380VDC Data Center Duke Energy Charlotte, NC
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1 380VDC Data Center Duke Energy Charlotte, NC Dennis P. Symanski EPRI - Senior Project Manager Silicon Valley Leadership Group 2011 Data Center Efficiency Summit 18NOV2011 IBM - San Jose, CA
2 380VDC Data Center Activity Involved With Multiple 380VDC Demos Universities Electric Utilities Telecom Industry Harmonizing Multiple 380VDC Standards Efforts DC Power Partners Joining EMerge Alliance European Telecommunications Standards Institute International Electrotechnical Commission (SG4) NFPA 70:National Electrical Code (2011>>>2014) Working With Many Manufacturers IT Equipment As Well As Facility Equipment 2
3 DC powered 0perational/Demo Sites for ICT use Worldwide ~380VDC Demos US Syracuse Univ. 380VDC US Intel Corp. France Telecom 380 VDC Sweden UPN AB. 350/380 VDC China Telecom 380VDC KOREA 300&380VDC 400 VDC Japan US UCSD NTT Group 380VDC 380 VDC Japan Other Demos US Duke Energy 380 VDC Taiwan IT Manufacture 380 VDC New Zealand Telecom NZ 380 VDC 220 VDC 3
4 DC Voltage Distribution efficiency Cable Distance Why 380VDC? Sweet Spot IEC 900 BS (U.K.) High Long Ordinance (JPN) Server PS NEC(U.S.) (192cell) 374 (168cell) 321 (144cell) [to 48] Validus 380 US DC Demo 300 NEDO PJ. (Sendai) Operating bulk - voltage 373(U.K.) 354(EU) 324V (US 311(JPN) Low Short 0 Law, Regulation, Code, and Stds. Distr. Gen. Telecom (Number of Cells) Demos (Reference) Rating voltage of parts and elements AC ICT input voltages ( Peak ) Benefit of HVDC system ETSI Std. (draft) Edited from source: NTT FACILITIES, INC. 4
5 380VDC Data Center Demos EPRI/LBNL - Electric Power Research Institute Lawrence Berkeley National Lab, California Duke Energy data center in Charlotte, North Carolina Calit2 - California Institute for Telecommunications and Information Technology, UC San Diego 5
6 Duke Energy 380VDC Data Center Demo HP Servers IBM Servers EMC Storage Arrays Delta Rectifiers StarLine Busway Dranetz-BMI Metering 6
7 Standard 208VAC vs 380VDC Data Center 7
8 Duke Energy Data Center Set-Up Facilities Phase 1 Data Center 480V 3P 4W 380Vdc Bus HP Rack DC CB IBM Rack DC CB EMC 2 Rack DC CB 480V 3P 3W AC PDU MPU2 Delta Rectifier HP Rack IBM Rack EMC 2 Rack HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 EMC 2 CLARION CX4-960 UPS 300KVA 480V/480V 480V Conditioned Power Distribution Panel CB200A CB200A CB200A Delta 30kVA Rectifier Batteries AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 AC 750W DC 750W HP ProLiant DL380 G7 IBM POWER7 Server AC/DC PSUPower DC Supply PSU EMC 2 DAE AC PSU EMC 2 DAE AC PSU EMC 2 DAE AC PSU DC PSU DC PSU DC PSU EMC 2 SPE AC/DC PSUPower DC Supply PSU AC 750W DC 750W Ethernet Switch 208Vac to Racks 8
9 Duke Energy Data Center Metering Scheme RECTIFIER POWER INPUT Performance Calculation % POWER DIFFERENCE = 1 - RECTIFIER POWER INPUT CALCULATED POWER ACPSU DC Power Network AC Meter AC CALCULATED POWER ACPSU = AC Power Network UPS Rectifier AC Meter DC Meter Meter kw DC DC 4 Meter Meter 5 AC 6 7 kw 6 kw 7 ACPSU AGGREGATED KW UPS Efficiency X XFMR Efficiency AC Meter XFMR (PDU) AC Meter 8 9 kw 8 kw 9 UPS Efficiency = kw 7 kw 6 XFMR Efficiency = kw 9 kw 8 Meter 12 kw 12 AC Meter kw AC kw 10 Meter 10 HP Rack IBM Rack DC Meter EMC Rack ACPSU AGGREGATED KW = kw 10 + kw 11 + kw 12 9
10 Percentage Improvement over AC Networks 14.9% 15.0% 15.1% 15.3% 15.6% 15.8% AC vs DC Comparison Tests Test Average Percent Difference Between AC and DC Network 16.0% 15.8% Duke/EPRI DC Demonstration Comparison Test Results - All Tests Average Improvement Over Unconditioned Power Source Test % 15.6% Test % 15.4% Test % Test % Test % Test % Average 15.3% 15.2% 15.0% 14.8% 14.6% 14.4% 14.2% Test 1 Test 2 Test 3 Test 4 Test 5 Test 6 Tests Test 1 All servers and storage arrays on but idle (28 hours) Test 2 IBM and EMC on but idle (28 hours) Test 3 All servers and storage arrays running at 100% (8 hours) IBM (nstress), HP (Prime95), EMC (IOMeter) Test 4 All servers and storage arrays running at 50% (18 hours) Test 5 - All servers and storage arrays running at 100% (51 hours) Test 6 IBM and EMC on but idle (19 hours) 10
11 Delta Products - DC UPS Modular design Hot-swappable control module 20kW per power module 80kW 120kW 160kW 280kW Redundancy Configuration Facility Configuration Row Configuration + Batteries Batteries DC UPS Battery Room Servers Clusters 60+20kW DC UPS Servers 60+20kW DC UPS 11
12 Delta Products - Rectifier Module Spec Power Module capacity 20KW. Input voltage: 480/277V, 400/230V, 380/220V Input range: +15%~-20%of Nominal Voltage. Input power factor >0.99. Current Total Harmonic Distortion <5%. Output voltage 350/380/400Vdc (Nominal). Current balance accuracy < 3%. Output Voltage regulation < 1% Output short current limit: 75A. AC DC efficiency : 96%. Fully DSP based digital control. Delta patented topology for 3 phase buck boost PFC. Swappable power module design. Dimension: 129(H) x 219(W) x 700(D) mm. Weight: 16.1 Kg 12
13 Data Center DC Product Examples 380VDC Power Supplies, Interconnect Cables, Bus Ways, Outlet Strips, Breakers 13
14 Y/120 VAC System Cost Comparison Diagram 14
15 380 VDC System Cost Comparison Diagram (15% Less CAP-EX and 35% Less OP-EX) 15
16 ITI(CBEMA) VAC Operating Ranges 16
17 DC Volts 380VDC Operating Ranges 50 μsec 380 VDC Voltage Tolerance Curve msec Duration (Seconds) Upper Voltage Limits Nominal Voltage Lower Voltage Limits 410 VDC 380 VDC 360 VDC 260 VDC 17
18 380VDC Power Distribution NOTE: All loads are to be connected between L(+) and L(-). PE is not a power conductor. 18
19 Easier Integration Of Renewables Reference to Nextek Power Systems US Patent 7,872,375 18JAN
20 Benefits Summary Of 380VDC Higher Reliability Fewer Conversions/Fewer Points Of Failure Higher Efficiency Higher Efficiency Power Supplies & UPS No PDU Transformer Needed Smaller Size Better Power Quality Easier Integration Of Renewable Energy Easier Integration of Energy Storage 20
21 Other DC Applications 380VDC Uses Telecom Central Offices (Operating Today At 48VDC) Variable Speed Drives (Washers/Dryers/Air Cond) Other Home Appliances (Stoves/Ovens) Rapid Charger For Plug-in Electric Vehicles 24VDC Uses Lighting Consumer Electronics (TVs, PCs, Projectors) EMerge Alliance Members Working On Both Voltages 21
22 DC Challenges Standardizing on DC Voltages 380VDC looking like the leading candidate Safety Agency Approval/Listing (e.g. UL) DC & AC Products Both Need These Approvals Paradigm Shift Back To Some Of Thomas Edison s DC Ideas We Are Used To The AC World Today Vendor Selection More AC Vendors To Choose From...But DC Vendors Are Now Available 22
23 Together Shaping the Future of Electricity 23
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