CENTRALE DI COMANDO ANALOGICA

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1 V2 S.p.A. Corso Principi di Piemonte, 65/ RACCONIGI (CN) ITALY tel fax info@gatestore.co.uk Easy3-4 IL n. 207 EDIZ. 20/10/2010 I GB F E P D NL CENTRALE DI COMANDO ANALOGICA PER SERRANDE AVVOLGIBILI ANALOG CONTROL UNIT FOR ROLLER SHUTTERS ARMOIRE DE COMMANDE ANALOGIQUE POUR STORES CUADRO DE MANIOBRAS ANALÓGICO PARA PERSIANAS ENROLLABLES QUADRO ELÉCTRICO ANALÓGICO PARA ESTORES DE ENROLAR ANALOGE STEUERUNG FÜR ROLLTORE ANALOGE STUURCENTRALE VOOR ROLLUIKEN

2

3 INDEX IMPORTANT REMARKS...18 DECLARATION OF CONFORMITY...18 DESCRIPTION OF THE CONTROL UNIT...19 TECHNICAL SPECIFICATIONS...19 ELECTRIC CONNECTIONS TABLE...20 OPTICAL EDGE INSTALLATION (EASY4 only)...21 FIRE INPUT...21 OPERATION WITH A TIMER...22 CASE WITH KEYPAD...22 CABLE GLAND ASSEMBLY...23 DISPLAYING THE SET FUNCTIONS...24 ALTERING THE FUNCTIONS...25 FUNCTION TABLE...26 ADJUSTING THE OPERATING TIME...28 ADJUSTING THE PAUSE TIME...29 ADJUSTING THE COURTESY LIGHT OFF DELAY...29 OPERATION WITH REMOTE CONTROL...30 MEMORISING REMOTE CONTROL UNITS...30 DISTANCE MEMORISING OF REMOTE CONTROL UNITS...31 DELETING ALL THE REMOTE CONTROL UNITS...31 VISUALISATION AND SIGNALLING USING LED

4 IMPORTANT REMARKS For any installation problem please contact our Customer Service at the number operating Monday to Friday from 8:30 to 12:30 and from 14:00 to 18:00. V2 has the right to modify the product without previous notice; it also declines any responsibility to damage or injury to people or things caused by improper use or wrong installation. Please read this instruction manual very carefully before installing and programming your control unit. This instruction manual is only for qualified technicians, who specialize in installations and automations. The contents of this instruction manual do not concern the end user. Every programming and/or every maintenance service should be done only by qualified technicians. AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE WITH THE EUROPEAN REGULATIONS IN FORCE: EN (Machinery safety. electrical equipment of machines, part 1: general rules) EN (Safe use of automated locking devices, test methods) EN (Safe use of automated locking devices, requirements) The installer must provide for a device (es. magnetotermical switch) ensuring the omnipolar sectioning of the equipment from the power supply. The standards require a separation of the contacts of at least 3 mm in each pole (EN ). After making connections on the terminal board, use one hose clamp to fix dangerous voltage wires near the terminal board and another hose clamp to fix safety low voltage wires used for accessories connection; this way, in case of accidental detachment of a conducting wire, dangerous voltage parts will 18 not come into contact with safety low voltage ones. The plastic case has an IP55 insulation; to connect flexible or rigid pipes, use pipefittings having the same insulation level. Installation requires mechanical and electrical skills, therefore it shall be carried out by qualified personnel only, who can issue the Compliance Certificate concerning the whole installation (EEC Machine Directive 89/392, Annex IIA). The automated vehicular gates shall comply with the following rules: EN 12453, EN 12445, EN as well as any local rule in force. Also the automation upstream electric system shall comply with the laws and rules in force and be carried out workmanlike. The door thrust force adjustment shall be measured by means of a proper tool and adjusted according to the max. limits, which EN allows. Connect the earthing lead of the motors to the electricity grid earth system. Observe all necessary precautions (e.g. anti-static bracelet) for handling parts sensitive to electrostatic discharges. DECLARATION OF CONFORMITY V2 S.p.A. hereby declare that products (EASY3 - EASY4) conform to the essential requirements established in the following directives: - 89/336/CEE (EMC Directive in accordance with standards EN , EN EN 50336) /95/CEE (Low Voltage Directive in accordance with standards EN EN ) - 99/05/CEE (Radio Directive in accordance with standard EN ) Racconigi, lì 28/01/2010 V2 S.p.A. legal representative.egale della V2 S.p.A. Cosimo De Falco

5 DESCRIPTION OF THE CONTROL UNIT The EASY digital control unit is an innovative V2 product that guarantees safety and reliability for the automation of roller shutters. 230 Vac output for 1 single-phase motor 230 Vac output for flashing light or timed courtesy light Input for key switch or pushbutton (START) Input for separate UP/DOWN commands Input for safety pushbutton (STOP) Input for safety photocell with automatic operating test (PHOTO) Input for safety edge (mechanic or electronic) with automatic operating test (EDGE) Input for fire emergency (FIRE) Monitoring the inputs using LED Operating logic and working times that can be programmed using the programming key and 8 LEDs Possibility of operating in DEAD MAN mode Fitted MHz radio receiver Possibility of saving MHz Personal Pass transmitters. Allows the total deletion of stored codes EASY4 Input for optical safety edge with 24V direct current power supply and adjustment of the power of the transmitter. WARNING: use only FEEL optical safety edges (see V2 catalogue) TECHNICAL SPECIFICATIONS 230V models 120V models Power supply 230V / 50Hz 120V / 60Hz Max motor load 1100W 600W Max accessories load 24V 3W 3W Working temperature C C Protection fuse F1 = 5A delayed F1 = 5A delayed Dimensions Weight Protection 170 x 185 x 70 mm 800 g IP55 19

6 ELECTRIC CONNECTIONS TABLE EASY4 only WARNING: Normally closed inputs STOP (L2), PHOTOCELL (L5), EDGE (L6), FIRE (L7), if not used must be bridged through the COMMON terminal (-) WARNING: a wrong connection of the antenna compromises seriously the RADIO working of the control unit. 20

7 L1 START/UP. N.O. contact L2 STOP. N.C. contact L3 COMMON (-) L4 DOWN. N.O. contact L5 PHOTOCELL. N.C. contact L6 EDGE. N.C. contact L7 FIRE. N.C. contact L8 COMMON (-) L9 COMMON ACCESSORIES L9 L10 EASY4 only Adjustment of the power for OPTICAL SAFETY EDGE 24Vdc power output for photocells and other accessories OPTICAL EDGE INSTALLATION (EASY4 only) The EASY4 main control unit is configured for the installation of one 24 Vdc powered optical edge and transmitter power regulation. PLEASE NOTE: only use FEEL optical edges (please refer to the V2 catalogue). Connect the transmitter and receiver in accordance with the following table. L6 TRANSMITTER RECEIVER BLACK CABLE L8 BLUE CABLE BLUE CABLE L9 L10 L11 BLACK CABLE BROWN CABLE BROWN CABLE L11 L10 L11 E1 - E2 E3 E4 E5 N L A1 A2 24Vdc power supply for functional test TX photocell 24Vac power output for photocells and other accessories 24Vac power supply for functional test TX photocell BLINKER with built-in intermittence (230Vac / 120Vac) Courtesy light 230Vac / 120Vac Motor open Motor common Motor close 230V / 120V power supply - neutral 230V / 120V power supply - phase Antenna shield Antenna After having made the connections, power-up the main control unit and adjust the power using the trimmer located on the control unit so as to obtain optimal edge operation. FIRE INPUT Safety input for connecting a fire or other type of alarm requiring the immediate automatic opening of the door. The FIRE command should be connected between the FIRE (L7) and COMMON (L8) terminals. When the FIRE contact is opened, the door is opened and cannot be closed again until the contact is reset. 21

8 OPERATION WITH A TIMER The control unit allows the connection of a timer for programming door opening and closing times. To use this function, it is essential to set function 3 (see FUNCTION TABLE) to AUTOMATIC LOGIC The timer should be connected between the START (L1) and COMMON (L3) terminals. Each time the timer closes the contact, the automation device opens the door and remains paused until the contract is released. At this point the countdown starts, for the length of the pause time set, after which the automation device closes the door. CASE WITH KEYPAD The EASY3 and EASY4 control units may be installed in cases with external keypads (accessory codes ). To use the keypad buttons, it is essential to install adapter as shown in the figure. Alternatively, the WES-EASY accessory may be installed (code 35B025), which besides using the keypad allows controlling the edges by radio using the special sensors (see the WES-EASY instructions). The keypad buttons operate in parallel with the terminal controls. These all remain active, including the STOP command, and must be jumpered to ground if not used. Versions supplied with keypads also allow the automation device to operate in MAN PRESENT mode should the safety devices malfunction. By pressing and holding the button on the keypad, the automation device is activated after 5 seconds, overriding the safety devices; the motor stops immediately as soon as the button is released. 22

9 CABLE GLAND ASSEMBLY The casing can accept 4 cable glands in the special easy-break housings. The type of cable gland is indicated in the figure. PLEASE NOTE: Remove the electronic circuit board before drill the casing. Drill the container using a suitably sized cutter, according to the dimensions of the cable gland. Fix the cable glands using the special nuts. 23

10 DISPLAYING THE SET FUNCTIONS Besides displaying the status of the inputs and the operational cycle, during programming, the eight LEDs on the card display the status of the various functions. Each LED corresponds to a function, and its status (on/off) indicates the mode with which it has been set (please refer to the FUNCTIONS TABLE) LED ON (indicates the function is enabled) LED OFF (during the DISPLAYING THE SET FUNCTIONS phase indicates that the function is disabled) LED FLASHING (during the MODIFY FUNCTIONS phase indicates that the function is disabled) When the main control unit is in standby mode, the eight LEDs on the card display the status of the inputs CONTROL UNIT IN STANDBY displaying the status of the inputs start up open stop auto down photo edge dm fire canc light motor test error To display the operational logics set, press the MENU button for at least 2 seconds: the LEDs come on (for 12 seconds) depending on the status of the various functions. PLEASE NOTE: the following display refers to the default factory settings CONTROL UNIT IN PROGRAMMING MODE displaying the status of the functions (please refer to the FUNCTIONS TABLE) start up open stop auto down photo edge dm fire canc light motor test error 24

11 ALTERING THE FUNCTIONS To alter the operational logics, proceed as follows: 1. Press and hold the MENU button for at least 2 seconds: the LEDs come on (for 12 seconds) depending on the status of the various functions. 2. Press the MENU button briefly: the start/up LED flashes to indicate the function is disabled. Then, based on the function table, function 1 is set to START/STOP LOGIC 3. To alter the status of this function, press and hold the MENU button until the start/up LED comes on (fixed) STEP start up open stop auto down photo edge dm fire canc light motor test error 1 2s < T < 5s 2 T < 1s 3 2s < T < 5s 4. When the status of the function has been altered, press the MENU button briefly to select the next function to be altered: if the corresponding LED is on, this means that the function is enabled; if flashing it is disabled. 5. To alter the status of the selected function, press and hold the MENU button until the LED changes its status 6. To exit from the function programming menu, wait for 10 seconds after the last operation: the main control unit displays the new function configuration for 12 seconds, then returns to standby mode STEP start up open stop auto down photo edge dm fire canc light motor test error 4 T < 1s 5 2s < T < 5s 6-25

12 FUNCTION TABLE (the highlighted boxes indicate the factory default settings) FUNCTION (LED) LED OFF LED ON 1. start/up START/STOP LOGIC The START/UP input controls the STEP or AUTOMATIC operational cycle based on the programmed operational logic. The DOWN input is inactive UP/DOWN LOGIC The START/UP input always controls opening and the DOWN input always controls closing, independently of the operational logic programmed. UP + DOWN when pressed simultaneously is the same as a STOP command 2. open/stop START INACTIVE WHILE OPENING During opening, the START command is ignored START ACTIVE WHILE OPENING During opening, the START command interrupts opening (no timer is set for automatic re-closure) 3. auto/down STEP LOGIC The start command activates an OPEN-STOP-CLOSE-STOP-OPEN operational cycle AUTOMATIC LOGIC The start command activates an OPEN-PAUSE-CLOSE-STOP operational cycle Closure starts automatically after the pause time set 4. photo PHOTOCELL INACTIVE WHILE OPENING Photocell intervention during opening is ignored PHOTOCELL ACTIVE WHILE OPENING Photocell intervention during opening causes the motor to stop until it is released 5. edge EDGE TEST INACTIVE The edge operation test is not performed EDGE TEST ACTIVE Each time the main control unit receives an open or close command, the EGDE TEST verifies the edge is operating correctly. If the test fails, the edge LED flashes at 2 Hz for 5 seconds, together with the motor/test/error LED. During the TEST, the main control unit also recognises whether the edge provides a normally closed contract or an impedance (conductive rubber edge). PLEASE NOTE: if a conductive rubber edge is used, it is essential to activate the EDGE TEST, as otherwise the edge is not recognised. 26

13 FUNCTION TABLE (the highlighted boxes indicate the factory default settings) FUNCTION (LED) LED OFF LED ON 6. dm/fire MAN PRESENT LOGIC INACTIVE By simply using the start command, the user can activate the automation device in opening or closing. The maximum duration of opening or closing depends on the operating time set MAN PRESENT LOGIC ACTIVE The user must press and hold the start button for the entire duration of the desired opening or closing procedure. The maximum duration of opening or closing depends on the operating time set. MAN PRESENT logic may be implemented with both Start/Stop and Up/Down logic. The STOP command interrupts the operational cycle, independently of the status of the control inputs. Hence, if the UP or DOWN button is pressed, the action of STOP is to stop motion, and on its release the motor DOES NOT MOVE UNTIL THE UP or DOWN INPUT IS RELEASED AND PRESSED ONCE MORE PLEASE NOTE: when the Man-Present function is enabled, radio-controlled operation is disabled 7. light/canc FLASHING Output (E1 - E2) is on intermittently (2 Hz) during opening and closing and during pause mode, if automatic reclosing is active COURTESY LIGHT The output (E1 - E2) is on and fixed during opening, pause and closure. Having completed the operating cycle, the light remains on for the COURTESY LIGHT OFF DELAY time 8. motor/test /error PHOTOCELL TEST INACTIVE The photocell operation test is not performed PHOTOCELL TEST ACTIVE Each time the control unit receives an open or close command, the PHOTOCELL TEST verifies that the PHOTOCELL is operating correctly. If the test fails, the photo LED flashes at 2 Hz for 5 seconds, together with the motor/test/error LED 27

14 ADJUSTING THE OPERATING TIME To alter the motor operating time, proceed as follows: 1. Press and hold the MENU button for at least 2 seconds: the LEDs display the status of the various functions 2. Within 10 seconds, press the MENU button for at least 2 seconds: the LEDs come on showing the operating time set (20 seconds by default) 3. Press the MENU button briefly to alter the operating time. Each time the button is pressed, the time is increased up to a maximum of120 seconds, subsequent pressing restarts the time from a minimum value of 10 seconds 4. To exit from the programming menu, wait for 12 seconds: the main control unit returns to standby mode, storing the new settings STEP start up open stop auto down photo edge dm fire canc light motor test error 1 2s < T < 5s 2 2s < T < 5s 10s 15s 20s 30s 45s 60s 90s 120s 3 T < 1s 28

15 ADJUSTING THE PAUSE TIME To alter the motor pause time, proceed as follows: 1. Press and hold the MENU button for at least 2 seconds: the LEDs display the status of the various functions 2. Within 10 seconds, press the MENU button for at least 2 seconds: the LEDs come on showing the operating time set (20 seconds by default) 3. Within 10 seconds, press the MENU button for at least 2 seconds: the LEDs come on showing the pause time set (30 seconds by default) 4. Press the MENU button briefly to alter the pause time. Each time the button is pressed, the time is increased up to a maximum of 180 seconds, subsequent pressing starts the time again from a minimum value of 15 seconds. 5. To exit from the programming menu, wait for 12 seconds: the main control unit returns to standby mode, storing the new settings STEP start up open stop auto down photo edge dm fire canc light motor test error 1 2s < T < 5s 2 2s < T < 5s 2s < T < 5s 180s 120s 90s 60s 45s 30s 20s 15s 3 T < 1s ADJUSTING THE COURTESY LIGHT OFF DELAY When the main control unit returns to standby mode after an operational cycle, the courtesy light remains on for a programmable length of time up to 5 minutes. The off delay may only be set if the output is set as the courtesy light (function 7 please refer to the FUNCTION TABLE). To alter the courtesy light off delay, proceed as follows: 1. Press and hold the MENU button, ignoring the virtual dip switch display on the LEDs 2. After 5 s the LEDs are switched off and the courtesy light switched on 3. Continue holding the MENU button for the period of time it is desired to set 4. Release the MENU button. The courtesy light is switched off and the length of time for which it was on is stored as the off delay 29

16 OPERATION WITH REMOTE CONTROL Operation of the remote control units depends on the configuration of function 1. START/STOP logic: only the memorised button activates an OPEN or CLOSE command. UP/DOWN logic: each button on the remote control is associated with a function. Simply memorise any button on the remote control to activate operation of the other 3 buttons. UP DOWN STOP COURTESY LIGHT* * The courtesy light can be controlled by button 4 on the remote control. The operational logic is bistable: if the courtesy light is off, it comes on, and vice versa. In any case, the light switches off after 10 minutes. PLEASE NOTE: It is not possible to switch off the courtesy light while the door is moving. MEMORISING REMOTE CONTROL UNITS 1. Press the MENU button briefly 2. The control unit activates the radio acquisition phase: the LEDs come on rapidly, moving from left to right 3. Within 5 seconds, transmit using the button on the remote control it is desired to memorise 4. All the LEDs come on for 2 s to indicate the remote control unit has been memorised 5. The control unit switches to radio acquisition mode for 5 s: the LEDs come on rapidly, moving from left to right 6. Transmit using another remote control unit to be memorised, or wait for the LEDs to turn off PLEASE NOTE: when the memory is full, and hence it is not possible to memorise other remote control units, any attempt to activate radio acquisition will result in the control unit responding by flashing all the LEDs for 2 s. 30

17 DISTANCE MEMORISING OF REMOTE CONTROL UNITS This procedure allows remote control units to be memorised without the need for direct access to the main control unit. To activate this procedure, at least one remote control unit must already be memorised with the main control unit. Proceed as follows: 1. Simultaneously press and hold buttons 1 and 2 (or 1 and 3) for 5 seconds 2. The control unit activates the radio acquisition phase: the LEDs come on rapidly from left to right and the courtesy light also comes on 3. Within 5 seconds, transmit using the button on the remote control it is desired to memorise 4. The courtesy light is switched off for one second to indicate the remote control has been memorised 5. The control unit switches to radio acquisition mode for 5 s: the LEDs come on rapidly from left to right and the courtesy light also comes on 6. Transmit using another remote control unit to be memorised, or wait for the LEDs and the courtesy light to be turned off DELETING ALL THE REMOTE CONTROL UNITS The delete all the codes in the memory, proceed as follows: 1. Disconnect the power from the main control unit 2. While pressing and holding the MENU button, reconnect the power: the light/del LED flashes 3. Release the MENU button within 5 seconds: all the LEDs come on for 2 s and the control unit returns to standby mode WARNING: If the key is not released within 5 secs., the motor/test/error led will also start to flash and the control unit blocks. To unblock it, disconnect then reconnect power supply 31

18 VISUALISATION AND SIGNALLING USING LED A row of 8 red leds is fitted to the card, via which all the useful signals for installation and usage are controlled. During the normal running of the control unit (NOT at the programming stage), the meaning of each led can be found in the following table: LED OFF ON 1. start/up On the start/up contact is open On the start /up contact is closed FLASHING led (combined with led 8) Led 8 is OFF or ON Start command received from remote control Led 8 is BLINKING Writing in flash at the end of the programming is failed 2. open/stop On the open/stop contact is open On the open/stop contact is closed Stop command received from remote control or start aborted due to stop being on - 3. auto/down 4. photo 5. edge 6. dm/fire On the down contact is open On the photo contact is open On the edge contact is open On the fire contact is open 7. light/canc - - On the down contact is closed On the photo contact is closed On the edge contact is closed On the fire contact is closed Down command received from remote control Start aborted due to inter-rupted photocell detection Start aborted due to pressed edge detection Start aborted due to fire alarm being on Light command received from remote control or opening cycle* phase indication or remote control codes erasure - Photocell test is failed Edge test is failed - Remote control codes erasure is failed 8. motor/test /error The motor is not activated The motor is activated Error indication * Operating cycle: the 7 leds (light / delete) switch on following the logic below: Led off: control unit off Flashing light led at 2 Hz: opening phase Permanent led: control unit off with shutter open (if the timer is on for automatic closing, the led turns off briefly, every half a second) Flashing light led at 4 Hz: closing phase 32

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20 V2 S.p.A. Corso Principi di Piemonte, 65/ RACCONIGI (CN) ITALY tel fax

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