Automating Calibration Systems
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1
2 Automating Calibration Systems Dave Skinner Global Services, Business Manager
3 Agenda Why Automate? Automation Solutions Challenges with Automating Calibration Calibration Automation Architecture Calibration Executive Architecture Implementation Calibration Executive 3
4 Why Automate? High Labor Cost for Manual Procedures Complexity of Calibration (1000 s of points) Improved Repeatability / Stability Scalability Large Volume Modular Instrument Calibration is software based (no buttons/knobs on PXI products) 4
5 Solutions for Automation Off-the-Shelf Application Software Calibration Executive MET/CAL SureCal Custom Developed Application User defined/developed 5
6 Off-the-Shelf Calibration Software Pros No development costs Immediately available Software maintenance Easy to use Procedures and software supported and verified by vendor Cons Purchase price Software maintenance costs Flexibility of standards 6
7 Custom Calibration Software Pros Expose full capabilities Automated procedure Flexibility of standards Procedure control Incorporation into existing systems Cons In-house development Time investment Manpower investment Software maintenance Integration time Software testing 7
8 Custom Calibration Software Instrument supplier must provide: Clearly written calibration procedure o Required platforms and connectivity o Required calibration standards o Supported software development ADEs Driver and configuration software Driver capable of measurement adjustment Software development support Laboratory must have: Software development skills Development and verification process Time 8
9 Custom Calibration Software Development Process Software Planning Design Implement V&V Specifications Calibration Document Driver software Framework Deployment Customer base Database design Instrument driver design Procedure design Report format Design UI components Create input data Write code Use modular code practices Write comments & documentation Build deployment mechanism Peer review Code review Test limit validation Test code & execution Test measurement methods Business owner sign-off Installer testing 9
10 Challenges with Developing Automated Calibration Software Change Management / regression testing Minimizing risk of software changes to lab Data Storage Flexible Reporting Instrument Support / Interchangeability Full Automation (automated connection changes) vs. Partial Automation (manual connection changes) Full automation only available when switches don t introduce excessive errors in measurement 10
11 Basic Automated Calibration Framework Automated Calibration Procedure Device Driver Instrument Drivers Device Under Test (DUT) Calibration Standards (Instruments) Calibration Report 11
12 Calibration Executive Architecture Implementation 12
13 Summary: Benefits Derived from Automated Calibration Lower Cost Scalability Ability to Calibrate Complex Products / Large # Test Points Improved Stability and Repeatability Consistent Operator Experience 13
14 NI Calibration Executive
15 What is NI Calibration Executive? Automated Test Executive for External Calibration User interface Test executive engine Calibration procedures Instrument drivers and IVI technology Drivers Report generation 15
16 Modular Instrument Architecture Instrumentation Platform Operating System (OS) Instrument Module and I/O Communication Bus Processing and Memory Instrument Driver Software Application Software PXIe, PCI, USB, Ethernet, etc. CPU, FPGA, etc. DLL,.NET, etc. LabVIEW, C#, VB, etc. 16
17 Internal or Self Calibration Uses an onboard reference to establish correction factors for device Compensates for environmental effects on measurement accuracy Can be easily performed by the user Performed with a single button push in Measurement and Automation Explorer (MAX) Programmatically performed with one function call 17
18 External Calibration Establishes correction factors for onboard reference Ensures product meets published specifications Updates calibration constants to improve measurement accuracy. 18
19 Example Calibration Station PCI, PCIe, PC Card Ethernet USB, Firewire, etc. Other Instruments and Platforms USB GPIB Calibration standards or other DUTs Hybrid PXI/PXIe Chassis connected via MXI 19
20 Running a Calibration Select device model to calibrate Click Calibrate 20
21 Setup Wizard Customer Info Enter Customer Information for final report Click Next 21
22 Setup Wizard Calibration Standards Select driver Enter traceability information for external equipment Select device handles Click Next 22
23 Setup Wizard - Environmental Conditions Environmental conditions Choose run mode Click Next 23
24 DUT Selection Select DAQmx Device Name assigned in MAX Enter Serial Number for device. Click Finish. 24
25 Connecting External Equipment CalExec will provide a connection diagram or instructions to connect Once you have connected the standards, click Continue. 25
26 Reports Go to View>>Calibration Reports to open any saved reports 26
27 Reports (Header) Reports can be viewed using text file, html, pdf, MS Excel, or MS Word 27
28 Reports (Data) All measurement data collected during verification is displayed in the report. 28
29 Next Generation
30 Architecture Diagram High Level Procedure Management UI Admin & Config UI Controller Procedure Management Svc Procedure Execution Svc LV Adapter TestStand Adapter LV Calibration Procedure Instrument Management API Procedure Data Logging API MSSQL Server Adapter C++ Procedure Procedure Messaging API MSSQL Web Services Adapter Messaging Service Message Log Manufacturing Execution System Lab Management Systems 30
31 Products Approach Remote Execution Framework MI RF Core Signal Gen Measurem ent DMM Power Supply Digitizer SigGen HSDIO Signal Analyzer VST Power Meter Network Analyzer MSeries Analogue Output Counter/Timing DSA Embedded CDAQ WSN R Series Lab Asset management Procedure Development Tool Core Framework Reporting Legacy Procedure Framework 31
32 Questions?
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