UNIVERSAL INPUT/OUTPUT TECHNOLOGY

Transcription

1 Aug 2018 UNIVERSAL INPUT/OUTPUT TECHNOLOGY And Its Impact on Project Execution

2 LEAP - Lean Project Execution

3 The Challenge of a Traditional Project Start PHYSICAL FUNCTIONAL Finish Define Design Manuf Config Test Install Cable Designs Marshalling Design Hardware Definition IO Assignment System Configuration System FAT I/O Counts, Locations Instrument Index Control Configuration Configuration FAT Site Commission Alarm Studies, Set Points Alarm Configuration P&IDs, Narratives HMI Configuration

4 Drive Effectiveness not Efficiency Eliminate hardware Eliminate tasks Reduce Hardware Footprint Remove Early Hardware Order Remove Custom Designs Reduce Complexity Reduce Risk Reduce Travel Reduce System FAT Reduce Cost Reduce Schedule Eliminate travel Optimize execution To Efficiently Do What is Not Required is NOT Effective!

5 LEAP Enabling Technologies Integrated solutions increase value of individual benefits! Universal IO Cloud Engineering Virtualization

6 Labor FTEs LEAP Project vs. Traditional 30 Traditional approach is often back end-loaded Traditional LEAP Project 0 Months Modular, Incremental Design Avoid Backend Loading 6

7 Universal Input/Output Technology

8 Universal IO Applied Universally 8 Available for multiple control and safety system platforms - Process Control with C300 or ControlEdge UOC - Safety Management with Safety Manager - ControlEdge PLC

9 Universal Process IO 32 configurable channels for AI, AO, DI, DO - HART7 is supported for AI/AO Non-redundant or redundant Extended temperature range (-40 C to +70 C) Remote enclosures (Class 1 Div 2) Local enclosures together with other Series C I/O modules Single HART Modem per channel Pulse Input any 4 channels Input Scan Rate 10 ms NAMUR DI compatible* SOE with 1 ms resolution * With external isolator like P&F HiC2441

10 Universal Safety I/O High density 32 channel Universal I/O module - Non-redundant or redundant Support of AI, AO, DI and DO signals on any channel Compatible with existing Safety Manager installations Extreme temperature range to +70 degrees C, -40 to +158 degrees F Ethernet up to 100km / 6 switch levels Low latency SOE (1 msec) Supports HART pass thru Flexibility meeting project need

11 Series 900 Universal IO Used with PLC and UOC 16 configurable channels for AI, AO, DI, DO - HART7 is supported for AI/AO Non-redundant

12 Universal Channel Technology

13 Remote IO Cabinets Traditional design with field junction boxes and local equipment rooms add engineering and construction cost Field mounted UIO eliminates significant cost, delivery lead times and opportunities for error Remote Instrument Enclosure

14 Reducing Project CAPEX Relative Total Installed Cost Savings with Remote UIO Cabinets Component Cost ($ per I/O basis) Convent l I/O Cards Cost of I/O Hardware 100% (Baseline) Cost of Custom Marshalling Panels UIO in Cab UPC Comments 110% 145% UPC adds more cabinets, PSU, IOLE, etc. 15%* - - Field terminals included in UIO / UPC cab designs Cost of Cabinet Staging and FAT 6%* - - Standard UIO cabs shipped direct to site from factory RIE Footprint 56% 42% - Non-Blastproof RIE Home Run Cables 30% 30% - Field Junction Boxes 20% 20% - UPC replaces field JB Fiber Optics and Power Cables % Redundant FO & power Loop Wiring Testing 9% 9% 3% Total Installed Cost (TIC) 236% 210% 169% Relative Savings Baseline (11%) (28%) * Excludes impact of I/O design changes

15 Universal Process Cabinet Fiber Optic Media Convertors Up to 3 Redundant Universal I/O Modules 96 Channels of I/O Fiber Optic Termination Termination, Disconnects & Optional Conditioning Terminations & Disconnects Redundant Power Supply 16 Channels of LLAI (option) Marine Application Power Filters Field Configurable Gland Plate

16 Universal Process Cabinet Key Features Up to 96 redundant UIO channels Up to 128 LLAI channels Up to 64 UIO & 16 LLAI channels Redundant Power Supplies and Fiber Optic Extenders Easy software configurable UIO supporting HART Low level Temperature IO inclusion Optional Marshalling / Signal Conditioning Temperature range: -20 o C to +55 o C, -30 o C to +45 o C, -40 o C to +45 o C No External Cooling Required Marine Certifications Lloyds HAZLOC Certifications - C1/D2, C1/Z2 Mounting / Field Wiring 7 UPCs can be connected in a leap frog arrangement over Single Mode Fiber Accelerated Life Test with >30 year life

17 Universal Safety Cabinet 17

18 Wiring Entry 18

19 Field Mounting, Sun Shield Examples 19

20 Automated Device Commissioning Virtual Engineering Platform Customer System FT101 SmartLine Transmitter Detect Universal Process Cabinet FT100 FT101 FT102 Test Document Configure