iec DC Electric Tool Controller For all DC Electric Tools

Transcription

1 iec DC Electric Tool Controller For all DC Electric Tools

2 Overview NEMA 12 rated enclosure Easier access to internal components Increased memory capacity up to 250,000 rundowns (typical 50,000 rundowns) Master transducer port for calibration Larger, alphanumeric on-screen display of torque, angle and current parameter set Smaller design for easier mounting 110V or 220V flexibility Custom, AIMCO-designed operating system means no licensing fees Controller can work with any AcraDyne Ti-series tool CE & UL rated design

3 Front Panel 10 ½ 5 14 Compact design

4 Front Panel Programmable Display Torque, Angle, Batch Count, Statistics and alternative displays

5 Front Panel Easy-to-read active parameter set

6 Front Panel Optional Keypad Display Module (KDM) for on-board programming

7 Front Panel Interlocking Power Disconnect

8 Display Screen Rundown process indication LED s OK Rundown NOK Rundown In Cycle FUTURE FUNCTION Infra-red flashmemory data access port Active parameter set display One-touch parameter set change Programmable display buttons

9 Interior Design NEMA 12 rated enclosure

10 Interior Design Circuit breaker w/ GFCI

11 Interior Design Universal 120 / 240 VAC power input

12 Interior Design Line filter for EMC compliance

13 Interior Design Expansion ports for Ethernet, mass storage, future options

14 Interior Design Minimal components and wiring

15 Mounting Points Sturdy multi-point mounting bracket

16 Torque Control Strategy Pre-Rundown Display Target Torque = 8.9 FtLb FtLb indicates Units of measure and Torque Control Strategy Parameter Set 4 selected

17 Torque Control Rundown Display Rundown Accept Torque achieved Angle of rotation Rundown Result Display

18 Angle Control Strategy Pre-Rundown Display Angle Target DEG indicates Angle Control Strategy Parameter Set 3 selected

19 Angle Control Rundown Display Accept Rundown Achieved Torque Achieved Angle Rundown Result Display

20 Controller Display Options Parameter Strategy type TC, AC, TCAM, TCAC, all in CCW direction also Angle of Rotation From Threshold to final torque Batch Count Simple Batch Counting set-up and display Daily Rundown Total Midnight to Midnight, all parameter sets Daily OK Rundown total Midnight to Midnight, all parameter sets Daily NOK Rundown Total Midnight to Midnight, all parameter sets CP Value For selected parameter set, based on programmed sample size CPK Value For selected parameter set, based on programmed sample size Joint Rate Based on angle from programmed Joint Rate Threshold to Final Torque

21 AcraDyne Tools Right-angle In-line Pistol Tubenut

22 AcraDyne Tools 2000 Series 64,000 rpm / 0.55Nm Motor TORQUE RANGE 1-68 Nm SPEEDS UP TO 2600 RPM WEIGHT: lbs 3000 Series 32,000 rpm / 1.5 Nm Motor TORQUE RANGE Nm SPEEDS UP TO 1075 RPM WEIGHT: lbs

23 AcraDyne Tools Fewest parts and easiest maintenance of any DC tool on the market

24 AcraDyne Tools Spiral cut pinion and bevel Titanium components ID board carries maintenance info Non-contact transducer Fully machined Aluminum-alloy body

25 AcraDyne Tools Transducer Components MAGNETIZED HOOP PICK-UP ASSEMBLY HALL SENSORS MAGNETOELASTIC = A PRINCIPLE WHERE MAGNETIZED MATERIAL CHANGES CHARACTERISTICS WHEN STRESED

26 AcraDyne Tools MAGNETOELASTIC THEORY A HOOP IS PRESSED ON TO THE GEAR CARRIER THE HOOP HAS A TWO MAGNETIZED RING FIELDS MAGNETIC FIELDS SURROUND THE HOOP DOMAIN WHEN TORQUE IS APPLIED TO THE GEAR CARRIER THE MAGNETIC FIELD LINES ARE DEFLECTED DEFLECTION IS MEASURED BY A HALL SENSOR ARRAY ELECTRICAL OUTPUT FROM THE PICK UP ASSEMBLY IS PROPORTIONAL TO TORQUE THE TRANSDUCER ASSEMBLY IS ENCLOSED AND SHIELDED FROM EXTERNAL MAGNETIC FIELDS

27 ToolWare is the redesigned software package for the iec controller. It is supplied free of charge to all AcraDyne users Previous ToolWare versions Most functions will work with new controller Currently not functional but will be in future releases of controller code Parameter Sets with CIM This does work with parallel dongle AcraVision Socket tray, may require socket tray firmware update for future use Serial output Functions that will not work with the new controller, New Toolware required for these functions Logic I/O Statistics Monitor rundowns

28 ToolWare General ToolWare Features Controller Connection USB CIM and Legacy Parallel Dongle (with adapter) Ethernet Option scheduled for June release Auto-detects connection on program launch Manual connection selectable New Tool Configuration Features Tool Cycle Counting Programmable Service and Calibration Alerts Tracks last service and calibration dates and last service and calibration cycles Service and calibration intervals set in months, k-cycles (thousand cycles), or both Controller will disable and indicate SVC DUE or CAL DUE when required Operator can press the Set button to clear the alert Alert will indicated again on controller or tool initialization or at midnight the next day Only works with iec controller and must be configured in older tools to work

29 ToolWare Parameter Sets easier to set up and view

30 ToolWare Maintenance Cycle Information easily programmed and reviewed

31 ToolWare Batch Counting simplified for easy set-up

32 ToolWare Programmable I/O Simple to arrange, modify and monitor

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