TEX pneumatic breakers. When quality counts

Transcription

1 TEX pneumatic breakers When quality counts

2 The TEX range If you have rented, bought or operated a TEX pneumatic breaker somewhere around the globe you must likely know it for its performance and reliability. The reason that it keeps performing, day in, day out, year after year is simplicity. Our machines are used on the toughest of jobs and often in very difficult conditions. And they keep coming back for more. Because of that word simplicity. Simplicity Simplicity of design means fewer parts, less hassle, easier on-site service and maintenance and therefore less down time. Good news for everyone who buys, rents, or operates our machines. When we first introduced the TEX range we raised the bar for the industry and it became a global leader. And still is. The most recent additions to the TEX range include new design features that live up to the TEX breakers reputation for excellent handling, performance and reliability. Simplicity, in the design and the function of the eight most recent models TEX , sets a new standard for pneumatic breakers again! In each series, and in some cases also between the series, TEX breakers have many common parts. This helps you keep your parts stock to a minimum. They not only share parts, but they have a lot more in common: Valve parts of glass-fibre reinforced polymer eliminate corrosion problems When the machines are running offload, the piston turns on air-cushions at either end of the cylinder, virtually eliminating metal-to-metal contact and reducing vibrations and wear Streamlined silencer profile does not obscure the chisel and work-piece from the operator Low centre of gravity gives good balance, considerably reducing operator fatigue esign eliminates need for side bolts 1 ) Unique swivel coupling, which rotates even when pressurized, makes the TEX breakers easier to manoeuvre 1 ) 1 Except in TEX 20PS and TEX 21PE

3 TEX series TEX is our latest range of light and medium sized breakers. They are ideal for service jobs and general demolition, but not in very hard materials or heavily reinforced concrete Page 4-7 TEX series TEX 20PS and TEX 21PE are medium sized service/general demolition breakers. They are characterized by a long piston stroke, giving them a harder impact than similarly sized standard breakers. They are the best choice for applications in medium hard materials and where you need lower weight or low air consumption. Page 8-9 TEX P60-P90 series TEX P60 and TEX P90 were developed to meet the tough requirements found, for example, in the rental industry. TEX P60 is ideal for breaking asphalt, while the TEX P90 is our most powerful demolition breaker, especially suitable for breaking hard reinforced concrete or other tasks where real power is required. Page -11 TEX series The TEX models are heavy duty, general demolition breakers, used in a number of applications on medium hard to hard materials. They are well proven in both asphalt and concrete. Page Chisel range Good breakers should have good tools to match. Atlas Copco has a full range of quality tools for your breakers. Page

4 TEX series Solid body, solid performance and ease of use The latest TEX series is a marriage of the best and most useful features, characteristics and performance of the breaker range it replaces, and a number of new, but well-proven features such as Atlas Copco s solid body concept and the two-step trigger, SOFSTART TM. Solid body concept The solid housing design contains fewer parts and that means greater reliability. It also allows for fast and exceptionally easy on-site service a few basic tools are all you need. Existing Atlas Copco products that feature the solid body concept have enjoyed great success, winning broad market acceptance. reliable as the previous TEX series, but with greater operator comfort and more productivity. PS breakers noise-reduced, standard breakers These fixed-handle breakers feature all the advantages of the PE series except the vibro-reducing handles. They are as hardy, reliable and productive as ever. PE vibro-reduced breakers For the new PE breakers, with springmounted handles, we have further improved the vibration characteristics, decreasing the vibration emissions. The new breakers are still as hard-hitting and Typical application areas Service jobs General demolition For use in soft and medium hard materials

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6 SOFSTART TM trigger full chisel control These breakers come with a two-step trigger that gives you full control when starting a cut even under difficult conditions. Handling made easier The air inlet swivel rotates easily, even when pressurized. Solid body concept no side bolts, great reliability The one-piece solid housing means fewer parts for greater reliability. The housing has also been made shorter in all breakers except the TEX 140 and TEX 150. This together with a low centre of gravity gives good balance. Noise reduction The wear-resistant polyurethane silencer cuts noise emission by up to 75 % (as compared to the same machine without noise reduction, ISO 3744). Its slim profile lets the operator see the point of the chisel and the work-piece. Air cushioning To reduce vibration and wear, the piston turns on air-cushions at either end of the cylinder. When the machines are working off-load, this practically eliminates metal-to-metal contact.

7 Atlas Copco s HAPS system By reducing the in-use vibration value of the machine, Atlas Copco s HAPS system decreases the negative effects of harmful vibration at a given trigger time. The PE series machines allow up to 7 times the trigger time of conventional fixed-handled machines at a given level of vibration-exposure for the operator. The integrated lubricator helps minimize tool wear and is excellent for cold conditions, when it can be used for anti-freeze, such as Atlas Copco AIR-OIL. It holds enough lubricant for an entire shift. Technical data TEX Ergo kit Complete kits for converting TEX PS models into vibration-dampened breakers (PE-model) For models TEX 140, TEX TEX 0, TEX Optional equipment Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps Model Tool shank Weight Length Air consumption Impact frequency mm kg mm l/s blows/min TEX 150PE x x TEX 150PE US 25x TEX 190PE 25x x TEX 190PE US 25x TEX 230PE 25x x x TEX 280PE 28x x TEX 140PS x x TEX 140PS US 25x TEX 180PS 25x x TEX 180PS US 25x TEX 0PS 25x x x TEX 270PS 28x x ata at 6 bar (90 psi) air pressure Claw coupling: Atlas Copco standard: Atlas Copco standard with strainer: US standard:

8 Low air consumption You can run more breakers off a given size of compressor, thanks to the low air consumption of the TEX 20/TEX 21. TEX series The hard-hitting all-rounder Most of the time you want a reliable allrounder. The fighting weight of the TEX 20 and TEX 21 at around 20 kg, is about 5 kg lighter than most breakers in the same class. But with their long piston stroke they deliver the extra punch needed for breaking materials that are a bit harder. This makes them ideal for general purpose service or demolition jobs. Easier on your hands and your ears The TEX 21 comes with spring-dampened handles that reduce vibration. The slim profile silencer gives the operator a good, full view of the chisel. The silencer cuts the noise from the machine by up to 75%, making working life for the operator easier and quieter; and more productive. There is also a standard, noisereduced model with fixed handles in the range, the TEX 20. Both models are equally easy to service and come with a standard hexagonal shank, or a special round shank with a square collar. Effective silencer Cuts noise level by up to 75% (as compared to the same machine without noise reduction, ISO 3744) Typical application areas Service jobs General demolition For use in medium hard materials

9 By improving the vibration characteristics of the machine, Atlas Copco s Hand and Arm Protection System (HAPS) reduces the negative effects of harmful vibrations. Air cushioning reduced vibration and wear When the machine is running off-load, the piston turns on air cushions at both ends of the cylinder, virtually eliminating metal-to-metal contact and reducing vibrations and wear. Technical data TEX Optional equipment Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps Model Tool shank Weight Length Air consumption Impact frequency mm kg mm l/s blows/min TEX 20PS 25x TEX 20PS-1 R 25x75 w. square collar TEX 21PE 25x TEX 21PE-1 R 25x75 w. square collar All data at 6 bar (90 psi) air pressure Claw coupling: Atlas Copco standard: Atlas Copco standard with strainer: US standard:

10 Easy to manoeuvre With a low centre of gravity, these breakers are well balanced and easy to handle. The unique air inlet swivel, which can be rotated even when pressurized, makes the TEX breakers still easier to manoeuvre. TEX P60-P90 heavy breaker series Big on power. Big on performance. With the TEX P60 and TEX P90 we concentrate on two key factors for demanding customers: Performance and reliability. The TEX P60 and TEX P90 are designed, just like the TEX series, from a one piece, solid-cast housing, which eliminates the need for separate frontheads, backheads and sidebolts. This design means 30 % fewer parts than in traditional breakers. And fewer parts mean fewer breakdowns. The TEX P90 is the most hard hitting breaker in the TEX range and ideal for demanding demolition jobs in hard materials. For TEX P60 the focus is on high productivity when cutting softer materials like asphalt and therefore it has a high blow frequency. Minimal parts inventory and easy service All but three parts in the TEX P60 and TEX P90 are interchangeable, so your spare parts inventory can be kept to a minimum. These heavy-duty breakers allow extremely fast and easy on-site service. A hammer and a mandrel are all you need for almost any service task, wherever you are. Typical application areas General demolition Reduced wear The anvil block, a tried and tested design from earlier heavy models, not only helps handle the great impact energy, but also helps avoid damage to the hammer mechanism from worn out chisel shanks. For use in medium and hard materials TEX P60: asphalt TEX P90: hard and reinforced concrete

11 Controlled power There is power in abundance, but it is easy to control. Thanks to the SOFSTART TM two-step trigger, the operator can begin to hammer slowly, setting the chisel where it s needed, without a lot of wasted effort. Full-shift lubricator The built-in lubricator ensures sufficient lubrication to minimize tool wear. It is easily accessible, accepts both mineral and synthetic oils and holds enough oil for an entire shift. Air-cushioned action TEX P60 and TEX P90 feature air-cushioned piston return. This means less vibration during back hammering and blank hammering, which reduces stress on man and machine. Optional silencer The silencer, available as an option, significantly reduces the noise level. Thanks to its slim design, it provides a full view of the chisel and work-piece for maximum control. Technical data TEX P60-P90 Solid body concept no side bolts The one-piece housing means fewer parts and great reliability. Optional equipment Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps Model Tool shank Weight Air consumption Length Impact frequency mm kg l/s mm blows/min TEX P60*) 28x x TEX P60S 28x x TEX P90*) 28x x TEX P90S 28x x ata at 6 bar (90 psi) air pressure Claw coupling: Atlas Copco standard: Atlas Copco standard with strainer: US standard: *) The unsilenced TEX P60 and TEX P90 are not CE-marked and not sold for use within the EEA (European Economic Area), i.e. EU plus Norway, Iceland and Lichtenstein 11

12 The slim silencer cuts the noise level by up to 75% (as compared to the same machine without noise reduction, ISO 3744) and provides the operator with a full view of the chisel. TEX heavy demolition breaker series No weaknesses here What more could you want from a class of heavy pneumatic breakers: good power-to-weight ratio, reduced noise and vibration, and extremely durable and productive. For years, these heavy TEX breakers have been proving their value to customers worldwide, under the most demanding of conditions. This series incorporates the TEX 33PE and TEX 40PE with spring dampened handles allow up to 7 times the trigger time of conventional fixedhandled machines at a given level of vibration-exposure for the operator. By reducing the in-use vibration value of the machine, Atlas Copco s HAPS system decreases the negative effects of harmful vibration at a given trigger time. Coupled with the slim silencers, which reduce the noise level by up to 75%, while still providing full view of the chisel, you have machines that can be used for a prolonged period and are extremely productive. The TEX 32PS and TEX 39PS offer stateof-the-art noise reduction in combination with an efficient and well-proven design. These reliable workhorses are at work all around the world. They have fixed handles, but are otherwise identical to the vibro-reduced units. The various models in the series have many common parts and therefore your parts inventory can be kept to a minimum. The long piston head gives very good guidance in the cylinder, which reduces wear on both components. Typical application areas General demolition Reduced wear The anvil block, a tried and tested design from earlier heavy models, not only helps handle the great impact energy, but also helps avoid damage to the hammer mechanism from worn out chisel shanks. For use in medium and hard materials such as asphalt and concrete.

13 The air inlet swivel can be rotated when needed even when pressurized. This makes the TEX breaker one very manoeuvrable machine and, together with its excellent balance, gives the operator an easy machine to work with, even under difficult worksite conditions. An integrated lubricator helps minimize tool wear. It holds enough lubricant to last an entire shift. In freezing conditions, it can also be used for anti-freeze such as Atlas Copco AIR-OIL. Spring dampened handles reduce the negative effects of harmful vibrations Air-cushioned action When the machines are working off-load, the piston turns on air cushions at either end of the cylinder, virtually eliminating metal-to-metal contact and reducing vibration and wear. Technical data TEX Ergo kit Complete kits for converting TEX PS models into vibration-dampened breakers (PE-model) For models TEX 32, TEX Optional equipment Hand hose 20 mm x 3 m with claw coupling, wing nut and hose clamps Model Tool shank Weight Air consumption Length Impact frequency mm kg l/s mm blows/min TEX 33PE 28x x TEX 40PE 28x x TEX 32PS 28x x TEX 39PS 28x x TEX 32P*) 28x x TEX 39P*) 28x x ata at 6 bar (90 psi) air pressure Claw coupling: Atlas Copco standard: Atlas Copco standard with strainer: US standard: *) The unsilenced TEX 32P and TEX 39P are not CE-marked and not sold for use within the EEA (European Economic Area), i.e. EU plus Norway, Iceland and Lichtenstein 13

14 x 82,5 mm 25 x 8 mm 28 x 160 mm ( 7/8 x 3-1/4 ) ( 1 x 4-1/4 ) ( 1-1/8 x 6-1/4 ) B B B B B B Tools for every job A C A=41 mm C=12 mm A=41 mm C=12 mm A=46 mm C=6 mm B= mm =82,5 mm B=25 mm =8 mm B=28 mm =160 mm W=tip width L=working length W (mm) L (mm) W (mm) L (mm) W (mm) L (mm) Moil point Narrow chisel Wide chisel Wedge chisel igging chisel igging spade Asphalt cutter Clay Spade Shaft for tamping pad Tamping pad, round A A A C C C Tamping pad, square , , ,5 75 A C A ,5 75 C Tamping pad, square

15 B 32 x 160 mm 25 x 75 mm ( 1-1/4 x 6-1/4 ) ( 1 x 3 ) A=46 mm C=6 mm B=32 mm =160 mm ,5 75 W (mm) L (mm) W (mm) L (mm) A B C Moil point , Narrow chisel For TEX 20PS-1 and TEX 21PE x 75 mm ( 1 x 3 ) Narrow chisel W (mm) L (mm) igging chisel Clay Spade AIR-OIL, synthetic lubricant escription Oil volume Weight l gal kg l bottle A C l container , l container

16 , Atlas Copco Construction Tools AB, Stockholm, Sweden. Subject to technical modifications.