T20 - MagneMotion and itrak: Introduction to Independent Cart Technology
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1 T20 - MagneMotion and itrak: Introduction to Independent Cart Technology PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 1
2 What is Independent Cart Technology? Game-changing technology Individual product motion control throughout your process Programmable position, speed, and acceleration Flexible with excellent reliability Stop sacrificing flexibility for throughput You can have both! PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 2
3 What is Independent Cart Technology? Game-changing technology Individual product motion control throughout your process Programmable position, speed, and acceleration Flexible with excellent reliability Stop sacrificing flexibility for throughput You can have both! PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 3
4 Independent Cart Technology (ICT) Benefits Benefits Higher throughput Greater flexibility Increased uptime Smaller footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 4
5 Hear It from Our Customer KUKA Pulse Installed at numerous automotive end users Key features: Dramatic uptime improvement Reduced maintenance Faster production rates Smaller footprint Uses QuickStick HT PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 5
6 Hear It from Our Customer Cama IF318 Best Future Machine Award, Interpak 2017 Key features: Lower changeover times Reduced maintenance Faster production rates Smaller footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 6
7 Technology Introduction PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 7
8 Technology Basis Magnets move over independently energized coils Magnets and movers have no intelligence Low moving mass maximizes energy efficiency Coils are stationary No flexing cable wear or need for slip rings Reduces wear items and maintenance Absolute positions are measured with closed-loop servo control Technology can be applied to straight motors, curved motors, or mixed to create merge/diverge PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 8
9 Control and Power Architectures Integrated control and power electronics Reduces wiring between motors, control, feedback Single communication cable back to the controller EtherNet/IP network used between controller and track system Additional communications within the track system Power is daisy-chained between motors DC power supplies can be added as needed Vehicle, Pallet, or Puck Linear Synchronous Motor PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 9
10 System Control Fire and Forget (Asynchronous) Destination Based Programming Where to go without how Like using a taxi Focus on adding value at the stopping points Path planning is handled by system Anti-collision and automatic queuing Scalable to many movers and motors Standard on all MagneMotion products SYNC IT (Synchronous) Motion Profile Programming How to get there Like driving a car Focus on adding value during the movement Fully programmable motion profiles High dynamic performance Easy synchronization to other axes Standard itrak, option for MagneMotion PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 10
11 Standard Product Portfolio PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 11
12 Independent Cart Product Portfolio MagneMover Lite Custom Products for Heavy Industries PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 12
13 MagneMover LITE High modularity for small payloads Easy design, setup, and maintenance Integrated switching and guidance Rail and cart options for different payloads and applications PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 13
14 QuickStick Family Higher thrust and speeds Hundreds to thousands of kilograms Flexible layout with variable motor spacing provides cost efficiencies Customer designed bearings and tracks ideal for optimized carriage costs Easily supports switching PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 14
15 itrak Intelligent Track System Deterministic closed-loop servo performance Automatic synchronization with other motion axes High dynamic performance and force Precision bearing system integration PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 15
16 Which Product to Apply Target Payload MagneMover LITE itrak QuickStick QuickStick HT 0.1 kg 1 kg 10 kg 100 kg 1000 kg kg Speed MagneMover LITE QuickStick QuickStick HT itrak 0 m/s 1 m/s 2 m/s 3 m/s 4 m/s 5+ m/s Minimum Pitch Tightest Precision* *Single Mover Single Point Stop Repeatability to Nominal Tracking Error MagneMover LITE itrak 10 mm 100 mm mm itrak MagneMover LITE QuickStick QuickStick HT QuickStick QuickStick HT 10 µm 100 µm 1000 µm 10+ mm PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 16
17 Industries and Applications PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 17
18 Focus Industries Food and Beverage Life Science Consumer Products Automotive Material Handling Entertainment PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 18
19 Automotive Higher Throughput Greater Flexibility Increased Uptime Smaller Footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 19
20 KUKA Pulse QuickStick HT is twice as fast, has 1/10 the parts, zero external locating devices, uses less power, has greater MTBF yet significantly lower MTTR all while being more flexible. These are the main things our customer base measures us on and we hit home runs on every count. - Kevin Laurence, Process Manager, KUKA Systems North America PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 20
21 KUKA Pulse Benefits Created by ICT QuickStick HT is twice as fast has 1/10 th the parts zero external locating devices uses less power greater MTBF yet significantly lower MTTR all while being more flexible. Independent Cart Motion and High Acceleration Modular Architecture Independent Cart Motion and Absolute Positioning Power Applied as Needed to Minimal Moving Mass Simple Moving Carts and Rugged Stationary Components Modular Architecture Independent Cart Motion PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 21
22 Additional Automotive Examples Electronics assembly Camera assemblies Sensor assemblies Cooling systems Pump assembly Power train Piston assemblies Spark plug test Mold tending Transporting castings to trimming machines PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 22
23 Consumer Products Highlighted Application Benefits Higher throughput High multi-format capability Easy changeover Energy-efficient Higher Throughput Greater Flexibility Increased Uptime Smaller Footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 23
24 STAX Ultima Roll Wrapper Next generation roll wrapper Perfect shape of packs even at 200 rolls per minute Supports 60 packaging formats Fastest changeover time 40% less energy consumption over conventional models PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 24
25 Optima Nonwovens and Integina Nearly double throughput up to 1,200 diapers per minute Fast changeover time (<30 min) Improved reliability and fewer spare parts Flexibility to change package formats PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 25
26 Food and Beverage Highlighted Application Benefits Flexibility to handle different products and formats Cleanliness Easy changeover Footprint flexibility Higher Throughput Greater Flexibility Increased Uptime Smaller Footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 26
27 Weber Shuttle system from meat/cheese slicers to packaging line High asset and floor space utilization Gentle and fast transport Fast new product creation with little changeover PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 27
28 Cloud Packaging CloudTRAC Pouching machine Accepts wide range of pouch sizes Rapid changeover (~1 minute) 120 pouches / minute Small footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 28
29 Life Science Highlighted Application Benefits Track and Trace Cleanliness Scalability Optimized process stations Higher Throughput Greater Flexibility Increased Uptime Smaller Footprint PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 29
30 ARUP Laboratories Routes and tracks thousands of unique test samples through lab test process High speed High reliability Low maintenance Flexible and expandable PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 30
31 R. Weiss Pharmaceuticals Top load form, fill, and seal solution Balances work in parallel via independent carts to achieve 300 products per minute and minimize footprint Modular and flexible Clean and excellent reliability PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 31
32 Solutions and Services PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 32
33 Solution Engineering and Services Standard products Catalog numbers available off-the-shelf Solutions engineering by contract Customized and tailored to the application Mechanical Bearings, mounting, cable routing, ingress protection, switching Software Features, application programming Services Field support, phone support, system safety analysis, training PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 33
34 Engage and Next Steps See these videos and more on YouTube Consider the ways your factory can be improved with this technology Schedule time with your Rockwell Automation sales representative VISIT MAGNEMOTION.COM AND FILL OUT AN INQUIRY FORM It works for itrak and MagneMotion ICT products! PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 34
35 Thank You! PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 35
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