Lifts, Cranes and Machinery
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1 Lifts, Cranes and Machinery Inspection procedures at TÜV SÜD Industrie Service GmbH Business Area Lifts and Cranes Hungary
2 Overview 1 TÜV SÜD Group 2 TÜV SÜD Business Unit Lifts, Cranes & Conveyors 3 Lift Inspections 4 Crane and Conveyors Inspections 5 Legal Regulations in Germany 6 Legal Regulations in Europe TÜV SÜD Slide 2
3 TÜV SÜD at a glance 150+ YEARS OF QUALITY, SAFETY & SUSTAINABILITY 1,000 LOCATIONS WORLDWIDE 2.3 BILLION IN ANNUAL REVENUE 24,000 EMPLOYEES 43% OF REVENUE OUTSIDE GERMANY 574,000 CERTIFICATES 100% INDEPENDENT & IMPARTIAL 1-STOP SOLUTIONS PROVIDER Note: Figures have been rounded off. TÜV SÜD TÜV SÜD Slide 3
4 Over 1,000 locations in 60 countries EUROPE Germany (Global HQ) United Kingdom (Western Europe HQ) Czech Republic (Central and Eastern Europe HQ) Armenia Austria Belarus Belgium Bosnia & Herzegovina Croatia Denmark Finland France Greece Hungary Ireland Italy Macedonia Netherlands Portugal Poland Romania Russia Serbia Slovakia Slovenia Spain Sweden Switzerland Turkey Ukraine ASIA China (Greater China HQ) India (South Asia HQ) Japan (Japan HQ) Singapore (ASEAN HQ) South Korea (Korea HQ) Australia Bangladesh Cambodia Hong Kong Indonesia Kazakhstan Kyrgyzstan Malaysia Philippines Sri Lanka Taiwan Thailand Vietnam MIDDLE EAST / AFRICA South Africa (Africa HQ) UAE (Middle East HQ) Egypt Iran Oman Qatar Saudi Arabia AMERICAS Brazil (South America HQ) USA (North America HQ) Argentina Canada Chile Mexico TÜV SÜD Slide 4
5 Technical expertise & broad industry knowledge Testing & product certification Chemical, physical, mechanical, electrical and environmental testing and product certification. Inspection Product, system, building, plant and infrastructure inspection. Auditing & system certification Audits system certification in a variety of fields including quality, safety, energy, IT security, social compliance and environment. Knowledge services Safety, quality, risk, environmental protection and regulatory advisory. Training Training in work safety, technical skills, management systems and executive programs. TÜV SÜD Slide 5
6 Overview 1 TÜV SÜD Group 2 TÜV SÜD Business Unit Lifts, Cranes & Conveyors 3 Lift Inspections 4 Crane and Conveyors Inspections 5 Legal Regulations in Germany 6 Legal Regulations in Europe TÜV SÜD Slide 6
7 Inspections performed by an approved inspection body Inspections performed by an Approved Inspection Organization ( ZÜS) Inspection, testing and certification based on different standards (depending on the type of lifting equipment). E.g. Passenger Lifts*, Passenger/Goods Lifts*, Construction Hoists, Lifts for Disabled Persons with travel height 3m, Suspended Access Equipment, Lifts in Wind Turbines*, etc. Note: * Safety assessments and expert opinions based on ADIASYSTEM Inspections performed by an European Notified Body (NoBo) Services as per Lifts Directive 95/16/EC and Machinery Directive 2006/42/EC TÜV SÜD Slide 7
8 Inspections performed also by authorised experts / persons Inspections performed by an Approved Inspection Organization or an authorized expert Inspection and testing based on different standards (depending on the type of lifting equipment). E.g. Tower cranes Gantry Cranes, Mobile Cranes, Power Driven Doors and Gates, Lifting Platforms, Lifting Equipment, Escalators, Stage Equipment TÜV SÜD Slide 8
9 Overview 1 TÜV SÜD Group 2 TÜV SÜD Business Unit Lifts, Cranes & Conveyors 3 Lift Inspections 4 Crane and Conveyors Inspections 5 Legal Regulations in Germany 6 Legal Regulations in Europe TÜV SÜD Slide 9
10 Notified Body services TÜV SÜD is an accredited Notified Body TÜV SÜD Industrie Service GmbH is a German Notified Body (NB 0036) for both the European Lifts Directive 2014/33/EU and the Machinery Directive 2006/42/EC. Our accreditation covers all relevant Annexes within both Directives. In other regions, TÜV SÜD is also authorised as an European Notified Body, represented as follows: ÉMI-TÜV SÜD Kft.(in Hungary): NB 1417 TÜV Italia S.r.l.: NB 0948 TÜV SÜD ATISAE (in Spain): NB 0053 TÜV SÜD Czech s.r.o.: NB 1017 TÜV SÜD Slovakia s.r.o.: NB 1353 (Scope of accreditation coverage may vary.) TÜV SÜD Slide 10
11 Types of inspection services Acceptance inspection Periodical inspection Inspection after major modification Specially ordered inspection First comprehensive inspection after installation and prior to initial operation as per national regulations, directives and standards includes documentation control, installation, functional and effectiveness checks. Comprehensive inspection for lifts under operation as per national regulations and defined standards includes visual, functional and effectiveness checks in defined periods (e.g. yearly) Related to acceptance inspection but limited to altered equipment and affected area as per national regulations and defined standards includes documentation control, installation, functional and effectiveness checks. Extraordinary inspection ordered by the authority or the owner and as per the requirements of the requestor. TÜV SÜD Slide 11
12 Safety assessments via ADIASYSTEM Reduce risks and increase lift safety with our advanced methodology ADIASYSTEM is a computer based method of measuring relevant features of lifts and proper documentation of test results. The ADIASYSTEM substitutes the complex measuring method with the bulky check weights. No-load tests for the assessment of lift safety gears, quantitative determination of the traction, verification of the function of the releveling device and the adjustment of hydraulic safety valves for lifts. The equipment kit consists of measuring instruments and specific software tools. It can provide accurate measurement of actual physical values (mass of car and counterweight, rated speed etc). Specific measurements made with the ADIASYSTEM can be used for initial acceptance tests, periodic tests and verifications as well as expert opinions. TÜV SÜD Slide 12
13 Overview 1 TÜV SÜD Group 2 TÜV SÜD Business Unit Lifts, Cranes & Conveyors 3 Lift Inspections 4 Crane Inspections 5 Legal Regulations in Germany 6 Legal Regulations in Europe TÜV SÜD Slide 13
14 Cranes and Machinery Services EC type examination and certification as per Machinery Directive 2006/42/EC, for Annex IV / section 16 and 17 machinery Auditing and certification of full quality assurance systems as per Machinery Directive 2006/42/EC, Annex X Safety assessments and expert opinions Inspection, testing and certification based on different standards including evaluation of risk assessment reports Training courses Machinery technology and safety issues for lifting machinery/crane operators TÜV SÜD Slide 14
15 Tower cranes Inspection according to German Accident Insurance (DGUV) Age: Period: 0-12 years 4 years years 2 years older every year Picture: Tower crane inspection at Zugspitze (construction site of the new cable car Eibseebahn ) TÜV SÜD Industrie Service GmbH Folie 15
16 Industial cranes Periodical inspection - every year Inspections according to BetrSichV and DGUV (German Accident Insurance) Inspections: Load test is mandatory (i.e. - no ADIA-System) Testing of friction clutch for chain hoisting equipment (is possible with ADIA-System) TÜV SÜD Industrie Service GmbH Folie 16
17 Stage Technology Periodical inspection according to DGUV 17 /18 (Studio/Theater) Not only in theater, also in shopping malls, schools, etc. 4 years expert inspection Load test Test of all safety devices Revolving stage Hoists TÜV SÜD Industrie Service GmbH Folie 17
18 Powered Doors and Gates Periodical inspection according to DGUV and ASR 1.7 The measurement of forces is mandatory (ADIAS is possible) TÜV SÜD Industrie Service GmbH Folie 18
19 Scope of inspection Pittings Abrasion Lubrication Flange of wheel Porous buffer structur Buffer Fixing Functional buffer test including the mechanical stop TÜV SÜD Industrie Service GmbH Folie 19
20 Scope of inspection Collision-Controll inspection between cranes an workshop-equipment. Correct winding of the rope Correct guide of the rope in the deflection sheave Inspection of the safety components e. g. counternut, snap ring TÜV SÜD Industrie Service GmbH Folie 20
21 Trolley-Inspection Porous buffer structur Buffer fixing Functional buffer test including the mechanical stop Pittings on the roller Abrasion on the roller Lubrication Flange of wheel (damages) TÜV SÜD Industrie Service GmbH Folie 21
22 Rope-Inspection Inspection of full rope length Method of lubrication (both extreme are bad) Identification of wire breaks Reduction of rope diameter (max. 10%) Identification of damages ( screw driver, bird caging, e. g.) Operating time (depending on specification of the rope-manufacturer) TÜV SÜD Industrie Service GmbH Folie 22
23 Hook-Inspection and Load-Test Identification of external damages Damages of safety clip Load- and overload-test (10% are permitted) Identification of hook rotatability TÜV SÜD Industrie Service GmbH Folie 23
24 Manual-operation-panel-Inspection TÜV SÜD Industrie Service GmbH Emergency switch Direction switches Key switch Pull relief Cable Plastic case Folie 24
25 Scope of inspection Warning notice Do not step beneath hanging load! Function of the switch Lockable main switch Authorised people for the key Inspection lable TÜV-SÜD - Octagon TÜV SÜD Industrie Service GmbH Folie 25
26 Operation-Instructions TÜV SÜD Industrie Service GmbH Qualifcation of the crane operator Duties of the crane operator Interworking of several cranes how to step on/off cranes Correct handling of the load Service and maintenance Folie 26
27 Overview 1 TÜV SÜD Group 2 TÜV SÜD Business Unit Lifts, Cranes & Conveyors 3 Lift Inspections 4 Crane Inspections 5 Legal Regulations in Germany 6 Legal Regulations in Europe TÜV SÜD Slide 27
28 Current Legal Situation in Germany The Betriebssicherheitsverordnung (BetrSichV) (engl. Opearational safety Act ) is the German implementation of the Work Equipment Directive 89/655 / EEC, later replaced by Directive 2009/104 / EC, and regulates in Germany - the provision of work equipment by the employer, - the use of work equipment at work as well as - the operation of installations requiring monitoring in the sense of occupational safety. The protection concept contained in it applies to all hazards arising from work equipment. TÜV SÜD Industrie Service GmbH Folie 28
29 Current Legal Situation in Germany Duties/ Responsibility for employers: Inspection for all working devices (authorised persons) Identification of damages Check of the safety assessments Periodic inspections/checks Periods depending on type/application of device. Definition of the check criterion Documentation of the inspections results TÜV SÜD Industrie Service GmbH Folie 29
30 Current Legal Situation in Germany DGUV: Deutsche gesetzliche Unfallversicherung (engl.: German legal Accident-Insurance ) Avoidance of accidents at work Avoidance of work-related deseases Support in creating accident prevention regulations Planing of rehabilitation measures Professional consulting for its members Defining of inspection requirements Result: Every kind of working equipment in Germany has to be inspected. - From the ladder to the nuclear power station!!! TÜV SÜD Industrie Service GmbH Folie 30
31 Overview 1 TÜV SÜD Group 2 TÜV SÜD Business Unit Lifts, Cranes & Conveyors 3 Lift Inspections 4 Crane and Conveyors Inspections 5 Legal Regulations in Germany 6 Legal Regulations in Europe TÜV SÜD Slide 31
32 European / German Legislation - Correlation Free Movement of Goods / Manufacturers Obligations Health & Safety for Workers / Operators Responsbilites Treaty of Lisbon German Legislation European Legislation European Legislation German Legislation Art. 114 (previous 95) Requirements for products Art. 153 (previous 137) Minimum Health & Safety requirements during operation Product Safety Law (ProdSG) Product Safety Directive (2001/95/EC) Safety at Work Framework Directive (89/391/EEC) Woprking Conditions Act (ArbSchG) 9. Order for ProdSG Machinery Directive (2006/42/EC) 1. Order for ProdSG Low Voltage Directive (2006/95/EC) EMC law (EMVG) EMC Directive (2004/108/EC) Use oft working equipment (2009/104/EC) Vibration Dir. (2002/44/EC) Noise Dir. (2003/10/EC) Use of Personnel Protective Equipment PPE (89/656/EC) Operational Safety Act (BetrSichV) Noise/Vibration ArbSchV Use of PPE Act (PSA BV) European concretion through harmonised EN standards No European concretion Concretion through National Technical Rules and Accident Prevention Regulations Source: DGUV Information ; January 2015 TÜV SÜD Industrie Service GmbH Folie 32
33 Questions? Thank you for your attention! TÜV SÜD Industrie Service GmbH Folie
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