Process Control Training Systems

Transcription

1 Process Control Training Systems LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 07/2018

2 Table of Contents General Description 2 Structure of the Process Control Training Systems 2 Topic Coverage 6 Features & Benefits 7 List of Available Training Systems 7 Additional Equipment Required to Perform the Exercises 7 Optional Equipment 7 Optional (s) 9 Available Training Systems 9 Equipment Description 25 Optional Equipment Description 53 General Description The Process Control Training Systems form a complete program designed to familiarize students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and ph processes. It can also demonstrate advanced process control techniques, such as feedforward control, second-order control, and cascade control when used with a controller featuring these functions. A large selection of PID controllers and programmable logic controllers is available to control the processes. An Instrumentation Workstation, Model 6305, is required to keep the controller attached to the side of the station. Structure of the Process Control Training Systems 2 Festo Didactic

3 Structure of the Process Control Training System Festo Didactic 3

4 4 Festo Didactic

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6 Topic Coverage Pressure, Flow and Level Processes PID Controller and Process Control Temperature Processes and Measurement ph Control and Measurement Process Dynamics Proportional Plus Integral/Derivative Control Mode Estimated total program duration: 110 hours 6 Festo Didactic

7 Features & Benefits Equipment Many work surface, bench, and panel options Stainless-steel drip tray Cost-effective solution when compared to industrial training systems Bench offers lockable storage Wide range of add-ons and optional components to expand learning Moveable components build a foundation of knowledge one device at a time, making it easier to teach circuit assembly Create circuits to mimic industry-specific process control applications Fault switches on most of the industrial components enable real-world troubleshooting HART or FOUNDATION Fieldbus communication protocols Environmentally friendly temperature training system (no cooling water required) Curriculum Process control simulation software available Curriculum available in job-sheet format in standard student activity manuals or in PDF format on CD-ROM as a site license Innovative approach that also allows interconnection with other products, such as pneumatics applications, PLCs, etc. List of Available Training Systems Qty Description Model 1 Pressure, Flow, and Level Process Control Training System Temperature Process Control Add-On ph Process Control Add-On Industrial Heat Exchanger Add-On Industrial Pressure, Flow, and Level Add-On - HART Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus Pressure, Flow, and Level Process Control Training System (Entry-Level Solution) Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution) Pressure, Flow, and Level Process Control Training System (with Bench) 6090-A0 1 Pressure, Flow, and Level Process Control Training System (with Bench and Panels) 6090-B0 Additional Equipment Required to Perform the Exercises Model Qty Description 1 1 Personal Computer Touch-Screen Computer Touch-Screen Computer Large A0 Optional Equipment 1 Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. 2 Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. 3 Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. Festo Didactic 7

8 Qty Description Model 1 Touch-Screen Computer Mount 3451-A0 1 Table Foxboro 762 Controller Bundle Honeywell UDC3500 Controller Bundle ControlLogix PLC Bundle Educational MicroLogix PLC Bundle Educational CompactLogix PLC Bundle Educational FOUNDATION Fieldbus PLC Add-On ControlLogix PLC Bundle Commercial 3539-A0 1 MicroLogix PLC Bundle Commercial 3539-C0 1 CompactLogix PLC Bundle Commercial 3539-D0 1 S PLC Bundle HART Educational 3539-P0 1 S PLC Bundle Educational 3539-S0 1 InTouch Runtime 3500 (with Foxboro OPC Server) 3675-A0 1 InTouch Runtime 3500 (Additional License) 3675-B0 1 InTouch Dev Studio (with Foxboro OPC Server) 3675-C0 1 InTouch Dev Studio (Additional License) 3675-D0 1 4 Touch Screen Graphic Terminal cm (5.7 in) 5922-B0 1 Signal Tower Indicator-Light/Push-Button Station A0 1 Emergency Switch Station A0 1 7 Fuzzy Logic Software Add-On (Educational) Fuzzy Logic Software Add-On (Commercial) A0 1 Bench (Unassembled) Dressing Panels (with Lockable Front Door) 6303-A0 1 Bench (Assembled) 6303-B0 1 Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0 1 Dual-Sided Instrumentation Workstation Storage/Work Surface Multimeter 6394-A0 1 Air Compressor 6410-B0 1 Air Compressor 6410-C0 1 Pumping Unit Unmanaged Switch (Allen-Bradley) Storage Station D0 1 FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC Server, Educational) FactoryTalk View ME Studio (Commercial) A0 4 Requires an Industrial Controls Tabletop Workstation, Model Requires an Industrial Controls Tabletop Workstation, Model Requires an Industrial Controls Tabletop Workstation, Model Requires the RSLogix 5000 software. 8 Requires the RSLogix 5000 software. 8 Festo Didactic

9 Qty Description Model 1 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) B0 1 FactoryTalk View ME Station (Commercial) C0 1 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) D0 1 Color Paperless Recorder Industrial PC HMI (Siemens) A0 1 Calibration Kit Calibration Kit with Pressure Modules A0 1 Calibration Kit (HART) Calibration Kit (HART and FOUNDATION Fieldbus) A0 1 HART Software Configurator FOUNDATION Fieldbus Software Configurator A0 1 HART/FOUNDATION Fieldbus Software Configurator B0 1 WinCC Advanced Development Software Water Analyzer Custom Computer for SCADA Unmanaged Switch (Siemens) Optional (s) Model Qty Description 1 Pressure, Flow, and Level Process Control (s on CD-ROM) A0 Available Training Systems Pressure, Flow, and Level Process Control Training System The Pressure, Flow, and Level Process Control Training System is a costeffective alternative to systems using industrial grade components. It meets the training requirements of instructors wishing to teach process control fundamentals in any vocational school or college. The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with different benches, work surfaces, and optional equipment. The equipment has several switches to enable instructors to insert faults in the system for real-world troubleshooting. The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges, flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large Festo Didactic 9

10 area (that can be laid flat or tilted to a 45 angle) on which components can be mounted. Additional work area can be added using the provided expanding work surface. The drip tray is made of stainless steel. Mounting and removing components is especially easy using quick-lock fixations and knobs that enable components to be locked in the perforations of the work surface. The components can be interconnected by means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses when they are disconnected. Although the equipment is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench provides a storage area for components. Optional dressing panels and lockable doors are also available to fully enclose and lock the bench. The training system processes can be controlled by a computer-based PID Controller through the use of a personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface, Model The trainer processes can also be controlled using any conventional PID controller compatible with standard 4-20 ma signals. Cascade and second-order process control can also be studied on the basic trainer by having the students from two workstations work together at a single workstation, or by adding the following components to the basic trainer: a Pressure Transmitter, a Column, a second I/O interface, or a PID Controller. The Process Control Training System can also be complemented with equipment packages designed to recreate current industrial practices. These add-ons (6090-4, , and ) improve and diversify the possibilities offered by the system. List of Equipment Qty Description Model 1 Work Surface (Stainless Steel) 6301-A0 1 Expanding Work Surface (Large) DC Power Supply 6360-A0 1 Multimeter 6394-A0 1 Pumping Unit Column Hand-Operated Two-Way Valve Solenoid-Operated Two-Way Valve Pressure Transmitter Paddle Wheel Flow Transmitter Rotameter Venturi Tube Orifice Plate Pressure Gauge (Analog, Low Range) Float Switch Hose Set and Accessory Kit I/O Interface with LVProSim 9065-B0 10 Festo Didactic

11 List of s Description Pressure, Flow, and Level Processes (Student ) Pressure, Flow, and Level Processes (Instructor Guide) Table of Contents of the (s) Pressure, Flow, and Level Processes (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Pressure Measurement 2-2 Pressure Losses 2-3 Centrifugal Pumps 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise) 3-1 Rotameters and Paddle Wheel Flowmeters 3-2 Orifice Plates 3-3 Venturi Tubes 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise) 4-1 Float Switches 4-2 Differential Pressure Level Meters 4-3 Zero Suppression and Zero Elevation 4-4 Wet Reference Legs (Optional Exercise) 4-5 Bubblers (Optional Exercise) 4-6 Ultrasonic Level Transmitters (Optional Exercise) 5-1 Determining the Dynamic Characteristics of a Process 6-1 Pressure Process Control 6-2 Flow Process Control 6-3 Level Process Control 6-4 Cascade Process Control (Optional Exercise) 6-5 Second-Order Process Control (Optional Exercise) System Power Requirements Current Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight 5 A On the floor (stands on casters) 800 x 1500 x 1500 mm (72 x 60 x 60 in) TBE Festo Didactic 11

12 Temperature Process Control Add-On The Temperature Process Control Add- On provides additional components to the Pressure, Flow, and Level Process Control Training System, Model , in order to demonstrate PID control of temperature. It includes a heating unit, a cooling unit, a thermacouple temperature transmitter and a RTD temperature transmitter. List of Equipment Qty Description Model 1 Heating Unit Radiator Thermocouple Temperature Transmitter RTD Temperature Transmitter List of s Description Temperature Process and Heat Exchanger (Student ) Temperature Process and Heat Exchanger (Instructor Guide) Table of Contents of the (s) Temperature Process and Heat Exchanger (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Resistance Temperature Detectors (RTDs) 2-2 Thermocouples 2-3 Thermal Energy Transfer in Temperature Processes 2-4 Heat Exchangers (Optional Exercise) 3-1 Characterization of a Temperature Process in the Heating Mode 3-2 Characterization of a Temperature Process in the Cooling Mode 4-1 PI Control of a Temperature Process in the Heating Mode 4-2 PI Control of a Temperature Process in the Cooling Mode System Power Requirements Current Physical Characteristics 10 A 12 Festo Didactic

13 Intended Location Net Weight ph Process Control Add-On Installed on the Pressure, Flow, and Level Process Control Training System, Model Does not require any additional space. TBE The ph Process Control Add-On provides additional components to the Pressure, Flow, and Level Process Control, Model , in order to demonstrate PID control of ph processes. It includes a metering pump, two chemical tanks, a ph transmitter, a metering pump drive, a set point device, ph process control accessories, and ph process control consumables. List of Equipment Qty Description Model 3 Metering Pump Chemical Tank ph Transmitter Metering Pump Drive Set Point Device ph Process Control Accessories ph Process Control Consumables for List of s Description ph Process Control (Student ) ph Process Control (Instructor Guide) Table of Contents of the (s) ph Process Control (Student ) ( ) 1-1 Familiarization with the Training System 2-1 ph Electrodes 2-2 Titration of a Strong Acid 2-3 Titration of Weak Acids 2-4 Titration of a Buffer Solution 3-1 Characterization of a Strong-Acid ph Process 3-2 Characterization of a Weak-Acid ph Process 4-1 PID and On-Off Control of a Batch ph Process 4-2 PID Control of a Continuous ph Process System Festo Didactic 13

14 Power Requirements Current Physical Characteristics Intended Location Net Weight 6 A Installed on the Pressure, Flow, and Level Process Control Training System, Model Does not require any additional space. TBE Industrial Heat Exchanger Add-On The Industrial Heat Exchanger Add-On adds a Heat Exchanger as well as an additional pump to the Pressure, Flow, and Level Process Control Training System, Model , to study the exchange of heat between two flows of water at different temperatures. For operation, the Industrial Heat Exchanger Add-On also requires the Temperature Process Control Add-On, Model , to be installed on the Pressure, Flow, and Level Process Control Training System. List of Equipment Qty Description Model 1 Expanding Work Surface (Small) Pumping Unit Heat Exchanger Rotameter System Power Requirements Current Physical Characteristics Intended Location Net Weight 3 A Installed on the Pressure, Flow, and Level Process Control Training System, Model Does not require any additional space. TBE 14 Festo Didactic

15 Industrial Pressure, Flow, and Level Add-On - HART The Industrial Pressure, Flow, and Level Add-On - HART is an add-on to the Pressure, Flow, and Level Process Control Training System that comprises an ultrasonic level transmitter, a pitot tube, and a HART differential-pressure transmitter installed on an instrumentation pipe. The level transmitter allows students to continuously monitor the level in the column while the pitot tube and the differential-pressure transmitter measure the flow rate with accuracy. A pneumatic control valve completes this add-on and allows students to exert control over different processes. The two transmitters use a 4-20 ma signal as their output. This allows the use of either a programmable logic controller or a PID controller on the training system. The Industrial Pressure, Flow, and Level Add-On - HART requires a reliable source of compressed air from either a central air supply or a portable unit which can deliver air at a minimal flow rate of 28 L/min (1 SCFM) with a pressure of 207 kpa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit well suited to the system. Many industrial accessories that can be installed on a workstation are available. The industrial accessories are mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow precise control of the Pressure, Flow, and Level Process Control Training System. List of Equipment Qty Description Model 1 Conditioning Unit (Single Port) 6411-A0 1 Ultrasonic Level Transmitter Pitot Tube Instrumentation Pipe Differential-Pressure Transmitter (HART, Medium Range) Pneumatic Control Valve B0 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) Festo Didactic 15

16 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Optional Equipment Qty Description Model 1 Pressure Gauge (Digital, High Range) 6553-A0 1 Pressure Gauge (Analog, Medium Range) 6553-C0 1 Pressure Gauge (Digital, Medium Range) 6553-D0 1 J-Type Thermocouple Platinum RTD Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) _ B0 1 Vortex Flow Transmitter (HART) Vortex Flow Transmitter (FOUNDATION Fieldbus) A0 1 Coriolis Flow Transmitter (HART) Coriolis Flow Transmitter (FOUNDATION Fieldbus) A0 1 Pressure Switch (with Analog Output) Pressure Transmitter (HART) Pressure Transmitter (FOUNDATION Fieldbus) A0 1 Temperature Transmitter (HART) Temperature Transmitter (FOUNDATION Fieldbus) A0 1 ph Transmitter (HART) ph Transmitter (FOUNDATION Fieldbus) A0 1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC Pneumatic Control Valve (with Positioner, Fisher 3660) A0 1 Electric Control Valve C0 1 Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC D0 1 Pneumatic Control Valve (with Digital Positioner, HART) - DVC E0 System Power Requirements Current Physical Characteristics Intended Location Net Weight N/A Installed on the Pressure, Flow, and Level Process Control Training System, Model Does not require any additional space. TBE Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus is an add-on to the Pressure, Flow, and Level Process Control Training System that comprises an ultrasonic level transmitter, a pitot tube, and a FOUNDATION Fieldbus differential-pressure transmitter installed on an instrumentation pipe. The level transmitter allows students to continuously monitor the level in the column while the pitot tube and the 16 Festo Didactic

17 differential-pressure transmitter measure the flow rate with accuracy. A pneumatic control valve completes this add-on and allows students to exert control over different processes. The two transmitters use a digital signal signal as their output. This allows the use of a programmable logic controller with bridge. The Industrial Pressure, Flow, and Level Add-On - FOUNDATION Fieldbus requires a reliable source of compressed air from either a central air supply or a portable unit which can deliver air at a minimal flow rate of 28 L/min (1 SCFM) with a pressure of 207 kpa (30 PSI). The Air Compressor, Model 6410-C, is a portable unit well suited to the system. Many industrial accessories that can be installed on a workstation are available. The industrial accessories are mainly meant to demonstrate the principles of operation of industrial devices to students, rather than to allow precise control of the Pressure, Flow, and Level Process Control Training System. List of Equipment Qty Description Model 1 Conditioning Unit (Single Port) 6411-A0 1 Ultrasonic Level Transmitter Pitot Tube Instrumentation Pipe Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) A0 1 Pneumatic Control Valve B0 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) System Power Requirements Current Physical Characteristics Intended Location Net Weight N/A Installed on the Pressure, Flow, and Level Process Control Training System, Model Does not require any additional space. TBE Festo Didactic 17

18 Pressure, Flow, and Level Process Control Training System (Entry-Level Solution) The Pressure, Flow, and Level Process Control Training System is a cost-effective alternative to systems using industrial grade components. It meets the training requirements of instructors wishing to teach process control fundamentals in any vocational school or college. The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with different benches, work surfaces, and optional equipment. The equipment has several switches to enable instructors to insert faults in the system for real-world troubleshooting. The Entry-Level Solution permits to perform all basic experiments but not all the ones as a would do. It would require additionnal models to perform same experiments as this system. The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges, flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large area (that can be laid flat or tilted to a 45 angle) on which components can be mounted. Additional work area can be added using the provided expanding work surface. The drip tray is made of stainless steel. Mounting and removing components is especially easy using quick-lock fixations and knobs that enable components to be locked in the perforations of the work surface. The components can be interconnected by means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses when they are disconnected. Although the equipment is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench provides a storage area for components. Optional dressing panels and lockable doors are also available to fully enclose and lock the bench. The training system processes can be controlled by a computer-based PID Controller through the use of a personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface, Model The trainer processes can also be controlled using any conventional PID controller compatible with standard 4-20 ma signals. List of Equipment Qty Description Model 1 Work Surface (Stainless Steel) 6301-A0 1 Expanding Work Surface (Large) DC Power Supply 6360-A0 1 Multimeter 6394-A0 1 Pumping Unit Column Hand-Operated Two-Way Valve Pressure Transmitter Rotameter Venturi Tube Pressure Gauge (Analog, Low Range) Hose Set and Accessory Kit Festo Didactic

19 Model Qty Description 1 I/O Interface with LVProSim 9065-B0 List of s Description Pressure, Flow, and Level Processes (Student ) Pressure, Flow, and Level Processes (Instructor Guide) Table of Contents of the (s) Pressure, Flow, and Level Processes (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Pressure Measurement 2-2 Pressure Losses 2-3 Centrifugal Pumps 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise) 3-1 Rotameters and Paddle Wheel Flowmeters 3-2 Orifice Plates 3-3 Venturi Tubes 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise) 4-1 Float Switches 4-2 Differential Pressure Level Meters 4-3 Zero Suppression and Zero Elevation 4-4 Wet Reference Legs (Optional Exercise) 4-5 Bubblers (Optional Exercise) 4-6 Ultrasonic Level Transmitters (Optional Exercise) 5-1 Determining the Dynamic Characteristics of a Process 6-1 Pressure Process Control 6-2 Flow Process Control 6-3 Level Process Control 6-4 Cascade Process Control (Optional Exercise) 6-5 Second-Order Process Control (Optional Exercise) Pressure, Flow, Level, and Temperature Process Control Training System (Entry-Level Solution) The Pressure, Flow, Level, and Temperature Process Control Training System is a cost-effective alternative to systems using industrial grade components. It meets the training requirements of instructors wishing to teach process control fundamentals in any vocational school or college. The training system demonstrates PID (proportional, integral, derivative) control of flow, pressure, and level processes. The workstation can be configured to accommodate a wide variety of space and teaching needs with different benches, work surfaces, and optional equipment. The equipment has several switches to enable instructors to insert faults in the system for real-world troubleshooting. The Temperature Process Control demonstrate PID control of temperature. It includes a heating unit, a cooling unit and a RTD temperature transmitter. Festo Didactic 19

20 The Entry-Level Solution permits to perform all basic experiments but not all the ones as a and would do. It would require additionnal models to perform same experiments as these systems. The training system includes a variable-speed pump, a tank, a column, two-way valves, pressure gauges, flexible hoses, a venturi tube, an orifice plate, a rotameter, a paddle wheel flow transmitter, and a differential pressure transmitter. A work surface consisting of a solid perforated plate hinged to a drip tray provides a large area (that can be laid flat or tilted to a 45 angle) on which components can be mounted. Additional work area can be added using the provided expanding work surface. The drip tray is made of stainless steel. Mounting and removing components is especially easy using quick-lock fixations and knobs that enable components to be locked in the perforations of the work surface. The components can be interconnected by means of flexible hoses equipped with garden-type fittings that permit easy and fast component connections without the use of tools. The hose fittings contain check valves to prevent water from running out of the hoses when they are disconnected. Although the equipment is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swiveling, lockable casters, the bench provides a storage area for components. Optional dressing panels and lockable doors are also available to fully enclose and lock the bench. The training system processes can be controlled by a computer-based PID Controller through the use of a personal computer, the included Process Control and Simulation Software (LVProSim), and the I/O Interface, Model The trainer processes can also be controlled using any conventional PID controller compatible with standard 4-20 ma signals. List of Equipment Qty Description Model 1 Work Surface (Stainless Steel) 6301-A0 1 Expanding Work Surface (Large) DC Power Supply 6360-A0 1 Multimeter 6394-A0 1 Pumping Unit Column Hand-Operated Two-Way Valve Heating Unit Radiator Pressure Transmitter RTD Temperature Transmitter Rotameter Venturi Tube Pressure Gauge (Analog, Low Range) Hose Set and Accessory Kit I/O Interface with LVProSim 9065-B0 20 Festo Didactic

21 List of s Description Pressure, Flow, and Level Processes (Student ) Pressure, Flow, and Level Processes (Instructor Guide) Temperature Process and Heat Exchanger (Student ) Temperature Process and Heat Exchanger (Instructor Guide) Table of Contents of the (s) Pressure, Flow, and Level Processes (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Pressure Measurement 2-2 Pressure Losses 2-3 Centrifugal Pumps 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise) 3-1 Rotameters and Paddle Wheel Flowmeters 3-2 Orifice Plates 3-3 Venturi Tubes 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise) 4-1 Float Switches 4-2 Differential Pressure Level Meters 4-3 Zero Suppression and Zero Elevation 4-4 Wet Reference Legs (Optional Exercise) 4-5 Bubblers (Optional Exercise) 4-6 Ultrasonic Level Transmitters (Optional Exercise) 5-1 Determining the Dynamic Characteristics of a Process 6-1 Pressure Process Control 6-2 Flow Process Control 6-3 Level Process Control 6-4 Cascade Process Control (Optional Exercise) 6-5 Second-Order Process Control (Optional Exercise) Temperature Process and Heat Exchanger (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Resistance Temperature Detectors (RTDs) 2-2 Thermocouples 2-3 Thermal Energy Transfer in Temperature Processes 2-4 Heat Exchangers (Optional Exercise) 3-1 Characterization of a Temperature Process in the Heating Mode 3-2 Characterization of a Temperature Process in the Cooling Mode 4-1 PI Control of a Temperature Process in the Heating Mode 4-2 PI Control of a Temperature Process in the Cooling Mode Festo Didactic 21

22 Pressure, Flow, and Level Process Control Training System (with Bench) 6090-A0 these functions. List of Equipment The Pressure, Flow, and Level Process Control Training System (with Bench) is identical to the Pressure, Flow, and Level Process Control Training System, Model , but comprises an unassembled bench. Just like Model , the Pressure, Flow, and Level Process Control Training System (with Bench) familiarizes students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and ph processes. It can also demonstrate advanced process control techniques, such as secondorder control, and cascade control when used with a controller featuring Qty Description Model 1 Work Surface (Stainless Steel) 6301-A0 1 Expanding Work Surface (Large) Bench (Unassembled) Storage/Work Surface DC Power Supply 6360-A0 1 Multimeter 6394-A0 1 Pumping Unit Column Hand-Operated Two-Way Valve Solenoid-Operated Two-Way Valve Pressure Transmitter Paddle Wheel Flow Transmitter Rotameter Venturi Tube Orifice Plate Pressure Gauge (Analog, Low Range) Float Switch Hose Set and Accessory Kit I/O Interface with LVProSim 9065-B0 22 Festo Didactic

23 List of s Description Pressure, Flow, and Level Processes (Student ) Pressure, Flow, and Level Processes (Instructor Guide) Table of Contents of the (s) Pressure, Flow, and Level Processes (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Pressure Measurement 2-2 Pressure Losses 2-3 Centrifugal Pumps 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise) 3-1 Rotameters and Paddle Wheel Flowmeters 3-2 Orifice Plates 3-3 Venturi Tubes 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise) 4-1 Float Switches 4-2 Differential Pressure Level Meters 4-3 Zero Suppression and Zero Elevation 4-4 Wet Reference Legs (Optional Exercise) 4-5 Bubblers (Optional Exercise) 4-6 Ultrasonic Level Transmitters (Optional Exercise) 5-1 Determining the Dynamic Characteristics of a Process 6-1 Pressure Process Control 6-2 Flow Process Control 6-3 Level Process Control 6-4 Cascade Process Control (Optional Exercise) 6-5 Second-Order Process Control (Optional Exercise) System Power Requirements Current Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight 5 A On the floor (stands on casters) 800 x 1500 x 1500 mm (72 x 60 x 60 in) TBE Pressure, Flow, and Level Process Control Training System (with Bench and Panels) 6090-B0 The Pressure, Flow, and Level Process Control Training System (with Bench and Panels) is identical to the Pressure, Flow, and Level Process Control Training System, Model , but comprises an unassembled bench with dressing panels that can be used to lock the bench. Just like Model , the Pressure, Flow, and Level Process Control Training System (with Bench and Panels) familiarizes students with the fundamentals of instrumentation and process control. It demonstrates the control of pressure, flow, level, temperature, and ph processes. It can also demonstrate advanced process control techniques, such as second-order control, and cascade control when used with a controller featuring these functions. Festo Didactic 23

24 List of Equipment Qty Description Model 1 Work Surface (Stainless Steel) 6301-A0 1 Expanding Work Surface (Large) Bench (Unassembled) Dressing Panels (with Lockable Front Door) 6303-A0 2 Storage/Work Surface DC Power Supply 6360-A0 1 Multimeter 6394-A0 1 Pumping Unit Column Hand-Operated Two-Way Valve Solenoid-Operated Two-Way Valve Pressure Transmitter Paddle Wheel Flow Transmitter Rotameter Venturi Tube Orifice Plate Pressure Gauge (Analog, Low Range) Float Switch Hose Set and Accessory Kit I/O Interface with LVProSim 9065-B0 List of s Description Pressure, Flow, and Level Processes (Student ) Pressure, Flow, and Level Processes (Instructor Guide) Table of Contents of the (s) Pressure, Flow, and Level Processes (Student ) ( ) 1-1 Familiarization with the Training System 2-1 Pressure Measurement 2-2 Pressure Losses 2-3 Centrifugal Pumps 2-4 Centrifugal Pumps in Series and in Parallel (Optional Exercise) 3-1 Rotameters and Paddle Wheel Flowmeters 3-2 Orifice Plates 3-3 Venturi Tubes 3-4 Pitot Tubes and Industrial DP Transmitters (Optional Exercise) 4-1 Float Switches 4-2 Differential Pressure Level Meters 4-3 Zero Suppression and Zero Elevation 4-4 Wet Reference Legs (Optional Exercise) 4-5 Bubblers (Optional Exercise) 4-6 Ultrasonic Level Transmitters (Optional Exercise) 24 Festo Didactic

25 5-1 Determining the Dynamic Characteristics of a Process 6-1 Pressure Process Control 6-2 Flow Process Control 6-3 Level Process Control 6-4 Cascade Process Control (Optional Exercise) 6-5 Second-Order Process Control (Optional Exercise) System Power Requirements Current Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight 5 A On the floor (stands on casters) 800 x 1500 x 1500 mm (72 x 60 x 60 in) TBE Equipment Description Work Surface (Stainless Steel) 6301-A0 The Work Surface (Stainless Steel) consists in a solid stainless-steel universal drip-tray hinged to a perforated, tiltable work surface on which components can be mounted. The Work Surface (Stainless Steel) can be placed atop a regular work table or on an optional bench to provide mobility and storage space. Physical Characteristics Dimensions (H x W x D) Net Weight 80 x 900 x 700 mm (3 x 35.5 x 27.5 in) TBE Festo Didactic 25

26 Expanding Work Surface (Large) The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area. Physical Characteristics Dimensions (H x W x D) Net Weight 30 x 590 x 590 mm (1 x 23 x 23 in) 5.9 kg (12.8 lb) Expanding Work Surface (Small) The Expanding Work Surface (Small) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Small) is one-third the main Work Surface in area. Physical Characteristics Dimensions (H x W x D) Net Weight 30 x 290 x 590 mm (1 x 11.5 x 23 in) 3.2 kg (7.5 lb) 26 Festo Didactic

27 Bench (Unassembled) The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and , can be mounted. Four heavyduty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage. This bench variant requires assembly and does not comprise any dressing panel. Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 37.3 kg (82.5 lb) Dressing Panels (with Lockable Front Door) 6303-A0 The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, Models and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves. Physical Characteristics Intended Location Installed on the front, rear, and sides of a Bench, Model or 6303-B Net Weight 25.5 kg (55.9 lb) Festo Didactic 27

28 Storage/Work Surface The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model Physical Characteristics Dimensions (H x W x D) Net Weight 30 x 590 x 590 mm (1 x 23 x 23 in) 5 kg (11 lb) DC Power Supply 6360-A0 The DC Power Supply converts the ac line voltage into a 24 V dc voltage. The power supply is protected against short circuits by an automatic current/ limit circuit. Power Requirements Voltage Current Service Installation Output Voltage Current Physical Characteristics Dimensions (H x W x D) Net Weight V ac 4.4 A Standard single-phase ac outlet 24 V dc 5.0 A 120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in) TBE 28 Festo Didactic

29 Multimeter 6394-A0 The Multimeter is used for ac/dc voltage, dc current, and resistance measurements. Type Functions Accuracy Display Features Physical Characteristics Dimensions (H x W x D) Net Weight Digital, handheld (portable) AC/DC voltage, dc current, resistance, continuity diode test, and battery test ±2.0% or better 3½ digit, liquid-crystal Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in) 0.36 kg (0.8 lb) Conditioning Unit (Single Port) 6411-A0 The Conditioning Unit (Single Port) conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, sleeve valve, and a muffler. The Conditioning Unit (Single Port) requires compressed air from a central air supply or a portable unit. Recommended Compressed Air Supply Flow Rate 28 L/min (1 SCFM) Festo Didactic 29

30 Pressure Filter Regulator Maximum Air Flow Rate Operating Pressure Filtration Pressure Gauge Diameter Operating Pressure Physical Characteristics Dimensions (H x W x D) Net Weight 207 kpa (30 psi) 550 L/min (19 SCFM) kpa (7-100 psi) 5 μm (0002 in) 50 mm (2 in) kpa (0-100 psi) 75 x 170 x 120 mm (3 x 6.7 x 4.7 in) 1.6 kg (3.6 lb) Pumping Unit The Pumping Unit consists of a pumping unit with a centrifugal variable-speed pump having a flow of 0-12 l/min (0-3.2 gal US/min) and a maximum pressure of 100 kpa, gauge (14.5 psig). The pump motor has a rated speed of 3600 rpm at 60 Hz and 3000 rpm at 50 Hz, with a power of 0.37 kw (0.5 hp) at 60 Hz and 0.25 kw (0.33 hp) at 50 Hz. The ac motor drive of the Pumping Unit has an output voltage of V ac, an output frequency of Hz, and is controlled using 0-5 V dc or 4-20 ma signals and a keypad. The nominal current of the Pumping Unit is 3 A at 60 Hz and 1.5 A at 50 Hz. The reservoir of the Pumping Unit has a capacity of 18.9 l (5 gal US) and comprises two inlet valves (two-way, manually operated), as well as an outlet valve (three-way, two-position, manually operated). Power Requirements Current AC Motor Drive Output Voltage Output Frequency Control Input Pump Motor Rated Speed Power Pump Type Flow Maximum Pressure Reservoir Capacity 3 A V ac Hz 4-20 ma, 0-5 V dc, key pad 3600 rpm 0.37 kw (0.5 hp) Centrifugal, variable speed 0-12 L/min (0-3.2 gal US/min) 100 kpa, gauge (14.5 psig) 18.9 L (5 gal US) 30 Festo Didactic

31 Inlet Valves Outlet Valves Physical Characteristics Dimensions (H x W x D) Net Weight 2, two-way, manually operated Three-way, two-position, manually operated 81 x 36 x 64 cm (32 x 14 x 25 in) TBE Column The Column consists of a column with a height of 68 cm (26.8 in), a diameter of 11.5 cm (4.5 in), and a capacity of 3.8 l (1 gal US). It has two pressure taps: one at the bottom and one at the top of the column, with quick-connect ball check sockets. The Column is fitted with an integrated bubbler tube, a level measurement ruler graduated in both centimeters and inches, and a removable cap allowing the insertion of level measuring instruments into the column. Height Diameter Capacity Pressure Taps Other Characteristics Other Characteristics Metering Pump cm (26.8 in) 11.5 cm (4.5 in) 3.8 L (1 gal US) Two, one at the bottom and one at the top of the column, with quick-connect ball check sockets. Integrated bubbler tube Level measurement ruler graduated in both centimeters and inches Removable cap allowing insertion of level measuring instruments into the column The Metering Pump is a metering pump whose pump motor has an excitation voltage of 0-12 V dc and a nominal current of 2 A. The pump has a flow of L/min ( gal US/ min), a maximum pressure of 145 kpa (21 psi), and a maximum temperature of 93 C (200 F) Pump Motor Festo Didactic 31

32 Excitation Voltage Current Pump Flow Maximum Pressure Maximum Temperature 0-12 V dc 2 A L/min ( gal US/min) 145 kpa (21 psi) 93 C (200 F) Chemical Tank The Chemical Tank consists of a tank with a capacity of 2 L (0.53 gal). The cap check-valve of the tank has a closing pressure of 97 Pa (0.014 psi). The tank has a quick-connect coupling. Capacity Cap Check-Valve Coupling Physical Characteristics Dimensions (H x W x D) Net Weight 2 L (0.53 gal) 97 Pa (0.014 psi) closing pressure Quick connect TBE TBE Hand-Operated Two-Way Valve The Hand-Operated Two-Way Valve controls fluid flow in an on or off fashion and also helps when necessary to ensure that a system component is safely isolated from other parts of the system. 32 Festo Didactic

33 Valve Type Inlet and Outlet Diameter Pressure Taps Physical Characteristics Dimensions (H x W x D) Net Weight Hand-operated, two-way, ball 1.3 cm (0.5 in) Two, one at the inlet and one at the outlet, with quick-connect ball check sockets. 22 x 7 x 9.5 cm (8.7 x 2.75 x 3.75 in) 0.59 kg (1.3 lb) Solenoid-Operated Two-Way Valve The Solenoid-Operated Two-Way Valve controls fluid flow in an ON or OFF fashion and also helps to ensure that a system component is safely isolated from other parts of the system, when necessary. Type Solenoid Voltage Current Power Water Pressure Pressure Taps Two-way, normally closed, spring-return 24 V dc 0.48 A 11.6 W kpa, gauge (5-100 psig) Two, one at the inlet and one at the outlet, with quick-connect ball check sockets. Festo Didactic 33

34 Heating Unit The Heating Unit consists of a heating unit with a maximum power of 1.2 kw (1.14 Btu/s) that is controlled manually using a built-in adjustment knob or externally using 0-5 V or 4-20 ma signals. It has two temperature measurement ports (inlet/outlet). The Heating Unit is protected using two high-temperature cut-out switches: one with an automatic reset and one with a manual reset. The Heating Unit is also protected using a current breaker. Heating Unit Type Power Requirements Current Service Installation Protection Type Temperature Current Heating Power Maximum Control Temperature Measurement Ports Physical Characteristics Dimensions (H x W x D) Net Weight Hydronic heating unit 10 A Standard single-phase ac outlet High-temperature cut-out switch with manual reset Between 55 C and 75 C (131 F and 167 F) Breaker 1.2 kw (1.14 Btu/s) with built-in adjustment knob or external using 0-5 V on 4-20 ma signals 2 inlets/outlets 34 x 37 x 9.5 cm ( x 14.6 x 3.75 in) 5.67 kg (12.5 lb) 34 Festo Didactic

35 Radiator The radiator contains a 1.06 m² (11.41 ft²) radiator element that acts as a heat exchanger to transfer thermal energy from water to air. The unit allows manual blower-speed control using either a built-in adjustment knob or external signals (0-5 V or 4-20 ma). The maximum air flow rate is 3060 L/ min (106 ft³/min). The dual blower consists of two electric motors with fan blades that are powered by a 24 V dc, 2.4 A power supply output. Cooling Unit Type Forced-air cooling coil with variable-speed fans Fans Quantity 2 Ratings Voltage 24 V dc Current 0.4 A dc Maximal Air Flow Rate 3060 L/min (106 ft³ /min) Temperature Measurement Ports 2 inlets/outlets Fan Speed Control Direction Direct or reverse Modes with built-in adjustment knob or external using 0-5 V or 4-20 ma signals. Physical Characteristics Dimensions (H x W x D) 32 x 17 x 27.3 cm (12.6 x 6.7 x in) Net Weight 5.08 kg (11.2 lb) Heat Exchanger The Heat Exchanger consists of a brazed plate heat exchanger, with a nominal surface of 0.21 m² (2.3 ft²) and 4 channels for side A and 3 for side B, for a total of 8 plates. Festo Didactic 35

36 Type of exchanger Type of Exchanger Nominal Surface Number of Channels Pressure Transmitter Brazed plate 0.21 m² (2.3 ft²) 4 channels for side A and 3 for side B, for a total of 8 plates The Pressure Transmitter consists of a pressure transmitter having output signals of 4-20 ma. It has a zero adjustment of 90% of the calibrated span, a span adjustment of kpa ( in H2O), a proof pressure of 310 kpa, gauge (45 psig), an operating temperature of 5-70 C ( F), and a compensated temperature of 0-50 C ( F). Its linearity is 1% of the full scale, while its hysteresis is 0.2% of the full scale. The supply voltage of the Pressure Transmitter is 24 V dc. Supply Voltage Output Signals Zero Adjustment Span Adjustment Proof Pressure Operating Temperature Compensated Temperature Linearity Hysteresis 24 V dc 4-20 ma 90% of calibrated span kpa ( inh2o) 310 kpa, gauge (45 psig) 5-70 C ( F) 0-50 C ( F) 1% of full scale 0.2% of full scale 36 Festo Didactic

37 Thermocouple Temperature Transmitter The Thermocouple Temperature Transmitter is a thermocouple termperature transmitter having four J- type thermocouple probes with coldjunction compensation and a built-in calibration source. Its outputs are controlled using 0-5 V dc or 4-20 ma signals and are calibrated at 100 mv/ C (56 mv/ F). The supply voltage of the Thermocouple Temperature Transmitter is 24 V dc. The Thermocouple Temperature Transmitter has a fixed calibration mode with the zero at 0 C (32 F) and a span of 100 C (212 F). It also has a variable calibration mode with the zero adjustable between 0 C and 50 C (32 F and 122 F) and a span adjustable between 15 C and 30 C (27 F and 54 F) above the temperature set by zero adjustment. Supply Voltage Inputs Calibration Source Outputs Control Calibrated Fixed Calibration Mode Zero Span Variable Calibration Mode Zero Span 24 V dc Four J-type thermocouple probes with cold-junction compensation Built-in 0-5 V dc, 4-20 ma 100 mv / C (56 mv / F) 0 C (32 F) 100 C (212 F) Adjustable between 0 and 50 C (32 and 122 F) Adjustable between 15 and 30 C (27 and 54 F) above temperature set by ZERO adjustment. Festo Didactic 37

38 Paddle Wheel Flow Transmitter dc. The Paddle Wheel Flow Transmitter is a paddle wheel flow transmitter with two outputs controlled using 0-5 V dc or 4-20 ma signals. The first output is a voltage output calibrated at 1 V per l/min (3.85 V per gal US/min). The second output is a frequency output calibrated at 22.1 Hz per l/min (85 Hz per gal US/min). The Paddle Wheel Flow Transmitter has a span adjustment of l/min ( gal US/min), a linearity of ±1.5% of the full scale, a maximum pressure of 175 kpa (25 psig), and an operating temperature of 5-70 C ( F). The supply voltage of the Paddle Wheel Flow Transmitter is 24 V Supply Voltage Outputs Control Calibrated Span Adjustment Linearity Maximum Pressure Operating Temperature 24 V dc 0-5 V dc, 4-20 ma Two, one voltage output of 1 V per L/min (3.85 V per gal US/min), and 0-5 V frequency output of 22.1 Hz per L/ min (85 Hz per gal US/min) L/min ( gal US/min) ±1.5% of full scale 175 kpa (25 psig) 5-70 C ( F) RTD Temperature Transmitter The RTD Temperature Transmitter is an RTD temperature transmitter with a single three-wire 100 Ω platinum probe and a built-in calibration source. Its outputs are controlled using 0-5 V dc or 4-20 ma signals and are calibrated at 100 mv/ C (56 mv/ F). The supply voltage of the RTD Temperature Transmitter is 24 V dc. The RTD Temperature Transmitter has a fixed calibration mode with the zero at 0 C (32 F) and a span of 100 C (212 F). It also has a variable 38 Festo Didactic

39 calibration mode with the zero adjustable between 0 C and 50 C (32 F and 122 F) and a span adjustable between 15 C and 30 C (27 F and 54 F) above the temperature set by zero adjustment. Supply Voltage Input Number Type Calibration Source Outputs Control Calibrated Fixed calibration mode Zero Span Variable calibration mode Zero Span ph Transmitter V dc One Three-wire 100 Ω platinum probe Built-in 0-5 V dc, 4-20 ma 100 mv / C (56 mv / F) 0 C (32 F) 100 C (212 F) Adjustable between 0 and 50 C (32 and 122 F) Adjustable between 15 and 30 C (27 and 54 F) above temperature set by ZERO adjustment. The ph Transmitter consists of a ph transmitter with a single ph probe and a built-in calibration source. Its outputs are controlled using 0-5 V dc or 4-20 ma signals and are calibrated at 1 V/pH unit. The supply voltage of the ph Transmitter is 24 V dc. Supply Voltage Input Calibration Source Outputs Control Calibrated 24 V dc One ph probe Built-in 0-5 V dc, 4-20 ma 1 V / ph unit Festo Didactic 39

40 Ultrasonic Level Transmitter The Ultrasonic Level Transmitter consists of an ultrasonic level transmitter with output signals controlled using 4-20 ma inputs and two switches. Its optimum range is 64 mm - 2 m ( in), its maximum range is 3 m (10 feet). It has a digital resolution of mm ( in) and an analog resolution of 4099 steps over the 4-20 ma signal. The Ultrasonic Level Transmitter has a repeatability greater than ±0.76 mm (0.03 in) or 0.1% of the target distance. Its operating temperature is -40 to 70 C (-40 to 158 F) and it is temperature compensated. The update rate of the Ultrasonic Level Transmitter is 50 ms. Power Requirements Voltage Current Output Signals Control Switches 2 Optimum Range Maximum Range Resolution Digital Analog Repeatability Operating Temperature Update Rate Rotameter V dc 0.15 A 4-20 ma 64 mm - 2 m ( in) 3 m (10 ft) mm ( in) 4099 steps over the 4-20 ma signal Greater of ±0.76 mm (0.03 in) or 0.1% of target distance -40 to 70 C (-40 to158 F) / Temperature compensated 50 ms The rotameter is an analog device that measures the flow rate of a fluid as the material pushes on a floating indicator. Rotameters help to ensure that system fluid flow rates are normal and passageways are not excessively restricted or blocked, which could dramatically raise fluid pressure. The rotameter is calibrated in both liters per minute (L/min) and gallons per minute (gal/min), and the cleartapered tube permits visual inspection of the internal fluid and observation of trapped air bubbles, dirt, and debris within a system loop. 40 Festo Didactic

41 Rotameter Type Inlet and Outlet Diameter Flow Range Mounting Accuracy Pressure Taps Physical Characteristics Dimensions (H x W x D) Net Weight Venturi Tube Tapered tube with float indicator 1.3 cm (0.5 in) 2-20 L/min (0.5-5 gal US/min) Vertical ±5% of full scale Two, one at the inlet and one at the outlet, with quick-connect ball check socket x 7 x cm (14.5 x 2.75 x in) 1.8 lb ( 0.82 kg) The Venturi Tube, Model 6551, consists of a venturi tube with an inlet and outlet diameter of 1.3 cm (0.5 in), a β ratio of 0.37, a flow range of l/min ( gal US/min), and a pressure drop of kpa (1-260 in H2O). The Venturi Tube has two pressure taps, one at the inlet and one at the outlet, with quick-connect ball check sockets. Inlet and Outlet Diameter 1.3 cm (0.5 in) β Ratio 0.37 Flow Range L/min ( gal US/min) Pressure Drop kpa (1-260 inh2o) Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets. Physical Characteristics Dimensions (H x W x D) TBE Net Weight TBE Festo Didactic 41

42 Orifice Plate The Orifice Plate, Model 6552, consists of an orifice plate with an inlet and outlet diameter of 1.3 cm (0.5 in), a β ratio of 0.43, an orifice diameter of 6.53 mm (0.257 in), a flow range of l/min ( gal US/min), and a pressure drop of kpa (1-260 in H2O). The Orifice Plate has two pressure taps, one at the inlet and one at the outlet, with quick-connect ball check sockets. Inlet and Outlet Diameter 1.3 cm (0.5 in) β Ratio 0.43 Orifice Diameter 6.53 mm (0.257 in) Flow Range l/min ( gal US/min) Pressure Drop kpa (1-260 inh2o) Pressure Taps Two, one at the inlet and one at the outlet, with quick-connect ball check sockets. Physical Characteristics Dimensions (H x W x D) TBE Net Weight TBE Pressure Gauge (Analog, Low Range) The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is also available in four versions with different operating ranges: psig) 6553-C: Analog Medium Range kpa (0-30 psig) 6553-D: Digital Medium Range kpa (0-30 psig) : Analog Low Range kpa (0-15 psig) 6553-A: Digital High Range kpa (0-100 An additional digital pressure gauge with analog output is also available (Model 6553-B). 42 Festo Didactic

43 Pressure Gauge Type Range Accuracy Dial Diameter Pressure Taps Physical Characteristics Dimensions (H x W x D) Net Weight Pitot Tube Analog, bourdon tube kpa (0-15 psig) ±3% of full scale 6.4 cm (2.5 in) Two inlets with quick-connect ball-check socket x 12 x cm (4.5 x 4.7 x in) 0.5 kg (1.1 lb) The Pitot Tube consists of a pitot tube with a nominal pipe size of 1.27 cm (0.5 in), schedule 40. Its instrument connection size is cm (0.25 in) FNPT, and its maximal pressure differential is 400 in H2O (99.6 kpa, psi). Nominal Pipe Size 1.27 cm (0.5 in) - Schedule 40 Instrument Connection Size cm (0.25 in) FNPT Maximal Pressure Differential 400 in H2O (14.45 psi, 99.6 kpa) Metering Pump Drive The Metering Pump Drive consists of a metering pump drive with three 0-5 V dc or 4-20 ma inputs and an output voltage of 0-10 V dc. It is controlled using three 0-5 V dc or 4-20 ma control inputs. It can operate in either continuous mode or pulsed mode. Power Requirements Current Service Installation Inputs 0.5 A Standard single-phase ac outlet Festo Didactic 43

44 Number 3 Inputs 0-5 V or 4-20 ma Output Voltage 0-10 V dc Control Input Number 3 Voltage 0-5 V dc Current 4-20 ma Mode Continuous, pulsed Set Point Device The Set Point Device consists of a set point device with a supply voltage of 24 V dc and three 0-5 V dc outputs. It is controlled using two built-in adjustment knobs and one toggle switch. Supply Voltage 24 V dc Output Number 3 Voltage 0-5 V dc Control Two built-in adjustment knobs, one toggle switch Physical Characteristics Dimensions (H x W x D) TBE Net Weight TBE Float Switch The Float Switch consists of a reedrelay float switch with magnetequipped float. Its mounting is vertical and inside the level column. The reed contact is hermetically sealed and normally closed, with a positioning range of 25 cm (10 in). The Float Switch operates at atmospheric pressure. Type Mounting Reed-relay, with magnet-equipped float Vertical, inside the level column 44 Festo Didactic

45 Reed Contact Type Positioning Range Operating Pressure Hermetically sealed, normally closed 25 cm (10 in) Atmospheric pressure Hose Set and Accessory Kit The Hose Set and Accessory Kit includes the following: Six PVC hoses, 1.3 cm (0.5 in) inside diameter, garden-type quick-connect fittings, 303 kpa, gauge (44 psig) maximum pressure 6 mm (0.25 in) tubing Tube cutter Electrical leads Quick-connect fittings Hoses Number 6 Material PVC Inside Diameter 1.3 cm (0.5 in) Fittings Garden-type, quick-connect Maximum Pressure 303 kpa, gauge (44-psig) Accessories Includes: 6 mm (0.25 in) tubing Tube cutter Electrical leads Quick-connect fittings ph Process Control Accessories The ph Process Control Accessories, Model 6591, includes the following: Laboratory glassware - Two beakers, one with 100-ml (3.4- oz) capacity and one with 600-ml (20.3-oz) capacity - Two graduated cylinders, one with 100-ml (3.4-oz) capacity and one with 10-ml (0.3oz) capacity - Volumetric flask with a 2000-ml (67.63-oz) capacity Two chemical splash goggles Tubing and hoses connectors Festo Didactic 45

46 Spatula Column cap Dropping bottle Disposable transfer pipettes Current calibrator Precision scale Two funnels 2 mm plugs Tubing holder Laboratory Glassware Beaker Graduated Cylinder Volumetric Flask Miscellaneous Two, one with 100 ml (3.4 oz) capacity and one with 600 ml (20.3 oz) capacity Two, one with 100 ml (3.4 oz) capacity and one with 10 ml (0.3 oz) capacity 2000 ml (67.63 oz) capacity Includes: Chemical splash goggles (2) Tubing and hoses connectors Spatula Column cap Dropping bottle Disposable transfer pipettes Current calibrator Precision scale Funnels (2) 2 mm plugs Tubing holder Instrumentation Pipe The Instrumentation Pipe is a vertical pipe used to install instruments at the appropriate height and close to the point of measurement. The Instrumentation Pipe replicates the common industrial practice of installing a measuring instrument directly on the process pipe or on an adjacent one. The Instrumentation Pipe must be installed on a perforated work surface. 46 Festo Didactic

47 Physical Characteristics Dimensions (H x W x D) Net Weight TBE TBE ph Process Control Consumables for The ph Process Control Consumables for 6090 set contains the following: 1 L (33.8 oz) of the following solutions: - Sodium Hydroxide Standard Solution 1.0 N (x 2) - Hydrochloric Acid Solution 1.0 N - Phenol Red Aqueous Solution 0.05% - Phosphoric Acid 1.0 N Solution 500 ml (16.9 oz) of the following solutions: - Potassium Chloride Solution - Buffer Solution ph Buffer Solution ph Buffer Solution ph Acetic Acid 5% (Vinegar) 500 g (1.1 lb) of Sodium Bicarbonate (Baking Soda) Sodium Hydroxide Standard Solution Quantity 2 x 1 L (33.8 oz) bottle Concentration 1.0 N Hydrochloric Acid Solution Quantity 1 x 1 L (33.8 oz) bottle Concentration 1.0 N Phenol Red Aqueous Solution Quantity 1 x 1 L (33.8 oz) bottle Concentration 0.05% Phosphoric Acid Solution Quantity 1 x 1 L (33.8 oz) bottle Concentration 1.0 N Potassium Chloride Solution Quantity 1 x 500 ml (16.9 oz) bottle Buffer Solution Quantity 3 x 500 ml (16.9 oz) bottle ph One bottle with ph 4.0, one bottle with ph 7.0, one bottle with ph 10.0 Acetic Acid (Vinegar) Quantity 1 x 500 ml (16.9 oz) bottle Concentration 5% Sodium Bicarbonate (Baking Soda) Quantity 1 x 500 g (1.1 lb) box Latex Gloves Festo Didactic 47

48 Number 100 I/O Interface with LVProSim 9065-B0 The I/O Interface is a module used to interface with a computer for data acquisition and PID control of a real process. The I/O Interface provides interconnection between the process devices and the computer. It performs analog signal and digital signal conversions and sends the information to LVProSim, a process control software included with the interface. The I/O Interface has four 4-20 ma analog inputs, two 4-20 ma analog outputs, four 24 V digital inputs, and two 24 V digital outputs. It connects to a computer through a USB cable and must be powered using a 24 V dc power supply. The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface and collect data at a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on learning process control. When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm to determine the appropriate response. LVProSim can either control two processes simultaneously or use its two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and outputs signals. The simulation mode allows students to model first-order or second-order processes. This mode encourages students to explore the various characteristics of a process such as its time constants, gain, and dead time. Once a generic process simulation is running, students can connect the simulated process to a controller and test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the I/O Interface. Therefore, students can experiment with the software on their own computer. LVProSim is free to use and can be downloaded without charge. Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is compatible with Linux, MATLAB, and NI LabVIEW. Raw data can be acquired using these software/ platform, given the appropriate drivers are installed. 48 Festo Didactic

49 PID Controller LVProSim uses a non-interacting ideal algorithm to control processes. Two controllers are available. They can be used to control two independent processes or they can be coupled via a dynamic set point for cascade control. The sampling interval and the controller action (director or reverse) are user selectable. A square-root extracting function permits linearization of measured signals and other mathematical functions are available as well. The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed independently on the trend recorder. Meters can be added to the interface to display monitored variables in real time. Trend Recorder The LVProSim trend recorder can be used to plot different variables such as the set points, output signals, signals from the proportional, integral, and derivative contributions, measured and controlled variables, the function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate measurement of the process characteristics. Function Generator set point, the disturbance signal, or the controller output signal. The function generator can produce a sine, square, triangle, or step signal. The signal from the function generator can be used as the controller set point or to perform manual control of a process device. When using LVProSim in the simulation mode, the generator signal can be used as the controller Festo Didactic 49

50 Data Acquisition Through continuous acquisition of process data via the I/O Interface, LVProSim can: achieve digital PID control of the process be used as the primary and secondary controller of a cascade control loop be used as a process simulator be used as a general purpose data acquisition system Generic Process Simulator The generic process simulator provides simplified simulation to introduce basic concepts of process control. The simulator can be configured as first or second order process, with or without dead time. The disturbance can be configured as first order. The process and disturbance have variable gains. Supply Voltage Inputs Analog Digital Outputs Analog Digital Analog/Digital Converter Resolution Digital/Analog Converter Resolution Computer Requirements Physical Characteristics Dimensions (H x W x D) Net Weight 24 V 4 x 4-20 ma 4 x 24 V 2 x 4-20 ma 2 x 24 V 12 bits 8 bits A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows x 120 x 172 mm (2.2 x 4.7 x 6.8 in) 1 kg (2.2 lb) 50 Festo Didactic

51 Differential-Pressure Transmitter (HART, Medium Range) The Differential-Pressure Transmitter (HART, Medium Range) is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 300 kpa (45 psi). It is compatible with the HART communication protocol. Supply Voltage Output Signals Current Communication Protocol Nominal Range Accuracy Damage-Threshold Pressure 24 V dc 4-20 ma HART ± 3 bar, ± 300 kpa, ± 45 psi ± 0.075% of the span (i.e., ± 0.5 kpa or ± 0.07 psi) Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) A0 The Differential-Pressure Transmitter (FOUNDATION Fieldbus, Medium Range) is designed to operate in a range going from a difference of 0 kpa (0 psi) to an absolute difference of 300 kpa (45 psi). It is compatible with the FOUNDATION Fieldbus protocol. Supply Voltage Output Signals Current Communication Protocol Nominal Range Accuracy 24 V dc 4-20 ma HART ± 3 bar, ± 300 kpa, ± 45 psi ± 0.075% of the span (i.e., ± 0.5 kpa or ± 0.07 psi) Festo Didactic 51

52 Damage-Threshold Pressure Pneumatic Control Valve B0 Up to 420 bar (6300 psi) on a single side, 630 bar (9450 psi) on both sides The Pneumatic Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Input Signal Actuator Pressure Range Type of valve 4-20 ma kpa (3-13 psi) Globe, equal percentage, normally open 52 Festo Didactic

53 Optional Equipment Description Touch-Screen Computer Mount (Optional) 3451-A0 This sturdy mount allows the installation of the Touch-Screen Computer, Model 46299, on the side of either the HVAC Training System Workstation or the Instrumentation Workstation, Model Table (Optional) The Table is designed to support the Workstation, Model 3451, as well as any equipment installed in it, and provides enough space for additional small items such as a laptop computer. The table surface is made of hard wood. Four lockable casters ensure easy transportation. Capacity (Distributed Load) Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight kg (500 lb) On the floor (stands on casters) 914 x 1524 x 762 mm (36 x 60 x 30 in) TBE Foxboro 762 Controller Bundle (Optional) The PID Controller (Foxboro) consists of a Foxboro 762 controller and a user guide. Festo Didactic 53

54 Description Foxboro Controller (User Guide) E0 Power Requirements Current Inputs Analog (4) Digital (2) Outputs Analog (2) Digital (2) Number of PID loops 2 Number of fault switches 10 Communication Configuration 0.5 A 4-20 ma analog inputs 24 V dc contact inputs, frequency counters 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) RS485 protocol Using the front panel Honeywell UDC3500 Controller Bundle (Optional) The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller and a user guide. Description Honeywell Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement Current Inputs Analog (3) Digital (4) Outputs Analog (2) Digital (3) 0.75 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) 54 Festo Didactic

55 Number of PID loops 2 Number of fault switches 10 Communication Ethernet Configuration Using the front panel or using the provided software via an Ethernet connection ControlLogix PLC Bundle Educational (Optional) This bundle includes an Allen-Bradley ControlLogix PLC, one copy of RSLogix 5000 Full Edition and a user guide. Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (8) Number of PID loops 8 Number of fault switches 10 Communication Communication protocol 4.0 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays (normally open and normally closed contacts) Ethernet HART compatible Configuration From a computer using RSLogix 5000 Festo Didactic 55

56 MicroLogix PLC Bundle Educational (Optional) This bundle includes a MicroLogix PLC, one copy of RSLogix 500, a communication cable, and a user guide. Description MicroLogix 1100 Programmable Logic Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement Current Inputs Analog (2) Digital (10) Outputs Analog (2) 1.5 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs Digital (6) 24 V dc relays (2 relays A, 2 high-speed FET relays A, 2 FET relays A) Number of PID loops 2 Number of fault switches 8 Communication RS232/RS485 protocols and Ethernet Configuration From a computer using RSLogix Festo Didactic

57 CompactLogix PLC Bundle Educational (Optional) This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition, and a user guide. Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (16) Number of PID loops 8 Number of fault switches 10 Communication 2.1 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays Ethernet Configuration From a computer using RSLogix 5000 Festo Didactic 57

58 FOUNDATION Fieldbus PLC Add-On (Optional) The FOUNDATION Fieldbus PLC Add- On includes a Foundation Fieldbus Terminator, a Foundation Fieldbus Bridge and a user guide. Description FOUNDATION Fieldbus Networking (User Guide) E0 ControlLogix PLC Bundle Commercial (Optional) 3539-A0 This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide. Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement 58 Festo Didactic

59 Current 4.0 A Inputs Analog (8) 4-20 ma analog inputs Digital (16) 24 V dc contact inputs Outputs Analog (8) 4-20 ma analog outputs Digital (8) 24 V dc relays (normally open and normally closed contacts) Number of PID loops 8 Number of fault switches 10 Communication Ethernet Communication protocol HART compatible Configuration From a computer using RSLogix 5000 MicroLogix PLC Bundle Commercial (Optional) 3539-C0 This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide. Description MicroLogix 1100 Programmable Logic Controller (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement Current Inputs Analog (2) Digital (10) Outputs Analog (2) 1.5 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs Digital (6) 24 V dc relays (2 relays A, 2 high-speed FET relays A, 2 FET relays A) Number of PID loops 2 Number of fault switches 8 Communication RS232/RS485 protocols and Ethernet Configuration From a computer using RSLogix 500 Festo Didactic 59

60 CompactLogix PLC Bundle Commercial (Optional) 3539-D0 This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition (Commercial), and a user guide. Description ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) E0 Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Power Requirement Current Inputs Analog (8) Digital (16) Outputs Analog (8) Digital (16) Number of PID loops 8 Number of fault switches 10 Communication 2.1 A 4-20 ma analog inputs 24 V dc contact inputs 4-20 ma analog outputs 24 V dc relays Ethernet Configuration From a computer using RSLogix Festo Didactic

61 S PLC Bundle HART Educational (Optional) 3539-P0 This bundle includes a Siemens S PLC, a Distributed I/O Module (HART), one copy of STEP 7 Software, one copy of the Process Device Manager Software and a user guide. Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 S PLC Bundle Educational (Optional) 3539-S0 This bundle includes a Siemens S PLC, one copy of STEP 7 Software and a user guide. Additional Equipment Required to Perform the Exercises Qty Description Model 1 Touch-Screen Computer Touch-Screen Computer Large A0 Festo Didactic 61

62 InTouch Runtime 3500 (with Foxboro OPC Server) (Optional) 3675-A0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a Foxboro controller, Model 46960, is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. The following variants are available: 3675-A: InTouch Runtime 3500 (with Foxboro OPC Server) 3675-B: InTouch Runtime 3500 (Additional License) 3675-C: InTouch Dev Studio (with Foxboro OPC Server) 3675-D: InTouch Dev Studio (Additional License) Description 3500 Series Software Installation (Quick Start Guide) P0 InTouch Runtime 3500 (Additional License) (Optional) 3675-B0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and 62 Festo Didactic

63 distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a Foxboro controller, Model 46960, is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. The following variants are available: 3675-A: InTouch Runtime 3500 (with Foxboro OPC Server) 3675-B: InTouch Runtime 3500 (Additional License) 3675-C: InTouch Dev Studio (with Foxboro OPC Server) 3675-D: InTouch Dev Studio (Additional License) Description 3500 Series Software Installation (Quick Start Guide) P0 InTouch Dev Studio (with Foxboro OPC Server) (Optional) 3675-C0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a Foxboro controller, Model 46960, is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. The following variants are available: 3675-A: InTouch Runtime 3500 (with Foxboro OPC Server) 3675-B: InTouch Runtime 3500 (Additional License) 3675-C: InTouch Dev Studio (with Foxboro OPC Server) 3675-D: InTouch Dev Studio (Additional License) Festo Didactic 63

64 Description 3500 Series Software Installation (Quick Start Guide) P0 InTouch Dev Studio (Additional License) (Optional) 3675-D0 InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported. InTouch Dev Studio is a complete development environment used to design and test HMI applications and distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for single-node deployment. An OPC server to exchange data with a Foxboro controller, Model 46960, is also included. InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller. The following variants are available: 3675-A: InTouch Runtime 3500 (with Foxboro OPC Server) 3675-B: InTouch Runtime 3500 (Additional License) 3675-C: InTouch Dev Studio (with Foxboro OPC Server) 3675-D: InTouch Dev Studio (Additional License) Description 3500 Series Software Installation (Quick Start Guide) P0 64 Festo Didactic

65 Touch Screen Graphic Terminal cm (5.7 in) (Optional) 5922-B0 port and an RS-232 serial port. The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView Plus 600 with a 14.5 cm (5.7 in) color display. This touchscreen interface allows the user to monitor and control many devices in the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an integrated EtherNet/IP communication The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. A Rail Workstation, Model 3105, is required to install the Touch Screen Graphic Terminal on the system. Description Human-Machine Interfaces (User Guide) E0 Graphic Terminal Model Allen-Bradley PanelView Plus 600 Type Resolution Display Size Communication Ports Communication Ports Physical Characteristics Dimensions (H x W x D) Net Weight Touch Screen 320 x 240 pixels 14.5 cm (5.7 in) EtherNet/IP RS-232 serial TBE TBE Festo Didactic 65

66 Signal Tower (Optional) The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option. Lights Inputs (6) Physical Characteristics Dimensions (H x W x D) Net Weight 3 (green, red, and yellow) 24 V dc 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in) 1.3 kg (2.8 lb) Indicator-Light/Push-Button Station (Optional) 5925-A0 The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally closed and two normally open, used to operate the Pressure, Flow, Level, and Temperature Process Training Systems. The Indicator-Light/Push- Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V dc. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the instructor can use to insert faults. A Rail Workstation, Model 3105, is required to install this device on the system. 66 Festo Didactic

67 Indicator Lights Number 3 Color 1 green, 1 yellow, 1 red Voltage Rating 24 V dc Push Buttons Number 3 Type 1 normally closed, 2 normally open Voltage Rating 24 V dc Faults Switches 4 Physical Characteristics Dimensions (H x W x D) TBE Net Weight TBE Emergency Switch Station (Optional) 5926-A0 The Emergency Switch Station consists of a mushroom-type pushbutton that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive. Physical Characteristics Dimensions (H x W x D) Net Weight TBE TBE Festo Didactic 67

68 Fuzzy Logic Software Add-On (Educational) (Optional) program. Two variants are available: The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix Fuzzy Logic Software Add-On (Educational) 5938-A Fuzzy Logic Software Add-On (Commercial) Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Fuzzy Logic Software Add-On (Commercial) (Optional) 5938-A0 program. Two variants are available: The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix Fuzzy Logic Software Add-On (Educational) 5938-A Fuzzy Logic Software Add-On (Commercial) Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

69 Bench (Unassembled) (Optional) The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and , can be mounted. Four heavyduty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage. This bench variant requires assembly and does not comprise any dressing panel. Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 37.3 kg (82.5 lb) Dressing Panels (with Lockable Front Door) (Optional) 6303-A0 The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, Models and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves. Physical Characteristics Intended Location Installed on the front, rear, and sides of a Bench, Model or 6303-B Net Weight 25.5 kg (55.9 lb) Festo Didactic 69

70 Bench (Assembled) (Optional) 6303-B0 The Bench (Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and , can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled, but does not comprise any dressing panels. Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 37.3 kg (82.5 lb) Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional) 6303-C0 The Bench (with Dressing Panels and Lockable Front Door, Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and , can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/ Work Surfaces, Model 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled and comprises dressing panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door consists of two hinged panels with a lock handle to secure the content of the bench. Physical Characteristics 70 Festo Didactic

71 Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) Dual-Sided Instrumentation Workstation (Optional) The Instrumentation Workstation is designed to house devices such as controllers, PLC's, Color Paperless Recorders, and Touch Screen Graphic Terminals. The workstation allows two student groups to work simultaneously. This prevents the equipment from coming in contact with water. It features two Instrumentation Mounting Pipes to install instruments, usually differential-pressure transmitters, at the appropriate height and close to the point of measurement. The mounting pipe replicates the common industrial practice of installing a measuring instrument directly on the process pipe or on an adjacent one. Features & Benefits The worksation makes it possible to expand the 6090 Process Control System with the PLC'S, recorders and transmitters according to instructor's training program. It is very cost effective because two teams can work simultaneously. Dimensions (HxWxD) 976x1041x484 Storage/Work Surface (Optional) The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model Physical Characteristics Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in) Festo Didactic 71

72 Net Weight 5 kg (11 lb) Multimeter (Optional) 6394-A0 The Multimeter is used for ac/dc voltage, dc current, and resistance measurements. Type Functions Accuracy Display Features Physical Characteristics Dimensions (H x W x D) Net Weight Digital, handheld (portable) AC/DC voltage, dc current, resistance, continuity diode test, and battery test ±2.0% or better 3½ digit, liquid-crystal Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in) 0.36 kg (0.8 lb) Air Compressor (Optional) 6410-B0 The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose. The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. 72 Festo Didactic

73 Power Requirements Current Power Service Installation Tank Capacity Flow Rate Flow Rate (Free Flow) Flow Rate at 621 kpa (90 psi) Maximum Pressure Noise Level Physical Characteristics Dimensions (H x W x D) Net Weight 14.4 A kw (1.5 hp) Standard single-phase ac outlet 50 L (13 gal) 180 L/min (6.3 CFM) 127 L/min (4.5 CFM) 8 bar (116 psi) 42 db/a (about as quiet as a refrigerator) 1041 x 330 x 686 mm (41 x 13 x 27 in) 69.9 kg (154 lb) Air Compressor (Optional) 6410-C0 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Power Requirements Current Service Installation Tank Capacity Flow Rate Maximum Pressure Noise Level Physical Characteristics Dimensions (H x W x D) Net Weight 4.8 A Standard single-phase ac outlet 15.1 L (4 gal) 42.5 L/min at 620 kpa (1.5 SCFM at 90 psi) 800 kpa (120 psi) 40 db(a) (about as quiet as a refrigerator) TBE TBE Festo Didactic 73

74 Pumping Unit (Optional) The Pumping Unit consists of a pumping unit with a centrifugal variable-speed pump having a flow of 0-12 l/min (0-3.2 gal US/min) and a maximum pressure of 100 kpa, gauge (14.5 psig). The pump motor has a rated speed of 3600 rpm at 60 Hz and 3000 rpm at 50 Hz, with a power of 0.37 kw (0.5 hp) at 60 Hz and 0.25 kw (0.33 hp) at 50 Hz. The ac motor drive of the Pumping Unit has an output voltage of V ac, an output frequency of Hz, and is controlled using 0-5 V dc or 4-20 ma signals and a keypad. The nominal current of the Pumping Unit is 3 A at 60 Hz and 1.5 A at 50 Hz. The reservoir of the Pumping Unit has a capacity of 18.9 l (5 gal US) and comprises two inlet valves (two-way, manually operated), as well as an outlet valve (three-way, two-position, manually operated). Power Requirements Current AC Motor Drive Output Voltage Output Frequency Control Input Pump Motor Rated Speed Power Pump Type Flow Maximum Pressure Reservoir Capacity Inlet Valves Outlet Valves Physical Characteristics Dimensions (H x W x D) Net Weight 3 A V ac Hz 4-20 ma, 0-5 V dc, key pad 3600 rpm 0.37 kw (0.5 hp) Centrifugal, variable speed 0-12 L/min (0-3.2 gal US/min) 100 kpa, gauge (14.5 psig) 18.9 L (5 gal US) 2, two-way, manually operated Three-way, two-position, manually operated 81 x 36 x 64 cm (32 x 14 x 25 in) TBE 74 Festo Didactic

75 Pressure Gauge (Digital, High Range) (Optional) 6553-A0 The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is available in four versions with different operating ranges: psig) 6553-C: Analog Medium Range kpa (0-30 psig) 6553-D: Digital Medium Range kpa (0-30 psig) : Analog Low Range kpa (0-15 psig) 6553-A: Digital High Range kpa (0-100 An additional digital pressure gauge with analog output is also available (Model 6553-B). Maximum Operating Pressure Units Physical Characteristics Dimensions (H x W x D) Net Weight 690 kpa (100 psi) psi, Bar, kg/cm², kpa, mpa, fth2o, in.hg, mmhg, cmhg 121 x 121 x 78 mm (4.8 x 4.8 x 3.1 in) 0.5 kg (1.2 lb) Pressure Gauge (Analog, Medium Range) (Optional) 6553-C0 The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation. The pressure gauge is also available in four versions with different operating ranges: : Analog Low Range kpa (0-15 psig) 6553-A: Digital High Range kpa (0-100 psig) 6553-C: Analog Medium Range kpa (0-30 psig) 6553-D: Digital Medium Range kpa (0-30 psig) An additional digital pressure gauge with analog output is also available (Model 6553-B). Pressure Gauge (Digital, Medium Range) (Optional) 6553-D0 The Pressure Gauge provides a direct reading of the pressure in one of many convenient measurement units. It features two interconnected pressure ports, and is equipped with a mounting bracket for simple installation on the workstation. Festo Didactic 75

76 The pressure gauge is also available in four versions with different operating ranges: : Analog Low Range kpa (0-15 psig) 6553-A: Digital High Range kpa (0-100 psig) 6553-C: Analog Medium Range kpa (0-30 psig) 6553-D: Digital Medium Range kpa (0-30 psig) An additional digital pressure gauge with analog output is also available (Model 6553-B). Personal Computer (Optional) The Personal Computer consists of a desktop computer running under Windows 10. A monitor, keyboard, and mouse are included. Power Requirements Current Service Installation 2 A Standard single-phase ac outlet 76 Festo Didactic

77 Unmanaged Switch (Allen-Bradley) (Optional) The Unmanaged Switch is a Allen- Bradley STRATIX 2000 that permits to connect devices using Industrial Ethernet communication protocol. The Unmanaged Switch features 10/100MBIT/S speeds with 5 ports X 10/100MBIT/S twisted-pair ports with RJ45-sockets. It permits configuring small Star and Line Topographies and offer leddiagnosis for fast network troubleshooting. Touch-Screen Computer (Optional) The Touch-Screen Computer is a compact solution for saving space in the classroom. It can be installed on a full-motion mount on the workstation to maximize desk space. Touch-Screen Computer Large (Optional) A0 The Touch-Screen Computer is a solution for saving space in the classroom. It features a large 23-inch touch-screen and a high-speed processor. It can be installed on a fullmotion mount, model 3451-A0 or 3451-B0, on the Instrumentation Workstation to maximize desk space. Festo Didactic 77

78 Storage Station (Optional) D0 The Storage Station is designed to store the accessories and the various optional models which are not required for the particular process taking place on the workstation. It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on two instrumentation mounting pipes, and miscellaneous pieces of equipment in the three painted stainless-steel storage boxes at the bottom of the station. The Storage Station is mounted on lockable casters to facilitate its mobility. Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight On the floor (stands on casters) 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in) TBE J-Type Thermocouple (Optional) The J-Type Thermocouple uses the thermoelectric effect to perform precise measurement of temperature. The model is provided with a T-shaped connector and a thermowell for inclusion in the process loop. 78 Festo Didactic

79 Platinum RTD 100 (Optional) The Platinum RTD 100 is a resistive thermal device which uses the change of electrical resistance of platinum with changing temperature to determine the temperature. The model is provided with a T-shaped connector and a thermowell for inclusion in the process loop. Electromagnetic Flow Transmitter (HART, 2nd Transmitter for Advanced Temperature) (Optional) The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model ( , -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) Festo Didactic 79

80 46922-E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) 1 Fundamentals of the Electromagnetic Flowmeter Electromagnetic Flow Transmitter (FOUNDATION Fieldbus, 2nd Transmitter for Advanced Temperature) (Optional) B0 The Electromagnetic Flow Transmitter is a flow measurement device relying on the conductive properties of liquids traveling across a magnetic field to measure the flow in a pipe. The operating principle of the flowmeter makes it insensitive to vibrations and causes almost no pressure loss. Temperature variations of the fluid are automatically compensated by the device for accurate flow rate measurement. Due to the specific geometrical design of the apparatus, a different model ( , -B, or -F) must be used if the Electromagnetic Flow Transmitter is to be installed on the second team side of the Process Workstation. Available Electromagnetic Flow Transmitters: Electromagnetic Flow Transmitter (HART) Electromagnetic Flow Transmitter (HART, 2nd Team) A Electromagnetic Flow Transmitter (Foundation Fieldbus) B Electromagnetic Flow Transmitter (Foundation Fieldbus, 2nd Team) E Electromagnetic Flow Transmitter (Ethernet) F Electromagnetic Flow Transmitter (Ethernet, 2nd Team) List of s Description Electromagnetic Flow Transmitter (Student ) Electromagnetic Flow Transmitter (Instructor Guide) Festo Didactic

81 Table of Contents of the (s) Electromagnetic Flow Transmitter (Student ) ( ) 1 Fundamentals of the Electromagnetic Flowmeter Vortex Flow Transmitter (HART) (Optional) The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids. Available Vortex Flow Transmitters: Vortex Flow Transmitter (HART) A Vortex Flow Transmitter (FOUNDATION Fieldbus) List of s Description Vortex Flow Transmitter (Student ) Vortex Flow Transmitter (Instructor Guide) Table of Contents of the (s) Vortex Flow Transmitter (Student ) ( ) 1 Fundamentals of the Vortex Flowmeter Festo Didactic 81

82 Vortex Flow Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Vortex Flow Transmitter is a flow measurement device which uses the dynamic properties of fluids to create small vortexes whose frequency of detection is proportional to the flow in a pipe. This device is typically used in the industry to measure the flow of high or low temperature fluids. Available Vortex Flow Transmitters: Vortex Flow Transmitter (HART) A Vortex Flow Transmitter (FOUNDATION Fieldbus) List of s Description Vortex Flow Transmitter (Student ) Vortex Flow Transmitter (Instructor Guide) Table of Contents of the (s) Vortex Flow Transmitter (Student ) ( ) 1 Fundamentals of the Vortex Flowmeter 82 Festo Didactic

83 Coriolis Flow Transmitter (HART) (Optional) The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients. Available Coriolis Flow Transmitters: Coriolis Flow Transmitter (HART) A Coriolis Flow Transmitter (FOUNDATION Fieldbus) List of s Description Coriolis Flow Transmitter (Student ) Coriolis Flow Transmitter (Instructor Guide) Table of Contents of the (s) Coriolis Flow Transmitter (Student ) ( ) 1 Fundamentals of the Coriolis Flowmeter Festo Didactic 83

84 Coriolis Flow Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Coriolis Flow Transmitter is a flow measurement device using the Coriolis forces generated when a fluid goes through the flowmeter to measure the mass flow of liquid in a pipe. Since the Coriolis Flow Transmitter measures the mass flow, the measurement is not affected by changes in the temperature, viscosity, and density of the fluid. In the industry, the Coriolis Flow Transmitter is useful to measure the flow of liquids containing solid particles or blend of ingredients. Available Coriolis Flow Transmitters: Coriolis Flow Transmitter (HART) A Coriolis Flow Transmitter (FOUNDATION Fieldbus) List of s Description Coriolis Flow Transmitter (Student ) Coriolis Flow Transmitter (Instructor Guide) Table of Contents of the (s) Coriolis Flow Transmitter (Student ) ( ) 1 Fundamentals of the Coriolis Flowmeter Pressure Switch (with Analog Output) (Optional) The Pressure Switch with Analog Output is a digital pressure gauge ranging from 0 kpa (0 psi) to 1000 kpa (145 psi). It features a 4-20 ma output signal proportional to a user-defined upper value. A relay can be configured so as to become activated when the measured pressure rises above a threshold value. 84 Festo Didactic

85 List of s Description Pressure and Level Switches (Student ) Pressure and Level Switches (Instructor Guide) Table of Contents of the (s) Pressure and Level Switches (Student ) ( ) 1 Pressure Switch 2 Float Switch 3 Vibrating Level Switch 4 Conductivity Level Switch Pressure Transmitter (HART) (Optional) The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. Available Pressure Transmitters: Pressure Transmitter (HART) A Pressure Transmitter (FOUNDATION Fieldbus) Ceramic Sensor Operating Range Physical Characteristics Dimensions (H x W x D) Net Weight -100 to 1000 kpa (-15 to 150 psi) TBE TBE Festo Didactic 85

86 Pressure Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Pressure Transmitter is a gauge pressure measurement device for the fluids in the Pressure, Flow, Level, and Temperature Process Training Systems. This rugged and reliable device has a high accuracy and supports one of two communication protocols: HART or FOUNDATION Fieldbus. Available Pressure Transmitters: Pressure Transmitter (HART) A Pressure Transmitter (FOUNDATION Fieldbus) Ceramic Sensor Operating Range Physical Characteristics Dimensions (H x W x D) Net Weight -100 to 1000 kpa (-15 to 150 psi) TBE TBE Temperature Transmitter (HART) (Optional) The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 ma signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator, Model Available Temperature Transmitters: Temperature Transmitter (HART) A Temperature Transmitter (FOUNDATION Fieldbus) 86 Festo Didactic

87 Temperature Transmitter (FOUNDATION Fieldbus) (Optional) A0 The Temperature Transmitter displays the temperature measured by up to two devices such as RTDs or thermocouples. It also outputs either a 4-20 ma signal compatible with the HART communication protocol or a FOUNDATION Fieldbus communication signal. The configuration of this transmitter can only be modified using the Software Configurator, Model Available Temperature Transmitters: Temperature Transmitter (HART) A Temperature Transmitter (FOUNDATION Fieldbus) ph Transmitter (HART) (Optional) The ph transmitter features a ph probe which measures the electrochemical potential of a solution to determine its ph. The transmitter displays the ph measured by the probe and has a 4-20 ma output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version. Available versions: : ph Transmitter (HART) A: ph Transmitter (FOUNDATION Fieldbus) ph Range 0-14 Transmitter Output Number 1 Current Rating Physical Characteristics Dimensions (H x W x D) Net Weight 4-20 ma TBE TBE Festo Didactic 87

88 ph Transmitter (FOUNDATION Fieldbus) (Optional) A0 The ph transmitter features a ph probe which measures the electrochemical potential of a solution to determine its ph. The transmitter displays the ph measured by the probe and has a 4-20 ma output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version. Available versions: : ph Transmitter (HART) A: ph Transmitter (FOUNDATION Fieldbus) ph Range 0-14 Transmitter Output Number 1 Current Rating 4-20 ma Physical Characteristics Dimensions (H x W x D) TBE Net Weight TBE Pneumatic Control Valve (with Digital Positioner, HART) - DVC 2000 (Optional) The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. 2000). This valve model supports the HART communication protocol. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positioner (DVC 88 Festo Didactic

89 Available Pneumatic Control Valves: Pneumatic Control Valve (with Digital Positioner, HART) - DVC D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Input Signal Actuator Pressure Range Type of valve Type of positioner 4-20 ma - HART kpa (3-13 psi) Globe, equal percentage, normally open DVC 2000 digital positioner Pneumatic Control Valve (with Positioner, Fisher 3660) (Optional) A0 The Pneumatic Control Valve (with Positioner) is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a current-topressure converter which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The control valve also features a rugged pneumatic positioner (Fisher 3660) to provide a valve position proportional to the pneumatic signal. Festo Didactic 89

90 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Input Signal Actuator Pressure Range Type of valve Type of positioner 4-20 ma kpa (3-13 psi) Globe, equal percentage, normally open Fisher 3660 mechanical positioner Electric Control Valve (Optional) C0 The Electric Control Valve is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This entirely electric model transforms a 4-20 ma input signal directly into a specific opening of the control valve. A 0-10 V dc output is used as a feedback signal to monitor the position of the valve. Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 90 Festo Didactic

91 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Input Signal Actuator Time Required for Full-Course Actuation 4-20 ma Electric 75 s Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC 6000 (Optional) D0 The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positioner (DVC 6000). This valve model supports the FOUNDATION Fieldbus communication protocol. Available Pneumatic Control Valves: Pneumatic Control Valve (with Digital Positioner, HART) - DVC D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) Festo Didactic 91

92 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 7 Electric Control Valve (46950-C) Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 (Optional) E0 6000). This valve model supports the HART communication protocol. Available Pneumatic Control Valves: The Pneumatic Control Valve with Digital Positioner is an industrial bronze control globe valve designed for pressure, flow, level, and temperature control applications. This reliable valve features a durable construction, tight shutoff, and good control characteristics. The valve is of the equal percentage type and is normally open. This model includes a digital valve controller which transforms a 4-20 ma input signal into a pneumatic output signal sent to the actuator of the control valve. The controller has a high-performance positioner (DVC Pneumatic Control Valve (with Digital Positioner, HART) - DVC D Pneumatic Control Valve (with Digital Positioner, FOUNDATION Fieldbus) - DVC E Pneumatic Control Valve (with Digital Positioner, HART) - DVC 6000 Description Control Valves (User Guide) E0 Table of Contents of the (s) Control Valves (User Guide) (86001-E0) 1 Basic Control Valve Theory 2 Basic Control Valve (46950-B) 3 Pneumatic Control Valve with a Positioner (46950-A) 4 Control Valve with DVC2000 ( ) 5 Control Valve with DVC6000 HART/FF (46950-E/-D) 6 Control Valve with DVC6200 HART/FF (46950-E/-D) 92 Festo Didactic

93 7 Electric Control Valve (46950-C) Input Signal Actuator Pressure Range Type of valve Type of positioner 4-20 ma - HART kpa (3-10 psi) Globe, equal percentage, normally open DVC 6010 digital positioner FactoryTalk View ME Studio (Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Festo Didactic 93

94 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 94 Festo Didactic

95 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FactoryTalk View ME Station (Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 95

96 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional) development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

97 FactoryTalk View ME Studio (Commercial) (Optional) A0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 97

98 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional) B0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

99 FactoryTalk View ME Station (Commercial) (Optional) C0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 99

100 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional) D0 development solution of choice. FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic humanmachine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime. A bundle (Model or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer. Available versions: FactoryTalk View ME Studio (Educational) FactoryTalk View ME Studio (with Foxboro OPC server, Educational) FactoryTalk View ME Station (Educational) FactoryTalk View ME Station (with Foxboro OPC server, Educational) A FactoryTalk View ME Studio (Commercial) B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) C FactoryTalk View ME Station (Commercial) D FactoryTalk View ME Station (with Foxboro OPC server, Commercial) Description Human-Machine Interfaces (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows Festo Didactic

101 Color Paperless Recorder (Optional) The Color Paperless Recorder is a state-of-the-art device designed to acquire, display, record, and archive analog input signals. Four high-speed 4-20 ma inputs with a scan time of 100 ms are available and can be displayed on the thin-film-transistor (TFT) 17.8 cm (7 in) color display. The device can be configured using push-buttons and a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick for archiving or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP). Inputs Number 4 Type Current Rating Scan Time Outputs Display Type Dimensions Communication Ports High speed 4-20 ma 100 ms Four output relays Thin-film-transistor (TFT) color display 17.8 cm (7 in) USB and Ethernet Industrial PC HMI (Siemens) (Optional) A0 The Industrial PC HMI consists of a Siemens 477D Industrial PC with a 48.2 cm (19 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. It features an integrated PROFINET communication port, three USB ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group. The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software. The WinCC Advanced development software, Model 46984, is optional and can be used to design your own control interface. Festo Didactic 101

102 Description Human-Machine Interface (User Guide) E0 Calibration Kit (Optional) Level, and Temperature Process Training Systems. The Calibration Kit includes the equipment required to precisely adjust the control valves and to perform diagnostic tests on electrical devices. The kit contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. A calibration pump completes the kit and is used to calibrate pressure devices. A Calibration Kit, Model or 46981, is required to characterize and tune processes in the Pressure, Flow, Description (Job Sheets - Student) Calibration Kit with Pressure Modules (Optional) A0 The Calibration Kit is a variant of the Calibration kit, Model , that also includes a Fluke 725 multifunction process calibrator and pressure modules (a test pump and two pressure gauges) for reliable measurement of pressure directly on the Fluke calibrator. Description (Job Sheets - Student) Festo Didactic

103 Calibration Kit (HART) (Optional) The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices. This version of the kit contains a Fluke 754 documenting process calibrator with HART capabilities to calibrate, maintain, and troubleshoot HART devices. The Fluke calibrator acts as a source and measures pressure, temperature, and electrical signals. It also include a test pump used to generate a wide range of pressures from vacuums at -95 kpa (-13.9 psi) to pressures up to 410 kpa (600 psi). Two pressure gauges, a low-range version (up to 34 kpa (5 psi)) and a highrange version (up to 690 kpa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure. A Calibration Kit, Model or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems. Available Calibration Kits: Calibration Kit (HART) A Calibration Kit (HART and FOUNDATION Fieldbus) Description (Job Sheets - Student) Calibration Kit (HART and FOUNDATION Fieldbus) (Optional) A0 The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices. This version of the kit is compatible with both HART and FOUNDATION Fieldbus. It includes an Emerson 475 Field Communicator: a universal HART and FOUNDATION Fieldbus communicator. The kit also contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. Festo Didactic 103

104 It also include a test pump used to generate a wide range of pressures from vacuums at -95 kpa (-13.9 psi) to pressures up to 410 kpa (600 psi). Two pressure gauges, a low-range version (up to 34 kpa (5 psi)) and a highrange version (up to 690 kpa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure. A Calibration Kit, Model or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems. Available Calibration Kits Calibration Kit (HART) A Calibration Kit (HART and FOUNDATION Fieldbus) Description (Job Sheets - Student) HART Software Configurator (Optional) The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. Available versions: HART Software Configurator A FOUNDATION Fieldbus Software Configurator B HART/FOUNDATION Fieldbus Software Configurator List of s Description HART Device Configuration (Student ) HART Device Configuration (Instructor Guide) Table of Contents of the (s) HART Device Configuration (Student ) ( ) 2-1 Two-Wire Transmitter 2-2 Four-Wire Transmitter (Optional) 2-3 Output Device (Optional) 3-1 HART Multidrop with Multiple Transmitters 104 Festo Didactic

105 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. FOUNDATION Fieldbus Software Configurator (Optional) A0 Configurator B HART/FOUNDATION Fieldbus Software Configurator The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Bridge, Model Available versions: HART Software Configurator A FOUNDATION Fieldbus Software Description FOUNDATION Fieldbus Networking (User Guide) E0 Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. HART/FOUNDATION Fieldbus Software Configurator (Optional) B0 Bridge instead, Model Available versions: HART Software Configurator The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Festo Didactic 105

106 46982-A FOUNDATION Fieldbus Software Configurator B HART/FOUNDATION Fieldbus Software Configurator List of s Description HART Device Configuration (Student ) HART Device Configuration (Instructor Guide) FOUNDATION Fieldbus Networking (User Guide) E0 Table of Contents of the (s) HART Device Configuration (Student ) ( ) 2-1 Two-Wire Transmitter 2-2 Four-Wire Transmitter (Optional) 2-3 Output Device (Optional) 3-1 HART Multidrop with Multiple Transmitters Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. WinCC Advanced Development Software (Optional) The WinCC Advanced development software is a Windows-based application suite, produced by Siemens, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and industrial processes. A completed application provided with WinCC can be used with a S Siemens PLC and a 3531 System to perform process control experiments. The HMI database can be loaded directly on an Industrial PC, Model A0. Your applications can also be designed to run on a computer, model or A0. Description Human-Machine Interface (User Guide) E0 106 Festo Didactic

107 Water Analyzer (Optional) The Water Analyzer is a multifunction device which allows the simple and accurate measurement of the ph, conductivity, resistivity, oxidationreduction potential, total dissolved solids and Langelier saturation index of a test solution. Custom Computer for SCADA (Optional) The Custom Computer for SCADA is designed to ensure full compatibility with the SCADA system as well as long-term reliability and efficiency. The optional preferred software for SCADA such as Intouch, FactoryTalkView, WinCC is preinstalled along with the other optional PLC programming software ordered at the same time, such as RSLogix Micro, RSLogix 5000 or Step7 TIAPortal. All the software are registered to the training facility. The computer model includes a printer and a 55.9 cm (22 in) wide-screen display. Power Requirements Current Service Installation TBE Standard single-phase ac outlet Festo Didactic 107

108 Unmanaged Switch (Siemens) (Optional) The Unmanaged Switch is a Siemens SCALANCE XB008 that permits to connect devices using Industrial Ethernet communication protocol. The Unmanaged Switch features 10/100MBIT/S speeds with 8 ports X 10/100MBIT/S twisted-pair ports with RJ45-sockets. It permits configuring small Star and Line Topographies and offer leddiagnosis for fast network troubleshooting. 108 Festo Didactic