Link Segment Considerations Industrial Applications IEEE Mb/s Single Twisted Pair Ethernet Study Group. San Antonio, Texas November 2016
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1 Link Segment Considerations Industrial Applications IEEE Mb/s Single Twisted Pair Ethernet Study Group San Antonio, Texas November 2016 Chris DiMinico MC Communications/Cu-Test/Panduit 1
2 Contributors Ronald Nordin, Paul Wachtel, Bob Voss Panduit David Brandt Rockwell Automation Steffen Graber, Timo Graber Pepperl+Fuchs Harshang Pandya, Arvind Patel Cu-Test Pte. Ltd Mike Klempa UNH-IOL 2
3 Purpose Scope Link Segment Considerations for Industrial Applications Rationale Link segment characteristics enables considerations for PHY (e.g., signaling) Required for baseline Link Segment Developed in conjunction with the Industrial networking industries 3
4 Link Segment link segment: The point-to-point full-duplex medium connection between two and only two Medium Dependent Interfaces (MDIs). 10BASE-T 4
5 Cabling Measurements Lab Measurements Cable Name Cable Measurement AWG Length/m Cable1 1000m Multicore 10x 100m AWG18_7 Spring Clamps 18/ Cable2 1032m Cable Reel *1x2x1_AWG18_solid 18/ Cable3 148m 1x2x1 AB 18(bell wire) 148 Cable4 198m AWG14_7 AB 14/7 198 Cable5 480m Cable Reel 4x 120m AWG18_1 18/1 480 Cable6 764m AWG16_7 ABCDEFG 16/7 764 Cable7 98m AWG16_7 A 16/7 98 Cable8 99m AWG16_7 B 16/7 99 Cable9 99m AWG16_7 C 16/7 99 *1x2x1 1: Single Bus (not Multicore Cable) 2: 2 wires (red: plus; green: minus) 1: wire diameter of 1 mm (1,024 mm = AWG18) Field Measurements Chemical Plant 4
6 Cabling Connections 5
7 Cabling Configurations 6
8 Field Measurements 7
9 Cabling Measurements Cabling Measurements SDD (DA) -MMVNA IL_1000m Multicore 10x 100m AWG18_7 Spring Clamps IL_1000m Multicore 10x 100m AWG18_7 Spring Clamps IL_1032m Cable Reel 1x2x1_AWG18_solid IL_148m 1x2x1 AB IL_198m AWG14_7 AB IL_480m Cable Reel 4x 120m AWG18_1 IL_764m AWG16_7 ABCDEFG IL_98m AWG16_7 A IL_98m AWG16_7 B IL_98m AWG16_7 C 8
10 Temperature Dependencies 9
11 Connector Measurements IL < 0.02 db 100 KHz f 10 MHz 10
12 Connector Measurements IL < 0.02 db 100 KHz f 10 MHz 11
13 Connector Measurements IL < 0.02 db 100 KHz f 10 MHz 12
14 Process Automation wiring practice Two main styles Homerun wiring Fieldbus wiring Examples are shown on the following 2 diagrams, but there are MANY variations Much of the channel complexity will be removed by substitution of Ethernet switches Articles
15 Process Automation homerun wiring practice System Cabinet Marshalling Cabinet Multicore Cables Junction Boxes Individual Field Cables Instruments Plugs or wires Digital Out Digital In Analog Out Analog In Control Room Field PT TT FT Pressure Temperature Flow One or more levels LT Level Controllers and I/O Cards I/O Terminal Blocks Field Terminal Blocks Optional IS Barrier Variations Half-kit Fan-out Cross-wire Optional Surge Protectors 4-20mA and HART are homerun 14
16 Process Automation fieldbus wiring practice System Cabinet Marshalling Cabinet Trunk Cables Junction Boxes Spur Cables Field Instruments High-speed fieldbus, sometimes Ethernet Linking Device Control Room Field PT TT Pressure Temperature FT Flow Power One or more levels LT Level Controllers and Communication Cards Optional IS Barrier Optional Surge Protectors FF and PROFINET-PA 15
17 Expected simplifications with 10 SPE Surge protection Legacy surge suppression will be removed In-line connections may then be required (2 per link) 10 SPE-compatible surge suppression will be substituted IEC (surge immunity) or equivalent Barriers Legacy communication barriers will be removed 10 SPE switches (802.1 bridges) will provide intrinsic safety function Multi-drop Multi-drop link segments (that form tree structures) will be replaced by multi-port switches that break the multi-drop into multiple shorter pointpoint link segments Marshalling cross-connections 10 SPE will extend the fieldbus trend of replacing marshalling wiring complexity with switches and end node addressing 16
18 10 SPE homerun example System Cabinet Marshalling Cabinet Trunk Cables Junction Boxes Spur Cables Field Instruments Ethernet 10 SPE Switch, opt. Barrier Control Room Field PT TT FT Pressure Temperature Flow One or more levels LT Level Power Controllers and Communication Cards 17
19 10 SPE fieldbus example System Cabinet Marshalling Cabinet Trunk Cables Junction Boxes Spur Cables Field Instruments High-speed fieldbus, sometimes Ethernet Control Room Field PT Pressure 10 SPE Switch 10 SPE Switch, opt. Barrier TT FT Temperature Flow One or more levels LT Level Power Controllers and Communication Cards 18
20 Controller Connection Connection is fieldbus wiring landed on controller and/or I/O blocks Commonly screw terminals with ferruled wire ends (see photos) Two types tested P&F green/grey PANDUIT CMBRS485BL 19
21 Marshalling Connection Marshalling cabinet (typical) Pairs of DIN rail mounted terminals arranged in high density fashion Controller and/or I/O wiring landed on one row Corresponding field wiring landed on the opposite row Cross connection between terminal strips to make final connection DIN rail terminal types commonly used for this application. Spring loaded contacts (left) and screw compression contacts (right) 20
22 Junction Box Connection Fieldbus wiring installations are often provided with an intermediate breakout point Essential if multiconductor fieldbus cable is used Desirable in all cases Terminals are used to facilitate maintenance of installation 3 types tested see photos 21
23 End Device Connections Two connection scenarios Hardened fieldbus connection on device exterior Fieldbus wiring connected inside of an enclosure Two types tested Hardened device connections (typical) or screw terminals 22
24 Link Segment Measurements 5 m 5 m 5 m 23
25 Link Segment Measurements db Return Loss MHz RL Channel 1- SDD11 RL Channel 2- SDD11 RL Channel 1- SDD22 RL Channel 2- SDD22 Insertion Loss db MHz IL Channel 2- SDD21 IL Channel 2- SDD12 IL Channel 1 -SDD12 IL Channel 1 -SDD21 24
26 Link Segment Measurements NEXT db MHz NEXT Ch1-Ch2 db FEXT MHz FEXT Ch2(in)-Ch1(out)dB FEXT Ch1(in)-Ch2(out) 25
27 Cable insertion loss 20 deg C Link Segment Insertion Loss Specifications db/m at 50 MHz db/m at 100 MHz db/m at 500 MHz db/m at 50 MHz db/m at 100 MHz db/m at 500 MHz AWG Diameter(in) Diameter(mm) solid solid solid stranded stranded stranded Reference IL =1.82*SQRT(f) *f+0.25/SQRT(f) *commercially available specified to 500 MHz **~12% increase per gauge ***20% increase for stranded Link Segment Cable IL =(TBD Coieficient)*(1.82*SQRT(f) *f+0.25/SQRT(f) 26
28 Link segment specifications Link Segment IL= Link Segment Cable IL + Link Segment connector IL + ILD channel Link Segment Cable IL =(TBD coefficient)*(1.82*sqrt(f) *f+0.25/sqrt(f)) Link Segment connector IL = 0.04*SQRT(f) ILD channel (TBD) Temperature dependencies (TBD - 70 deg C) Link Segment RL Link Segment Cable 100 +/- 20% Link connector RL = TBD from measured connectors Model of concatenation of cables and connectors configurations TBD Link Segment crosstalk Link Segment measurements (TBD) Cable, connector, measurements (TBD) Shielding (alien crosstalk) (TBD) 27
29 Summary Link segment considerations for industrial applications - Insertion Loss - Return Loss - Crosstalk 28
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