E R A I GATE AUTOMATION DIVISION
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1 S E R A I GATE AUTOMATI DIVISI INSTALLATI MANUAL KIT/30 F - SR F - KIT WITH 2 MOTORS FOR SWING GATES UP TO METERS AND 300 kg PER LEAF Vac KIT/39 F - SR F - KIT WITH 2 MOTORS FOR SWING GATES UP TO METERS AND 200 kg PER LEAF Vac Thank you for choosing a SERAI ELETTRICA product, which we are confident will perform to your requirements. Please be advised that you are about to fit a system classified as a power-operated drive designed to move automatic gates and doors in commercial or residential buildings accessed by vehicles and persons, and as such, the system must be considered potentially hazardous. By law, you are responsible for rendering this equipment as safe as is reasonably possible. Installation and maintenance of equipment of this kind must therefore be carried out by skilled, qualified and trained personnel, working in a professional manner, as provided for by law n. 37/08 and any subsequent amendments and supplements. The law in question prohibits the construction of these types of systems by non-qualified personnel. SERAI manufacturing complies with the following legislation: Applicable directives for the CE marking : Machines: Low Voltage: Electromagnetic Compatibility: General applicable standards: Electrical Safety: Electromagnetic Compatibility - Emissions: Electromagnetic Compatibility - Immunity: 2006/2/EC 2006/95/EEC 200/108/EEC IEC EN IEC EN CEI EN CEI EN Apart from the legislation mentioned above, you are also reminded to comply with the following standards during the installation phase. General applicable standards: Safety of electrical systems in non-specialised environments: CEI 6-8 V2 Specific product standards applicable: Safety in the use of power-operated doors - requirements: UNI EN1253 Safety in the use of power-operated doors - testing methods: UNI EN125 SERAI products enable users to build systems which comply with these standards. This is extremely important as THE INSTALLER IS LIABLE FOR THE SYSTEM AND FOR ENSURING ITS OPERATI COMPLIES WITH LEGAL PROVISIS. This handbook must be read in full before proceeding with the installation of the various parts of the system. The installation of the mechanical end stops for gate opening and closure is necessary for system safety purposes and therefore this operation must be performed before proceeding with the installation of the control unit. Page 1/18
2 Attenzione Limite di corsa. Non superare Caution Limit of stroke. Do not exceed Attenzione Limite di corsa. Non superare Caution Limit of stroke. Do not exceed Motors MT/30/2 = KIT/30F MT/38/1 = KIT/39F COMPENTS OF KIT KIT/30F KIT/39F 2 2 CR/1 OG/62 Electronic control unit with built-in receiver 2-channel minitransmitter with marsupium support M/10 Electric key 1 1 P/10 Pair of impact-resistant photocells 1 1 RZ/20 F Flashing light with builtin antenna, without internal circuit for flashing 1 1 RZ/99 L-shaped holder 1 1 N. BRACKETS SET+ N. 2 CAPACITORS x 2 x 1 1 UNLOCKING KEY 1 1 OVERALL DIMENSIS OF GEARMOTOR LATERAL VIEW 115 mm 80 mm 860 mm (MT/30/2) 660 mm (MT/38/1) VIEW FROM BELOW 280 mm 60 mm 60 mm 950 mm (MT/30/2) Pag. 2/ mm (MT/38/1) DAL 1965
3 SYSTEM TYPE 6 RG58 2 X 1, x 0,5 2 x 0, x 1,5 3 x 1,5 230V 3 x 1,5 x 0,5 2 x 0,5 x 0,5 1 MT/30/2, MT/38/1 gearmotor 2 CR/1 electronic control unit with built-in receiver 3 OG/62 2-channel minitransmitter M/10 electric key 5 Pair of P/10 photocells 6 RZ/20 F Flashing light with antenna Advice for wiring up in non-specialised environments. 1. Fit an omnipolar switch upstream of the system, choosing one with a gap of at least 3mm between the contacts. Or, alternatively, use a 10A thermal magnetic circuit breaker. 2. Always make connections, of any type, with the system disconnected from the power supply, i.e. with the main switch set to OFF (symbol 0 ). The control unit, in particular, must never be connected to the power supply either during the wiring up, or when fitting any expansion boards. 3. The following cables must be used for installation of the system: for the control unit, motor and electric lock power supplies: 1.5mm section for lengths of up to 19m, 2.5mm section for lengths of up to 31m, for the flashing light: 0.75mm section for lengths of up to 3m, 1.5mm section for lengths of up to 19m, - for the low voltage and current lines, (e.g. for the photocells, control buttons, electromechanical key, sensitive 2 2 edges and other safety devices: 0.5mm section for lengths of up to 50m, 0.75mm section for lengths of up to 100m.. Wire up the earth connection in compliance with legal provisions. GEARMOTOR TECHNICAL SPECIFICATIS MT/30/2 MT/38/1 Power supply 230 V~ ±10% 50/60 Hz 230V~ ±10% - 50/60 Hz Max. leaf length 3,00 m 2,00 m Max. leaf weight 300 kg 200 kg Max. opening angle Max. absorption 1,6 A 1,6 A Power 150 W 150 W Max. torque 180 Nm 120 Nm Max. thrust 1200 N 1200 N Angular speed 0,09 rad/s 0,11 rad/s Opening time for s 17 s Motor force adjusted: via power supply voltage control Capacitor 12,5µF 12,5µF Motor thermal protection Protection rating IP55 IP55 Operating temperature -20 C +60 C -20 C +60 C Dimensions 950 x 115 x 80 mm 750 x 115 x 80 mm Weight 9 kg 7,5 kg The technical data refer to an ambient temperature of 25 C with intermediate force setting. Lower operating temperatures or higher stress levels could require increased force settings. The opposite applies for higher temperatures or lower stress levels. DAL 1965 Pag. 3/18
4 Attenzione Limite di corsa. Non superare Caution Limit of stroke. Do not exceed Attenzione Limite di corsa. Non superare Caution Limit of stroke. Do not exceed BEFORE INSTALLING THE MOTORS 1- Ensure perfect right angles of the gate hinges to enable totally smooth and balanced swing gate movement. Otherwise the motor may be damaged when subject to much higher levels of resistance with respect to those specified for intended use. 2- In the maximum gate opening and closing positions, check that two sturdy travel stops are anchored to the ground to block the gate leafs at the end of travel Fig Otherwise install as necessary. 3- Ensure that the distance between the gate hinge and post surface, marked A in fig. 2, is: - less than 130 mm for an opening angle of 90 - less than 110 mm for an opening angle of less than 80 mm for an opening angle of The motor is supplied with the mobile pin (PM) - Fig. 3 - in the correct position for installation. However, ensure that the distance of the mobile pin from the rear connection point is: mm for motors MT/30/ mm for motors MT/38/1. Any distance greater than the specified value may cause shutdown of the motor shortly before the gate reaches the closing end stop; shorter distances will cause a smaller opening angle than that required. Fig. 1 PILLAR A GATE HINGE OPENING AND CLOSING END STOP Fig. 2 LATERAL VIEW 115 mm 80 mm 860 mm (MT/30/2) 660 mm (MT/38/1) VIEW FROM BELOW 280 mm 60 mm 60 mm 950 mm (MT/30/2) 750 mm (MT/38/1) WARNING: NEVER EXCEED THE PIN STROKE LIMITS AS INDICATED THE MOTOR Attenzione Limite di corsa. Non superare Caution Limit of stroke. Do not exceed Pag. /18 Fig. 3 DAL 1965
5 5) Choose the opening angle and calculate distances B and C, -Fig. Fig. 5 and table for bracket positioning. The values in the grey band are recommended. The brackets can be resized (shortened or lengthened) according to assembly requirements, and observing distances B and C. N.B. In the case of outward opening, the overall working area of the gate is reduced due to the dimensions of the motors. In this case installation of the motors on the upper section of the gate is recommended. IMPORTANT : Failure to observe distances B and C specified in the table will mean that the gate starts movement suddenly with excessive oscillations which could lead to damage to the brackets and motor. BRACKET POSITIING FOR INWARD OPENING BRACKET POSITIING FOR OUTWARD OPENING C PM B 860 mm (MT/30/2) 660mm (MT/38/1) 90 mm OUTWARD OPENING INWARD OPENING PM C B Fig. Fig mm (MT/30/2) 380mm (MT/38/1) 90 mm OPENING ANGLE 90 OPENING ANGLE 100 OPENING ANGLE 110 B C B C B C Warning: to ensure correct gate movement, use values in the shaded band. The gate opening (or closing) time varies according to the selected values B and C. PROVISIAL MOTOR INSTALLATI 6- Close the gate completely. Provisionally fix the rear bracket - Fig. 6 onto the gate post by welding or by means of screws + plugs, observing distances B and C. Provisionally fix the motor to the rear bracket, As shown in Fig Move the motor up against the closed leaf to determine the front bracket welding point. Move the motor away from the leaf. Provisionally fix the front bracket to the gate, observing the distance and travel limits of the mobile pin. Insert the mobile pin in the front bracket fig. 7 then secure by means of the nut. Fig. 6 PM DAL 1965 Fig. 7 Pag. 5/18
6 8- Level the motor and tighten all screws and bolts fully down. Fig With the aid of a 17 mm wrench, turn the half-nut on the mobile pin through half a turn to release the motors. Fig. 9. Check that movement is smooth. Return the half nut of the mobile pin to the original position. Close the gate: the motor blocks when the gate reaches the closing end stop. Fig. 8 Fig. 9 FINAL INSTALLATI 10- Remove the motor from the brackets. Weld the front bracket in its final position. Fix the rear bracket in its final position. Fig Refit the motor. 12- Mount the lever release mechanism, as shown in fig. 11. Remove the blank-out disk on the right (marked internally with D) for the right leaf, and remove the blank-out disk on the left (marked internally with S) for the left leaf. In the hole, insert the key block with protection cover. Secure the hook-shaped pawl by means of the relative nut onto the square pin of the key block. Close the half nut of the mobile pin between the two half-housings and secure by means of the relative screws. Fig. 10 MOTOR INSTALLATI LEFT GATE WING MOTOR INSTALLATI RIGHT GATE WING Fig. 11 MOVING THE GATE MANUALLY IN THE EVENT OF A POWER FAILURE - Use the key and release lever as shown in fig Keeping the mobile pin released by means of the release lever, open manually - Fig To restore the gate block, simply return the release lever and gate to the positions prior to release, pushing the gate until it engages - Fig Return the key to the initial position to remove - Fig. 15. Fig. 12 Fig. 13 Pag. 6/18 Fig. 1 Fig. 15 DAL 1965
7 CR/1 CTROL UNIT INSTALLATI CTROL UNIT POSITIING Position the equipment in the vicinity of the gate, to minimise the length of cables for connection to the rest of the system. For further protection against atmospheric agents, position the control unit under a canopy or for improved protection in an enclosure also fitted with two lateral walls. The equipment should also be installed at a height of at least 1.5 meters, to keep it out of the reach of children. The control unit leaves the factory with the cover positioned for opening from the left-hand side. To invert the cover opening side, proceed as follows: SETTING THE COVER FOR OPENING TO RIGHT WARNING: This operation must be performed before fixing the enclosure to the wall. Insert a slotted screwdriver in the hinge fixture slot at the rear of the base and lever the hinge connection tooth while pulling the cover up to remove. (see Fig. 1) Fig.1 Insert a slotted screwdriver in the hinge fixture slot on the front of the cover and lever off the hinge connection tooth while pulling up the hinge. (see Fig. 2) Fig.2 Refit the hinges on the right side of the base, inserting them in the relative seats with the connection teeth facing the interior of the enclosure, until they click into place (see Fig. 3). Fig.3 Page 7/18
8 WALL-MOUNTING THE CTROL UNIT Position the equipment in the vicinity of the gate, so that the length of the cables for connection to the rest of the system are as short as possible. Secure the control unit with the cable routing holes facing downwards. Ø 6 8 mm NO NO YES CABLE INLET For cable routing, the lower section of the enclosure is equipped with seats for cable clamps PG11 and PG 13.5 to be punched out when required. Cable routing CAUTI: Close all inlets securely to prevent the penetration of insects which may damage the control unit. Advice for wiring up in non-specialised environments. 1. Fit an omnipolar switch upstream of the system, choosing one with a gap of at least 3mm between the contacts. Or, alternatively, use a 10A thermal magnetic circuit breaker switch. 2. Make all types of connection with the system disconnected from the power, i.e. with the main switch set to OFF (symbol 0 ). The control unit, in particular, must never be connected to the power supply either during the wiring up, or when fitting any expansion cards. 3. The following cables must be used for installation of the system: 2 - for the control unit, motor and electric lock power supplies: 1.5mm section for lengths 2 of up to 19m, 2.5mm section for lengths of up to 31m, for the flashing light: 0.75mm section for lengths of up to 3m, 1.5mm section for lengths of up to 19m, - for the low voltage and current lines, (e.g. for the photocells, control buttons, 2 electromechanical key, sensitive edges and other safety devices: 0.5mm section for 2 lengths of up to 50m, 0.75mm section for lengths of up to 100m.. Wire up the earth connection in compliance with legal provisions. OPENING AND CLOSING THE BOX When opening the box, ensure that the hinges protrude sufficiently from the guide on the base to ensure that the cover remains open without obstructing control unit wiring operations. Always accompany the cover when closing until it returns completely inside the hinges, taking care that the seal is inserted correctly. Close the cover with the relative screws. Page 8/18
9 WIRING DIAGRAM DISCNECT THE POWER SUPPLY BEFORE WORKING THE WIRING SOG/ SW1 F SW2 Com +2 spia DL10 DL9 DL8 * ELECTRIC LOCK NOISE REDUCTI To reduce the noise of the electric lock it is possible to add an ordinary bridge rectifier 50V A connected as per below indicated diagram A B C SET BREAK WORK - POWER + PED START STOP FOTO FOTO AP FINE CH FINE AP F2 SUPPLEMENTARY RELAY 12Vac 230Vac TRANSFORMER 230/12Vac -SERAI TR/01- F N 230Vac 12Vac 12Vac ELECTRIC LOCK TYPE SERAI M/83/1 TRANSMITTER PEDESTRIAN START STOP 12Vac 2 Vac NA CLOSING PHOTOCELL NA NC RECEIVER NC NC NC COMM OPEN CLOSE COMM M1 PED OPEN CLOSE M2 OP. DELAY F N 230Vac ±10% 50/60Hz ~ BRIDGE RECTIFIER + - ELECTRIC LOCK TYPE SERAI M/83/1 12Vdc TRANSMITTER OPENING PHOTOCELL (or SENSITIVE EDGE) NC RECEIVER FLASHING LIGHT 230V~ COURTESY LIGHT 230V~ TERMINALS CNECTIS DESCRIPTI INPUT COMM PEDESTRIAN CTROL START CTROL STOP BUTT CLOSING PHOTOCELL OPENING PHOTOCELL / SENSITIVE EDGE DO NOT USE FLASHING LIGHT COURTESY LIGHT MOTOR M1 MOTOR M2 20 DO NOT USE POWER SUPPLY BUILT-IN 23-2 RECEIVER ANTENNA ELECTRIC LOCK COMMAND PHOTOCELL POWER SUPPLY GATE OPEN INDICATOR LIGHT Input common terminals. Pedestrian control input (NO contact). With DIP1 SW1 set to OFF only the leaf connected to M1 opens. With DIP1 SW1 set to the single leaf opens for 7s. Start command input (NO contact) controls opening and closing in step-step mode. Stop command input (NC contact); when pressed, blocks motor operation; if pressed during gate open pause time cancels automatic re-closure. Input for photocell active during closure only (NC contact). if obscured during closure, the gate stops and then opens again. With DIP SW2 set to OFF: input for photocell active during both closure and opening (NC contact). If obscured during opening, the gate stops, and resumes opening as soon as the photocell is free. If obscured during closing, the gate stops, and re-opens as soon as the photocell is free. With DIP SW2 : Sensitive edge input (NC contact); inverts movement by 10 cm. Short circuit on common with jumpers. Flashing light power output (230Vac-max 50W) to use with flashing light without internal electronics -type SERAI RZ/20 F-. Courtesy light output (230Vac-max 100W): active for 90 seconds after STOP M1 motor power output (1=Common, 15=Opening, 16=Closing) for single leaf or pedestrian access (connected to electric lock) M2 motor power output (17=Common, 18=Opening, 19=Closing) for motor delayed on opening (2-leaf gates) Card power supply input 230V~ ±10% 50/60 Hz Input for antenna connection for built-in receiver. (23=SHEATH, 2=ANTENNA) 12Vac 15VA max output for the direct command electric lock SERAI M/83/1. To reduce the noise it is possible to add a bridge rectifier as per diagram * 2Vac power output (max 500mA) for accessories such as photocells 2Vdc output (28 +, 29 -) max 50mA for gate open indicator connection. WARNING: to connect indicator lights with consumption of more than 50mA use a suitable supplementary external relay SW1= Microswitches for control unit setting - see microswitch settings - SW2= Microswitches for control unit setting - see microswitch settings - A= Button to enter programming mode (SET) B= Button for time programming (BREAK) C= Button for time programming (WORK) POWER= Trimmer for motor force adjustment FUSES: F1 = T1,6A 250V~ -slow acting- -ACCESSORIES 2V- F2 = 5A 250V~ -istant- -POWER SUPPLY 230V- SUPPLEMENTARY RELAY 2Vdc - max 50mA INDICATOR LIGHT INDICATOR LIGHT POWER SUPPLY Page 9/18
10 MOTOR FORCE ADJUSTMENT The motor force is adjusted by varying the power supply voltage via the Power potentiometer on the SERAI CR/1 control unit. In any event, installation must be in full observance with current standards governing power-operated gates; remember that the installer is responsible for the system and operation in compliance with standards. WARNING: the considerable differences in temperature between summer and winter can cause differing rates of expansion in all materials, including those used in the building of our motors. That is why we recommend you check the impact force setting at the start of winter and summer SOG/ SW1 A B C SW2 SET BREAK WORK F POWER + PED START STOP FOTO FOTO AP FINE CH FINE AP +2 Com spia DL10 DL9 DL8 F ELECTRIC CNECTIS OF MOTOR Connect the motors to the electronic control unit by means of cables 2 with a section of 1.5 mm. Observe terminal connections as follows: SKY BLUE : Common BLACK : Open/Close - Capacitor BROWN : Open/Close - Capacitor YELLOW/GREEN : Earth Observe the following: - Connect the motor earth (yellow-green cable) to an efficient earthing system. - Fit an omnipolar switch upstream of the system, choosing one with a gap of at least 3mm between the contacts. EARTH CNECTI BETWEEN MOTOR AND HOME SYSTEM NO SI 12,5 µf 50V YELLOW/GREEN = GROUND SKY BLUE = COMM BLACK = OPEN/CLOSE BROWN = OPEN/CLOSE MOTOR YELLOW-GREEN CABLES CNECTI TERMINAL HOME SYSTEM YELLOW-GREEN CABLE MOTOR 2 CABLE MOTOR 1 CABLE 230V POWER SUPPLY CABLE ATTENTI THE MOTORS MT/30/2 AND MT/38/1 ARRIVING AGAINST THE STOP BLOCK WHILE SLOWING DOWN ARE SUBJECTED TO VIBRATIS NOT DAMAGING BUT THAT MIGHT CAUSE SOME NOISE. IN ORDER TO AVOID THE NOISE: DEACTIVATE THE SLOWING DOWN FUNCTI DIP2 SW2 IN, PAGE 11-, IN THIS CASE THE LEAF ARRIVES AGAINST THE STOP BLOCK AT NORMAL SPEED Page 10/18
11 OPERATI MICROSWITCH SETTINGS SW1 SW2 SETTINGS OF EACH MICROSWITCH WARNING: Microswitches must only be adjusted when the control unit is disconnected from the power supply; any new microswitch settings are applied on subsequent start-up. After making new settings on microswitches, we recommend repeating the work time programming procedure (see control unit programming). DESCRIPTI OF OPERATI - Single leaf logic: only the output indicated with M1 is activated GATE CFIGURATI - Two-leaf logic: both outputs M1 and M2 are activated (M2 leaf delayed on opening) - High deceleration speed DECELERATI SPEED SETTING - Low deceleration speed WARNING: During deceleration, the force is reduced and therefore the speed depends on the characteristics of the motor and gate. AN EXCESSIVELY LOW DECELERATI SPEED COULD PREVENT SMOOTH LEAF MOVEMENT IF NECESSARY, DISABLE BY MEANS OF DIP2 OF SW2. FINAL CLOSURE STROKE - Final closure stroke active: at the end of the closing cycle, full power is applied for 2s to the motors to improve electric lock closure. - Final closure stroke not active. ELECTRIC LOCK RELEASE STROKE - Release stroke activated: the electric lock is activated during a brief phase of closure against the stops, and is deactivated shortly after start-up of M1. - Release stroke deactivated: the electric lock is activated shortly before start-up of M1, and is deactivated shortly after start-up of M1 START-UP TORQUE - Start-up torque activated: on start-up motors are powered up at the maximum voltage for 2s. RECOMMENDED ABOVE ALL IN WINTER - Start-up torque deactivated: on start-up motors are powered up at the voltage set by means of the potentiometer. WARNING: in this case there may be difficulties with startup above all if a low force level is set - Deceleration deactivated. DECELERATI SETTINGS - Deceleration activated. ATTENTI: The motors MT/30/2 and MT/38/1 arriving against the stop block while slowing down are subjected to vibrations not damaging but that might cause some noise. In order to avoid the noise: deactivate the slowing down function dip2 SW2 in -, in this case the leaf arrives against the stop block at normal speed Page 11/18
12 OPERATI MICROSWITCH SETTINGS SW 1 SW 2 DURING OPENING DESCRIPTI OF OPERATI - A start command sent during opening is ignored, while during the gate open pause causes closure. start COMMAND SENT DURING GATE MOVEMENT STEP-STEP FUNCTI DISABLED DURING CLOSURE DURING OPENING - A start command sent during closing causes the gate to stop for 2 and subsequent automation re-opening. start start 2 s - A start command sent during opening causes the gate to stop. - A subsequent start command closes the gate. start STEP-STEP FUNCTI ENABLED DURING CLOSURE - A start command sent during closing causes the gate to stop for 2 and subsequent automation re-opening. 2 s start INPUT OF OPENING PHOTOCELL OR SENSITIVE EDGE - Sensitive edge function activated: the input on terminal 6 both on opening and closing inverts movement by 10cm. - Opening photocell function activated: connect the photocells to terminal 6; if obscured during opening, the gate stops, and resumes opening as soon as the photocell is free. If obscured during closing, the gate stops, and re-opens as soon as the photocell is free. LED SIGNALS LED FUNCTI PED PEDESTRIAN button Pedestrian button pressed OFF Pedestrian button in normal status START Open/Close button Open/Close button pressed Open/Close button in normal status STOP FOTO FOTO AP Page 12/18 STOP button External photocell Internal photocell Stop button in normal status Closing photocell free of obstacles Opening photocell free of obstacles FINE CH Connection between terminals 8-10 OK FINE AP Connection between terminals 9-10 OK DL8 M2 motor control Brightness varies depending on the M2 motor control voltage DL9 M1 motor control Brightness varies depending on the M1 motor control voltage DL10 Programming Indicates the various programming phases Stop button pressed Closing photocell obscured (presence of obstacle) Opening photocell obscured (presence of obstacle) No jumper between terminals 8-10 No jumper between terminals 9-10 M2 Motor not powered M1 Motor not powered
13 CTROL UNIT PROGRAMMING Before proceeding with the programming, check that the system is equipped with all the electrical and safety devices (buttons, photocells, flashing lights, etc.), and that these are all connected. Ensure they all operate correctly: All the indicator LEDs for the NC inputs (stop, photocells, etc.) are lit. All the indicator LEDs for the NO inputs (start, pedestrian) are off. In the event of faults, ascertain and remove the cause. WARNING: Any unused normally closed (NC) inputs must be jumpered. It is important to follow the programming step by step; in the event of errors during this stage, a new programming session must be performed, in which case the new data will replace the previous data. To quit an incorrect programming session, switch the control unit off then on again. WORK AND DECELERATI TIME PROGRAMMING FOR TWO-LEAF GATES (DIP1 SW1 OFF) With the control unit powered and the gate closed, press the A (SET) key once to enter the programming mode. The DL10 LED starts flashing to indicate that the control unit is in the programming mode. Press the key C (WORK) once to start the opening phase of motor M1 (M2 remains stationary). Wait for a time interval equal to the offset to be applied to motor M2 in the opening phase (max. 15s), then press the key B (BREAK) once to start the opening phase of motor M2 (start up automatically after 15s). While both leafs are opening, set the motor power by means of the POWER potentiometer. WARNING: - If the POWER potentiometer is set too low, the gate may not open. We recommend setting POWER starting from the MAXIMUM value and gradually moving down to the minimum value. - The considerable differences in temperature between summer and winter can cause differing rates of expansion in all materials, including those used in the building of our motors. That is why we recommend you check the impact force setting at the start of winter and summer. When the leaf connected to M1 reaches the opening stop, let a few seconds pass (max. 3-s) and then press key C (WORK) once. Motor M1 is shut down. When the leaf connected to M2 reaches the opening stop, let a few seconds pass (max. 3-s) and then press key B (BREAK) once. Motor M2 is shut down. When the leafs are completely open and the motors are not powered, press the key B (BREAK) once to start the closure phase of motor M2 (M1 remains stationary). Wait for a time interval equal to the offset to be applied to motor M1 in the closing phase (max. 15s), then press the key C (WORK) once to start the closing phase of motor M1 (start up automatically after 15s). At the point in which motor M2 should start deceleration (at least 50cm before the stop is recommended) press the key B (BREAK). The motor M2 slows down. WARNING: skip this point if deceleration is disabled (DIP2 SW2 ) At the point in which motor M1 should start deceleration (at least 50cm before the stop is recommended) press the key C (WORK). The motor M1 slows down. WARNING: skip this point if deceleration is disabled (DIP2 SW2 ) When the leaf connected to M2 reaches the closing stop, let at least 5 seconds pass and then press key B (BREAK) once. Motor M2 is shut down. When the leaf connected to M1 reaches the closing stop, let at least 5 seconds pass and then press key C (WORK) once. Motor M1 is shut down and the control unit automatically exits the programming phase and is ready for normal operation. WARNING: - If one or more parameters are altered, programming must be repeated from the beginning. - In the programming procedure, deceleration has only been set in the closing phase, but is implemented also during the opening phase. Page13/18
14 WORK AND DECELERATI TIME PROGRAMMING FOR SINGLE LEAF GATES (DIP1 SW1 ) With the control unit powered and the gate closed, press the A (SET) key once to enter the programming mode. The DL10 LED starts flashing to indicate that the control unit is in the programming mode. Press the key C (WORK) once to start the opening phase of motor M1. While the leaf is opening, set the motor power by means of the potentiometer POWER. WARNING: - If the POWER potentiometer is set too low, the gate may not open. We recommend setting POWER starting from the MAXIMUM value and gradually moving down to the minimum value. - The considerable differences in temperature between summer and winter can cause differing rates of expansion in all materials, including those used in the building of our motors. That is why we recommend you check the impact force setting at the start of winter and summer. When the leaf reaches the opening stop, let a few seconds pass (max. 3-s ) and then press key C (WORK) once. Motor M1 is shut down. With the leaf completely open and motor not powered, press the key C (WORK) once to start the closing phase. At the point in which motor M1 should start deceleration (at least 50cm before the stop is recommended) press the key C (WORK). Motor M1 slows down. WARNING: skip this point if deceleration is disabled (DIP2 SW2 ) When the leaf reaches the closing stop, let at least 5 seconds pass and then press key C (WORK) once. Motor M1 is shut down and the control unit automatically exits the programming phase and is ready for normal operation. WARNING: - If one or more parameters are altered, programming must be repeated from the beginning. - In the programming procedure, deceleration has only been set in the closing phase, but is implemented also during the opening phase. GATE OPEN PAUSE TIME PROGRAMMING (AUTOMATIC RECLOSURE) ACTIVATING AUTOMATIC RECLOSURE (max time settable: 120s) With the control unit powered and the gate closed, press the A (SET) key once to enter the programming mode. The DL10 LED will start flashing, indicating that the control unit has entered the programming stage. Press the key B (BREAK) once, keeping it pressed until the flashing light comes on; the control unit will start the gate open pause count, which is indicated by the light flashing intermittently. Once the desired time has lapsed, press the key B (BREAK) again; the control unit will automatically store the amount of time between the two times the key B (BREAK) was pressed. It then quits the programming phase and switches to standard operation mode. If the key B (BREAK) is not pressed a second time within 120s, the control unit quits the programming, memorising the maximum time as 120s. DEACTIVATING AUTOMATIC RECLOSURE With the control unit powered and the gate closed, press the A (SET) key once to enter the programming mode. The DL10 LED will start flashing, indicating that the control unit has entered the programming stage. Press the key B (BREAK) and keep it pressed until the DL10 LED switches off. The control unit quits the programming phase and switches to standard operation mode. This operation deactivates the automatic reclosure function. Page 1/18
15 RADIO CTROL CODE LEARNING The electronic board incorporates a MHz 2-channel radio receiver which allows remote gate control via either the OG/02 and OG/0 series microswitch-operated radio controls, or the self-learning radio controls from the following series: OG/62, OG/6, OG/28, OG/8, OG/52, OG/5, OG/82/1 and OG/8. Both channels are used solely for gate control; more specifically, channel 1 of the radio receiver serves for the start function, while channel 2 is used for the pedestrian function. WARNING: - a mini transmitter must be programmed before it is used. - the maximum number of codes that can be stored is 32 for the open/close control + 32 for the pedestrian control (no other combinations, e.g. 0 open/close + 2 pedestrian etc, are possible). Let's have a look at two examples of storable codes: - example A: 32 self-learning mini transmitters from the following series: OG/62, OG/6, OG/28, OG/8, OG/52, OG/5, OG/82/1 and OG/8 as the start control (e.g. left-hand button) + 32 self-learning mini transmitters from the following series: OG/62, OG/6, OG/28, OG/8, OG/52, OG/5, OG/82/1 and OG/8 as the pedestrian control (e.g. right-hand button) - example B: 31 self-learning mini transmitters from the following series: OG/62, OG/6, OG/28, OG/8, OG/52, OG/5, OG/82/1 and OG/8 as the start control (e.g. left-hand button) + 1 OG/02 or OG/0 series microswitchoperated mini transmitter as the start control (there is no need to store the other OG/02 and OG/0 transmitters, simply set the microswitches in the same sequence as the one already stored) + 31 self-learning mini transmitters from the following series: OG/62, OG/6, OG/28, OG/8, OG/52, OG/5, OG/82/1 and OG/8 as the pedestrian control (e.g. the right-hand button) + 1 OG/02 or OG/0 microswitch-operated mini transmitter as pedestrian control (there is no need to store the other OG/02 and OG/0 transmitters, simply set the microswitches in the same sequence as the one already stored) WARNING: before proceeding with the mini transmitter programming or erasure phase, disconnect the antenna to prevent the receiver acquiring other signals during these phases which could impair automation operation. Reconnect the antenna once the procedures are complete. MICROSWITCH CFIGURATI (FOR OG/02 AND OG/0 MINI TRANSMITTERS LY) These instructions only apply if the OG/02 and OG/0 series microswitch-operated mini transmitters are fitted. Before performing the code learning procedure on the receiver, the factory configuration of the microswitches must be modified to prevent unwanted commands MODIFYING THE FACTORY SETTING TO PREVENT UNWANTED COMMANDS START CODE LEARNING - With the control unit powered and the gate closed, press the A (SET) key once to enter the programming mode. The DL10 LED starts flashing to indicate that the control unit is in the programming mode. - Press the button on the mini transmitter (e.g. the left-hand one) to serve as the start control, and keep it pressed until the DL10 LED switches off. The control unit stores the radio code received and automatically quits the programming phase, switching to the standard operation mode. PEDESTRIAN CODE LEARNING - With the control unit powered and the gate closed, press and hold down the A (SET) key to enter the programming mode. The DL10 LED starts flashing to indicate that the control unit is in the programming mode. - Keeping A (SET) pressed, press the button on the mini transmitter (e.g. the right-hand one) to serve as the pedestrian control, and keep the two buttons pressed until the DL10 LED switches off. The control unit stores the radio code received and automatically quits the programming phase, switching to the standard operation mode. - Repeat the procedure if several mini transmitters have to be stored. ERASURE OF STORED CODES All the radio codes stored in the memory can be erased by pressing the A (SET) key, and keeping it pressed until the DL10 LED switches off (approx. 10s) without sending any radio codes during this time. Page 15/18
16 EXPANDING THE NUMBER OF MINI TRANSMITTERS If the 32 mini transmitters storable in the built-in receiver are not sufficient, they can be increased by fitting the SOG/A receiver (which takes the number of mini transmitters up to 0), with the optional addition of the SOG/2A expansion board (which takes the number of mini transmitters up to 79). After fitting the SOG/A receiver, all the codes stored in the built-in receiver must be erased and all the mini transmitters on the new SOG/A receiver reprogrammed (see specific instructions). The antenna must be moved from the terminal on the control unit to the terminal on the SOG/A. DISCNECT THE POWER SUPPLY BEFORE WORKING THE WIRING SOG/ FIT THE SOG/A RECEIVER nd 2 CHANNEL OUTPUT: AUXILIARY CTROL NC NO NO C NC Channel 2 output (relay contact) Max. applicable voltage = 2Vac/dc Max. applicable current = 1A SW1 F SW2 - POWER + +2 Com spia DL10 DL9 DL8 st 1 CHANNEL OUTPUT: CTROL UNIT START CTROL PEDESTRIAN CTROL CR/1 -TERMINALS 1-2- OTHER A B C SET BREAK WORK PED START STOP FOTO FOTO AP FINE CH FINE AP F2 LIGHTS ANTENNA OTHER AUTOMATIS ELECTRIC LOCKS CR/1 CTROL UNIT TECHNICAL SPECIFICATIS Power supply: 230Vac ±10% 50/60Hz Motor power supply: 2 single-phase motor, 230Vac, 200W+200W Power supply for accessories: 2Vac, 500mA Flashing light power supply: 230Vac, max 50W Courtesy light power supply: 230Vac, max 100W Electric lock power supply: 12Vac 15VA Motor work time setting: from 0 to 120s Pause time setting: from to 120s Offset level on opening and closing: from 0 to 15s Operating temperature: -20 C +70 C Protection rating: IP5 Dimensions (H x L x D) and weight: Page 16/18 270x212x118mm, 1.7Kg
17 DIMENSIS POSITI P/10 PHOTOCELLS ALIGNMENT NO OK 90 mm 70 mm 0 mm LED INSTALLATI Ø 6mm CNECTIS THE CTACT POSITI REFERS TO WHEN THE RECEIVER IS ENERGIZED RECEIVER TRANSMITTER Ø 3.5mm The cable routing hole must be sized exactly for the cable to be passed through and no more POWER SUPPLY RELAY OUTPUT TX POWER SUPPLY PHOTOCELL TECHNICAL SPECIFICATIS Operating range - outdoor m - indoor m Power supply... 2 V~ ±10% TX absorption ma a 2 V-; 67 ma a 2 V~ absorption ma a 2 V-; 25 ma a 2 V~ Relay output... 1A 2 V~ Temperature C Dimensions...70 x 0 x 90 mm Weight g TX TX TX h MIN= 0 cm h MIN h MIN l = 10 m MAX l MAX NO TX OK TX SPHERICAL ORANGE LAMP WITH BUILT-IN MHz ANTENNA V~ RZ/20 F WHEN REPLACING LIGHT BULBS, ALWAYS USE 230 V MIN. 25W PEAR BULBS CNECTIS 230Vca NO 230Vca RG58 ANTENNA 2 x 0.75 mm² POWER SUPPLY CS/07 SR12.07 OPTIAL CABLE RZ/99 SR L-SHAPED HOLDER WARNING: WE RECOMMEND YOU POSITI THE POWER SUPPLY CABLE INSIDE A CDUIT WHICH IS NOT ACCESSIBLE BY THE USER. HOWEVER, IF SOME PARTS REMAIN ACCESSIBLE, THESE MUST HAVE DOUBLE INSULATI TOWARDS THE USER. CABLE CLAMPS MUST ALSO BE USED TO AVOID TEARING OF THE CABLE. Page 17/18
18 TROUBLESHOOTING GUIDE PROBLEM CAUSE SOLUTI The gearmotor is not working No power supply to motors No power supply to control unit Check voltage presence on motor power supply input terminals Ensure that the power cable is not detached and is intact (cable replacement must be carried out by an authorised technician) Check the control unit fuses Check the mains fuse and presence of mains power voltage Motor thermal protection activated Incorrect motor force setting Leave the motor stationary for at least minutes and then check operation again Repeat programming, increasing the motor force by means of the potentiometer Power The gate does not complete its travel Gate blocked Unsuitable bracket position Ensure that there are no obstacles by moving the gate manually. Remove any obstacles if present. The brackets are not positioned according to values A, B, and C Incorrect work times Repeat the work time programming Incorrect deceleration settings Ensure that the set deceleration speed is sufficient to move the gate; if necessary disable deceleration (dip2 SW2 set to ) The gate is slow and start-up is problematic Capacitor failure Measure the capacitor capacity and replace if necessary Start-up torque deactivated Check the relative microswitch on the board The remote control range is reduced Unsuitable antenna connection External antenna required SOG/A receiver in use or at the Authorised Service Centres. Carriage costs shall be borne by the Customer. MADE IN ITALY VIA ENRICO FERMI, LEGNARO - PADOVA ELETTRICA PADOVA I I T A L I A Check that the antenna is connected correctly to terminals 23 and 2 To permit maximum reception distance, replace the internal antenna on the flashing light with an external one (SERAI OG/50 -SR 25.50) Replace the built-in receiver with the SOG/A card WEEE DIRECTIVE 2002/96/EC This appliance was manufactured after 13/08/2005. To protect the environment: when the equipment is no longer needed, take it to a special WEEE (Waste Electric and Electronic Equipment) collection centre. Do not dispose of it with normal household waste. CE CFORMITY DECLARATI SERAI spa declares that the product KIT/30F, KIT/39F has been desifned and manufactured according to the above mentioned directives and standards TERMS OF GUARANTEE The company reserves the right to make modifications to the equipment without prior notice thereof. SERAI products are covered by a standard guarantee with a term of 2 months. Coverage starts on the date on which the tax document constituting proof of purchase is issued and guarantee services shall be provided on the company's premises at Legnaro - PD - PHE FAX export@serai.com WEB AVf/r - IS KIT30F-IS-E
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