PLC Applications. LabVolt Series. Datasheet

Transcription

1 PLC Applications LabVolt Series Datasheet Festo Didactic en 240 V - 50 Hz 07/2018

2 Table of Contents General Description 2 Courseware 2 PLC Compatibility 2 PLC Requirements 3 Topic Coverage 3 Features & Benefits 4 List of Available Training Systems 4 Optional Manual(s) 4 Available Training Systems 4 Equipment Description 17 Optional Equipment Description 28 General Description The PLC Applications, Series 8075, aim to further develop student understanding of PLC programming that was acquired with the Programmable Logic Controller Training Systems, Series Basic principles are integrated with more advanced concepts in order to design small-scale systems typical of what can be found in the industry. Through practical examples, students gain a strong knowledge of PLCs and of the studied applications. Job sheets are provided with each application. The training capabilities of the systems are enhanced by their modularity and by the ability to use instructor-inserted faults. Fault switches are included on selected modules to enhance troubleshooting activities by simulating open coils and contacts, defective contacts, shorted connections, and crossed wires. The modules of the PLC Applications Series can be interconnected with those of other training systems for interdisciplinary training applications. Connections are made using flexible, PVC-insulated connecting leads terminated with 2 mm plugs. The control circuits operate at 24 V dc and are compatible with a variety of PLCs. The PLC Applications series is divided into seven systems, each system covering a specific topic related to PLC controls. Courseware Each manual of the PLC Applications Series concentrates on a specific utilization of a PLC, starting with a familiarzation and evolving into more complex concepts and troubleshooting. With each manual, new components are introduced to create different learning opportunities. The PLC Applications series courseware consists of one student manual and one instructor guide per application. The student manuals are divided into job sheets detailing relevant information and providing clearly stated objectives and procedure steps. The instructor guides contain ladder programs and answer keys for all exercises and questions in the student manuals. Please refer to the Table of Contents of the Manual(s) section of this datasheet for a list of the topics covered in each manual. PLC Compatibility 2 Festo Didactic

3 PLC Requirements Topic Coverage Traffic Lights Electro-Pneumatics Electro-Mechanical DC Motor Electro-Mechanical Stepper Motor Festo Didactic 3

4 Wind Turbine Level Process Control Bottling Process Features & Benefits Realistic applications to help students understand PLC principles and concepts Safe equipment Applications can be interconnected with other equipment for interdisciplinary training Tabletop, cost-effective applications integrating realistic components Comprehensive curriculum included with each application Highly modular systems accessories are available for more complex applications Fault-insertion capability for troubleshooting PLC sold separately (customers can also use their own) List of Available Training Systems 1 Traffic Light Training System Electro-Pneumatic Training System Electro-Mechanical Training System with DC Motor A 1 Electro-Mechanical Training System with Stepper Motor A 1 Wind Turbine Training System Level-Process Training System A 1 Bottling Process Training System Optional Manual(s) 1 PLC Applications (Manuals on CD-ROM) A0 Available Training Systems Traffic Light Training System The Traffic Light Training System is a classic PLC training system allowing the implementation of vehicle and pedestrian traffic control at an intersection. 4 Festo Didactic

5 PLC Compatibility Listed below are the PLC compatibilities with the Traffic Light Training System, Advanced PLC Training System (Rockwell Automation), s Advanced PLC Training System (Siemens), s 3355-A PLC Allen-Bradley MicroLogix 1500, : Full compatibility PLC Allen-Bradley MicroLogix 1200, : Full compatibility PLC Allen-Bradley MicroLogix 1100, 3240-A: Partial compatibility only PLC Siemens ET200S IM151-8, 3240-B: Full compatibility PLC Siemens ET200S IM151-8 (with Case), 3240-C: Full compatibility PLC Siemens S7-222, : Partial compatibility only PLC Allen-Bradley MicroLogix 1100, : Partial compatibility only Features & Benefits A well-known classic training system N-S/E-W traffic control with pedestrian crossing Another unit can be added to create a full, four-directions traffic light Flow management with proximity detectors (optional) Traffic light synchronization Fault-insertion capability for troubleshooting LEDs (long life) Fitted with ten 24 V dc control inputs Includes job sheets List of Equipment 1 Traffic Light Module List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Basic Traffic Light System 2 Sequencer Operation 3 Proximity Detector and Pushbutton 4 Troubleshooting 5 Optional Project Optional Equipment 2 Push Buttons and Lights Festo Didactic 5

6 System PLC Requirements - Inputs 24 V dc 3 PLC Requirements - Outputs 24 V dc 10 Intended Location On a table 480 x 730 x 390 mm (18.9 x 28.7 x 15.4 in) TBE Electro-Pneumatic Training System The Electro-Pneumatic Training System uses a PLC to control a variety of pneumatic industrial applications. PLC Compatibility Listed below are the PLC compatibilities with the Electro-Pneumatic Training System, PLC Allen-Bradley MicroLogix 1500, : Full compatibility PLC Allen-Bradley MicroLogix 1200, : Full compatibility PLC Allen-Bradley MicroLogix 1100, 3240-A: Full compatibility PLC Siemens ET200S IM151-8, 3240-B: Full compatibility PLC Siemens ET200S IM151-8 (with Case), 3240-C: Full compatibility PLC Siemens S7-222, : Full compatibility PLC Allen-Bradley MicroLogix 1100, : Full compatibility Features & Benefits Two double-acting cylinders Two reed switches and mechanical limit switch for PLC feedback Perforated work surface Control valve station featuring single- and double-solenoid valves Applications: stamping, hold and punch, filling process, etc. Fault-insertion capability for troubleshooting Accepts three 24 V dc control signals from the PLC Includes job sheets List of Equipment 1 Pressure Regulator Electro-Pneumatic Valve Island Electro-Pneumatic Module Festo Didactic

7 1 Storage/Work Surface List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Electro-Pneumatic System 2 Single Cylinder Control 3 Clamp and Work Operation 4 Troubleshooting 5 Optional Project (Optimization) Additional Equipment Required to Perform the Exercises 1 Air Compressor 6410-C0 1 Conditioning Unit (Single Port) 6411-A0 Optional Equipment 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Signal Tower System PLC Requirements - Inputs 24 V dc 5 PLC Requirements - Outputs 24 V dc 4 Intended Location On a table 370 x 1160 x 590 mm (14.6 x 45.7 x 23.2 in) TBE Festo Didactic 7

8 Electro-Mechanical Training System with DC Motor A The Electro-Mechanical Training System with DC Motor enables diverse PLC-controlled positioning and motion processes. PLC Compatibility Listed below are the PLC compatibilities with the Electro-Mechanical Training System with DC Motor, PLC Allen-Bradley MicroLogix 1500, : Full compatibility PLC Allen-Bradley MicroLogix 1200, : Full compatibility PLC Allen-Bradley MicroLogix 1100, 3240-A: Full compatibility PLC Siemens ET200S IM151-8, 3240-B: Full compatibility PLC Siemens ET200S IM151-8 (with Case), 3240-C: Full compatibility PLC Siemens S7-222, : Full compatibility PLC Allen-Bradley MicroLogix 1100, : Full compatibility Features & Benefits Explores drives and lead screw positioning systems used in motion processes Industrial 1800 r/min, 90 V dc motor Two magnetic limit switches for PLC feedback Bidirectional, regenerative dc drive Perforated base to accommodate optional sensors Fault-insertion capability for troubleshooting Optional 100 ppr optical encoder Accepts three 24 V dc control signals from the PLC Includes job sheets List of Equipment 1 DC Motor Drive A 1 DC Motor Electro-Mechanical Module List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 8 Festo Didactic

9 1 Familiarization with the Electromechanical DC Motor System 2 Basic Positioning 3 Positioning Using a Timer 4 Troubleshooting 5 Familiarization with the Optical Encoder (Optional) Additional Equipment Required to Perform the Exercises 1 1 Optical Encoder Optional Equipment 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Signal Tower System PLC Requirements - Inputs 24 V dc 8 24 V dc High-Speed (Up to 20 khz) 2, for the optional exercises only PLC Requirements - Outputs 24 V dc 3 Intended Location On a table 170 x 1220 x 300 mm (6.7 x 48 x 11.8 in) Electro-Mechanical Training System with Stepper Motor A TBE The Electro-Mechanical Training System with Stepper Motor enables diverse PLC-controlled positioning and motion processes. 1 Required to perform the optional job sheet. Festo Didactic 9

10 PLC Compatibility Listed below are the PLC compatibilities with the Electro-Mechanical Training System with Stepper Motor, PLC Allen-Bradley MicroLogix 1500, : Full compatibility PLC Allen-Bradley MicroLogix 1200, : Full compatibility PLC Allen-Bradley MicroLogix 1100, 3240-A: Full compatibility PLC Siemens ET200S IM151-8, 3240-B: Full compatibility PLC Siemens ET200S IM151-8 (with Case), 3240-C: Full compatibility PLC Siemens S7-222, : Full compatibility PLC Allen-Bradley MicroLogix 1100, : Full compatibility Features & Benefits High-torque stepper motor Stepper motor drive programmed by computer using manufacturer software Motion sequences triggered by the inputs and outputs of the PLC Lead screw mechanism Two magnetic limit switches for PLC feedback DC power supply Perforated base to accommodate optional sensors Fault-insertion capability for troubleshooting Optional 100 ppr optical encoder Accepts eight 24 V dc control signals from the PLC Includes job sheets List of Equipment 1 Stepper Motor DC Power Supply A 1 Stepper Motor Drive Stepper Motor Electro-Mechanical Module List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Electromechanical System 2 Basic Positioning 3 Desktop Scanner Example 4 Troubleshooting 5 Single-Operation Sequence (Optional) Optional Equipment 10 Festo Didactic

11 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Optical Encoder Signal Tower System PLC Requirements - Inputs 24 V dc 5 PLC Requirements - Outputs 24 V dc 3 Intended Location On a table 170 x 1200 x 300 mm (6.7 x 47.2 x 11.8 in) TBE Wind Turbine Training System The Wind Turbine Training System uses a PLC to monitor the speed and direction of the wind and control the position of the wind turbine nacelle. PLC Compatibility Listed below are the PLC compatibilities with the Wind Turbine Training System, PLC Allen-Bradley MicroLogix 1500, : Full compatibility, but requires the Analog I/O Expansion Kit, PLC Allen-Bradley MicroLogix 1200, : Full compatibility, but requires the Analog I/O Expansion Kit, PLC Allen-Bradley MicroLogix 1100, 3240-A: Full compatibility PLC Siemens ET200S IM151-8, 3240-B: Full compatibility, but requires the Analog I/O Expansion Kit, 3244-B PLC Siemens ET200S IM151-8 (with Case), 3240-C: Full compatibility, but requires the Analog I/O Expansion Kit, 3244-C PLC Siemens S7-222, : Not recommended PLC Allen-Bradley MicroLogix 1100, : Full compatibility Festo Didactic 11

12 Features & Benefits System comprised of a Nacelle Simulator, 3297, and a Wind Generator, 3213 Small blower for generating air flow Nacelle equipped with dc motor and mechanical clutch Two limit switches with NO and NC contacts Analog position sensor for determining wind direction (0-10 V) Variable-frequency pulse-train signal for measuring wind speed (24 V dc) Requires an external 24 V power supply Accepts two 24 V dc control signals from the PLC for motor operation Includes job sheets List of Equipment 1 Wind Generator Nacelle Simulator List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Wind Turbine 2 Wind Tracking 3 Full Nacelle Operation 4 Troubleshooting Additional Equipment Required to Perform the Exercises 1 Analog I/O Expansion Kit for Optional Equipment 1 Push Buttons and Lights Wiring Module System PLC Requirements - Inputs 24 V dc V dc / 4-20 ma 1 PLC Requirements - Outputs 2 Required only for the Programmable Logic Controller, Analog I/O Expansion Kits , -A, -B, and -C are available for the Programmable Logic Controller, s , -A, -B, and -C, respectively. 12 Festo Didactic

13 24 V dc 2 Intended Location On a table 310 x 870 x 210 mm (12.2 x 34.3 x 8.3 in) TBE Level-Process Training System A The Level-Process Training System introduces level control using a PLC, control relays, a pump, and a set of sensors. PLC Compatibility Listed below are the PLC compatibilities with the Level Process Training System, PLC Allen-Bradley MicroLogix 1500, : Full compatibility, but requires the Analog I/O Expansion Kit, PLC Allen-Bradley MicroLogix 1200, : Full compatibility, but requires the Analog I/O Expansion Kit, PLC Allen-Bradley MicroLogix 1100, 3240-A: Full compatibility, but requires the Analog I/O Expansion Kit, 3244-A PLC Siemens ET200S IM151-8, 3240-B: Full compatibility, but requires the Analog I/O Expansion Kit, 3244-B PLC Siemens ET200S IM151-8 (with Case), 3240-C: Full compatibility, but requires the Analog I/O Expansion Kit, 3244-C PLC Siemens S7-222, : Partial compatibility only PLC Allen-Bradley MicroLogix 1100, : Full compatibility, but requires the Analog I/O Expansion Kit, 3244-A Features & Benefits Submersible variable-speed pump Level-process column Electronic level-process interface Float switch Capacitive level switch Magnetic level switch Solenoid valve Festo Didactic 13

14 Manual valve Optional analog level sensor Self-regulating process allows a variety of PLC control schemes Explore batch and PID control (dependent on PLC specifications) Includes job sheets List of Equipment 1 Level-Process Interface A 1 Level-Process Module List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Level-Process Training System 2 Basic Level Control 3 Batch Process 4 Troubleshooting 5 PID Control (Optional) Additional Equipment Required to Perform the Exercises 1 Level Sensor Analog I/O Expansion Kit for Optional Equipment 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Signal Tower System PLC Requirements - Inputs 24 V dc dc / 4-20 ma 1, for the optional exercises only 3 Required only for the Programmable Logic Controller, Analog I/O Expansion Kits , -A, -B, and -C are available for the Programmable Logic Controller, s , -A, -B, and -C, respectively. 14 Festo Didactic

15 PLC Requirements - Outputs 24 V dc V dc / 4-20 ma 1, for the optional exercises only Intended Location On a table 800 x 700 x 430 mm (31.5 x 27.6 x 16.9 in) TBE Bottling Process Training System The Bottling Process Training System is a small-scale reproduction of a widespread industrial process combining pneumatics, motion control, and PLC sequencing. PLC Compatibility Listed below are the PLC compatibilities with the Bottling Process Training System, PLC Allen-Bradley MicroLogix 1500, : Partial compatibility only PLC Allen-Bradley MicroLogix 1200, : Partial compatibility only (optional job sheet with PTO function files cannot be completed) PLC Allen-Bradley MicroLogix 1100, 3240-A: Full compatibility PLC Siemens ET200S IM151-8, 3240-B: Partial compatibility only PLC Siemens ET200S IM151-8 (with Case), 3240-C: Partial compatibility only PLC Siemens S7-222, : Partial compatibility only PLC Allen-Bradley MicroLogix 1100, : Full compatibility Features & Benefits Film canister capping process Compact application combining pneumatics, motion control, and PLC sequencing Two high-torque stepper motors Dual stepper motor drive Inductive proximity switch Mechanical switch Single-solenoid directional valve Double-acting cylinder DC power supply Perforated work surface Dual stepper motor drive can be used as a Step/Dir or Jog/Dir drive Includes job sheets List of Equipment Festo Didactic 15

16 1 Stepper Motor DC Power Supply Dual Stepper Motor Drive Bottling Process Module Storage/Work Surface Single Solenoid-Actuated Directional Control Valve List of Manuals Manual Description PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Bottling Process System 2 Single Stepper Motor Control 3 Complete Bottling Process 4 Troubleshooting 5 Pulse Train Output (Optional) Additional Equipment Required to Perform the Exercises 1 Air Compressor 6410-C5 1 Conditioning Unit (Single Port) 6411-A0 Optional Equipment 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Signal Tower System PLC Requirements - Inputs 24 V dc 5 PLC Requirements - Outputs 24 V dc 6 24 V dc High-Speed (Up to 20 khz) 2, for the optional exercises only Intended Location On a table 250 x 1470 x 360 mm (9.8 x 57.9 x 14.2 in) TBE 16 Festo Didactic

17 Equipment Description Stepper Motor DC Power Supply A The Stepper Motor DC Power Supply provides low-voltage dc power to the Stepper Motor Drive, 3207, or to the Dual Stepper Motor Drive, It features two three-pin connector outputs. Power Requirements Power Service Installation Input Voltage Range Power Output Nominal Full Load 150 VA Standard single-phase outlet V ac 35 V dc 1 A 32 V dc 4 A 230 x 145 x 125 mm (9.1 x 5.7 x 4.9 in) 4.6 kg (10.2 lb) Stepper Motor DC Power Supply The Stepper Motor DC Power Supply provides low-voltage dc power to the Stepper Motor Drive, 3207, or to the Dual Stepper Motor Drive, It features two three-pin connector outputs. Power Requirements Power Service Installation 150 VA Standard single-phase outlet Festo Didactic 17

18 Input Voltage Range Power Output Nominal Full Load V ac 35 V dc 1 A 32 V dc 4 A 230 x 145 x 125 mm (9.1 x 5.7 x 4.9 in) 4.6 kg (10.2 lb) Stepper Motor Drive The Stepper Motor Drive controls the stepper motor of the Electro- Mechanical Training System with Stepper Motor. The drive has eight inputs, including two for jog and two for limit detection. It also has three outputs for sending feedback signals to the PLC. The Si Programmer software accompanying the module enables drive sequence programming. Power Requirements V dc A Power Output Power 48 W Current per Phase A Digital Inputs 8 Digital Outputs Rating 24 V dc - Max. 100 ma Optically isolated Quantity 3 PC Connectivity Port Serial Software Si Programmer Step Resolutions Software selectable (15 settings from 200 to steps/rev) Fault Switches x 182 x 115 mm (10.4 x 7.2 x 4.5 in) 2.4 kg (5.2 lb) 18 Festo Didactic

19 Dual Stepper Motor Drive The Dual Stepper Motor Drive controls both stepper motors of the Bottling Process Training System. The drive has four inputs for step/run and direction control of the motors. The speed of each motor can be individually set using the appropriate adjustment knob. The drive also has an output designed to send feedback signals to the PLC. The Exposition software accompanying the module enables basic drive configuration. Power Requirements V dc - 2 A Power Output Power 70 W / 2 stepper motor Current per Phase A Analog Inputs 2 potentiometers (P1 and P2) Digital Inputs 4 (Step/Run and Direction for both motors) Digital Output Rating 30 V dc, Max. 100 ma Optically isolated Quantity 1 PC Connectivity Port Serial Software exposition Step Resolutions Software selectable (15 settings from 200 to steps/rev) Fault Switches x 182 x 265 mm (4.5 x 7.2 x 10.4 in) 2.5 kg (5.6 lb) DC Motor Drive A The DC Motor Drive controls the DC Motor Electro-Mechanical Module, The drive is configured to operate the motor at one of two userdefined speeds. Input signals are used to switch between the two set speeds, to select the direction of motion (forward or reverse), and to enable the movement. This versatile drive also allows an external 0 V signal to control the motor speed. Festo Didactic 19

20 Power Requirements Current 4 A Service Installation Standard single-phase outlet Power Output 0.6 kw (0.75 hp) Analog Input Rating 0-10 V dc Isolated Fault Switches x 182 x 265 mm (4.5 x 7.2 x 10.4 in) 3.1 kg (6.8 lb) Wind Generator The Wind Generator includes a small blower producing a constant air flow. This sturdy and reliable device is designed to be used with the Wind Turbine Training System, Power Requirements Nominal Speed Maximum Air Flow 24 V dc A 2500 r/min 28.3 L/s (60 CFM) 207 x 186 x 230 mm (8.1 x 7.3 x 9.1 in) 3.0 kg (6.6 lb) 20 Festo Didactic

21 Level-Process Interface A The Level-Process Interface is the bridge between the Level Process Module and the PLC. It features a pump drive, a level transmitter, solenoid valve control jacks, two relays, and a 24 V dc power supply. Power Requirements Current 1.0 A Service Installation Standard single-phase outlet Pump Drive Inputs Potentiometer / 4-20 ma / 0-5 V dc Power Output 30 W Speed Range 0-100% Level Transmitter Input 0-5 V dc Output 0-5 V / 4-20 ma Range 0-100% of the complete span Solenoid Valve Ratings 0.5 A - 24 V dc Control Relays Quantity 2 Contact 1 NO, 1 NC Contact Rating 1 A - 24 V dc 140 x 170 x 220 mm (5.5 x 6.7 x 8.7 in) 2.2 kg (4.9 lb) Festo Didactic 21

22 Pressure Regulator The Pressure Regulator offers two different air flow paths: one not regulated and one limited in pressure. A rotary knob and an air gauge make it simple to regulate the pressure to the desired value, thus limiting the pressure sent to the Electro-Pneumatic Training System, Pressure Range Gauge Range kpa (0-120 psi) kpa (0-160 psi) 95 x 120 x 120 mm (3.7 x 4.7 x 4.7 in) 0.5 kg (1.1 lb) Electro-Pneumatic Valve Island The Electro-Pneumatic Valve Island comprises two 4-way/2-position valves with common input and exhaust ports. One valve is operated by two solenoids and the other by a single solenoid and a spring return. The solenoids are actuated by 24 V dc signals. Valves 1 double solenoid 1 single solenoid with spring return Operating Pressure Up to 830 kpa (120 psi) Piloting Pressure kpa ( psi) Coil Voltage 24 V dc Fault Switches 4 85 x 220 x 170 mm (3.3 x 8.7 x 6.7 in) 1.7 kg (3.7 lb) 22 Festo Didactic

23 Traffic Light Module The Traffic Light Module reproduces a two-way traffic light, complete with pedestrian signals and the possibility to simulate broken lights. Its realistic appearance and functionalities help make the Traffic Light Training System, , vivid and compelling to students. The addition of a second unit creates a full, four-direction traffic light. Lights Number Voltage Fault Switches 8 Electro-Pneumatic Module (2 green, 2 yellow, 2 red, 2 walk, 2 don t walk) LED 24 V dc 495 x 370 x 326 mm (19.5 x 14.6 x 12.8 in) 5.6 kg (12.4 lb) The Electro-Pneumatic Module and the associated equipment enable stamping, hold-and-punch, and filling operations. The module features two pneumatic cylinders arranged so as to distribute a programmed of marbles from two tubes (feed lines) into a container. A second configuration allows students to perform a clamp-and-work operation on a plane material, such a sheet of paper. Two reed switches and one limit switch are installed to provide feedback on the cylinders' positions. Festo Didactic 23

24 Reed Switches (2) Contact Contact Rating Limit Switch Contact Contact Rating Cylinders (2) Max Pressure NO 30 ma - 24 V dc NO 1 A - 24 V dc 1700 kpa (250 psi) 410 x 320 x 120 mm (16.1 x 12.6 x 4.7 in) 3.1 kg (6.8 lb) DC Motor Electro-Mechanical Module The DC Motor Electro-Mechanical Module demonstrates closed- and open-loop positioning control concepts as well as some electromechanical principles. It consists of a dc motor driving a lead screw on which a sliding block is installed. Two magnetic limit switches detect when the sliding block reaches the start or end position. Motor Ratings Output Power 29.8 W (0.04 hp) Armature Voltage 90 V dc Nominal Speed 1725 r/min Full Load Current 0.5 A Limit Switches Number 2 Magnetic, NO Lead Screw Pitch 1.95 mm (13 TPI) 130 x 650 x 285 mm (5.1 x 25.6 x 11.2 in) 8.8 kg (19.4 lb) Stepper Motor Electro-Mechanical Module The module consists of a high-torque stepper motor coupled to a lead screw on which a sliding block is installed. Two magnetic limit switches detect when the sliding block reaches the start or end position. 24 Festo Didactic

25 Motor Ratings (Parallel Connection) Voltage 5.1 V Current per Phase 1.41 A Impedance 3.6 Ω Step Angle 1.8 (200 steps/revolution) Limit Switches Number 2 Magnetic, NO Lead Screw Pitch 1.95 mm (13 TPI) 130 x 650 x 285 mm (5.1 x 25.6 x 11.2 in) 8.3 kg (18.2 lb) Level-Process Module The Level-Process Module includes a submersible variable-speed pump that displaces water from a reservoir up to a cylindrical container. A manual and a solenoid valve as well as an array of switches and sensors (adjustable and fixed float switches, capacitive switch, and an optional Level Sensor with Instrumentation and Control schemes. Level control (On-Off and PID (with optional level sensor)), and batch process are covered. Pump Power Requirements Flow Rate Float Switch (Fixed) Maximum Switching Volts Maximum Switching Current Float Switch (Adjustable) Ratings Capacitive Switch Operating Voltage Solenoid Valve Operating Voltage Reservoir Capacity 12 V dc A 1363 lph (360 gph) SPST, NC, right angle 250 V ac 1.0 A SPST, NO or NC selectable by inverting float on stem 0.3 A - 24 V dc PNP - NO V dc NC 24 V dc 22.7 L (6 gal) Festo Didactic 25

26 830 x 420 x 420 mm (32.7 x 16.5 x 16.5 in) 17.6 kg (38.9 lb) Bottling Process Module The Bottling Process Module is a compact application which combines pneumatics, motion control, and PLC sequencing. It uses stepper motors to move bottles along an assembly line and to distribute caps. A pneumatic cylinder is used to secure the caps on the bottles. A limit switch and an inductive sensor are also included for synchronization. Motor 1 Voltage Current per Phase Impedance Step Angle Motor 2 Voltage Current Per Phase Impedance Step Angle Inductive Switch Rating Limit Switch Operation Rating Maximum Cylinder Pressure Stepper 2.0 V 2.0 A 1.4 Ω 1.8 (200 steps/revolution) Stepper 2.8 V 1.7 A 1.7 Ω 1.8 (200 steps/revolution) PNP - NO 400 ma - 24 V dc NO 4 A - 24 V dc 1700 kpa (250 psi) 310 x 372 x 446 mm (12.2 x 14.6 x 17.6 in) 4.9 kg (10.8 lb) 26 Festo Didactic

27 Nacelle Simulator The Nacelle Simulator replicates the main functionalities of a wind turbine. It is designed to measure the speed and direction of the wind so that a PLC can control the position of the nacelle to optimize its operation. Two limit switches with NO and NC contacts allow monitoring of the of rotations of the nacelle. Power Requirements Motor Ratings Power Max Speed Analog Wind Direction Output Wind Speed Output Turn Counter Switch Ratings Turn Limit Switch Ratings 24 V dc A 3.04 W 4.2 r/min 0-10 V dc 24 V dc 2 A - 24 V dc 0.1 A - 24 V dc 397 x 235 x 140 mm (15.6 x 9.3 x 5.5 in) 2.9 kg (6.4 lb) Storage/Work Surface The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, x 590 x 590 mm (1 x 23 x 23 in) 5 kg (11 lb) Festo Didactic 27

28 Single Solenoid-Actuated Directional Control Valve The Single Solenoid-Actuated Directional Control Valve consists of a five ports, two spool positions, actuated by solenoid and pneumatic piloting in one direction, spring return, directional control valve. Solenoids 5 ports, 4 ways, 2 positions, single-solenoid operated, spring return 24 V dc 115 x 150 x 70 mm (4.5 x 5.9 x 2.8 in) 0.7 kg (1.5 lb) Optional Equipment Description Push Buttons and Lights (Optional) The Push Buttons and Lights module features two NO and one NC momentary push buttons, as well as three LED indicator lights. The module can be used to implement a Start/ Pause/Stop station with indicator lights. Contacts (Black Push-Buttons) 28 Festo Didactic

29 Rating Contacts (Red Push-Button) Rating Lights Rating Momentary, 2 NO contact sets 3 A - 24 V dc Momentary, 1 NC contact set 3 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Toggle Switches and Lights (Optional) This model features three toggle switches and three LED Indicator Lights. Contacts Rating Lights Rating SPST 5 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Festo Didactic 29

30 Rotary Switches (Optional) This device features two threeposition dual-pole switches with NO contacts. Contacts Rating 2 NO contact sets 1 A - 24 V dc 100 x 110 x 150 mm ( 3.9 x 4.3 x 5.9 in) 1.0 kg (2.1 lb) Emergency Switch (Optional) The Emergency Switch is designed to introduce students to safety standards and provides a readily available way to promptly terminate a problematic process. This model features one emergency switch with two sets of NO contacts (one for low voltage and the other for line voltage). Contacts Rating 2 NC contact sets 10 A V ac / 1 A - 24 V dc 115 x 110 x 150 mm ( 4.5 x 4.3 x 5.9 in) 0.9 kg (1.9 lb) 30 Festo Didactic

31 Wiring Module (Optional) The Wiring Module allows easy interfacing between PLCs and PLC applications using 2 mm leads and jacks. The module can also be used to practice wiring skills using the terminal blocks. Number of Jacks 8 Number of Terminal Block Positions 8 76 x 70 x 170 mm (3.0 x 2.8 x 6.7 in) TBE Optical Encoder (Optional) The Optical Encoder is an add-on that provides position feedback signals (100 ppr) compatible with the 24 V dc inputs of PLCs. Operating Voltage Output Output Logic V dc NPN, open collector (sinking) Negative logic (active low) Festo Didactic 31

32 Signal Waveform Pulses per Revolution Maximum Allowable Speed Two-phase quadrature with home position 100 ppr 6000 r/min 150 x 58 x 84 mm (5.9 x 2.3 x 3.3 in) 0.5 kg (1.2 lb) Level Sensor (Optional) This sensor, when used in conjunction with the Level Process Interface, 3215, provides a signal proportional to the position of its floating device. Input Voltage Output Voltage Detection Range Dimensions (Length x Diameter) 5 V dc V dc 250 mm (9.8 in) 330 x 23 mm (13.0 x 0.9 in) TBE Analog I/O Expansion Kit for (Optional) The Analog I/O Expansion Kit for is an expansion kit for the Programmable Logic Controller, , that adds analog inputs and outputs to the PLC. Analog Inputs/Outputs 2 inputs and 2 outputs; 0-10 V dc / 4-20 ma (12 bits resolution) 32 Festo Didactic

33 Dimensions (H W D) mm ( in) 0.45 kg (1 lb) Signal Tower (Optional) The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, 52054, is available as an option. Lights Inputs (6) 3 (green, red, and yellow) 24 V dc 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in) 1.3 kg (2.8 lb) Festo Didactic 33

34 Air Compressor (Optional) 6410-C0 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Power Requirements Current Service Installation Tank Capacity Flow Rate Maximum Pressure Noise Level 3.1 A Standard single-phase ac outlet 30 L (6.6 gal) 70.8 L/min at 620 kpa (2.5 SCFM at 90 psi) 800 kpa (120 psi) 58 db(a) TBE 37 kg (81.6 lb) 34 Festo Didactic

35 Air Compressor (Optional) 6410-C5 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Power Requirements Current Service Installation Tank Capacity Flow Rate Maximum Pressure Noise Level 3.1 A Standard single-phase ac outlet 30 L (6.6 gal) 70.8 L/min at 620 kpa (2.5 SCFM at 90 psi) 800 kpa (120 psi) 58 db(a) TBE 37 kg (81.6 lb) Festo Didactic 35

36 Conditioning Unit (Single Port) (Optional) 6411-A0 The Conditioning Unit (Single Port) conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, sleeve valve, and a muffler. The Conditioning Unit (Single Port) requires compressed air from a central air supply or a portable unit. Recommended Compressed Air Supply Flow Rate Pressure Filter Regulator Maximum Air Flow Rate Operating Pressure Filtration Pressure Gauge Diameter Operating Pressure 28 L/min (1 SCFM) 207 kpa (30 psi) 550 L/min (19 SCFM) kpa (7-100 psi) 5 μm (0002 in) 50 mm (2 in) kpa (0-100 psi) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in) 1.6 kg (3.6 lb) 36 Festo Didactic

37 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 37