Electro-Mechanical Training System with Stepper Motor

Transcription

1 Electro-Mechanical Training System with Stepper Motor LabVolt Series Datasheet Festo Didactic en 220 V - 50 Hz 06/2018

2 Table of Contents General Description 2 PLC Compatibility 2 Features & Benefits 2 List of Equipment 2 List of Manuals 3 Table of Contents of the Manual(s) 3 Additional Equipment Required to Perform the Exercises 3 Optional Equipment 3 System 3 Equipment Description 4 Optional Equipment Description 6 General Description The Electro-Mechanical Training System with Stepper Motor enables diverse PLC-controlled positioning and motion processes. PLC Compatibility Listed below are the PLC compatibilities with the Electro-Mechanical Training System with Stepper Motor, Model PLC Allen-Bradley MicroLogix 1500, Model : Full compatibility PLC Allen-Bradley MicroLogix 1200, Model : Full compatibility PLC Allen-Bradley MicroLogix 1100, Model 3240-A: Full compatibility PLC Siemens ET200S IM151-8, Model 3240-B: Full compatibility PLC Siemens ET200S IM151-8 (with Case), Model 3240-C: Full compatibility PLC Siemens S7-222, Model : Full compatibility PLC Allen-Bradley MicroLogix 1100, Model : Full compatibility Features & Benefits High-torque stepper motor Stepper motor drive programmed by computer using manufacturer software Motion sequences triggered by the inputs and outputs of the PLC Lead screw mechanism Two magnetic limit switches for PLC feedback DC power supply Perforated base to accommodate optional sensors Fault-insertion capability for troubleshooting Optional 100 ppr optical encoder Accepts eight 24 V dc control signals from the PLC Includes job sheets List of Equipment Model Qty Description number 1 Stepper Motor DC Power Supply Festo Didactic

3 Qty Description Model number 1 Stepper Motor Drive Stepper Motor Electro-Mechanical Module List of Manuals Manual Description number PLC Applications (Job Sheets - Student) PLC Applications (Job Sheets - Instructor) Table of Contents of the Manual(s) PLC Applications (Job Sheets - Student) ( ) 1 Familiarization with the Electromechanical System 2 Basic Positioning 3 Desktop Scanner Example 4 Troubleshooting 5 Single-Operation Sequence (Optional) Additional Equipment Required to Perform the Exercises Model Qty Description number 1 1 Training on Electro-Mechanical (Stepper Motor) PLC Application, 0.4 day TF Optional Equipment Qty Description Model number 1 Push Buttons and Lights Toggle Switches and Lights Rotary Switches Emergency Switch Wiring Module Optical Encoder Signal Tower Installation and Commissioning of a System IC System PLC Requirements - Inputs 24 V dc 5 PLC Requirements - Outputs 24 V dc 3 Intended Location On a table 170 x 1200 x 300 mm (6.7 x 47.2 x 11.8 in) TBE 1 Optional product training. Price provided on demand. For details and options, contact services.didactic@festo.com. 2 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 3

4 Equipment Description Stepper Motor DC Power Supply The Stepper Motor DC Power Supply provides low-voltage dc power to the Stepper Motor Drive, Model 3207, or to the Dual Stepper Motor Drive, Model It features two three-pin connector outputs. Power Requirements Power Service Installation Input Voltage Range Power Output Nominal Full Load 150 VA Standard single-phase outlet V ac 35 V dc 1 A 32 V dc 4 A 230 x 145 x 125 mm (9.1 x 5.7 x 4.9 in) 4.6 kg (10.2 lb) Stepper Motor Drive The Stepper Motor Drive controls the stepper motor of the Electro- Mechanical Training System with Stepper Motor. The drive has eight inputs, including two for jog and two for limit detection. It also has three outputs for sending feedback signals to the PLC. The Si Programmer software accompanying the module enables drive sequence programming. Power Requirements Power Output Power Current per Phase V dc A 48 W A 4 Festo Didactic

5 Digital Inputs 8 Digital Outputs 24 V dc - Max. 100 ma Optically isolated Quantity 3 PC Connectivity Port Serial Software Si Programmer Step Resolutions Software selectable (15 settings from 200 to steps/rev) Fault Switches x 182 x 115 mm (10.4 x 7.2 x 4.5 in) 2.4 kg (5.2 lb) Stepper Motor Electro-Mechanical Module The module consists of a high-torque stepper motor coupled to a lead screw on which a sliding block is installed. Two magnetic limit switches detect when the sliding block reaches the start or end position. Motor s (Parallel Connection) Voltage 5.1 V Current per Phase 1.41 A Impedance 3.6 Ω Step Angle 1.8 (200 steps/revolution) Limit Switches Number 2 Magnetic, NO Lead Screw Pitch 1.95 mm (13 TPI) 130 x 650 x 285 mm (5.1 x 25.6 x 11.2 in) 8.3 kg (18.2 lb) Festo Didactic 5

6 Optional Equipment Description Push Buttons and Lights (Optional) The Push Buttons and Lights module features two NO and one NC momentary push buttons, as well as three LED indicator lights. The module can be used to implement a Start/ Pause/Stop station with indicator lights. Contacts (Black Push-Buttons) Contacts (Red Push-Button) Lights Momentary, 2 NO contact sets 3 A - 24 V dc Momentary, 1 NC contact set 3 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Toggle Switches and Lights (Optional) This model features three toggle switches and three LED Indicator Lights. Contacts 6 Festo Didactic

7 Lights SPST 5 A - 24 V dc LED (red, amber, green) 0.02 A - 24 V dc 80 x 110 x 150 mm ( 3.1 x 4.3 x 5.9 in) 0.8 kg (1.8 lb) Rotary Switches (Optional) This device features two threeposition dual-pole switches with NO contacts. Contacts 2 NO contact sets 1 A - 24 V dc 100 x 110 x 150 mm ( 3.9 x 4.3 x 5.9 in) 1.0 kg (2.1 lb) Emergency Switch (Optional) The Emergency Switch is designed to introduce students to safety standards and provides a readily available way to promptly terminate a problematic process. This model features one emergency switch with two sets of NO contacts (one for low voltage and the other for line voltage). Festo Didactic 7

8 Contacts 2 NC contact sets 10 A V ac / 1 A - 24 V dc 115 x 110 x 150 mm ( 4.5 x 4.3 x 5.9 in) 0.9 kg (1.9 lb) Wiring Module (Optional) The Wiring Module allows easy interfacing between PLCs and PLC applications using 2 mm leads and jacks. The module can also be used to practice wiring skills using the terminal blocks. Number of Jacks 8 Number of Terminal Block Positions 8 76 x 70 x 170 mm (3.0 x 2.8 x 6.7 in) TBE 8 Festo Didactic

9 Optical Encoder (Optional) The Optical Encoder is an add-on that provides position feedback signals (100 ppr) compatible with the 24 V dc inputs of PLCs. Operating Voltage Output Output Logic Signal Waveform Pulses per Revolution Maximum Allowable Speed V dc NPN, open collector (sinking) Negative logic (active low) Two-phase quadrature with home position 100 ppr 6000 r/min 150 x 58 x 84 mm (5.9 x 2.3 x 3.3 in) 0.5 kg (1.2 lb) Festo Didactic 9

10 Signal Tower (Optional) The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option. Lights Inputs (6) 3 (green, red, and yellow) 24 V dc 368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in) 1.3 kg (2.8 lb) 10 Festo Didactic

11 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 11