MicroTech II Daikin Chiller Unit Controller BACnet Communication Module (MS/TP)

Transcription

1 Installation and Maintenance Manual IM Group: Controls Part Number: IM 906 Date: December 2010 Supersedes: IM MicroTech II Daikin Chiller Unit Controller BACnet Communication Module (MS/TP) WSC WDC WPV HSC TSC WMC, WMM AGZ A, B, C ACZ A, B WGZ, TGZ AGS A, B, C, D, DP WGS Water-Cooled Centrifugal, Single-Compressor Water-Cooled Centrifugal, Dual-Compressor Water-Cooled Centrifugal, Single-Compressor Water-Cooled Single-Compressor Centrifugal, Heat Recovery Water-Cooled Single-Compressor Centrifugal, Templifier Water-Cooled Centrifugal, Magnetic Bearing Air-Cooled Global Scroll Air-Cooled Scroll Condensing Unit Water-Cooled Global Scroll Air-Cooled Global Screw Water-Cooled Global Screw NOTICE Use this manual to physically install the Daikin MicroTech II Communication Module into the chiller unit controller and connect the chiller unit controller to your network. Use the appropriate Daikin Applied Engineering Data (ED), known as the Protocol Information document, to integrate the unit into your network. The Protocol Information document contains addressing details, BACnet protocol information, and a list of the data points available to the network. See the Reference Documents section of this manual for Protocol Information document numbers. MicroTech II control integration literature is available from your local Daikin Applied sales representative and

2 Contents Figures... 2 Revision History... 4 Reference Documents... 4 Limited Warranty... 4 Introduction...5 Recognize Safety Symbols, Words and Labels... 5 General Information...6 Description... 6 Application... 6 Component Data... 7 Light Emitting Diodes (LEDs)... 7 BACnet Network Connector Pin Header... 8 P1, P2 and P3 Jumpers... 8 Pushbutton... 8 Installation...9 Mounting... 9 Contents of the BACnet Communication Module Kit... 9 Installing a new BACnet Communication Module... 9 Mounting a BACnet Communication Module... 9 Replacing an Existing BACnet Communication Module Meaning of the Jumpers Integration...12 Configuring the Unit Controller Network Connection BACnet MS/TP Addressing Configuring the BACnet Communication Module Restarting and Resetting the BACnet Communication Module Restarting the BACnet Communication Module Resetting Factory Defaults when the Chiller is Off: Resetting Factory Defaults when the Chiller is On: Service Information...14 Test Procedures Parts List Installation Kit Appendix A: Chiller BACnet Communication Module Configuration Tool...15 Introduction The Configuration Tool as a BACnet Device Windows and PC Requirements Windows Requirements BACnet MAC Layer Support PC Requirements Install and Set up the Configuration Tool Overview of Components Installation and Setup Launch and use the Configuration Tool to Set Network Parameters Verify BACnet Communications Download BACnet Firmware Files BACnet MS/TP MAC Layer Select Options Troubleshooting Guide...26 Figures Figure 1. BACnet Communication Module External Connectors (Top View)... 7 Figure 2. Serial Card Slot in Unit Controller IM

3 Figure 3. Serial Card Slot Detail Figure 4. BACnet MAC Layer Select Dialog Box Figure 5. Initiate Communications Figure 6. Configuration Tool Communicating Properly Figure 7. Change Device Instance and Re-establish Communications Figure 8. Change Baud Rate Figure 9. BACdoor OEM Client Library Figure 10. BACdoor OEM Client Library Configuration Figure 11. Reading Present Values using the Test Tab Figure 12. System Tab Figure 13. BACnet MS/TP MAC Layer Status Window Figure 14.MS/TP MAC Layer Status Expanded Window IM

4 Revision History IM 906 February 2008 Initial release IM July 2009 Removed reference to requiring download of CSV file for metric units (it is not required). See Appendix B for details on using the BACnet Configuration Tool to change from English to Metric units of measure. IM September 2010 Removed references to AGZ. Corrected Table 13 Max Masters & Max Info Frames were transposed. Modified BCM Configuration Tool section. Reference Documents Number Company Title Source ANSI/ASHRAE IMM AGS, IMM AGSD, IMM AGSDP American Society of Heating, Refrigerating and Air- Conditioning Engineers Daikin Applied BACnet A Data Communication Protocol for Building Automation and Control Networks MicroTech II Air-Cooled Screw Chiller Installation and Maintenance Manuals IMM ACZ/AGZ Daikin Applied MicroTech II Air-Cooled Condensing Unit Installation and Maintenance Manual IMM ACZ1 Daikin Applied MicroTech II Air-Cooled Condensing Unit Installation and Maintenance Manual IMM AGZ1 Daikin Applied MicroTech II Air-Cooled Scroll Chiller Installation and Maintenance Manual IMM WGZ, IMM WGZC Daikin Applied MicroTech II Water-Cooled Scroll Chiller Installation Manuals IMM WMC Daikin Applied MicroTech II Magnetic Bearing Centrifugal Chiller Installation and Maintenance Manual IMM WSCWDC Daikin Applied MicroTech II Chiller Unit Controller Installation and Maintenance Manual IMM WGS Daikin Applied MicroTech II Water Cooled Screw Compressor Chiller Installation and Maintenance Manual OM AGS, OM AGSD, OM AGSDP Daikin Applied MicroTech II Air-Cooled Screw Chiller Operating Manuals OM CentrifMicro II Daikin Applied MicroTech II Unit Controller for Centrifugal Chillers and Templifiers Operating Manual ED Daikin Applied MicroTech II Chiller Unit Controller Protocol Information, BACnet MS/TP and LONWORKS Networks OM WGS Daikin Applied MicroTech II Water-Cooled Screw Chiller Operating Manual OM WMC Daikin Applied MicroTech II Magnetic Bearing Compressor Chiller IOMM TSC Daikin Applied MicroTech II Templifier Single Compressor Centrifugal Installation, Operation, and Maintenance Manual Limited Warranty Consult your local Daikin Applied Representative for warranty details. Refer to Form Y. To find your local Daikin Applied Representative, go to Notice Copyright 2013 Daikin Applied, Minneapolis MN. All rights reserved throughout the world. Daikin Applied reserves the right to change any information contained herein without prior notice. The user is responsible for determining whether this software is appropriate for his or her application. The following are tradenames or registered trademarks of their respective companies: BACnet from the American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.; Windows from Microsoft Corporation; Daikin and MicroTech II from Daikin Applied. IM

5 Introduction Recognize Safety Symbols, Words and Labels The following symbols and labels are used throughout this manual to indicate immediate or potential hazards. It is the owner and installer s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of property damage and/or product damage, serious personal injury or death. Improper installation, operation and maintenance can void the warranty.! DANGER Dangers indicate a hazardous situation which will result in death or serious injury if not avoided.! WARNING Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.! CAUTION Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided. IM

6 General Information This manual contains the information you need to install the BACnet Communication Module on a Daikin Applied Chiller Unit Controller, incorporate it into the BACnet network, and maintain it.! DANGER Electric shock hazard. Can cause personal injury or equipment damage. This equipment must be properly grounded. Only personnel that are knowledgeable in the operation of the equipment being controlled must perform connections and service to the Chiller Unit Controller.! CAUTION Static sensitive components. Can cause equipment damage. Discharge any static electrical charge by touching the bare metal inside the control panel before performing any service work. Never unplug cables, circuit board terminal blocks, or power plugs while power is applied to the panel. NOTICE This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his or her own expense. Daikin Applied disclaims any liability resulting from any interference or for the correction thereof. Description Application The MicroTech II BACnet Communication Module incorporates a Daikin MicroTech II Chiller Unit Controller into a BACnet local area network (LAN). It supports the BACnet MS/TP (EIA 485) data link layer (physical layer.) The BACnet Communication Module is a printed circuit board that mounts in the Chiller Unit Controller panel. Figure 2 on page 11 shows a drawing of the BACnet Communication Module itself. The BACnet Communication Module connects the Chiller Unit Controller to a building automation system (BAS) on a BACnet local area network. It is the interface for the exchange of BACnet objects between the network and the unit controller. IM

7 Component Data Figure 1 shows the external connectors of the BACnet Communication Module. Figure 1. BACnet Communication Module External Connectors (Top View) Status LEDs Jumpers (P1, P2 & P3) RS485 LEDs Network Connector Pushbutton GND Pin Header Light Emitting Diodes (LEDs) The BACnet Communication Module has a Status LED and an RS485 LED to indicate communication activity and status of the BACnet Communication Module. These indicators are visible even when the module is installed in the Chiller Unit Controller. Status LED The status LED indicates the communication state between the BACnet Communication Module and the Chiller Unit Controller. During power-up, the status LED will show the following sequence: Off 2 seconds after startup: quick flashing red-green 5 seconds after startup: steady green 50 seconds after startup: regularly flashing (see Communication State with the BACnet Communication Module section below for color descriptions) Communication State with the BACnet Communication Module After startup has completed, the Status LED will regularly blink to show the communication status between the BACnet Communication Module and the Chiller Unit Controller. The table below describes the different color and states. Table 1. Status LED Definitions Status LED Color Quick Flashing Green Slow Flashing Red Green/Red Flashing Meaning Communication has been established between the BACnet Communication Module and the Chiller Unit Controller. Communication has not been established between the BACnet Communication Module and the Chiller Unit Controller. BACnet Communication Module detects an error or a temporary answer fault from the Chiller Unit Controller. IM

8 RS485 LEDs The RS485 LEDs shows the communication status between the BACnet Communication Module and the BACnet MS/TP network. The table below describes the status of the RS485 LEDs. Table 2. Status of RS485 LEDs Definitions RS 485 LED Color Green with occasional red flashes Green and red ON together Meaning Communication is established. The BACnet MS/TP definition is as follows: Green ON: BACnet Communication Module keeps the token Green OFF: BACnet Communication Module does not keep the token Red ON: Poll-For-Master; search for a master to pass the token to Communication is not established. The BACnet MS/TP definition is that the communication status is in a state of continuous Poll-For-Master. Possible explanations for this are as follows: Connection error No network is found due to: Electrical connection error Communication settings are not compatible with the other network devices that are connected to the network BACnet Network Connector An RS485 connector connects the BACnet Communication Module to the MS/TP Network. 8-Pin Header The 8-pin header connects the Chiller Unit Controller to the BACnet Communication Module. P1, P2 and P3 Jumpers Pushbutton Jumpers P1, P2 and P3 are located inside the front opening of the cover. Jumper P1 adds a 510-ohm polarization resistance between the negative data line (-) and GND Jumper P2 adds a 120-ohm terminal resistance between the two data lines (+) and (-) Jumper 3 adds a 510-ohm polarization resistance between the positive data line (+) and the +5Vdc internal voltage Refer to the Mounting a BACnet Communication Module section on page 9 for information on how to set these jumpers. The pushbutton is used to either reboot the BACnet Communication Module or temporarily restore the factory defaults. Refer to the section titled Restarting and Resetting the BACnet Communication Module on page 12 for more information on using the pushbutton. IM

9 Installation Mounting The BACnet Communication Module is available as a factory-installed or a field-installed option. The BACnet Communication Module kit may be ordered via Daikin SelectTools or Daikin Applied Parts. See the Installation Kit section on page 14 for additional information.! CAUTION Electrostatic discharge hazard. Can cause equipment damage. This equipment contains sensitive electronic components that may be damaged by electrostatic discharge from your hands. Before you handle a communications module, you need to touch a grounded object, such as the metal enclosure, in order to discharge the electrostatic potential in your body. Contents of the BACnet Communication Module Kit The following is the list of items included in the field-installed kit: The BACnet Communication Module circuit board Plastic cover for the module Three jumpers Plug-in connector Ferrite-lined plastic enclosure (for noise reduction, if desired) Installing a new BACnet Communication Module Install a BACnet Communication Module on the Chiller Unit Controller to incorporate it into an existing BACnet network. Mounting a BACnet Communication Module To mount a BACnet Communication Module! DANGER Electric shock hazard. Can cause personal injury or equipment damage. This equipment must be properly grounded. Only personnel that are knowledgeable in the operation of the equipment being controlled must perform connections and service to the Chiller Unit Controller. 1. Remove power from the Chiller Unit Controller. 2. Locate the Serial Card slot on the Chiller Unit Controller (see Figure 3 on page 11 ). 3. Remove the cover from the Serial Card slot if it has not already been removed. Use a small screwdriver to carefully pry the cover off from one end. 4. Grasp the BACnet Communication Module, with the network connector on the underside. The 8- pin header must mate to the 8-pin plug in the Chiller Unit Controller. The plug has a guide on each end to direct it into the mating guide on the BACnet Communication Module header. Figure 3 on page 11 details the Serial Card slot with the 8-pin plug that mates to the header on the BACnet Communication Module. IM

10 Note: This operation relies more on fitting the BACnet Communication Module into the connector than seeing the connectors mate. 5. Insert the BACnet Communication Module, pointing up, into the slot, rolling it into a level position as you move it into the slot. 6. Keeping the BACnet Communication Module level, move it in the slot until you feel the connectors line up. 7. When you feel the connectors align, press the BACnet Communication Module into the plug. Verify that the module is firmly connected. 8. Install the P1, P2 and P3 jumpers if necessary. This step is only required if it is the first or last unit on the network. Do not insert the jumpers on intermediate units. 9. Insert the plug-in connector to the BACnet Communication Module. 10. Mount the plastic cover provided with the BACnet Communication Module kit. 11. (Optional) Install the ferrite-lined plastic enclosure on the network cable for noise reduction. Replacing an Existing BACnet Communication Module To replace a BACnet Communication Module! DANGER Electric shock hazard. Can cause personal injury or equipment damage. This equipment must be properly grounded. Only personnel that are knowledgeable in the operation of the equipment being controlled must perform connections and service to the Chiller Unit Controller. 1. Remove power from the Chiller Unit Controller. 2. Locate the Serial Card slot on the Chiller Unit Controller (see Figure 3 on page 11). 3. Pull the network cable connector from the BACnet Communication Module. 4. Remove the cover from the Serial Card slot. Use a small screwdriver to carefully pry it off from one end. 5. Grasp the BACnet Communication Module and gently pull it from the Chiller Unit Controller. 6. Grasp the BACnet Communication Module, with the network connector on the underside. The 8- pin header must mate to the 8-pin plug in the Chiller Unit Controller. The plug has a guide on each end to direct the BACnet Communication Module into the mating guide on the 8-pin plug. Figure 3 on page 11 shows a detail of the Serial Card slot with the 8-pin plug that mates to the header on the BACnet Communication Module. Note: This operation relies more on fitting rather than seeing the connectors mate. 7. Insert the BACnet Communication Module, pointing up, into the slot, rolling it into a level position as you move it into the slot. 8. Keeping the BACnet Communication Module level, move it in the slot until you feel the connectors line up. 9. When you feel the connectors align, press the BACnet Communication Module into the connector. Verify that the BACnet Communication Module is firmly connected. 12. Install the P1, P2 and P3 jumpers if necessary. This step is only required if it is the first or last unit on the network. Do not insert the jumpers on intermediate units. 13. Insert the plug-in connector to the BACnet Communication Module. 14. Replace the cover on the Serial Card slot. Slip the cover over the network connector plug. 15. Insert the network cable connector into the BACnet Communication Module. 16. (Optional) Install the ferrite-lined plastic enclosure on the network cable for noise reduction. IM

11 Air Conditioning Figure 2. Serial Card Slot in Unit Controller Serial Card Slot Figure 3. Serial Card Slot Detail 8-Pin Connector for Serial Card ID15H J19 J4 J5 VG VG0 Y1 Y2 Y3 Y4 ID1 ID2 ID3 ID4 ID5 ID6 ID15 ID7 IDC15 Meaning of the Jumpers Jumpers P1, P2 and P3 are located inside the front opening of the cover. Jumper P1 adds a 510-ohm polarization resistance between the negative data line (-) and GND. Jumper P2 adds a 120-ohm terminal resistance between the two data lines (+) and (-). Jumper P3 adds a 510-ohm polarization resistance between the positive data line (+) and the +5Vdc internal voltage. Only install the three jumpers to the unit at the start of the network and the unit at the end of the network. Do not insert the jumpers on the intermediate units. To help reduce noise on the MS/TP line, add the ferrite-lined plastic enclosure, supplied with the BACnet Communication Module kit, to the network cable. IM

12 Integration Configuring the Unit Controller Network Connection The Chiller Unit Controller and optional BACnet Communication Module are designed, programmed, and configured at the factory. The unit is ready to operate with the default parameter values in the unit controller after you change the default parameters. Refer to the appropriate Chiller Unit Controller Operation Manual for default values and keypad operating instructions. Refer to ED for descriptions of the available BACnet variables. BACnet MS/TP Addressing The BACnet MS/TP Media Access Control (MAC) address is a variable one-octet address that must be set during the BACnet Communication Module configuration. The MAC address must be unique to the MS/TP network and have a valid range of There are certain parameters that must be set properly to verify communication between the Chiller Unit Controller and the MS/TP network. Table 3 provides details about these addressing parameters. See your system integrator for additional information regarding proper BACnet MS/TP addressing. Configuring the BACnet Communication Module The BACnet Communication Module must be configured using the Chiller BACnet Communication Module Configuration Tool (Configuration Tool). The Configuration Tool is also required for downloading new firmware. The Configuration Tool is available as a free download on the II Controls/Application Software page. Refer to Appendix B: Chiller BACnet Communication Module Tool on page 15 for complete details.! DANGER Electric shock hazard. Will cause personal injury or equipment damage. This equipment has exposed electrical connections inside BACnet Communication Module. Contact with charged electrical connection will cause personal injury or death. Only personnel that are knowledgeable in the operation of this equipment must perform connections and service to the BACnet Communication Module. Restarting and Resetting the BACnet Communication Module The BACnet Communication Module contains a pushbutton that can be used to restart the BACnet Communication Module or to recall the factory configuration. See Table 4 for the list of parameters that are reset using the pushbutton. Restarting the BACnet Communication Module 1. Verify that the BACnet Communication Module is installed correctly with the Status LEDs flashing continuously. 2. Hold the pushbutton for more than 5 seconds and no more than 10 seconds. 3. Around 10 seconds after releasing the button, the Status LEDs will stop flashing and 15 seconds later the BACnet Communication Module will restart (Status LEDs quickly flashing red-greenred-green ). IM

13 Resetting Factory Defaults when the Chiller is Off: 1. Unplug network connections from the BACnet Communication Module. 2. Hold down the pushbutton on the BACnet Communication Module. 3. Apply power to the Chiller Unit Controller. 4. Keep the pushbutton pressed for at least 20 seconds. 5. Release the pushbutton once the Status LEDs start to blink red. 6. After three slow red blinks, the LEDs will become green, and then to indicate the command has been successful, it will rapidly blink dark red three times. Resetting Factory Defaults when the Chiller is On: 1. Unplug network connections from the BACnet Communication Module. 2. Press the pushbutton for more than five seconds and no more than ten seconds. 3. Release the pushbutton. 4. After another 5 seconds, press and hold the pushbutton again. 5. The status LEDs will stop flashing and then it will flash red quickly. 6. Release the pushbutton when the status LEDs start flashing red slowly. 7. After three slow red blinks, the LEDs will become green, and then, to indicate the command has been successful, it will rapidly blink dark red three times. Note: After successfully using the pushbutton, the BACnet Communication Module only retains the factory-specified default parameters until the next reboot is performed. The BACnet Communication Module will implement the latest user-specified parameters after a reboot has been performed without the pushbutton being pressed. Table 3 defines the five parameters that are reset to factory defaults when the pushbutton on the BACnet Communication Module has been pressed. Table 3. Network Parameters That Are Reset Using The Pushbutton Parameter Name Factory Default (Range)/Description Device Instance 3000 ( )/A number that uniquely identifies a device on the BACnet network. MS/TP Station Address 0 (0-127)/A number that differentiates the units in the BACnet MS/TP network. Max Masters 127 (0-127)/The maximum number of information packages exchanged, above which the Master unit will give up control (Token) of the network to another Master unit. Max Info Frames 20 (0-255)/ The Max Master value should match the largest MS/TP Station Address value to provide maximum system efficiency. Baud Rate (9600, 19200, 38400, 76800)/Data transfer speed. IM

14 Service Information Test Procedures If you are not able to communicate with unit via the network: Check the network wiring Check the network parameters and verify that they are correct and that there are no duplicate devices on the network Parts List If the BACnet Communication Module still does not respond, contact the Daikin Applied Controls Customer Support group at 866-4MCQUAY ( ). Installation Kit Description Part Number MicroTech II Chiller BACnet Communication Module-MS/TP kit IM

15 Appendix A: Chiller BACnet Communication Module Configuration Tool Introduction The Chiller BACnet Communication Module Configuration Tool (Configuration Tool) is a Microsoft Windows based tool used in conjunction with the MicroTech II BACnet Communication Module for Chiller Unit Controllers. The purpose of the Configuration Tool is to test and configure BACnet addressing parameters for the BACnet Communication Module. The Configuration Tool displays the types and quantity of BACnet Communication Module objects and also what properties are supported. Additionally, it can be used to download new firmware or a new CSV (comma separated variable file), if necessary. This document assumes you are familiar with BACnet and BACnet terminology and the use of Microsoft Windows. Only qualified personnel familiar with BACnet and BACnet terminology, and the use of Microsoft Windows should configure the BACnet communication module. The Configuration Tool as a BACnet Device The Configuration Tool uses standard BACnet commands when communicating via a BACnet network. For example, it issues a ReadProperty or WriteProperty request to the device object (in this case, the Chiller Unit Controller). By default, the Configuration Tool is assigned the device instance This can be changed using the BACdoor OEM Client configuration dialog described in the BACdoor OEM Client Status window section of this document. Windows and PC Requirements Windows Requirements The Configuration Tool is compatible with Windows 2000, Windows 2003, Windows XP, and Windows Vista operating systems. BACnet MAC Layer Support The Configuration Tool supports the following BACnet Media Access Control (MAC) layers: BACnet ISO Ethernet BACnet/IP BACnet Master Slave/Token Passing (MS/TP) over RS-485 PC Requirements An EIA-485 interface is required for use with the Configuration Tool when connecting to a BACnet MS/TP communication module. An RS-485 interface can be achieved by one of the following means: Connect an external RS-232 to RS-485 converter to an existing PC serial port. Insert an internal RS-485 PC adapter into your PC. Note: The RS-485 interface is not included with the BACnet Communication Module kit. It is available through B & B Electronics ( IM

16 Install and Set up the Configuration Tool Overview of Components There are four main components to the Configuration Tool user interface and software: 1. The initial BCM Configuration MAC Layer Select dialog pop-up box. 2. The main application titled Daikin BACnet Communication Module Configuration Tool with four tabs as described in Table 4 below. Table 4. Overview of BACnet Configuration Tool Tabs Tab Name BACnet Device BACnet Objects Test System Description Use this tab to read and write the BACnet properties of the Chiller Unit Controller s Device Object. The properties include: BACnet LAN type (IP or Ethernet), Device Instance, UDP Port, APDU Timeout, APDU Retries, and Daylight Savings Time. The firmware and application software versions are also displayed, along with a BACnet Communication Module reboot option. Use this tab to read and configure the BACnet properties of the objects in the BCM device. Clicking the Read button reads all the properties for the BCM object that is selected in the pull-down object list. Any of the values for the writeable properties can be changed on the form and then committed to the BCM by clicking Write. The Write button is only displayed if the object has writeable properties. Use this table to test the reading of the BACnet properties of all the objects contained in the pull-down object list for the BCM. You must have clicked the Read Object List button before you click Read. Use this tab to download new firmware or CSV files, reboot the BACnet Communication Module, and read the current firmware version. 3. The BACdoor OEM Client Status icon and window. 4. The MS/TP MAC Layer Status icon and window for diagnostic use only. This majority of the Appendix describes how the Configuration Tool can be used to set BACnet parameters and customize settings for your network. The remainder of the Appendix describes how to use additional features of the Configuration Tool to verify network communications, download BACnet firmware files, and use MAC layer options. Installation and Setup 1. Download the Configuration Tool from II Controls/Application Software/BCM Configuration Tool Version 1.10 for MicroTech II Chiller Unit Controllers Only. 2. Install the Configuration Tool to your PC (see Windows and PC Requirements above). For support purposes, it is recommended that you install to the default directory. 3. Verify the BACnet Communication Module is installed in the Serial Slot of the MicroTech II Chiller Unit Controller. Refer to the Installation section on page 9 of this manual for details. 4. Verify that the RS-485 converter is properly connected properly to the PC, and that the wiring between the BACnet Communication Module and the RS-485 converter have the correct + and - terminals connected. 5. Using the keypad, verify the Protocol= on the Network Config menu of the Chiller Unit Controller is set to BACnet MS/TP. Refer to the appropriate BACnet Communication Module Operation Manual (OM) listed in the Reference Documents section for more information about using the keypad. 6. Double-click on BCMCFG.exe from the folder in which it was installed (see Step 2 above). The default installation path is C:\Program Files\DaikinApplied\Chiller BCM Configuration Tool. Launch and use the Configuration Tool to Set Network Parameters 1. Navigate to the BCM Configuration Tool (Start/Programs/DaikinApplied/Chiller BCM Configuration Tool) or double-click on the desktop icon, if present. IM

17 2. When the Configuration Tool opens, the BACnet MAC Layer Select dialog box appears as shown in Figure 4. a. Select both BACnet MS/TP and No Router options and click OK. Figure 4. BACnet MAC Layer Select Dialog Box Note: If you have trouble opening the MS/TP portion of the Configuration Tool, make sure the COM port you are using on your PC is available and in working order. Then verify that the Configuration Tool is using the same com port. The default COM Port for the Configuration Tool is 1. See the Troubleshooting Guide for more information. 3. Initiate communication between the Configuration Tool and the BACnet Communication Module by following these steps: a. Verify that the he Daikin Applied BCM Configuration XP v1.10 BACnet Device appears and the BACnet Device tab is selected (see Figure 5). The Device tab is the primary location for setting network parameters. A detailed description of each field is provided in Table 6 at the end of this section. 4. Enter the BACnet Communication Module s current Device Instance in the upper right of the screen (see Figure 5, box #1). The default value is Select Read Object List (see Figure 5, box #2). If the Configuration Tools is communicating with the module, the Configuration Tool counts from 0 to 62 (see box #3 in Figure 5). IM

18 Figure 5. Initiate Communications 6. After the Configuration Tool has successfully counted from 0 to 62, press the Read button in the upper left portion of the screen. a. Verify that the Read/Write Status field counts up to 100%. Once this is complete, the MS/TP Station Address and Max Master fields become populated with values (as shown in Figure 6). Figure 6. Configuration Tool Communicating Properly 7. Change MS/TP Station Address (i.e. the BACnet MAC address for the BACnet Communication Module), Max Master and Max Info Frames as desired. See Table 4 below for default values. IM

19 Table 5: Configuration Tool Default Values Property Communication Port COM1 Baud Rate MS/TP Station Address 1 Max Master 127 Max Info Frames 10 Default Value Note: The Max Master value should match the largest MS/TP Station Address value to provide maximum system efficiency. If the largest MS/TP Station Address on the network is not known, use a Max Master value of 127. The Max Master value should always be set equal to or less than Press the Write button in the upper left portion of the screen. The Read/Write Status will count to 100%. 9. After reaching 100%, press the Reboot button in the lower right portion of screen. Please note that performing this step reboots the BACnet Communication Module, NOT the Configuration Tool. 10. Verify that the LED behavior on the BACnet Communication Module changes, indicating that a reboot has occurred. 11. Allow the BACnet Communication Module at least two minutes to reboot, and then close and re - open the Configuration Tool. 12. Re-establish communication by following these steps (see Figure 7): a. Enter the Device Instance number in the BCM Device Instance field in the upper left portion of the screen. b. Press the Read Object List button and wait until it reaches a value of 62. c. Press the Read button and verify that it reaches a value of 100%. 13. Change Device Instance by following these steps (see Figure 7): a. Select Enable Device Instance radio button. Performing this action de-activates most of the fields and allows the Device Instance to be modified. b. Enter the new Device Instance for the BACnet Communication Module. c. Press the Write button and verify that it reaches a value of 100%. d. Close and re-open the Configuration Tool. 14. Re-establish communications by following these steps (see Figure 7): a. Enter the new Device Instance for the BACnet Communication Module. b. Press the Read Object List button and wait until it reaches a value of 62. c. Press the Read button and verify that it reaches a value of 100%. IM

20 Figure 7. Change Device Instance and Re-establish Communications 15. Change the Baud Rate of the BACnet Communication Module, if desired. The default Baud Rate is Follow steps a-d below to change the Baud Rate. If the default Baud Rate of is correct, skip to step 16. a. Select the desired Baud Rate (from the center of the screen, see Figure 8). b. Press the Write button in the upper left portion of the screen. The Read/Write Status will count to 100%. c. After reaching 100%, press the Reboot button in the lower right portion of screen. Please note that performing this step reboots the BACnet Communication Module, NOT the Configuration Tool. d. Verify that the LED behavior on the BACnet Communication Module changes, indicating that a reboot has occurred. Figure 8. Change Baud Rate Note: Many computers do not support a baud rate of The BACnet Communication Module may become inoperable if the baud rate is changed to this speed and is not supported. Refer to the Resetting Factory Defaults when the Chiller is Off (or On) section in this IM for instructions on how to reset the BACnet Communication Module to default values. IM

21 Table 6: BACnet Device Tab - Details Property/Button BCM Device Instance Read Object List Button Read Button Write Button Default Button Time Sync Button Reboot Button MS/TP Baud Rate Description The Device Instance of the BACnet Communication Module (appears on the top of all tabs). Select the object to read from the drop-down arrow (appears on the top of all tabs). Reads all the properties of the Chiller Unit Controller Device Object. Before clicking the Read button, verify that the Device Instance at the top of the screen is correct. Writes any value on the BACnet Device tab to the Chiller Unit Controller. Before clicking Write, verify that the Device Instance at the top of the screen is correct. Resets all values on the BACnet Device tab to their default (i.e. factory) values. The factory settings are not written to the Chiller Unit Controller until the Write button is clicked. Synchronizes the BACnet Communication Module clock with the current time. Pushing this button will set the clock in the BCM, but since this is an unacknowledged BACnet command, there will be no feedback when this button is pushed. Use your BACnet front end to verify the date and time. Restarts the BACnet Communication Module if the Password field matches the Password property of the Chiller Unit Controller s Device Object. This variable defines the MS/TP baud rate for the BACnet Communication Module. MS/TP Station Address This is the MS/TP address of the BACnet Communication Module. Each device on the BACnet network must have a unique MS/TP address. Max Master MS/TP Only. This variable specifies the highest possible address for master nodes and must be less than or equal to 127. Max Info Frames MS/TP Only. This variable specifies the maximum number of information frames the BACnet Communication Module may send before it must pass the token. Enable/Disable Device Allows modification of the Device Instance. Selecting Disable Device Instance Write prevents Instance Write modification of the Device Instance. Device Instance Object Name Description Location APDU Timeout APDU Retries Password for Restart Daylight Savings Time UTC Offset Interval to send WhoIs Firmware Revision Application Software Version Alarm Enabled Alarm Destination Alarm Process ID Alarm Priorities Problem /Device Instance of the BACnet Communication Module. This must be unique throughout the entire BACnet network. Default=3000. Changes to the Device Instance are made immediately after pressing Write. Upon exiting the Configuration Tool, the last BCM Device Instance is saved. This field will be populated with that Device Instance when the Configuration Tool is re-opened. This is the Object_Name of the device and must be unique throughout the network. Describes the application running in the BACnet device. This changeable property indicates the physical location of the Chiller Unit. The amount of time, in milliseconds, between retransmissions of an APDU (Application Layer Protocol Data Unit) requiring acknowledgment for which no acknowledgement has been received. Default=3000milliseconds The maximum number of times that an APDU shall be retransmitted. Default=3. Allows the BACnet Communication Module to be reinitialized from the network. Default=1234. Leaving this field blank indicates that no password is required. If this field is modified, a password is then required before a BACnet client can reinitialize the BACnet Communication Module. Must be set to No for a BACnet client to synchronize the time on the network. Default=No. Difference in minutes of the UTC and local time ( 720 to ) Default=0Min Frequency, in minutes, at which the BACnet Communication Module sends WhoIs Requests. Default=1Min BACnet Communication Module firmware version. This is the BACnet Application_Software_Version property of the Device Object. It reflects the current version of the BACnet component of the BCM. Selecting Yes enables the BACnet Communication Module to send a ConfirmedEventNotification message to a single BACnet device whenever an alarm occurs in the MicroTech II Chiller. This message has an Event Type = Complex Event and has proprietary properties in its Event Values section. Not all BACnet devices can accept this message. Device Object Instance of the BACnet device that receives the alarm notification Process ID used at the receiving BACnet device to determine the response action to the alarm notification. May be changed to suit the BAS preference. Priority for Problem Alarms (0-255) Alarm Priorities Fault Priority for Fault Alarms (0-255) Alarm Priorities Warning Metric Units Priority for Warning Alarms (0-255) This property is used only with centrifugal chillers. Changing this property does not affect the Present Value property read from the chiller. Selecting Yes converts the Units and Relinquish Default properties to Metric units. Selecting No converts these properties to English units. The units must also be changed via the unit controller keypad. IM

22 16. Follow the steps a-e below to change the Configuration Tool s BACnet addressing parameters, only if one or both of the following is true: The Baud Rate was modified from The MSTP Station (MAC) Address was set to 1 The BACdoor OEM Client Status is used to configure the settings of the BCM Configuration Tool (not the Chiller Communication Module). Typically the BACdoor OEM Client Status window can remain minimized in the Task Bar. It is available only for diagnostic purposes and configuration of the BCM Configuration Tool itself (see Figure 10). BACdoor OEM Client Status displays the status of BACnet packets as they are being exchanged between the BCM Configuration Tool, the BACnet Communication Module, and any other BACnet Devices on the network. It also displays a list of all BACnet Devices that initiate BACnet I_Am service packets. The BACdoor OEM Client Status is separated from the BCM Configuration Tool for two reasons: 1. The BCM Configuration Tool rarely requires changes and 2. To help differentiate the BCM Configuration Tool parameters from the BACnet Communication Module properties. Note: In order for the Configuration Tool and the BACnet Communication Module to operate correctly, the program and module must be at the same Baud Rate, have different Device Instance numbers, and also have different MSTP Nodes. a. Navigate to the BACdoor OEM Client Library icon on the lower right of the computer screen (this appears when the Configuration Tool is open). See Figure 9. b. Double click on the BACdoor OEM Client Library icon to open the screen called BACdoor OEM Client Status and select Configure. Performing this step opens the BACdoor OEM Client Library Configuration screen (see Figure 10), which indicates the BACnet address settings for the Configuration Tool on the computer. c. From the BACdoor OEM Client Library Configuration screen, change the Configuration Tool s BACnet addressing parameters as necessary. d. When the changes are completed, select OK. e. Close and re-open the Configuration Tool to save the changes. Figure 9. BACdoor OEM Client Library Figure 10. BACdoor OEM Client Library Configuration IM

23 Verify BACnet Communications The Configuration Tool can also be used to verify that the BACnet Communication Module is successfully communicating data to the network. The following section describes how to use the Test tab for this purpose (see Figure 11). 1. Open the Configuration Tool and navigate to the Test tab. 2. Select the center radio button ObjectID/ObjectName/Units. 3. Press the Read button in the upper left-hand portion of the screen. The Read Status will count to 100% while the Object ID, Object Name, and Present Value fields below become populated. 4. After reaching 100%, check the Present Value of the variables to verify that they are reading actual current values (see Figure 11). Note: Another way to verify BACnet Communication is to record the present values, then perform a second Read a few minutes later and confirm if some of the temperature measurement values have changed slightly over time. Figure 11. Reading Present Values using the Test Tab Download BACnet Firmware Files New or updated firmware and/or CSV files can be downloaded using the Configuration Tool s System tab (see Figure 12). Table 9 describes the properties and buttons available on this tab. The steps below describe the downloading process: 1. Go to to download file or call the Daikin Applied Controls Customer Support group at to request a copy of the firmware or CSV file. 2. Save the file on the laptop or PC hard drive. 3. Open the BCM Configuration Tool and navigate to the System tab. 4. Select the desired file(s) from the Device s Flash File options next to the Download button. 5. Click on the Download button. 6. Reboot the BACnet communication module. 7. View the firmware version (see Figure 12). IM

24 Figure 12. System Tab Table 7: System Tab Details Property/Button Firmware Version Read Version Button Status bytes % Password Reboot Button Download Button Device s Flash File Radio Buttons: Description BACnet Communication Module firmware version. Reads the firmware version of the BACnet Communication Module. Indicates the download progress in bytes and as a percentage (%) of the total bytes to be downloaded. Password property of the Device Object. Restarts the BACnet Communication Module if the Password matches the Password property of the Device Object. Reboot does not restart the Chiller Unit Controller. Writes the PC file from the Local PC File field to the flash_apps.bin or flash_sys.bin firmware file or the bcm.csv or bcmmap.csv CIT file on the BACnet Communication Module. Indicates which file is to be downloaded to the BACnet Communication Module. flash_apps.bin Firmware file for the BACnet Communication Module. This file may change if firmware modifications are made to the BACnet Communication Module. This file does not need to be updated unless instructed by the Daikin Applied Controls group. flash_sys.bin Firmware file for the BACnet Communication Module. This file does not need to be updated unless instructed by the Daikin Applied Controls group. bcm.csv CIT file of the BCM. Local PC File Browse Button Contains the location of the file to be downloaded. Allows you to select the file to download. Another option is to type the complete file name into the Local PC File field. IM

25 BACnet MS/TP MAC Layer Select Options The Configuration Tool can be set up so that it bypasses the MAC Layer Select window and automatically opens using with the pre-defined BACnet MAC layer type. This can be accomplished by following these steps: Create a file named BACSET.INI in the Windows or WINNT folder using a text editor such as Notepad. Note: if a file named BACSET.ini already exists, skip this step. Place the following line as the first line of the file: [General] Place the following line on the second line of the file: MACtype=MSTP Save and close the file. It is recommended that you use the BACnet MS/TP MAC Layer Status portion of the BCM Configuration Tool for diagnostic purposes only because it can impact BACnet MS/TP operation. An additional feature of the Configuration Tool, called BACnet MS/TP MAC Layer Status, can be used to display network information packets. The BACnet MS/TP MAC Layer Status window is minimized into the Windows Tool Bar at the bottom of your display screen and is indicated by the icon. Follow the steps below to use the BACnet MS/TP MAC Layer Select Status feature: 1. Click the icon to make the BACnet MS/TP MAC Layer Status window visible (see Figure 13). Figure 13. BACnet MS/TP MAC Layer Status Window 2. Select Trace All Messages from the View drop-down menu to expand the information available from the BACnet MS/TP MAC Layer Select (see Figure 14). Minimize the BACnet MS/TP Layer Select during an image upload. The BACnet MS/TP MAC Layer Status expanded window now displays the status of MS/TP packets as they are being exchanged between the BCM Configuration Tool, the BACnet Communication Module, and any other BACnet MS/TP Devices on the network. Figure 14.MS/TP MAC Layer Status Expanded Window IM

26 Troubleshooting Guide Table 10 below summarizes several potential problems and corresponding solutions. Contact the Daikin Applied Controls Customer Support group at 866-4McQuay for additional assistance. Table 10: Common Problems and Solutions Error/Condition Problem Solution You are unable to read/write to the Chiller Unit Controller via the BACnet Communication Module. Cannot change the Device Instance When selecting MS/TP for the MAC Layer Selection, you get a series of three errors including: Error: [5] Access is denied., MS/TP Init Failed (-306) and BACLIBinit failed. When using the Configuration Tool, you get a?write Error [- 111]?: Timeout at MS/TP Station Address error when trying to modify the MS/TP Station Address. This can be due to several reasons such as wiring or setup. The Device Instance Write property is disabled. The serial port is already in use by another program or the Configuration Tool is trying to use a serial port that is not present or working. This could mean that you are trying to write an MS/TP Station Address that already exists. Verify the BACnet Communication Module is installed correctly and the LEDs are functioning correctly. Verify the wiring. Verify the Chiller Unit Controller is set up to communicate BACnet using the keypad. Refer to the proper Chiller Unit Controller OM for details on using the keypad. Verify connection to the correct MAC Layer Type (MS/TP). Verify that you are attempting to read the correct Device Instance number. Verify the Device Instance for the BACnet Communication Module is unique on the BACnet network and does not match the Device Instance of the Configuration Tool. Refer to the Error! Reference source not found. section of this document. Verify the baud rate of the BCM Configuration Tool is the same baud rate of the BACnet Communication Module. Also verify the MS/TP device instance is unique. Select Enable from the BACnet Device tab to enable the Device Instance Write property. You can now change the Device Instance. Close any programs that are using the serial port and restart the Configuration Tool. If the problem persists, verify that the BCM Configuration Tool is using the correct serial port by following these steps: Open the Configuration Tool by selecting BACnet IP as the MAC Layer Type. In the lower right corner of your task bar, click on the BACdoor OEM Client icon. Click Configure. Change COM Port to the COM Port you are using on your PC. Restart the BCM Configuration Tool by choosing MS/TP as the MAC Layer Type. Change the MS/TP Node Address of the Configuration Tool using the BACdoor OEM Client. This address needs to be unique on the network and is likely set at the address you are trying to write to the BCM. IM