Checklist for Teaching the new Welder Program Outline (Harmonized 2016) using Existing Welding Learning Resources

Transcription

1 Checklist for Teaching the new Welder (Harmonized 2016) using Existing Welding Learning The following checklist lists the Lines and Competencies from the new Welder (Harmonized 2016) and references the existing Welding (Level C modules). New Welder Line A: Occupational Skills Foundation Level 1 Level 2 A1: Describe welder apprenticeship and the scope of the trade in BC A2: Describe safe working practices A3: Perform basic trade related mathematical calculations P1-1 All Learning Tasks P1-2 All Learning Tasks P1-2 All Learning Tasks P1-3: All Learning Tasks P1-3: All Learning Tasks A4: Use and maintain measuring and layout tools A5: Use and maintain hand tools P1-4 and P1-6 All Learning Tasks P1-4 and P1-6 All Learning Tasks P1-4 and P1-6 All Learning Tasks P1-4 and P1-6 All Learning Tasks A6: Use and maintain power tools (electric and pneumatic) A7: Describe shop materials P1-5 All Learning Tasks P1-5 All Learning Tasks RK1-3 LT 1 RK1-3 LT 1 RK 1-3 LT 4 RK 1-3 LT 4 RK 2-5 LT 1 RK 2-5 LT 1 Checklist for Teaching the New Welder Page 1 of 13

2 Line A: Occupational Skills (continued) Foundation Level 1 Level 2 A8: Apply lifting, hoisting and rigging procedures RK1-1 LT 3 Pages RK1-1 LT 1 Pages (Fiber Rope), P11-Read Only. RK1-1 LT 1 Pages Note: Working load limited Page 15 (Fig 4) RK1-1 LT 4 Pages RK1-1 LT 3 Pages RK1-1 LT 2 Pages RK1-2 LT 1 Pages RK1-1 LT 4 Pages RK1-2 LT 1 Pages RK1-3 LT 1 Pages RK1-2 LT 1 Pages RK1-2 LT 2 Pages RK 1-3 LT 2 Pages RK1-3 LT 1 Pages RK1-2 LT 5 Pages RK1-3 LT 3 Page RK 1-3 LT 2 Pages RK1-3 LT 1 Pages RK1 3 LT 4 Pages RK1-3 LT 3 Page RK 1-3 LT 2 Pages RK1-4 LT 2 and 3 Pages RK1 3 LT 4 Pages RK1-4 LT 1 Pages RK1-1 LT 1 Pages Note: Working load limited Page 15 (Fig 4) RK1-4 LT 2 and 3 Pages RK 1-5 PC 1 (Practical Comp) Pages RK1-1 LT 2 Pages RK1-6 PC 1 (Practical Comp) Pages RK1-2 LT 1 Pages RK1-2 LT 2 Pages RK1-2 LT 5 Pages RK1-3 LT 1 Pages RK 1-3 LT 2 Pages Checklist for Teaching the New Welder Page 2 of 13

3 Line A: Occupational Skills (continued) Foundation Level 1 Level 2 A8: Apply lifting, hoisting and rigging procedures (continued) RK1-4 LT 1 Pages RK 1-5 PC 1 (Practical Comp) Pages RK1-6 PC 1 (Practical Comp) Pages New Welder Line B: Oxy-Fuel Cutting Foundation Level 1 Level 2 B1: Describe Oxy-Fuel Cutting (OFC) processes and their applications P2-1 All Learning Tasks P2-1 All Learning Tasks B2: Describe Oxy- Fuel Cutting (OFC) equipment and its operation P2-2 and P2-3 All Learning Tasks P2-2 and P2-3 All Learning Tasks B3: Perform freehand and guided cuts on low carbon steel (OFC) B4: Use automatic and semi-automatic cutting machines (OFC) P2-4 All Learning Tasks P2-4 All Learning Tasks P2-5 All Learning Tasks P2-5 All Learning Tasks B5: Describe CAC-A and PAC processes, equipment and their applications B6: Use CAC-A and PAC cutting and gouging processes and equipment P5-1, P5-2, P5-3 All Learning Tasks P5-4 and P5-5 All Learning Tasks P5-1, P5-2, P5-3 All Learning Tasks P5-4 and P5-5 All Learning Tasks Checklist for Teaching the New Welder Page 3 of 13

4 Line C Fusion and Braze Welding (TB) Using the Oxy-Fuel (OFW) Process Foundation Level 1 Level 2 C1: Describe fusion welding, braze welding and brazing processes and their applications P3-1 and P3-2 All Learning Tasks P3-1 and P3-2 All Learning Tasks C2: Describe fusion welding, braze welding and brazing equipment and its operation C3: Describe filler metals, fluxes and tips used for fusion welding, braze welding and brazing C4: Describe joint design and weld positions for OFW P3-2 All Learning Tasks P3-2 All Learning Tasks P3-4 All Learning Tasks P3-4 All Learning Tasks P3-5 All Learning Tasks P3-5 All Learning Tasks C5: Fusion weld on low carbon steel sheet (optional for Level 1) P3-6 Whole Competency P3-6 Whole Competency But Optional for Level 1 C6: Braze weld (TB) using the OFW process P3-7 Whole Competency P3-7 Whole Competency But Optional for Level 1 C7 Silver alloy braze on similar and dissimilar metals P3-3 and P3-8 Whole Competencies P3-3 and P3-8 Whole Competencies But Optional for Level 1 Checklist for Teaching the New Welder Page 4 of 13

5 Line D Shielded Meta Arc Welding (SMAW) Foundation Level 1 Level 2 D1 Describe SMAW Process D2 Describe SMAW equipment and its operation D3 Select electrodes for SMAW D4 Describe basic join design and weld positions for SMAW D5: Describe weld faults and distortion in fabrication in SMAW P4-1 All Learning Tasks P4-1 All Learning Tasks P4-2 LT 1 Pages P4-2 LT 1 Pages P4-2 LT 2 Pages 47-56: Level 2 Self-tests P4-2 LT 3 Page Level 2 Self-tests P4-2 LT 4 Page 65-78: Level 2 Self-tests P4-2 LT 5 Pages 79-89: P4-3 LT 1 Page : P4-3 LT 2 Page : P4-3 LT 3 Page : Level 1 (except grey cast ironread only) SMAC section P5-1 LT 5 Pages no practical (Level 2 Self Test) P4-2 LT 2 Pages 47-56: P4-2 LT 3 Page P4-2 LT 4 Page 65-78: P4-2 LT 5 Pages 79-89: P4-3 LT 1 Page : P4-3 LT 2 Page : P4-3 LT 3 Page : Level 1 (except grey cast ironread only) P4-2 LT 2 Pages Level 2 Self-tests P4-2 LT 3 Page Level 2 Self-tests P4-2 LT 4 Page 65-78: Level 2 Self-tests P4-3 LT 1 Page : P4-3 LT 2 Page : SMAC section P5-1 LT 5 Pages no practical (Level 2 Self Test) P4-3 Pages LT : P4-3 Pages LT : P4-3 Pages LT : P4-4 LT1 Pages : P4-4 LT2 Pages : Level 2 Self-tests P4-4 LT3 Pages (Level 2 Self Test) P4-5 LT1 Pages (Level 2 Self Test) P4-4 LT1 Pages : P4-4 LT2 Pages : P4-4 LT3 Pages : P4-5 LT1 Pages P4-4 LT1 Pages : P4-4 LT2 Pages : Level 2 Self Test P4-4 LT3 Pages : (Level 2 Self Test) P4-5 LT1 Pages (Level 2 Self Test) Checklist for Teaching the New Welder Page 5 of 13

6 Line D Shielded Meta Arc Welding (SMAW) Foundation Level 1 Level 2 D5: Describe weld faults and distortion in fabrication in SMAW (continued) P4-5 LT2 Pages P4-5 LT2 Pages P4-5 LT2 Pages D6: Use the SMAW Process on low carbon steel plate and pipe P4-6 LT1 Pages P4-6 LT1 Pages P4-6 LT1 Pages D7: Use the hardsurfacing process on low carbon steel P4-7 LT 1 Pages P4-14 LT 1 Pages (from P-4 Practical Competency Module) P4-7 LT 1 Pages P4-14 LT 1 Pages (from P-4 Practical Competency Module) D8: Describe the SMAW process on grey cast iron P4-8 LT 1 Pages P4-8 LT 1 Pages P4-8 LT 1 Pages D9: Use the SMAW process on stainless steel and/or low carbon steel plate and pipe P4-9 LT 1 Pages P4-9 LT 2 Pages P4-9 LT 1 Pages P4-9 LT 2 Pages P4-9 LT 3 Pages P4-16 LT 1 Pages P4-9 LT 3 Pages P4-16 LT 1 Pages Checklist for Teaching the New Welder Page 6 of 13

7 Line (GAC): E Semi- Automatic and Automatic Welding Foundation Level 1 Level 2 E1 Describe GMAW, GMAW-P, FCAW, MCAW and SAW processes and their applications P6-1 LT 1 Pages P6-1 LT 1 Pages P6-1 LT 2 Pages P6-1 LT 3 Pages P6-1 LT 2 Pages P6-1 LT 3 Pages P6-2 LT 1 Pages P6-1 LT 2 Pages P6-1 LT 3 Pages P6-2 LT 1 Pages P6-2 LT 5 Pages P6-2 LT 2 Pages P6-2 LT 2 Pages P6-2 LT 3 Pages P6-2 LT 3 Pages P6-2 LT 4 Pages P6-2 LT 4 Pages P6-2 LT 5 Pages Pages Pages Pages P6-3 LT 2 Pages P6-3 LT 2 Pages E2: Describe semiautomatic and automatic welding equipment and its operation P6-1 LT 1 Pages P6-1 LT 1 Pages P6-1 LT 2 Pages P6-1 LT 2 Pages P6-1 LT 2 Pages P6-1 LT 3 Pages P6-1 LT 3 Pages P6-1 LT 3 Pages P6-2 LT 1 Pages P6-2 LT 1 Pages P6-2 LT 5 Pages P6-2 LT 2 Pages P6-2 LT 2 Pages Pages Checklist for Teaching the New Welder Page 7 of 13

8 Line (GAC): E Semi- Automatic and Automatic Welding (continued) Foundation Level 1 Level 2 E2: Describe semiautomatic and automatic welding equipment and its operation (continued) P6-2 LT 3 Pages P6-2 LT 3 Pages P6-2 LT 4 Pages P6-2 LT 4 Pages P6-2 LT 5 Pages Pages Pages P6-3 LT 2 Pages P6-3 LT 2 Pages E3: Describe filler metal and shielding gases for semi-automatic and automatic processes P6-1 LT 1 Pages P6-1 LT 1 Pages P6-1 LT 2 Pages P6-1 LT 2 Pages P6-1 LT 2 Pages P6-1 LT 3 Pages P6-1 LT 3 Pages P6-1 LT 3 Pages P6-2 LT 1 Pages P6-2 LT 1 Pages P6-2 LT 5 Pages P6-2 LT 2 Pages P6-2 LT 2 Pages P6-2 LT 3 Pages P6-2 LT 3 Pages Pages P6-2 LT 4 Pages P6-2 LT 4 Pages P6-2 LT 5 Pages (Review for Level 2) Pages Checklist for Teaching the New Welder Page 8 of 13

9 Line (GAC): E Semi- Automatic and Automatic Welding (continued) Foundation Level 1 Level 2 E3: Describe filler metal and shielding gases for semi-automatic and automatic processes (continued) Pages P6-3 LT 2 Pages P6-3 LT 2 Pages E4: Use the GMAW and GMAW-P process P6-4 LT 1 Page P6-4 LT 1 Page P6-5 LT3 Pages P6-4 LT 4 P6-4 LT 4 Pages Pages P6-10 LT 1 Pages (2F lap single pass) Level 1 3F position (up hill and down hill) Level 1 3F position (up hill and down hill) P6-10 LT 2 Pages P6-5 LT3 Pages P6-10 LT 1 Pages (2F lap single pass) P6-10 LT 3 Pages P6-10 LT 1 Pages F lap single pass P6-10 LT 2 Pages P6-10 LT 2 Pages E5: Use the FCAW process P6-7 LTs 1-6 Pages P6-7 LTs 1-6 Pages P6-7 LTs 7-10 Pages P6-7 LTs 7-10 Pages P6-7 LTs 7-10 Pages P6-8 LT 1 Pages (1G GTSM) P6-7 LT 11 Pages P6-7 LT 11 Pages P6-8 LT 2 Pages (1GF) P6-8 LT 1 Pages (1G GTSM) P6-8 LT 3 Pages (2GF) P6-8 LT 2 Pages (1GF) P6-8 LT 4 Pages (3GF) Checklist for Teaching the New Welder Page 9 of 13

10 Line (GAC): E Semi- Automatic and Automatic Welding (continued) Foundation Level 1 Level 2 E5: Use the FCAW process (continued) P6-8 LT 3 Pages (2GF) P6-8 LT 5 Pages (4FG) P6-8 LT 4 Pages (3GF) P6-8 LT 5 Pages (4FG). E6: Use the MCAW process P6-1, 6-2, and P6-3 P6-1, 6-2, and P6-3 E7: Use the SAW process P6-1, 6-2, and P6-3 P6-1, 6-2, and P6-3 New Welder Line F: Gas Tungsten Arc Welding (GTAW) Foundation Level 1 Level 2 F1: Describe the GTAW process and its application P10-1 LT 1 Pages 3-8 P10-1 LT 1 Pages 3-8 P10-1 LT 2 Pages 9-16 P10-1 LT 2 Pages 9-16 P10-5 LT 1 Pages 3-9 P10-5 LT 1 Pages 3-9 F2: Describe GTAW equipment and its operation P10-2 LT 1 Pages 3-15 P10-2 LT 1 Pages 3-15 P10-2 LT 2 Pages P10-2 LT 3 Pages P10-2 LT 2 Pages P10-2 LT 3 Pages P10-2 LT 4 P10-2 LT 4 Pages Pages P10-2 PC 1 Pages P10-2 PC 1 Pages Checklist for Teaching the New Welder Page 10 of 13

11 Line F: Gas Tungsten Arc Welding (GTAW) (continued) Foundation Level 1 Level 2 F3: Describe the application of GTAW for ferrous metals P10-3 LT 1 P10-3 LT 1 Pages 3 to 10 Pages 3 to 10 P10-3 LT 1 Pages 3 to 10 P10-3 LT 1 Pages 3 to 10 P10-3 LT 2 Pages P10-3 LT 2 Pages F4: Use the GTAW process for ferrous metals P10-3 PC 2 Pages P10-3 PC 2 Pages P10-3 PC 1 Pages P10-3 PC 1 Pages P10-3 PC 3 Pages (1F) P10-3 PC 3 Pages (1F) P10-3 PC 4 Pages (2F) P10-3 PC 4 Pages (2F) P10-3 PC 5 Pages (3F up hill) P10-3 PC 5 Pages (3F up hill) P10-6 PC 1 Pages 3-5 P10-6 PC 1 Pages 3-5 F5: Use the GTAW process for stainless steel P10-5 LT 1 Pages 3-9 P10-5 LT 1 Pages 3-9 P10-5 LT 1 Pages 3-9 P10-5 LT 1 Pages 3-9 P10-5 PC 2 Pages 13-15(2F) P10-5 PC 2 Pages 13-15(2F) P10-3 PC 5 Pages (3F) P10-3 PC 5 Pages (3F) P10-6 PC 1 Pages 3-5 P10-6 PC 1 Pages 3-5 Checklist for Teaching the New Welder Page 11 of 13

12 Line (GAC): H Basic Foundation Level 1 Level 2 H1: Describe production processes for manufacturing metals H2: Describe mechanical and physical properties of ferrous and on-ferous metals. H3: Describe common ferrous, non-ferrous and reactive metals and their weldability RK 3-2 RK 3-2 RK 3-1 RK 3-1 RK3-3 & RK 3-4 RK3-3 & RK 3-4 New Welder Line I: Welding Drawings, Layout and Fabrication Foundation Level 1 Level 2 I1: Identify common welding symbols and bolted connections (F & Level 1) RK2-4 LT1 Pages RK2-4 LT2 Pages RK2-4 LT1 Pages RK2-4 LT2 Pages RK2-4-LT3 Pages RK2-4-LT3 Pages RK2-4 LT4 Pages RK2-4 LT4 Pages I2: Read and Interpret Drawings RK2-5 LT 2 RK2-5 LT 2 Pages Pages RK2-5 LT 3 Pages I3: Perform basic drafting RK2-1 LT1 Pages RK2-1 LT2 Pages RK2-5 LT 3 Pages RK2-1 LT1 Pages RK2-1 LT2 Pages Checklist for Teaching the New Welder Page 12 of 13

13 Line I: Welding Drawings, Layout and Fabrication Foundation Level 1 Level 2 I3: Perform basic drafting (continued) RK2-1 LT3 Pages RK2-1 LT3 Pages RK2-1 LT4 Pages RK2-1 LT4 Pages RK 6-1 and RK 6-2 (all Learning Tasks) RK 6-1 and RK 6-2 (all Learning Tasks) I4: Perform mathematical calculations I5: Interpret and apply mechanical drawings and layout components Ref P1-1 Ref P1-3 New content required New content required I6: Fabricate weldments (F & Level 2) New content required New content required I7: Costing estimating New content required New content required Checklist for Teaching the New Welder Page 13 of 13