMUR sensor is damped (fault range according to closedcircuit current principle). A switching signal is not applied. Table Meaning of status indicators 2 3 OUT CHK PWR Figure 2 Example status indicators Yellow LED "OUT" Switching state of the output 2 Red LED "CHK" Lead breakage and short circuit status indicator 3 Green LED "PWR" Power supply status indicator 3

16 System Description Termination Board Solutions for Yokogawa ProSafeRS Status Indicators of Termination Boards Label Carriers Termination Boards LEDs are often used on Termination Boards to indicate different statuses (e. g. for power supply, device failure, status messages, binary switching states). Standard LED colors are assigned to the status display according to NAMUR NE44. LED Green LED "PW" Green LED "PW2" Red LED "FAULT" Display function Power supply I Power supply II Power supply failure Display On Off On Off Flashing Meaning Power supply OK No power Power supply OK No power Power failure or insufficient power supply The isolated barriers are fitted with a label carrier ex works for individual identification. System Description Table 2 Meaning of status indicators 3 2 PWR PWR2 X20 CN2 Figure 4 2 Label carrier on the front FAULT Label carrier on HiC devices for 35 mm x 0.5 mm labels 2 Label carrier on HiD devices for 35 mm x 0.5 mm labels Figure 3 Example status indicators Green LED "PW" Status indicator power supply I 2 Green LED "PW2" Status indicator power supply II 3 Red LED "FAULT" power supply failure 4

17 Termination Board Solutions for Yokogawa ProSafeRS System Description Installation DIN Mounting Rail The devices are mounted on a 35 mm DIN mounting rail according to EN Figure 5 Mounting Example: DIN mounting rail 35 mm x 5 mm Warning! Risk of short circuit Injuries and damage to the device are possible when working with live parts. Before working on the device, always disconnect the supply voltage. Connect the device to the supply voltage only after completion of the work. 2 3 Figure 7 Termination Board fixing DIN mounting rail 2 Termination Board 3 Fastening screws Termination Boards System Description Mounting the Termination Boards Figure 8 Termination Board fixing The Termination Boards are mounted on the 35 mm DIN mounting rail. The DIN mounting rail runs centrally below the Termination Board.. Clip the Termination Board (2) onto the DIN mounting rail (). 2. Tighten the mounting screws (3). The Termination Board (2) is now properly mounted and secured. DIN mounting rail 2 Termination Board 3 Fastening screws Vertical and Horizontal Mounting Both mounting options are possible. Unrestricted operation is possible across the entire temperature range of the system in each mounting direction. 2 Figure 6 Termination Board mounting Vertical mounting Horizontal mounting DIN mounting rail 2 Termination Board Figure 9 5

18 System Description Termination Board Solutions for Yokogawa ProSafeRS Termination Boards System Description Mounting the Isolated Barriers on the Termination Board. Push the Quick Lok bar () into the upper position. 2. Center the pins (2) above the contact elements of the Termination Board. Note the connection direction of the device. 3. Center the locking pins (3) above the locking elements of the Termination Board. 4. Carefully push the device into the contacts and locking elements. 5. Push the red Quick Lok bar () down on either side of the device. The device is now mounted. Figure 20 Quick Lok Bar 2 Coding pins 3 Adjustment pins Connection Mounting of an HSystem isolated barrier Connecting the Field Side Connect the field devices to the Termination Board via the following connection options: Spring terminals, tworow Spring terminals, threerow Connecting the Power Supply and Fault Indication Output Connect the power supply and fault indication output via the screw terminals. Observe the tightening torque of the terminal screws. The tightening torque is 0.5 Nm to 0.6 Nm. Connecting the Control Side Connect the Termination Board on the control side via the following connection options: Yokogawa system connector, 40pin Yokogawa system connector, 50pin Note! For more information see the corresponding data sheets. 2 3 Device Parameterization The devices are parameterized using DIP switches. Configuration of the isolated barriers Parameterize the DIP switches on the device side as follows:. Remove the isolated barriers from the Termination Board by pulling the red Quick Lok Bar up on either side of the device. 2. Parameterize the DIP switches as described in the "Configuration" section of the data sheet. 3. Mount the device as described in the section on mounting. Note! For more information see the corresponding data sheets. Operation Fault Monitoring Numerous faults can occur between measurement of the process variable and evaluation in the control system. This can lead to undesirable process statuses under certain circumstances. These process statuses may result in plant downtime or quality problems or even present a hazard to persons and the environment. Depending on the device version, the isolators enable monitoring of the following faults: Line faults Here, the connection cables between the isolator and field device are monitored for lead breakages or short circuits. If a fault is detected, it is output at the fault message output or collective fault message. The relevant switching outputs are then switched to a deenergized state. The red fault indication LEDs signal the fault. Device faults The isolators are designed so that internal faults are detected and reported. In the case of a power failure, the outputs are switched to a deenergized state. Fault Output Several HSystem isolators monitor the field leads for lead breakage and short circuits. This means that faults are immediately identified in the system, and that lead faults are not interpreted as a signal. Depending on the parameterization of the devices, these lead faults are output on the controlside outputs. Fault Signal Output If the device has a fault indication output (FAULT), lead and device faults are output. The fault indication output is active in normal status and is deactivated in fault status (closedcircuit principle). In the case of fault indication output, it is not possible to reverse the direction of operation. 6

19 Termination Board Solutions for Yokogawa ProSafeRS System Description Figure 2 SL2 b 5a 5b Line Fault Transparency (LFT) SL 8a 7a a, b 2a, 2b 6b 24 V DC FAULT If the device has a signal output with line fault transparency, the fault message can be transmitted on the signal lead. This saves additional wiring and delivers channelselective fault messages. For digital signals, a resistive passive transistor output is used. Signals 0 and are output using two resistance values at the output. In the event of a fault, the output will become highly resistive. For this line fault transparency function, corresponding input cards are required in the controller. Figure 23 Signal ranges according to NAMUR NE43 (e. g. current signal) Failure information 2 Measuring information 0 % 00 % I [ma] Termination Boards System Description SL2 5a SL 8a 5b FAULT 7a Figure 22 Example of line fault transparency with digital input Current and Voltage Standard Signals The following signals have established themselves as the standard: the 0/4mAto20mA current signal the 0/2 V to 0 V voltage signal The 0/ V to 5 V voltage signal is also occasionally encountered in addition to the 0/2 V to 0 V voltage signal. Analog sensor signals digital frequency signals are converted into one of the two standard signals for processing in a wide variety of measurement, regulatory and control tasks. This offers the measurement and control technician an easytomeasure standard signal common to all manufacturers. Sensor signals are converted into standard signals via signal converters. For more diagnostic options, the NAMUR organization published NAMUR recommendation NE43, dividing the value range of the signal (e. g. current signal) into several areas. Valid, defined measurement value information is transferred within the range from 3.8 ma to 20.5 ma. Failure information is available when the signal current is < 3.6 ma or > 2 ma i. e. outside of the range for measured value information. The same applies to the voltage signal. 7

20 System Description Termination Board Solutions for Yokogawa ProSafeRS Termination Boards System Description Technical specifications Technical Data Electrical Data Power Supply to the Isolated Barriers HiC devices: 9.6 V DC to 30 V DC HiD devices: 20.4 V DC to 30 V DC The voltage drop on the Termination Board via the decoupling diodes must be considered. Each isolated barrier is internally protected. The Termination Boards have redundant power supply connections with fuses that can be replaced by the customer. NonEx Signals or Signals in the Drive Circuit 0/4 ma to 20 ma signal level according to NE43 0/2 V to 0 V signal level according to NE43 0/ V to 5 V signal level according to NE43 Current output HART compatible Current input HART compatible Digital output: active or passive electronic output 00 ma/30 V, shortcircuit protected Relay output 2 A, minimum load ma/24 V Logic level 24 V according to IEC Functional isolation or safe isolation according to IEC 640 and NAMUR NE23 Ex Signals or Signals in the Field Circuit Transmitter power supply up to 7 V DC Current output HART compatible Pt00, 2, 3, (4)wire technology Resistor 0Ωto 400 Ω with freely definable characteristic Potentiometer Thermocouples of all types, internal cold junction, external reference Current output HART compatible Digital input according to NAMUR EN Digital output for standard Exi valves, short circuitprotected Characteristic Safety Values MTBF: Mean Time Between Failures Conformity General Isolated barriers with explosion protection, preferably Ex ia IIC/Class I, Div., international approvals EMV according to EN 6326 NAMUR NE2 If you operate the device with a DC supply voltage, you must ensure that the bridging of the 20 ms voltage interruption is realized by the power supply. LEDs according to NAMUR NE44 Software according to NAMUR NE53 and Outputs according to NAMUR The standards references for this interface have changed many times: German standard (old): DIN 9234: Electrical distance sensors DC interface for distance sensors and switch amplifiers; European standard (old): EN 50227: Low voltage switch gear and control gear control devices and switching elements proximity switches, DC interface for proximity sensors and switch amplifiers (NAMUR), 9960 German version (old): DIN EN 50227: Low voltage switch gear control devices and switching elements proximity switches, DC interface for proximity sensors and switch amplifiers (NAMUR), 997 Current designation: EN : Low voltage switch gear control devices and switching elements proximity switches, DC interface for proximity sensors and switch amplifiers (NAMUR), 2000 Current IEC designation: IEC : Low voltage switch gear and control gear part 56: Control devices and switching elements DC interface for proximity sensors and switch amplifiers (NAMUR), 999 8

21 Termination Board Solutions for Yokogawa ProSafeRS System Description Ambient Conditions Mechanical Data Ambient Temperature 20 C to60 C (4 Fto40 F), exceptions see data sheets Storage Temperature 40 C to90 C (40 F to94 F), exceptions see data sheets Reference Conditions for Adjustment 20 C (68 F) Relative Humidity max. 95 % without moisture condensation Vibration Resistance according to EN , 0 Hz to 50 Hz, g, high crossover frequency Shock Resistance according to EN , 5 g, ms, halfsine Labeling Isolated Barriers Space for labeling on the front side, labels: 35 mm x 0.5 mm Termination Boards The HiALCHI*TFSET** label carrier is available as an option for the Termination Boards. Mounting Termination Boards: Snapon 35 mm DIN mounting rail according to EN Can be mounted horizontally or vertically. Isolated barriers: mounting on Termination Board via Quick Lok Bar Housing Material Termination Boards: Polycarbonate (PC), glass fiber reinforced Isolated barriers: Polycarbonate (PC) Dimensions Dimension drawings please refer to chapter Dimensions. Protection Degree Termination Boards: without isolated barriers IP00 according to EN with isolated barriers plugged IP20 according to EN Isolated barriers: IP20 according to EN Connection to Termination Board Field side: Spring terminals, tworow: rigid: mm 2 flexible: mm 2 Spring terminals, threerow: rigid: mm 2 flexible: mm 2 Power supply and fault indication output: Screw terminals: max. x 2.5 mm 2 (4 AWG) Observe the tightening torque of the terminal screws. The tightening torque is 0.5 Nm to 0.6 Nm. Control side: Yokogawa system connector, 40pin Yokogawa system connector, 50pin Fire Protection Class Housing: V2 according to UL 94 standard. Unless stated otherwise all details relate to the reference conditions. Termination Boards System Description Note! For more information see the corresponding data sheets. 9

22 System Description Termination Board Solutions for Yokogawa ProSafeRS Model Number Description Model Number Description Isolated Barriers Termination Boards System Description Hi 2 Special functions, if available ES Version with increased safety HC Versions for long field wiring R Version with DCS specific line fault transparency (LFT) R2 Version with DCS specific line fault transparency (LFT) SK Version with current sink output Signal type 0 Analog devices 200 to 2020 Converters 2020 to 2030 Transmitter power supplies 203 to 2040 Current drivers 2060 to 2090 Temperature converter 209 to 200 Repeater 8 Digital devices 2820 to 2860 Switch amplifiers 287 to 2890 Solenoid drivers 289 to 2900 Converters Housing type C HiC device, housing width 2.5 mm D HiD device, housing width 8 mm System Hi HSystem Model Number description Termination Boards Hi TB Y RS R R B CC Y Versions Y Number of channels 08 8 channels 6 6 channels Signal types AI Analog input AO Analog output DI Digital input DO Digital output Field side connection CC Spring terminals Control side connection AK AKB connector KS KS connector Termination Board housing width B 75 mm Termination Board fault detection R via relay Termination Board power supply R Redundant power supply 24 V DC DCS name RS ProSafeRS DCS manufacturer Y Yokogawa Number of positions 08 8 positions 6 6 positions Termination Board TB Housing type C for HiC devices D for HiD devices System Hi HSystem 20

23 Termination Board Solutions for Yokogawa ProSafeRS System Description Pin Assignment and Device Coding The isolated barriers are coded in accordance with their function. Warning! Possible Device Failure Changes in the pin configuration may lead to device failure. To polarize the device in accordance with its safety parameters, the pins are shortened at the factory. Do not change the factory setting! Device Coding of HiC Devices and HiC Termination Boards No. A B Termination Board Top view Safe area Hazardous area Isolated barrier Bottom view Hazardous Safe area area Type HiC2000 all nonintrinsically safe devices Termination Boards System Description C HiC2095 D E HiC2025HC F HiC282, HiC2822, HiC283, HiC2832, HiC283R, HiC2832R, HiC283R2, HiC2832R2, HiC284, HiC2842, HiC285, HiC2853, HiC2853R2 G HiC2025, HiC2025ES, HiC203 H HiC287, HiC2873 I HiC2027, HiC2877 J HiC203HC K L M

24 System Description Termination Board Solutions for Yokogawa ProSafeRS No. Termination Board Top view Isolated barrier Bottom view Type Termination Boards N O P Safe area Insert polarizing pin Don't insert polarizing pin Hazardous area Hazardous area Pin to be trimmed Pin untrimmed Safe area HiC2077 HiC2065, HiC2068 Empty position System Description Device side view Table 3 Device Coding of HiD Devices and HiD Termination Boards No. Termination Board Top view Isolated barrier Bottom view Type Safe area Hazardous area Hazardous area Safe area A HiD2000 all nonintrinsically safe devices B C HiD D E HiD F HiD206, HiD2062, HiD207, HiD2072, HiD282, HiD2822, HiD2824, HiD2842, HiD2844 G H HiD2024, HiD2025, HiD2025SK, HiD2026, HiD2026SK, HiD2029, HiD2029SK, HiD2030, HiD2030SK, HiD203, HiD2032, HiD2033, HiD2034, HiD2035, HiD2036, HiD2037, HiD2038, HiD2038Y, HiD2875, HiD2876, HiD2877, HiD2878 HiD287, HiD2872, HiD2873, HiD

25 Termination Board Solutions for Yokogawa ProSafeRS System Description No. Termination Board Top view Isolated barrier Bottom view Type I J K L Safe area Hazardous area Hazardous area Safe area HiD208, HiD2082 HiD2025ES HiD202 Termination Boards M N HiD289 System Description O P HiD2862 Empty position Insert polarizing pin Don't insert polarizing pin Pin to be trimmed Pin untrimmed Device side view Table 4 Note! For more information see the corresponding data sheets. 23

26 System Description Termination Board Solutions for Yokogawa ProSafeRS Dimensions Housing Designs for HSystem Isolated Barriers Termination Boards HiC device housings 2,5 mm (0.5") 28 mm (5.04") 06 mm (4.7") System Description Figure 24 HiD device housings 8 mm (0.7") 28 mm (5.04") 06 mm (4.7") Figure 25 24

27 Termination Board Solutions for Yokogawa ProSafeRS System Description Housing Types Termination Boards HiC Termination Board for 8 Modules 243 mm (9.56") 53 mm (6.02") 75 mm (6.9") 205 mm (8.07") X20 Termination Boards Figure 26 HiC Termination Board for 6 Modules CN CN2 System Description 243 mm (9.56") 53 mm (6.02") 240 mm (9.44") 75 mm (6.9") X20 CN2 CN Figure 27 HiD Termination Board for 8 Modules 243 mm (9.56") 53 mm (6.02") 205 mm (8.07") TB 75 mm (6.9") X20 Figure 28 CN CN2 25

28 Termination Boards Termination Board Solutions for Yokogawa ProSafeRS ProSafeRS Termination Boards Analog Outputs Analog Inputs Digital Outputs 26

29 Termination Boards Solutions for Yokogawa ProSafeRS Table of Contents Selection Tables Product Data Sheets Digital Outputs Selection Tables Product Data Sheets ProSafeRS Analog Inputs Selection Tables Product Data Sheets Analog Outputs Selection Tables Product Data Sheets Analog Outputs Analog Inputs Digital Outputs 27

30 Notes Termination Board Solutions for Yokogawa ProSafeRS Analog Outputs Analog Inputs Digital Outputs ProSafeRS 28

31 Termination Board Solutions for Yokogawa ProSafeRS Selection Tables Yokogawa PepperlFuchs Board Page PepperlFuchs Module Page Digital Outputs ProSafeRS Channel Class Number of Modules Type SDV44 6 IS 8 HiCTB08YRSRRBAKCCDI HiC2832R 76 SDV44 6 IS 6 HiCTB6YRSRRBAKCCDI6 34 HiC283R 75 Channel Type ProSafeRS Yokogawa PepperlFuchs Board Page PepperlFuchs Module Page ProSafeRS Analog Inputs Analog Outputs Channel Class Number of Modules Type SDV53 8 IS 8 HiCTB08YRSRRBAKCCDO08 38 HiC SDV54 6 IS 8 HiDTB08YRSRRBAKCCDO HiD2872 HiD2876 SDV54 6 IS 6 HiCTB6YRSRRBAKCCDO6 46 HiC287 HiC2873 HiC2877 Yokogawa PepperlFuchs Board Page PepperlFuchs Module Page ProSafeRS Channel Class Number of Modules Type SAI43 6 IS 6 HiCTB6YRSRRBKSCCAI6 50 HiC SAV44 6 IS 6 HiCTB6YRSRRBKSCCAI6Y 62 HiC SAI43 6 IS 8 HiDTB08YRSRRBKSCCAI HiD2026 HiD2030 SAV44 6 IS 8 HiDTB08YRSRRBKSCCAI6Y 58 2 HiD2026 HiD2030 Yokogawa PepperlFuchs Board Page PepperlFuchs Module Page Channel Channel Type Type ProSafeRS Channel Class Analog Outputs Analog Inputs Digital Outputs Number of Modules Type Channel Type SAI533 8 IS 8 HiCTB08YRSRRBKSCCAO08 66 HiC

32 HiCTB08YRSRRBAKCCDI6 Termination Board TB08YRSRRBAKCCDI6 Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel DI card SDV44 For 8 modules Recommended module: HiC2832R (DI) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 50pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection X20 CN2 24 V DC (I), 24 V DC (II), ERR SDV44 Zone 0,, 2 Div., TB CN (SDV44) 30

33 Termination Board HiCTB08YRSRRBAKCCDI6 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 2 A, in each case for 8 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 50pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 490 g Dimensions 205 x 75 x 53 mm (8. x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 3

34 HiCTB08YRSRRBAKCCDI6 Termination Board Application Typical loop ProSafeRS 2 Field side VDC SL2 5a 5b a b & Module HiC2832R Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR 24 VDC X20 F F2 24V Control side CN Yokogawa system cable AKB VDC CBSE CBSE...6 COM 9, ,49 9, DC IN DC IN DC IN DC IN6 Yokogawa SDV44 DI6 Analog Outputs Analog Inputs Digital Outputs SL2 5a 5b a b Module 8 HiC2832R SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR CN2 Yokogawa system cable AKB VDC CBSE CBSE ,49 9, COM 9, DC IN DC2 IN2 DC5 IN DC6 IN6 The pinout configuration has to be observed. For information see corresponding pinout table on 24V Yokogawa SDV44 DI6 redundant 32

35 Termination Board HiCTB08YRSRRBAKCCDI6 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 33

36 HiCTB6YRSRRBAKCCDI6 Termination Board TB6YRSRRBAKCCDI6 Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel DI card SDV44 For 6 modules Recommended module: HiC283R (DI) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 50pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection Zone 0,, 2 Div., TB2 TB X20 CN2 CN 24 V DC (I), 24 V DC (II), ERR SDV44 (SDV44) 34

37 Termination Board HiCTB6YRSRRBAKCCDI6 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 4 A, in each case for 6 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 50pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 650 g Dimensions 240 x 75 x 53 mm (9.45 x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 35

38 HiCTB6YRSRRBAKCCDI6 Termination Board Application Typical loop ProSafeRS Analog Outputs Analog Inputs Digital Outputs 6 Field side VDC SL2 5a 5b SL2 5a 5b & Module HiC283R Module 6 HiC283R Termination Board SL 8a 7a a, b 2a, 2b 6b SL 8a 7a a, b 2a, 2b 6b 24 V DC ERR 24 V DC ERR 24 VDC X20 CN2 Yokogawa system cable AKB VDC CBSE CBSE ,49 9, COM 9, DC IN DC6 IN6 The pinout configuration has to be observed. For information see corresponding pinout table on F F2 24V 24V CN Yokogawa system cable AKB Control side 24VDC CBSE CBSE...6 COM 9, ,49 9, DC IN DC6 IN6 Yokogawa SDV44 DI6 Yokogawa SDV44 DI6 redundant 36

39 Termination Board HiCTB6YRSRRBAKCCDI6 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 37

40 HiCTB08YRSRRBAKCCDO08 Termination Board TB08YRSRRBAKCCDO08 Features ProSafeRS System Board for Yokogawa ProSafeRS For 8channel DO card SDV53 For 8 modules Recommended module: HiC287 (DO) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 50pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection X20 CN2 24 V DC (I), 24 V DC (II), ERR SDV53 Zone 0,, 2 Div., TB CN (SDV53) 38

41 Termination Board HiCTB08YRSRRBAKCCDO08 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 2 A, in each case for 8 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 50pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 490 g Dimensions 205 x 75 x 53 mm (8. x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 39

42 HiCTB08YRSRRBAKCCDO08 Termination Board Application Typical loop ProSafeRS Analog Outputs Analog Inputs Digital Outputs 8 Field side VDC SL2 5a 5b SL2 5a 5b & Module HiC287 Module 8 HiC287 Termination Board SL 8a 7a SL 8a 7a The pinout configuration has to be observed. For information see corresponding pinout table on R R 24 VDC X20 F F2 24V 24V CN , Yokogawa system cable AKB CBSE ,49 Control side 24VDC CBSE...6 COM 9, N.C OUT COM OUT8 COM8 CN2 Yokogawa system cable AKB VDC CBSE CBSE ,49 9, COM 9, N.C OUT COM OUT COM8 Yokogawa SDV53 DO8 Yokogawa SDV53 DO8 redundant 40

43 Termination Board HiCTB08YRSRRBAKCCDO08 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 4

44 HiDTB08YRSRRBAKCCDO6 Termination Board TB08YRSRRBAKCCDO6 Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel DO card SDV54 For 8 modules Recommended modules: HiD2872 (DO), HiD2876 (DO) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 50pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection X20 CN2 24 V DC (I), 24 V DC (II), ERR 8 7 (SDV54) Zone 0,, 2 Div., TB 3 2 CN SDV54 42

45 Termination Board HiDTB08YRSRRBAKCCDO6 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 2 A, in each case for 8 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 50pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 490 g Dimensions 205 x 75 x 53 mm (8. x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI ATEX 062 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES.0022 Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 43

46 HiDTB08YRSRRBAKCCDO6 Termination Board Application Typical loop ProSafeRS 2 Field side V DC SL2 5a 5b a b & Module HiD2872 HiD2876 Termination Board SL 8b 7b 9b 0b a, b 2a, 2b 6b R R 24 V DC ERR 24 V DC X20 F F2 24V Control side Yokogawa CN system cable AKB VDC CBSE CBSE...6 COM 9, ,49 9, OUT COM OUT COM OUT COM OUT6 Yokogawa SDV54 DO COM6 Analog Outputs Analog Inputs Digital Outputs 5 6 Module switch settings Module 8 HiD2872 HiD2876 SL 8b 7b 9b 0b a, b 2a, 2b 6b Type DIP switch Position HiD2872 (DO) S OFF HiD2876 (DO) S2 ON S3 ON Loop powered without control Test puls filter enable S4 ON S5 OFF S6 ON S7 OFF S8 OFF SL2 5a 5b a b R R 24 V DC ERR 24V Yokogawa CN2 system cable AKB VDC CBSE CBSE ,49 9, COM 9, OUT COM OUT2 COM2 20 OUT5 9 COM5 8 OUT6 7 COM6 Yokogawa SDV54 DO6 redundant The pinout configuration has to be observed. For information see corresponding pinout table on 44

47 Termination Board HiDTB08YRSRRBAKCCDO6 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 45

48 HiCTB6YRSRRBAKCCDO6 Termination Board TB6YRSRRBAKCCDO6 Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel DO card SDV54 For 6 modules Recommended modules: HiC287 (DO), HiC2873 (DO), HiC2877 (DO) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 50pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection Zone 0,, 2 Div., TB2 TB X20 CN2 CN 24 V DC (I), 24 V DC (II), ERR SDV54 (SDV54) 46

49 Termination Board HiCTB6YRSRRBAKCCDO6 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 4 A, in each case for 6 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 50pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 650 g Dimensions 240 x 75 x 53 mm (9.45 x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 47

50 HiCTB6YRSRRBAKCCDO6 Termination Board Application Typical loop ProSafeRS Field side V DC SL2 5a 5b & Module HiC287 HiC2873 HiC2877 Termination Board SL 8a 7a a, b 2a, 2b 6b R 24 V DC ERR 24 V DC X20 F F2 24V CN , , CBSE Yokogawa system cable AKB Control side 24VDC CBSE...6 COM 9,49 48 OUT 47 COM 8 OUT6 7 COM6 Yokogawa SDV54 DO6 Analog Outputs Analog Inputs Digital Outputs 6 Module switch settings 4 a, b 2a, 2b 6b Type DIP switch Position HiC2873 (DO, with test pulse filter) S OFF HiC2877 (DO, with test pulse filter) S2 ON S3 ON Loop powered without control Test pulse filter enable S4 ON S5 OFF S6 ON S7 OFF S8 OFF HiC287 (DO, without test pulse filter) without DIP switches 4 SL2 5a 5b Module 6 HiC287 HiC2873 HiC2877 SL 8a 7a R 24 V DC ERR 24V CN , Yokogawa system cable AKB VDC CBSE CBSE...6 9, COM 9, OUT COM OUT6 COM6 Yokogawa SDV54 DO6 redundant The pinout configuration has to be observed. For information see corresponding pinout table on 48

51 Termination Board HiCTB6YRSRRBAKCCDO6 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 49

52 HiCTB6YRSRRBKSCCAI6 Termination Board TB6YRSRRBKSCCAI6 Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel AI card SAI43 For 6 modules Recommended module: HiC2025 (AI) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 40pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection Zone 0,, 2 Div., TB2 TB X20 CN2 CN 24 V DC (I), 24 V DC (II), ERR SAI43 (SAI43) 50

53 Termination Board HiCTB6YRSRRBKSCCAI6 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 4 A, in each case for 6 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 40pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 650 g Dimensions 240 x 75 x 53 mm (9.45 x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 5

54 HiCTB6YRSRRBKSCCAI6 Termination Board Application Typical loop ProSafeRS Analog Outputs Analog Inputs Digital Outputs 6 HART HART Field side 4 ma 4 ma HART HART Module switch settings Card switch settings Type (AI) DIP switch Position Type (AI) Function HiC2025 (source) S OFF SAI43 (sink) 4wire S2 S3 S4 24 V DC SL2 5a 5b a b SL2 5a 5b a b OFF ON & Module HiC2025 Module 6 HiC2025 OFF Termination Board SL 8a 7a a, b 2a, 2b SL 8a 7a a, b 2a, 2b The pinout configuration has to be observed. For information see corresponding pinout table on 24 V DC 24 V DC 24 V DC X20 F F2 Control side Yokogawa CN system cable KS CBSE CBSE N.C N.C INB INA IN6B IN6A Yokogawa CN2 system cable KS CBSE CBSE N.C N.C INB INA IN6B IN6A Yokogawa AI 6 SAI43 Yokogawa AI 6 SAI43 redundant 52

55 Termination Board HiCTB6YRSRRBKSCCAI6 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 53

56 HiDTB08YRSRRBKSCCAI6 Termination Board TB08YRSRRBKSCCAI6 Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel AI card SAI43 For 8 modules Recommended modules: HiD2026 (AI), HiD2030 (AI) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 40pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection X20 24 V DC (I), 24 V DC (II), ERR 8 (SAI43) CN2 4 Zone 0,, 2 Div., TB 3 2 CN SAI43 54

57 Termination Board HiDTB08YRSRRBKSCCAI6 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 2 A, in each case for 8 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 40pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 490 g Dimensions 205 x 75 x 53 mm (8. x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI ATEX 062 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES.0022 Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 55

58 HiDTB08YRSRRBKSCCAI6 Termination Board Application Typical loop ProSafeRS Analog Outputs Analog Inputs Digital Outputs Field side HART HART HART HART Module switch settings VDC SL2 5a 5b a b SL2 5a 5b a b Card switch settings Type Channel DIP switch Position Type (AI) Function HiD2030, HiD S OFF SAI43 (sink) 4wire S2 OFF S3 OFF S4 & Module HiD2030 HiD2026 Module 8 HiD2030 HiD2026 Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR 24 V DC ERR The pinout configuration has to be observed. For information see corresponding pinout table on OFF 24 VDC X20 F F2 Control side Yokogawa CN system cable KS CBSE CBSE N.C N.C INB INA IN2B IN2A IN5B IN5A IN6B 8 8 Yokogawa 8 IN6A CN2 system cable KS CBSE CBSE N.C N.C INB INA IN2B IN2A IN5B IN5A IN6B IN6A Yokogawa SAI43 AI 6 Yokogawa SAI43 AI 6 redundant 56

59 Termination Board HiDTB08YRSRRBKSCCAI6 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 57

60 HiDTB08YRSRRBKSCCAI6Y Termination Board TB08YRSRRBKSCCAI6Y Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel AI card SAV44 For 8 modules Recommended modules: HiD2026 (AI), HiD2030 (AI) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 40pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection X20 24 V DC (I), 24 V DC (II), ERR 8 (SAV44) CN2 4 Zone 0,, 2 Div., TB 3 2 CN SAV44 58

61 Termination Board HiDTB08YRSRRBKSCCAI6Y Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 2 A, in each case for 8 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 40pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 490 g Dimensions 205 x 75 x 53 mm (8. x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI ATEX 062 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES.0022 Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 59

62 HiDTB08YRSRRBKSCCAI6Y Termination Board Application Typical loop ProSafeRS 2 HART Field side 4 HART V DC SL2 5a 5b a b & Module HiD2026 HiD2030 Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR 24 V DC X20 F F2 0 IN5 9 IN5 8 IN6 7 IN6 Yokogawa CN system cable KS CBSE CBSE N.C N.C IN IN IN2 IN Control side Yokogawa AI 6 SAV44 Analog Outputs Analog Inputs Digital Outputs 5 6 HART 4 HART Module switch settings Module 8 HiD2026 HiD2030 SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR Type Channel DIP switch Position HiD2026 (AI) 2 S ON HiD2030 (AI) S2 ON S3 ON S4 ON SL2 5a 5b a b 0 IN5 9 IN5 8 IN6 7 IN6 Yokogawa CN2 system cable KS CBSE CBSE N.C N.C IN IN IN IN2 The pinout configuration has to be observed. For information see corresponding pinout table on Yokogawa AI 6 SAV44 redundant 60

63 Termination Board HiDTB08YRSRRBKSCCAI6Y Analog Outputs Analog Inputs Digital Outputs ProSafeRS 6

64 HiCTB6YRSRRBKSCCAI6Y Termination Board TB6YRSRRBKSCCAI6Y Features ProSafeRS System Board for Yokogawa ProSafeRS For 6channel AI card SAV44 For 6 modules Recommended module: HiC2025 (AI) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 40pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection Zone 0,, 2 Div., TB2 TB X20 CN2 CN 24 V DC (I), 24 V DC (II), ERR SAV44 (SAV44) 62

65 Termination Board HiCTB6YRSRRBKSCCAI6Y Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 4 A, in each case for 6 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 40pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 650 g Dimensions 240 x 75 x 53 mm (9.45 x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 63

66 HiCTB6YRSRRBKSCCAI6Y Termination Board Application Typical loop ProSafeRS Analog Outputs Analog Inputs Digital Outputs 6 HART HART Field side 4 ma 4 ma HART HART Module switch settings 5 5 Type DIP switch Position HiC2025 S OFF S2 S3 S4 24 V DC SL2 5a 5b a b SL2 5a 5b a b OFF ON ON & Module HiC2025 Module 6 HiC2025 Termination Board SL 8a 7a a, b 2a, 2b SL 8a 7a a, b 2a, 2b The pinout configuration has to be observed. For information see corresponding pinout table on 24 V DC 24 V DC 24 V DC X20 F F2 Control side Yokogawa CN system cable KS CBSE CBSE N.C N.C IN IN IN IN6 Yokogawa CN2 system cable KS CBSE CBSE N.C N.C IN IN IN6 IN6 Yokogawa AI 6 SAV44 Yokogawa AI 6 SAV44 redundant 64

67 Termination Board HiCTB6YRSRRBKSCCAI6Y Analog Outputs Analog Inputs Digital Outputs ProSafeRS 65

68 HiCTB08YRSRRBKSCCAO08 Termination Board TB08YRSRRBKSCCAO08 Features ProSafeRS System Board for Yokogawa ProSafeRS For 8channel AO card SAI533 For 8 modules Recommended module: HiC203 (AO) 24 V DC supply Hazardous area: spring terminals, blue Safe area: Yokogawa system connector, 40pin Function The function of the Termination Board as well as the connector pin assignment exactly fit the requirement of Yokogawa systems. Information about missing supply voltage of the interface modules is available for the system as potentialfree contact. The Termination Boards are supplied with a robust glass fiber reinforced plastic housing as standard. This design permits the fast and reliable installation on 35 mm DIN mounting rail acc. to EN 6075 in the cabinet. Analog Outputs Analog Inputs Digital Outputs Connection X20 24 V DC (I), 24 V DC (II), ERR SAI533 Zone 0,, 2 Div., TB CN2 CN (SAI533) 66

69 Termination Board HiCTB08YRSRRBKSCCAO08 Technical data Supply Rated voltage 24 V DC, in consideration of rated voltage of used isolated barriers Voltage drop 0.9 V, voltage drop across the series diode on the Termination Board must be considered Ripple 0 % Fusing Power loss Reverse polarity protection Electrical specifications voltfree fault indication output Redundancy Supply Indicators/settings Display elements 2 A, in each case for 8 modules 500 mw, without modules yes max. 30 V AC/40 V DC, 2 A Redundancy available. The supply for the modules is decoupled, monitored and fused. LEDs PWR ON (Termination Board power supply) LED power supply I, green LED LED power supply II, green LED LED Fault (fault indication), red LED LED flashes: power supply failure Directive conformity Electromagnetic compatibility Directive 2004/08/EC EN 6326:2006 Conformity Electromagnetic compatibility NE 2:20 For further information see system description. Protection degree IEC 60529:200 Ambient conditions Ambient temperature C ( F) Storage temperature C ( F) Mechanical specifications Protection degree IP20 Connection hazardous area connection (field side): spring terminals, blue safe area connection (control side): Yokogawa system connector, 40pin Core crosssection spring terminals: rigid: mm 2 flexible: mm 2 Material housing: polycarbonate, 30 % fiberglass reinforced Mass approx. 490 g Dimensions 205 x 75 x 53 mm (8. x 6.9 x 6.02 in) Mounting on 35 mm DIN mounting rail acc. to EN 6075:200 Data for application in connection with Exareas ECType Examination Certificate CESI 06 ATEX 022 Group, category, type of protection II ()G [Ex ia Ga] IIC II ()D [Ex ia Da] IIIC I (M) [Ex ia Ma] I Safe area Maximum safe voltage 250 V (Attention! U m is no rated voltage.) Electrical isolation Field circuit/control circuit safe electrical isolation acc. to IEC/EN 60079, voltage peak value 375 V Directive conformity Directive 94/9/EC EN :202, EN 60079:202, EN :2007, EN 50303:2000 IECEx approval IECEx CES Approved for [Ex ia Ga] IIC [Ex ia Da] IIIC [Ex ia Ma] I Accessories Designation optional accessories: Label Carrier HiALCHi*TBSET** ProSafeRS Analog Outputs Analog Inputs Digital Outputs 67

70 HiCTB08YRSRRBKSCCAO08 Termination Board Application Typical loop ProSafeRS Analog Outputs Analog Inputs Digital Outputs 8 Field side P I P I HART HART V DC SL2 5a 5b a b SL2 5a 5b a b & Module HiC203 Module 8 HiC203 Termination Board SL 8a 7a a, b 2a, 2b SL 8a 7a a, b 2a, 2b The pinout configuration has to be observed. For information see corresponding pinout table on 24 V DC 24 V DC 24 V DC X20 F F2 CN CN Yokogawa system cable KS Yokogawa system cable KS Control side CBSE CBSE n.c. n.c. OUT OUT8 CBSE CBSE n.c. n.c. OUT OUT8 OUT OUT8 OUT OUT8 Yokogawa AO8 SAI533 Yokogawa AO8 SAI533 redundant 68

71 Termination Board HiCTB08YRSRRBKSCCAO08 Analog Outputs Analog Inputs Digital Outputs ProSafeRS 69

72 HSystem Isolated Barriers HSystem HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 70

73 Isolated Barriers Table of Contents Selection Tables Product Data Sheets Entity Parameters Digital Outputs Selection Tables HSystem Product Data Sheets Entity Parameters Analog Inputs Selection Tables Product Data Sheets Entity Parameters Analog Outputs Selection Tables Product Data Sheets Entity Parameters Accessories Selection Tables Product Data Sheets Accessories Analog Outputs Analog Inputs Digital Outputs 7

74 Notes Isolated Barriers Accessories Analog Outputs Analog Inputs Digital Outputs HSystem 72

75 Isolated Barriers Selection Tables Model Number Housing Input (Field) Output (Control System) Supply Page HiC HiD Channels MAMUR/ Dry Contacts Line Fault Detection Line Fault Transparency HiC283R Relay Transistor (active/passive) 24 V DC (Bus Powered) 24 V DC (Loop Powered) SIL Zone 2/Division 2 Mounting HSystem HiC2832R Digital Outputs Model Number Housing Input (Control System) Analog Inputs HiC HiD Channels Contact Input Output (Field) Supply HiC HiC HiC HiD HiD Model Number Housing Input (Field) Output (Control System) HiC HiD Channels 2wire Transmitters Current Sources 0/4 ma ma (Source) Logic Input Voltage (V) Max. Current (ma) 24 V DC (Bus Powered) 24 V DC (Loop Powered) SIL Zone 2/Division 2 Mounting Page Specials Supply Page HiC HiD HiD /V...5V SMART Signal Splitting ( input 2 outputs) 24 V DC (Bus Powered) 24 V DC (Loop Powered) SIL Zone 2/Division 2 Mounting Accessories Analog Outputs Analog Inputs Digital Outputs 73

76 Selection Tables Isolated Barriers Analog Outputs Model Number Housing Input (Control System) Output (Field) Supply Page HSystem HiC HiD Channels 0/4 ma ma.5 ma ma HiC /4 ma ma.5 ma ma Line Fault Detection SMART 24 V DC (Bus Powered) 24 V DC (Loop Powered) SIL Zone 2/Division 2 Mounting Accessories Model Number Description Page HiALCHiCTFSET4 Label Carrier Set 88 HiALCHiCTFSET228 Label Carrier Set 88 HiALCHiDTFSET56 Label Carrier Set 88 HiALCHiDTFSET32 Label Carrier Set 88 HiC2000 Blank Place Holder Barrier 86 Accessories Analog Outputs Analog Inputs Digital Outputs HiD2000 Blank Place Holder Barrier 87 74

77 Switch Amplifier HiC283R HiC283R Technical data Supply Rated voltage V DC via Termination Board Ripple 0 % Rated current 25 ma Power loss 500 mw Power consumption 600 mw Input Rated values acc. to EN (NAMUR) Open circuit voltage/shortcircuit approx. 0 V DC/approx. 8 ma current Switching point/switching hysteresis ma/approx. 0.2 ma Line fault detection breakage I 0. ma, shortcircuit I 6.5 ma Pulse/Pause ratio 00 μs/ 00 μs Output Rated voltage Response time Output I, II Diagrams Zone 0,, 2.5 kω 0 kω SL2 5a 5b V DC with external resistance > 2 kω, e. g. 6channel ProSafe DI card SDV44 from Yokogawa 200 μs signal or error message, passive transistor output (resistive) 0signal: 33 kω ± 5 % voltage drop 6.5 V ± 0.5 V signal: voltage drop 6.5 V ± 0.5 V fault: > 00 kω Error message output Output type open collector transistor (internal fault bus) Transfer characteristics Switching frequency 5 khz Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate BVS ATEX E 026 Group, category, type of protection II () G [Ex ia] IIC, II () D [Ex ia] IIIC I (M) [Ex ia] I UL approval Control drawing 6033 IECEx approval IECEx BVS.0040 Approved for [Ex ia Ga] IIC, [Ex ia] IIIC, [Ex ia] I HiC283R Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b I II 24 V DC ERR Front view Switch... 4 Features channel isolated barrier 24 V DC supply (bus powered) Dry contact or NAMUR inputs Applicationspecific outputs Usable as signal splitter ( input and 2 outputs) 2 passive transistor outputs (resistive) Line fault transparency (LFT) Up to SIL2 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. The device transfers digital signals (NAMUR sensors or dry contacts) from a hazardous area to a safe area. The input controls two passive transistor outputs with a resistive output characteristic. The outputs have three defined states: Signal = 6.5 V voltage drop, 0 Signal = 33 kω and 6.5 V voltage drop and fault > 00 kω. This output characteristic offers line fault transparency on the signal lines. Switches allow to reverse the output mode of operation and to disable the line fault detection of the field circuit. This device mounts on a HiC Termination Board. PWR CH STATUS/ FAULT HiC 283 R ch Switch Amplifier LED green: Power supply LED yellow/red: Status output/ Fault input Place for labeling HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 75

78 HiC2832R Switch Amplifier 2832R HSystem Accessories Analog Outputs Analog Inputs Digital Outputs Features 2channel isolated barrier 24 V DC supply (bus powered) Dry contact or NAMUR inputs Applicationspecific outputs 2 passive transistor outputs (resistive) Line fault transparency (LFT) Up to SIL2 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. The device transfers digital signals (NAMUR sensors or dry contacts) from a hazardous area to a safe area. Each input controls a passive transistor output with a resistive output characteristic. The outputs have three defined states: Signal = 6.5 V voltage drop, 0 Signal = 33 kω and 6.5 V voltage drop and fault > 00 kω. This output characteristic offers line fault transparency on the signal lines. Switches allow to reverse the output mode of operation and to disable the line fault detection of the field circuit. This device mounts on a HiC Termination Board. Diagrams Front view Switch... 4 PWR CH CH 2 STATUS/ FAULT HiC 2832 R 2 ch Switch Amplifier LED green: Power supply LED yellow/red: Status output/ Fault channel LED yellow/red: Status output/ Fault channel 2 Place for labeling Technical data Supply Rated voltage V DC via Termination Board Ripple 0 % Rated current 30 ma Power loss 600 mw Power consumption 700 mw Input Rated values acc. to EN (NAMUR) Open circuit voltage/shortcircuit approx. 0 V DC/approx. 8 ma current Switching point/switching hysteresis ma/approx. 0.2 ma Line fault detection breakage I 0. ma, shortcircuit I 6.5 ma Pulse/Pause ratio 00 μs/ 00 μs Output Rated voltage Response time Output I, II I II Zone 0,, 2.5 kω 0 kω.5 kω 0 kω V DC with external resistance > 2 kω, e. g. 6channel ProSafe DI card SDV44 from Yokogawa 200 μs signal or error message, passive transistor output (resistive) 0signal: 33 kω ± 5 % voltage drop 6.5 V ± 0.5 V signal: voltage drop 6.5 V ± 0.5 V fault: > 00 kω Error message output Output type open collector transistor (internal fault bus) Transfer characteristics Switching frequency 5 khz Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate BVS ATEX E 026 Group, category, type of protection II () G [Ex ia] IIC, II () D [Ex ia] IIIC I (M) [Ex ia] I UL approval Control drawing 6033 IECEx approval IECEx BVS.0040 Approved for [Ex ia Ga] IIC, [Ex ia] IIIC, [Ex ia] I SL2 5a 5b a b HiC2832R Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b I II 24 V DC ERR 76

79 Solenoid Driver HiC287 HiC287 Technical data Supply Power loss Input Rated voltage U i Current Inrush current Output Internal resistor R i Current I e Voltage U e Open loop voltage U s Output signal Energized/Deenergized delay Ambient conditions Ambient temperature Mechanical specifications Protection degree Mass Dimensions Data for application in connection with Exareas ECType Examination Certificate Group, category, type of protection Diagrams Zone 0,, 2 Div., 2 < W V loop powered 72 ma at U i = 9 V, 50 ma at U i = 30 V with 265 Ω output load 45 ma at U i = 9 V, 3 ma at U i = 30 V with shorted output 4 ma at U i = 9 V, ma at U i = 30 V no load at output 200 ma after 00 μs 238 Ω 45 ma 2 V 22.7 V These values are valid for the rated operating voltage V DC. single operation: typ..7 ms/50 μs; periodical: typ. 5 μs/50 μs C ( F) IP20 approx. 00 g 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) see page 89 for entity parameters BASEEFA 06 ATEX 07X II ()G [Ex ia Ga] IIC, II ()D [Ex ia Da] IIIC, I (M) [Ex ia Ma] I (20 C T amb 60 C) Statement of conformity PF 08 CERT 048 X Group, category, type of protection, II 3G Ex na IIC T4 Gc temperature class FM approval Control drawing 6534FM2 (cfmus) IECEx approval IECEx BAS X Approved for [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I HiC287 SL2 SL 5a 8a 5b 7a Termination Board V Zone 2 Div. 2 Front view Features channel isolated barrier 24 V DC supply (loop powered) Output 45 ma at 2 V DC Up to SIL3 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. It supplies power to solenoids, LEDs, and audible alarms located in a hazardous area. It is loop powered, so the available energy at the output is received from the input signal. The output signal has a resistive characteristic. As a result the output voltage and current are dependent on the load and the input voltage. At full load, 2 V at 45 ma is available for the hazardous area application. This module mounts on a HiC Termination Board. CH STATUS HiC 287 ch Solenoid Driver LED yellow: Status output Place for labeling HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 77

80 HiC2873 Solenoid Driver 2873 HSystem Accessories Analog Outputs Analog Inputs Digital Outputs Features channel isolated barrier 24 V DC supply (bus or loop powered) Output 40 ma at 2 V DC, 55 ma current limit Contact or logic control input Entity parameter I o /I sc = 0 ma Line fault detection (LFD) Test pulse immunity Up to SIL2 acc. to IEC 6508 (bus powered) Up to SIL3 acc. to IEC 6508 (loop powered) Function This isolated barrier is used for intrinsic safety applications. It supplies power to solenoids, LEDs, and audible alarms, located in a hazardous area. It is controlled with a looppowered control signal, switch contact, transistor, or logic signal. At full load, 2 V at 40 ma (with 55 ma current limit) is available for the hazardous area application. Line fault detection of the field circuit is indicated by a red LED and an output on the fault bus. This device mounts on a HiC Termination Board. Diagrams Front view Switch... 8 PWR STATUS FAULT HiC 2873 ch Solenoid Driver LED green: Power supply LED yellow: Status output LED red: Fault Place for labeling Technical data Supply Rated voltage Input current Power loss Input Control input Signal level Power loss Inrush current Output Internal resistor R i Current I e Voltage U e Current limit I max Open loop voltage U s Load Error message output Output type Fault current Fault level Zone 0,, V via Termination Board or V via loop powered input, reverse polarity protected 62 ma at 24 V, 300 Ω load W at 24 V, 300 Ω load external switch (dry contact or open collector) non isolated or logic signal input fully floating signal: V DC (current limited at 3 ma) or contact close (internal 0 kω pullup) 0signal: V DC or contact open W at 24 V, 300 Ω load for loop powered 0.2 A, 5 ms loop powered approx. 240 Ω 40 ma 2 V 55 ma approx V nominal kω open collector transistor (internal fault bus) 4 ma pulsing (20 ms ON, 200 ms OFF) lead shortcircuit detection at < 25 Ω lead breakage detection at > 00 kω typical Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 0 ATEX 046 Group, category, type of protection II (I) GD, I (M), [Ex ia] II C, [Ex iad], [Ex ia] I Statement of conformity PF 0 CERT 747 X Group, category, type of protection, II 3G Ex na II T4 temperature class IECEx approval IECEx CES SL2 5a 5b HiC2873 Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR V V 78

81 Solenoid Driver HiC2877 HiC2877 Technical data Supply Rated voltage Input current Power loss Input Control input Signal level Power loss Inrush current Output Internal resistor R i Current I e Voltage U e Current limit I max Open loop voltage U s Load Error message output Output type Fault current Fault level Diagrams Zone 0,, 2 SL2 5a 5b V via Termination Board or V via loop powered input, reverse polarity protected 62 ma at 24 V, 300 Ω load W at 24 V, 300 Ω load external switch (dry contact or open collector) non isolated or logic signal input fully floating signal: V DC (current limited at 3 ma) or contact close (internal 0 kω pullup) 0signal: V DC or contact open W at 24 V, 300 Ω load for loop powered 0.2 A, 5 ms loop powered approx. 280 Ω 40 ma.2 V 55 ma approx V nominal kω open collector transistor (internal fault bus) 4 ma pulsing (20 ms ON, 200 ms OFF) lead shortcircuit detection at < 25 Ω lead breakage detection at > 00 kω typical Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 0 ATEX 046 Group, category, type of protection II (I) GD, I (M), [Ex ia] II C, [Ex iad], [Ex ia] I Statement of conformity PF 0 CERT 747 X Group, category, type of protection, II 3G Ex na II T4 temperature class IECEx approval IECEx CES HiC2877 Termination Board SL 8a 7a 0a 9a a, b 2a, 2b 6b 24 V DC ERR V V Front view Switch... 8 Features channel isolated barrier 24 V DC supply (bus or loop powered) Output 40 ma at.2 V DC, 55 ma current limit Contact or logic control input Entity parameter I o /I sc = 93 ma Line fault detection (LFD) Test pulse immunity Up to SIL2 acc. to IEC 6508 (bus powered) Up to SIL3 acc. to IEC 6508 (loop powered) Function This isolated barrier is used for intrinsic safety applications. It supplies power to solenoids, LEDs, and audible alarms, located in a hazardous area. It is controlled with a looppowered control signal, switch contact, transistor, or logic signal. At full load,.2 V at 40 ma (with 55 ma current limit) is available for the hazardous area application. Line fault detection of the field circuit is indicated by a red LED and an output on the fault bus. This device mounts on a HiC Termination Board. PWR STATUS FAULT HiC 2877 ch Solenoid Driver LED green: Power supply LED yellow: Status output LED red: Fault Place for labeling HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 79

82 HiD2872 Solenoid Driver 2872 HSystem Accessories Analog Outputs Analog Inputs Digital Outputs Features 2channel isolated barrier 24 V DC supply (bus or loop powered) Output 40 ma at 2 V DC, 55 ma current limit Contact or logic control input Entity parameter I o /I sc = 0 ma Line fault detection (LFD) Up to SIL2 acc. to IEC 6508 (bus powered) Up to SIL3 acc. to IEC 6508 (loop powered) Function This isolated barrier is used for intrinsic safety applications. It supplies power to solenoids, LEDs, and audible alarms, located in a hazardous area. It is controlled with a looppowered control signal, switch contact, transistor, or logic signal. At full load, 2 V at 40 ma (with 55 ma current limit) is available for the hazardous area application. An alternative low current output is available for driving a single LED without installing an external current limiting resistor. Line fault detection of the field circuit is indicated by a red LED and an output on the fault bus. This device mounts on a HiD Termination Board. Diagrams Front view LED green: Power supply channel 2 LED yellow: Status output channel 2 LED red: Fault channel 2 Switch... 8 channel 2 Switch... 8 channel PWR STATUS FAULT CH 2 CH HiD ch Solenoid Driver LED green: Power supply channel LED yellow: Status output channel LED red: Fault channel Place for labeling Technical data Supply Rated voltage Input current Power loss Input Control input Signal level Power loss Inrush current Output Internal resistor R i Current I e Voltage U e Current limit I max Open loop voltage U s Load Error message output Output type Fault current Fault level I II Zone 0,, 2 Div., 2 SL2 7a (7) 5a () 5b (4) 3b (6) a (2) b (5) V via Termination Board or V via loop powered input, reverse polarity protected 62 ma at 24 V, 300 Ω load (per channel) W at 24 V, 300 Ω load (per channel) external switch (dry contact or open collector) non isolated or logic signal input fully floating signal: V DC (current limited at 3 ma) or contact close (internal 0 kω pullup) 0signal: V DC or contact open W at 24 V, 300 Ω load (per channel) for loop powered 0.2 A, 5 ms loop powered approx. 240 Ω 40 ma 2 V 55 ma approx V nominal kω open collector transistor (internal fault bus) 4 ma pulsing (20 ms ON, 200 ms OFF) lead shortcircuit detection at < 25 Ω lead breakage detection at > 00 kω typical Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 40 g Dimensions 8 x 06 x 28 mm (0.7 x 4.2 x 5 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 0 ATEX 036 Group, category, type of protection II ()GD [Ex ia] IIC, [Ex iad] [circuit(s) in zone 0//2/20/2/22] Statement of conformity PF 0 CERT 729 X Group, category, type of protection, II 3G Ex na II T4 temperature class CSA approval Control drawing CS2B (ccsaus) IECEx approval IECEx CES HiD2872 Termination Board SL () 8a (4) 7a (7) 8b (8) 7b (2) 0a (5) 9a (3) 9b (6) 0b a, b 2a, 2b 6b 24 V DC ERR V V V V I II 80

83 Solenoid Driver HiD2876 HiD2876 Technical data Supply Rated voltage Input current Power loss Input Control input Signal level Power loss Inrush current Output Internal resistor R i Current I e Voltage U e Current limit I max Open loop voltage U s Load Error message output Output type Fault current Fault level Diagrams I II Zone 0,, 2 Div., 2 SL2 7a (7) 5a () 5b (4) 3b (6) a (2) b (5) V via Termination Board or V via loop powered input, reverse polarity protected 62 ma at 24 V, 300 Ω load (per channel) W at 24 V, 300 Ω load (per channel) external switch (dry contact or open collector) non isolated or logic signal input fully floating signal: V DC (current limited at 3 ma) or contact close (internal 0 kω pullup) 0signal: V DC or contact open W at 24 V, 300 Ω load (per channel) for loop powered 0.2 A, 5 ms loop powered approx. 280 Ω 40 ma.2 V 55 ma approx V nominal kω open collector transistor (internal fault bus) 4 ma pulsing (20 ms ON, 200 ms OFF) lead shortcircuit detection at < 25 Ω lead breakage detection at > 00 kω typical Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 40 g Dimensions 8 x 06 x 28 mm (0.7 x 4.2 x 5 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 0 ATEX 036 Group, category, type of protection II ()GD [Ex ia] IIC, [Ex iad] [circuit(s) in zone 0//2/20/2/22] Statement of conformity PF 0 CERT 729 X Group, category, type of protection, II 3G Ex na II T4 temperature class CSA approval Control drawing CS2B (ccsaus) IECEx approval IECEx CES HiD2876 Termination Board SL () 8a (4) 7a (7) 8b (8) 7b (2) 0a (5) 9a (3) 9b (6) 0b a, b 2a, 2b 6b 24 V DC ERR V V V V I II Front view LED red: Fault channel 2 Features 2channel isolated barrier 24 V DC supply (bus or loop powered) Output 40 ma at.2 V DC, 55 ma current limit Contact or logic control input Entity parameter I o /I sc = 93 ma Line fault detection (LFD) Up to SIL2 acc. to IEC 6508 (bus powered) Up to SIL3 acc. to IEC 6508 (loop powered) Function This isolated barrier is used for intrinsic safety applications. It supplies power to solenoids, LEDs, and audible alarms, located in a hazardous area. It is controlled with a looppowered control signal, switch contact, transistor, or logic signal. At full load,.2 V at 40 ma (with 55 ma current limit) is available for the hazardous area application. An alternative low current output is available for driving a single LED without installing an external current limiting resistor. Line fault detection of the field circuit is indicated by a red LED and an output on the fault bus. This device mounts on a HiD Termination Board. LED green: Power supply channel 2 LED yellow: Status output channel 2 Switch... 8 channel 2 Switch... 8 channel PWR STATUS FAULT CH 2 CH HiD ch Solenoid Driver LED green: Power supply channel LED yellow: Status output channel LED red: Fault channel Place for labeling HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 8

84 HiC2025 SMART Transmitter Power Supply 2025 HSystem Accessories Analog Outputs Analog Inputs Digital Outputs Features channel isolated barrier 24 V DC supply (bus powered) Input for 2wire SMART transmitters and current sources Output for 4 ma ma or V... 5 V Low power dissipation Up to SIL2 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. The device supplies 2wire transmitters in the hazardous area, and can also be used with current sources. It transfers the analog input signal to the safe area as an isolated current value. Bidirectional communication is supported for SMART transmitters that use current modulation to transmit data and voltage modulation to receive data. The output is selected as a current source, current sink, or voltage source via DIP switches. This device mounts on a HiC Termination Board. Diagrams Front view Switch... 4 PWR HiC 2025 ch Transm. Power Supply LED green: Power supply Place for labeling Technical data Supply Rated voltage V DC via Termination Board Ripple 0 % Rated current 45 ma Power loss 800 mw Power consumption. W Input Input signal ma limited to approx. 30 ma Voltage drop approx. 5 V on SL2: 5a(), b() Available voltage 5 V at 20 ma on SL2: 5a(), 5b() Output Load Ω (source mode) Output signal ma or... 5 V (on 250 Ω, 0. % internal shunt) ma (sink mode), operating voltage V Ripple 20 mv rms Transfer characteristics Influence of ambient temperature < 2 μa/k ( C ( F)); < 4 μa/k ( C ( F)) Frequency range field side into the control side: bandwidth with 0.5 V pp signal khz (3 db) control side into the field side: bandwidth with 0.5 V pp signal khz (3 db) Settling time 200 ms Rise time/fall time 20 ms Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 06 ATEX 07 Group, category, type of protection II ()GD [Ex ia] IIC, [Ex iad] [circuit(s) in zone 0//2/20/2/22] I (M) [Ex ia] I Statement of conformity PepperlFuchs Group, category, type of protection, II 3G Ex na IIC T4 Gc temperature class FM approval Control drawing 6534FM2 (cfmus) IECEx approval IECEx CES HART ma Zone 0,, 2 Div., 2 HART SL2 b 5a 5b HiC2025 Termination Board SL 8a 7a a, b 2a, 2b HART 24 V DC HART V Zone 2 Div. 2 82

85 SMART Transmitter Power Supply HiD2026 HiD2026 Technical data Supply Rated voltage Rated current Power loss Input Input current Ripple Voltage Output Load Output signal Ripple Response time Transfer characteristics Calibrated accuracy Influence of temperature Diagrams I II Zone 0,, 2 Div., 2 HART HART SL2 5a () 5b (4) a (2) b (5) V via Termination Board 95 ma at 24 V, 20 ma output 0.8 W at 24 V (per channel) ma, current limit 26 ma typ. 0 mv eff min. 5.5 V at 20 ma Ω ma or... 5 V (on 250 Ω, 0. % internal shunt) 0 mv eff on a load of 250 Ω 40 ms, % step change < ± 0. % of fullscale value (current output) < 2 μa/k ( C ( F)); < 4 μa/k ( C ( F)) 0.0 %/ K Frequency range communication channel: khz within 3 db, (6 db at 00 khz), Tx to output and output to Tx, suitable for use with SMART transmitters using HART or similar protocol Influence of load < ± 0. % of fullscale value from Ω Linearity < ± 0. % of fullscale value Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 40 g Dimensions 8 x 06 x 28 mm (0.7 x 4.2 x 5 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 0 ATEX 025 Group, category, type of protection II ()GD [Ex ia] IIC, [Ex iad] [circuit(s) in zone 0//2/20/2/22] Statement of conformity PF 0 CERT 609 X Group, category, type of protection, II 3G Ex na II T4 temperature class CSA approval Control drawing CS2B (ccsaus) IECEx approval IECEx CES 0.00 HiD2026 Termination Board SL () 8a (4) 7a (2) 0a (5) 9a HART HART a, b 24 V DC 2a, 2b I II Front view Switch... 4 Features 2channel isolated barrier 24 V DC supply (bus powered) 2wire SMART transmitter Output for 4 ma ma or V... 5 V Low power dissipation Up to SIL2 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. It provides 2wire SMART transmitters with power in the hazardous area, and repeats the current to drive a safe area load. Bidirectional communication is supported for SMART transmitters that use current modulation to transmit data and voltage modulation to receive data. The outputs are isolated from the inputs and are referenced to the power supply common. This module mounts on a HiD Termination Board. PWR HiD ch Transmitter Power Supply LED green: Power supply Place for labeling HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 83

86 HiD2030 SMART Transmitter Power Supply 2030 HSystem Accessories Analog Outputs Analog Inputs Digital Outputs Features 2channel isolated barrier 24 V DC supply (bus powered) 2wire SMART transmitters or current sources Usable as signal splitter ( input and 2 outputs) Dual output 4 ma ma or V... 5 V Line fault detection (LFD) Up to SIL2 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. It provides a fully floating supply to power 2wire SMART transmitters in the hazardous area, and repeats the current to drive a safe area load. It is also used with 2wire current sources. Digital signals may be superimposed on the analog values in the hazardous or safe area, which are transferred bidirectionally. A separate fault output on the bus is signaled if the input signal is outside the range 0.2 ma ma. The fault conditions can be monitored via a Fault Indication Board. This module mounts on a HiD Termination Board. Diagrams Front view LED red: Fault channel 2 Switch... 4 CH 2 FAULT PWR CH HiD ch Transmitter Power Supply LED green: Power supply LED red: Fault channel Place for labeling Technical data Supply Rated voltage Rated current Power loss Input Input current Input resistance Ripple Voltage Communication Output Load Output signal Ripple Response time Signal level Error message output Output type I II HART HART Zone 0,, 2 Div., 2 ma ma V via Termination Board 60 ma at 24 V, 20 ma output (per channel).05 W at 24 V (per channel) ma, current limit 26 ma typ. 40 Ω, for current source 0 mv eff min. 5.5 V at 20 ma passthrough of HART signal to safe area The current sink terminals 4, 7 and 5, 6 do not pass the HART signal to safe area Ω ma or... 5 V (on 250 Ω, 0. % internal shunt) 0 mv eff on a load of 250 Ω 70 ms, % step change no fault: ma ma input current fault detection: < 0.2 ma or > 24 ma input current open collector transistor (common to both channels) fault bus signal, collective error message Transfer characteristics Calibrated accuracy < ± 0. % of fullscale value (current output) Influence of temperature < ± 0.0 %/ K Influence of load < ± 0. % of fullscale value from Ω Linearity < ± 0.05 % of fullscale value Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 40 g Dimensions 8 x 06 x 28 mm (0.7 x 4.2 x 5 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 02 ATEX 086 Group, category, type of protection II ()G [Ex ia Ga] IIC, II ()D [Ex ia Da] IIIC Statement of conformity PF CERT 209 X Group, category, type of protection, II 3G Ex na IIC T4 Gc [device in zone 2] temperature class CSA approval Control drawing CS2B (ccsaus) SL2 5a () 5b (4) 7a (7) a (2) b (5) 3b (6) HiD2030 Termination Board SL () 8a (4) 7a (2) 0a (5) 9a a, b 2a, 2b 6b HART HART 24 V DC ERR I II 84

87 SMART Current Driver HiC203 HiC203 Technical data Features Supply Rated voltage V DC via Termination Board Ripple 0 % Rated current 30 ma Power loss 600 mw Power consumption 700 mw Input Input signal ma limited to approx. 30 ma Input voltage depending on switch configuration open loop voltage of the control system < 23 V open loop voltage of the control system < 27 V Input resistance > 00 kω, with field wiring open Output Current ma Load Ω Voltage 3 V at 20 ma Ripple 20 mv rms Transfer characteristics Deviation Influence of ambient temperature Diagrams P Zone 0,, 2 Div., 2 I HART SL2 5a 5b at 20 C (68 F), 0/ ma ± 0. % incl. nonlinearity and hysteresis < 2 μa/k ( C ( F)); < 4 μa/k ( C ( F)) 0 to 90 % 00 ms Rise time Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Data for application in connection see page 89 for entity parameters with Exareas ECType Examination Certificate CESI 06 ATEX 07 Group, category, type of protection II ()GD [Ex ia] IIC, [Ex iad] [circuit(s) in zone 0//2/20/2/22] I (M) [Ex ia] I Statement of conformity PF 07 CERT 050X Group, category, type of protection, II 3G Ex na IIC T4 Gc temperature class FM approval Control drawing 6534FM2 (cfmus) IECEx approval IECEx CES HiC203 Termination Board SL 8a 7a HART a, b 24 V DC 2a, 2b ma Zone 2 Div. 2 Front view Switch... 4 channel isolated barrier 24 V DC supply (bus powered) Current output up to 650 Ω load Low power dissipation Up to SIL2 acc. to IEC 6508 Function This isolated barrier is used for intrinsic safety applications. It repeats a 4 ma ma input signal from a control system to drive HART I/P converters, valve actuators, and displays located in a hazardous area. Digital signals may be superimposed on the analog values in the hazardous or safe area, which are transferred bidirectionally. An open field circuit presents a high impedance to the control side to allow alarm conditions to be monitored by control systems. This module mounts on a HiC Termination Board. PWR HiC 203 ch Current Driver LED green: Power supply Place for labeling HSystem Accessories Analog Outputs Analog Inputs Digital Outputs 85

88 HiC2000 Blank Place Holder Barrier 2000 Blank HSystem Features HSystem place holder module Housing width 2.5 mm Blank module, nonfunctional Function This barrier is a non functioning HiC module designed to be a place holder for system expansions. This barrier mounts on a HiC termination board. Technical data Conformity Protection degree IEC Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Mass approx. 00 g Dimensions 2.5 x 28 x 06 mm (0.5 x 5. x 4.2 in) Accessories Analog Outputs Analog Inputs Digital Outputs Diagrams Front view HiC 2000 Blank Module Place for labelling Zone 0,, 2 Div., 2 HiC2000 Blank Termination Board Zone 2 Div. 2 86

89 Place Holder Barrier HiD2000 Blank HiD2000 Blank Technical data Conformity Protection degree IEC Ambient conditions Ambient temperature C ( F) Mechanical specifications Protection degree IP20 Material Polycarbonate Mass approx. 40 g Dimensions 8 x 06 x 28 mm (0.7 x 4.2 x 5 in) Features HSystem place holder module Housing width 8 mm Blank module, nonfunctional Function This barrier is a non functioning HiD module designed to be a place holder for system expansions. This barrier mounts on a HiD termination board. HSystem Diagrams Zone 0,, 2 Div., 2 HiD2000 Blank Termination Board Front view HiD 2000 Blank Module Accessories Analog Outputs Analog Inputs Digital Outputs 87

90 HiALCHi*TFSET*** Label Carrier LCHiCTBSET08 HSystem Features HiALCHiCTFSET4 For HiC Termination Boards piece for 8position Termination Board 2 pieces for 6position Termination Board HiALCHiCTFSET228 For HiC Termination Boards piece for 6position Termination Board HiALCHiDTFSET56 For HiD Termination Boards piece for 8position Termination Board 2 pieces for 6position Termination Board HiALCHiDTFSET32 For HiD Termination Boards piece for 6position Termination Board Technical data Ambient conditions Ambient temperature C ( K) Storage temperature C ( K) Mechanical specifications Mass HiALCHiCTFSET4: approx. 50 g HiALCHiCTFSET228: approx. 00 g HiALCHiDTFSET56: approx. 70 g HiALCHiDTFSET32: approx. 40 g Dimensions HiALCHiCTFSET4: 43.5 x 45 x 4 mm (.7 x.77 x 4.48 in) HiALCHiCTFSET228: 43.5 x 45 x 228 mm (.7 x.77 x 9 in) HiALCHiDTFSET56: 43.5 x 45 x 56 mm (.7 x.77 x 6.4 in) HiALCHiDTFSET32: 43.5 x 45 x 56 mm (.7 x.77 x2.3 in) Note recommended size of labeling strip: HiALCHiCTFSET4: 08 x 28 mm (4.25 x. in) HiALCHiCTFSET228: 222 x 28 mm (8.7 x. in) HiALCHiDTFSET56: 50 x 28 mm (5.9 x. in) HiALCHiDTFSET32: 306 x 28 mm (2 x. in) Accessories Analog Outputs Analog Inputs Digital Outputs Function The Label Carrier Set is assembled on each Termination Board. Diagrams 43,5 mm (.7'') 45 mm (.77") 9 mm (0.35") Length 4 see mm technical (4.48'') data 88

91 Isolated Barriers Entity Parameters ATEX Entity Parameters Model Number Terminals U o (V) I o (ma) P o (mw) HiC2025 5a, 5b 5a; b, 7a HiC203 5a, 5b HiC283R 5a, 5b HiC2832R 5a, 5b; a, b HiC287 5a, 5b HiC2873 5a, 5b HiC2877 5a, 5b HiD2026 5a, 5b; a, b HiD2030 5a, 5b; a, b 5b, 7a; b, 3b HiD2872 5a; 7a, 5b a; 3b, b HiD2876 5a; 7a, 5b a; 3b, b CSA Entity Parameters HSystem Model Number Terminals V oc (V) I sc (ma) HiD2026 5a, 5b; a, b HiD2030 5a, 5b; a, b 5b, 7a; b, 3b 5a, 5b, 7a; a, b, 3b HiD2872 5a; 7a, 5b 26 0 a; 3b, b HiD2876 5a; 7a, 5b a; 3b, b FM Entity Parameters Model Number Terminals V oc (V) I sc (ma) V t (V) I t (ma) HiC2025 5a, 5b 5a; b, 7a HiC203 5a, 5b HiC287 5a, 5b UL Entity Parameters Model Number Terminals V oc (V) I sc (ma) V t (V) I t (ma) HiC283R 5a, 5b HiC2832R 5a, 5b; a, b Accessories Analog Outputs Analog Inputs Digital Outputs Subject to modifications without notice PepperlFuchs Group USA: painfo@us.pepperlfuchs.com Germany: painfo@de.pepperlfuchs.com Copyright PepperlFuchs Singapore: painfo@sg.pepperlfuchs.com 89

92 Appendix 90