Compute Engineering Workshop March 9, 2015 San Jose
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1 Compute Engineering Workshop March 9, 2015 San Jose
2 Compute Engineering Workshop Microsoft OCS Distributed Local Battery Energy Power System Shaun L. Harris Director of Hardware Engineering Windows Cloud Server Engineering
3 Microsoft s Hardware evolution Generation 1 Data Center 2.0+ PUE Generation 2 Data Center PUE Generation 3 Data Center PUE Generation 4 Data Center PUE Generation 5 Data Center and Server PUE Colocation Density Containment Modular OCS Server Local Energy Storage Server Capacity 20 year Technology Rack Density & Deployment Minimized Resource Impact Containers, PODs Scalability & Sustainability Air & Water Economization Differentiated SLAs ITPACs & Colocations Reduced Carbon Right-Sized Faster Time-to-Market Outside Air Cooled Reduced TCO Pay as You Go Capex Better Opex Predictable Performance Fail Small
4 Microsoft s Hardware evolution OSC Local Energy Storage Adiabatic AHU 5x cost reduction 15% PUE improvement 25% data center foot print reduction Reduced annual water consumption from 150M gal to 7M gal Improved Power Usage Efficiency 30%
5 Options: Facility or Rack AC/AC UPS PSU Facility VAC Battery String Power Factor Correcti on Bulk Capacita nce Storage Isolation Transfor mer DC Output Compute Bypass switch Facility Generation 2 Data Center PUE Generation 3 Data Center PUE Generation 4 Data Center ITPACs & Colocations Reduced Carbon Right-Sized Faster Time-to-Market Outside Air Cooled (source: The Uptime Institute) Density Containment Modular
6 Options: AC/DC Common Bus BBU Facility VAC Power Factor Correction Bulk Capacitance Storage PSU Isolation Transformer DC Output 12V 130A 48V 32A Server Server Battery Charger Large Battery String Isolation Transformer DC Output 12V 130A 48V 32A Server Blade Server Battery Back-Up Unit PUE Generation 3 Data Center PUE Generation 4 Data Center Containment ITPACs & Colocations Reduced Carbon Right-Sized Faster Time-to-Market Outside Air Cooled Modular
7 OCS Local Energy Storage Power Supply Unit (PSU) purchased with every server Power Factor Correction Bulk Capacitance Storage OEM PSU Isolation Transformer DC Output Additional Parts Charger 5A Battery String Boost Converter Low Cost Charge and discharge 380VDC low current PUE Lithium Ion Battery Pack Leveraged from Cordless Power Tool Market OCS Server Local Energy Storage
8 OCS Local Energy Storage The key performance spec s Ride thru 35 seconds + 10 second walk in at full load Up to 6 Year Life Wide operating temperature ranges, 50F to 95F Back to Back outages, 20 minute recharge period Battery Charge Overhead 2% Single phase loss transfer protection Built In battery, status, health and test, reported via the Chassis Manager Easy maintenance and repair, hot swappable design Predictable performance
9 Cumulative Cost Roll up Normalized Capex & Opex Cost Comparison Rack AC/DC Common Bus BBU Centralized UPS System 5X OCS LES System -1 yr 0 yr 1 yr 2 yr 3 yr 4 yr 5 yr 6 yr 7 yr 8 yr 9 yr 10 yr 11 yr 12 yr 13 yr 14 yr 15 yr Product Lifecycle
10 Distributed LES Advantages: Reduce Footprint Eliminating Facility UPS systems and associated lead acid battery room reduces building by ~25% Foundation & Basement works Superstructure Exterior skin Interior finishes Roof Site works Excavation HVAC Electrical 150k ft 2 reduction. At $220/ ft 2 = $31M cost avoidance. Lead Acid Battery Room Typical Data Center ~ 12 Football Fields Large Facility UPS System (source: The Uptime Institute) Lead Acid Battery Room
11 Distributed LES Advantages: Energy Efficiency Gen4 Colo PowerCells With Typical Conventional Electrical Distribution UPSPUE Three power Calculation cells for each Model 4.4 MW. Colo- Diagram Flow is for one PowerCell 9/19/ MVA Transformer MV Switchgear 2 MW Generator g0 Centralized UPS OCS LES Cell Per Unit 1000kW Per Unit 1000kW Calculation is for establishing Colo capacity and does not relect total Data Center or Site PUE LV Feeder Loss (Not Applicable) KW LV SWBD Loss (5 KW) g3, g4 g5 g6 Eaton UPS 9395 Efficiency UPS Efficiency ESS ESS Mode: Mode: 99% 99% (xx KW) Double Double Conversion: : 94.4% (85 KW) 1.5% UPS Battery Recharge UPS Capacity (95% of its rating) 1520 KW g11, g12, g13 g9 g10 PSU Efficiency g14 Distributed LES Battery BBU Recharge g15 NET Colo Appliance, Gen Pac Loads and feeder loss Misc. UPS Load g1 LV Feeder Loss (5 KW) g2 Colo & Elec/UPS Rm AHU s g7 g8 Transformer, STS and Feeder losses Generator at 95% 1900kW g0 Generator g1 13.2KV, 2.5MVA Xfmr 0.00% 1000kW 0.00% 1000kW g2 LV Feeder Loss 0.26% 997kW 0.26% 997kW g3 LVSBD 0.20% 995kW 0.20% 995kW g4 LVSBD-->UPS 0.07% 995kW 0.07% 995kW g5 AHU Load 5.00% 945kW 5.00% 945kW g6 Appliance/Ltg 1.00% 936kW 1.00% 936kW g7 UPS Losses 8.00% 861kW 0.00% 936kW g8 Battery Recharge 8.0% 792kW 0.0% 936kW g9 UPS Capacity Reset 1.00% 784kW 0.01% 935kW g10 Misc UPS Overhead 0 776kW 0.00% 935kW g11 UPS STS Inefficiency 1.00% 768kW 1.00% 926kW g12 UPS 480/415V Xfmr Loss 1.00% 761kW 1.00% 917kW g13 UPS -Rack Feeder Loss 0.74% 755kW 0.74% 910kW g14 PSU Inefficiency 6.00% 710kW 6.00% 855kW g15 In System Recharge 0.00% 710kW 2.00% 838kW g16 Critical Server PSU 710kW 838kW -129kW Blade More Blades Per MW 428
12 Advantage LES: Predictable Performance Diesel Generators have higher impedance and slower transient response than the utility. A large step function in current results in a droop in voltage which causes outages. Data taken from commissioning with block load bring up sequence resulting in server power supplies turning on and off as a result of large step loads on the generator 2.5MW 13.2KV Generator Set 100% step load (2.5MW) results in 29.7% voltage droop.
13 Advantage LES: Predictable Performance VAC Outage and Return Voltage spikes and droops AC Line current ramps at a predictable slope Well Controlled Walk-In Current Ramp Power Supply Line Cord Performance 1600W Colo Level Electrical Distribution Performance 650kW
14 Advantages of a Local Energy Storage Cost reduction Improved Power Usage Effectiveness. Reuse of existing circuits means fewer parts in the total system. Simplicity improves reliability Local Energy Storage in modular units enables a fail small model. Modular hotswappable units improves MTTR. Improved IT availability. Pay-As-You-Go model. Unified UPS strategy. Predictable performance. Integrated, tightly coupled enables low latency controls.
15 Commodity Battery Cell
16 Lithium Ion Battery x18650 Cell Safety UL and United Nations Test Requirements Short Circuit Abnormal Charging Forced Discharge Crush Test Impact Test Shock Test Vibration Test Heating Testing Temperature Cycling Low Pressure Test Projectile Test
17 Lithium Ion Battery Cell Safety
18 Lithium Ion Battery Pack Safety
19 Sheet Metal Containment Battery Pack Outgas Containment Chassis Sheetmetal Containment PSU Sheetmetal Containment
20 Closing remarks
21 Compute Engineering Workshop March 9, 2015 San Jose
22
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