I-RAMP 3 Intelligent Network Devices for fast Ramp-up
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1 I-RAMP 3 Intelligent Network Devices for fast Ramp-up Harms & Wende GmbH & Co KG Dr. Michael Peschl Smart Factory Workshop 29 th March 2017 Porto, Portugal
2 Harms & Wende GmbH & Co. KG 2 Vertrauen verbindet Großmoorkehre 9 D Hamburg Tel: Fax:
3 Harms & Wende GmbH & Co. KG 3 Business fields Automotive Industrial Solutions Micro welding development and production after your specification friction spot welding RPS friction welding engineering set up of parameters
4 Harms & Wende GmbH & Co. KG 4 References Harms & Wende Examples: 1. Automotive Audi BMW Daimler Ford Opel/GM Volkswagen Volvo Kia.. 3. Line builders and suppliers Benteler Thyssen Gedia KUKA Magna Nothelfer Linde & Wiemann Machine builders ARO ASPA AWL CEA Dalex Düring Nimak Schlatter Micro welding ABB Electrolux Technax Siemens SBT EKS Keller...
5 I-RAMP 3 general aim I-RAMP 3 Impacts Drastic reduction of the ramp-up time and efforts for new or re-configured manufacturing systems Increased production efficiency by optimal production system setup Increased Overall Equipment Efficiency (OEE) of the entire manufacturing system Quality aggregation and assessment on different levels of production processes Improved services for NETDEVs by component suppliers & integrators More flexible, project-based collaboration between different component supplier
6 Consortium System integrator of high end welding equipment Demonstrator lead partner Producer of high-tech welding equipment Project coordinator Exploitation and dissemination Project management support Manufacturing execution and intelligence system provider MES integration Sensors and actuators applications Wireless technology (Netherlands) (Portugal) (Portugal) (Germany) (Germany) (Germany) (Germany) Advanced manufacturing techniques Bridge between research and industry Equipment communication Optimization models Advanced manufacturing techniques Sensors and actuators (Portugal) (Germany) High-precision equipment Demonstrator leading partner (France) Machine builder, joining processes Demonstrator lead partner (Greece) Robotics and sensors Metrology application (Hungary) Software specialist Equipment communication
7 S/T Objectives and the achievements Cross-device Configuration and Optimization Plug&Produce Communication Framework S/T (1) Plug&Produce devices with built-in MES intelligence enhancement for fast Intra-device and exchange global optimization of components S/T (2) Sensor and Actuator Middleware for rapid factory integration Main ideas Network-enabled Device Structures Plug&Produce Communication Framework Self-adaptive Plug&Produce Sensor & Actuator Devices Middleware Self-description Self-connecting S/T objectives Self-awareness Task driven operation High level communication Plug-in architecture Self-adaptive Self-description Self-connecting Self-awareness High level communication Intra-device and global optimization Plug&Produce Communication Framework Plug&Produce Devices MES enhancement Sensor & Actuator Middleware S/T objectives
8 S/T Objectives and the achievements S/T (3) Plug&Produce Communication Framework for heterogeneous devices Device Integration Language Task description Configuration wizard S/T (4) Intra-device and global optimization models for automated device configuration Self-configuration Maintenance support Negotiation platform (Factory-wide optimization) S/T (5) Enabling commercial Manufacturing Execution Systems to optimize workflow during ramp-up Workflow optimization (Bottleneck identification) Configuration assistant User interface
9 I-Ramp³ Demonstrator: Servo press Application areas: High precision joining & pressing processes High-precision pick & place tasks Functionalities: Auto-detection of equipment, tasks, parameters Self-descripting capabilities Parameter finding and optimization Connection with visualization elements via drag & drop Ramp-up scenario: Ramp-up after component/product exchange
10 I-Ramp³ Demonstrator: Welding machine Application areas: Micro parts welding and handling Pick & place tasks Functionalities: Fast error detection and fault analysis Fast ramp-up of welding applications Production monitoring Multi-vendor sensor integration Ramp-up scenario: Ramp-up after maintenance
11 I-Ramp³ Demonstrator: Robot cell Application areas: Welding and handling of vehicle parts Quality inspection of parts Functionalities: Auto-detection of equipment Task-driven manufacturing Equipment exchange, data backup and restore MES interfacing Ramp-up scenario: Initial ramp-up
12 Enjoy the I-RAMP 3 final event
13 I-RAMP 3 Final facts & figures Duration: (3 years) Total budget: Euro Funding: Euro Number of partners: 12 Total efforts: 730 Person months Total # people working for I-RAMP 3 : 50 Total number of reports generated: > 35 Total number of HW and SW prototypes: 15 Total number of Demonstrator: 3 Number of exploitable results: 9 with high TRL (Technology Readiness Level) Total number of scientific publications: 15 Project co-ordination: Harms & Wende GmbH, Dr. Michael Peschl I-RAMP 3 is a Success Story Research organizations FEUP, IAF and IPA Technology Transfer SEZ Industry IEF, HWH, INOS, FG, TNX, AWL, GMX, CMF
14 Thank you for your attention! Dr. Michael Peschl Harms & Wende GmbH & Co KG Großmoorkehre 9 D Hamburg Phone: michael.peschl@harms-wende.de
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