SERVICE PARTS MANUAL

Transcription

1 SERVICE PARTS MANUAL DX SERIES SNOW PLOW FOR SERIES SNOW PLOWS SERIAL NUMBERS AFTER DX Sno-Way International 0G

2 TABLE OF CONTENTS Page HYDRAULIC SYSTEM (DX)... POWER PACK FRAME... 3 BLADES... LIFT CYLINDER... ANGLE CYLINDER (DX)... HYDRAULIC POWER UNIT (DX)... ENGINE, VEHICLE & POWER PACK WIRING... CONTROLLER (DX)... CONTROL BOX (DX)... 3 CONTROL BOX (DX)... 4 WIRING HARNESS (DX)... WIRE HARNESS (DX)... CONTROLLER (JOYSTICK) (DX)... CONTROLLER STAND (DX)... NUMERICAL INDEX... 0 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY. 003 O-ring 00 Elbow Capscrew, Hex.,3/"-NC x /"

3 HYDRAULIC SYSTEM (DX) ITEM PART NO. DESCRIPTION QTY. 0 HYDRAULIC POWER UNIT ASS Y (See Pg for breakdown)... 0 O-ring Elbow, Assembly, Flow Regulator Elbow, Hose, Hydraulic... 4 Hose, Hydraulic Plug, Breather Washer, Lock, 3/" Cap Screw, Hex, 3/"- x 3/4" Elbow, Plug, Port w/ O-Ring Elbow, 0...

4 POWER PACK FRAME Use Items & 4 for Pump Platforms with Weld Screws 30 Use Items & for Pump Platforms With Threaded Holes

5 POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY 00 Pin, Special Pin, Clevis, 3/4" x -/"... 3 Spring, Trip Eyebolt, /"- x " Nut, Hex, /" Washer, Flat, /" Nut, Hex, " Plate, Locking, Nut Cap Screw, Hex, 3/"- x " Washer, Lock, 3/" Clamp, Cable... 3 Cover, Pump Platform, Pump Clamp, Mounting, Pump Pad, Neoprene Washer, Flat, /" Screw, Flange HD., Self Tapping, /" x 3/4" Frame, Swing Pin, Lynch, /4" X-/" Pin, Hitch Pin, Cotter, /3" x -/" Pin, Hitch, 3/4" x -/" Pin, Clevis, 3/4" x 3" Cap Screw, Hex, /-3 x 3" Nut, Hex, Nylock, /" Cylinder, Angle (See Page for Parts Breakdown)(DX Only) Cap Screw, Hex, /"-3 x 4-/" A-Frame Cap Screw, Hex, "-4 x " Pin, Special... 3 Lock, Transport Cylinder, Lift, -/4"(See Page for Parts Breakdown) Washer, Flat, 3/4" Decal, Patent Decal, Important Nut, Hex, Nylock, 3/" Cap Screw, Hex, 3/"- x -/4" Nut, Hex, 3/" Link, Lift Cylinder Washer, Flat 3/" Nut, Nylock /"-NC

6 BLADES

7 BLADES ITEM PART NO. DESCRIPTION QTY 0000 Kit, Guide, Blade (Includes Guides And Mounting Hardware... Deflector, Formed, (See Note)... 3 Hardware Kit Screw, Self Tapping Washer, Flat, /" Nut, Hex, 3/"- (Use With Polymer Wearstrip) Nut, Hex, Nylock, 3/"- (Use With Steel Wearstrip) Washer, Lock,3/" (Use With Polymer Wearstrip) Decal, Warning Decal, Important... Frame, " x "... Frame, " x 0"... Frame, " x 0" Blade, Lexan, " x " (Includes "Sno-Way" Decal) Blade, Lexan, " x 0" (Includes "Sno-Way" Decal) Blade, Lexan, " x 0" (Includes "Sno-Way" Decal) Kit, Wearstrip, Steel, " (Includes Mounting Hardware)... 3 Kit, Wearstrip, Steel, 0" (Includes Mounting Hardware)... Kit, Wearstrip, Steel, 0" (Includes Mounting Hardware)... 3 Kit, Wearstrip, Polymer, " (Includes Mounting Hardware) Kit, Wearstrip, Polymer, 0" (Includes Mounting Hardware) Bolt, Carriage, Grade, 3/"- x -/" SHOE ASSEMBLY Pin, Lynch, /4" x -/" Washer, Flat, 3/4"... 3 Shoe, Cast, 3/4" Shaft Decal, Warning Blade, Steel, " (Includes "Sno-Way" Decal) Blade, Steel, 0" (Includes "Sno-Way" Decal) Nut, Nylock, /" Cap Screw, Hex, /"- x Retainer, Blade, "... 0 Retainer, Blade, 0"... 0 Retainer, Blade, 0" Washer, Flat, /" Screw, Self-Tapping, /" x " Retainer, Bracket... 0 Bracket, Shoe Cap Screw, Hex, 3/"- x -/4" Nut, Nylock, 3/" Washer, Flat, /" Decal, Sno-Way, Lexan Decal, Sno-Way, Steel... NOTE: Formed Deflectors are available only as a " Three-Pack - Part Number 04.

8 LIFT CYLINDER 3 4 ITEM PART NO. DESCRIPTION QTY 0 Cylinder, Lift, -/ Kit, Seal... 3 Seal, Wiper... 4 Seal, Rod... Ring, Back-up... Seal, O-Ring... Seal, Piston... Seal, Wear Ring Nut, Gland... Piston... Rod...

9 ANGLE CYLINDER (DX) 3 4 ITEM PART NO. DESCRIPTION QTY 0044 Cylinder, Angle, " Nut, Gland " Kit, Seal "... 4 Seal, Square End... Seal, Inner... 4 Seal, Domed (Metal or Plastic)... Rod, Cylinder... Housing, Cylinder Ring, Guide, " (HDM Cylinder only)... Wrap, Tie...

10 HYDRAULIC POWER UNIT (DX)

11 HYDRAULIC POWER UNIT (DX) ITEM PART NO. DESCRIPTION QTY 00 Cap Screw, Socket Head /4"-0 x "... U-VALVE ASSEMBLY... 3 Valve Washer, Star Spring, Conical Ball And Spring Spring Screw, Adjusting Cap, Hex Adaptor O-ring Plate, Adapter O-ring O-ring O-ring Screw, Torx, Socket Head, # Solenoid, VDC... Coil, U-Valve... Spacer Nut, Hex Jam Valve, Check, Power Beyond Spring and Ball, Check Assembly Cap, Relief Screw, Adjusting Spring Ball, 3/" Magnet Cap, Breather Reservoir Screw, Hex, Flange Head, #-4 x /3" Bolt, Torx, /"-4 x -3/4" Washer Bolt, Torx, /"- x " Pipe, Elbow, Nylon, 0, 3/" NPT Filter, 4 Micron Screw, Taptite, M-" x MM Cover, Suction, 3/" NPT Kit, Seal Seal, Shaft /" x " Coupling O-ring Endhead Valve, Release Coil, Solenoid, Lift Valve Nut, Jam, /" Pump Motor, VDC Brush, Motor, Kit... 4 Pin, /" x /4"...

12 ENGINE, VEHICLE & POWER PACK WIRING (Serial Number DX0 and After) ITEM PART NO. DESCRIPTION QTY 000 Terminal, Female, Spade, /4" - For ATO/ATC Blade Fuse... 4 Terminal, Female, Spade, /4" - For Mini Blade Fuse... Screw, Self Tapping, /4" x /4" BAG, HARNESS & CONTROL PARTS Screw, Self Tapping, # x " Cap Screw, Hex, /4" x " Washer, Lock, /4" Nut, Hex, /4" Screw, Self Tapping, /4" x " MOUNTING BRACKET ASSEMBLY Tape, Foam, Adhesive Back, 3" Long Cap, Metal Protective Strap, Plastic Tie Wire, Solenoid Ground... 4 Breaker, Circuit, 0 Amp... Cable, Power Switch, Solenoid Cap, Plastic, Protective Pin, Cotter, 3/" x "... 0 Grommet, Rubber, " Label, Electrical, Warning Harness, Engine Compartment (Gravity Down) Harness, Power Pack (Gravity Down) Harness, Vehicle Power (Gravity Down) Tap, Auto Fuse Power - For ATO/ATC Blade Fuse... 3 Tap, Auto Fuse Power - For Mini Blade Fuse... 4 Seal, Neoprene... 3 Harness, Extension...

13 CONTROLLER (DX) (Serial Number DX0 and After) 3 4 ITEM PART NO. DESCRIPTION QTY 00 CONTROL BOX ASSEMBLY (Gravity Down) Harness, Control Box Bushing, Strain Relief, Large Switch, Up / Down Switch, Left / Right Cover, Control Box Decal / Control Box Screw, Self Tapping, /4" x -/" Screw, Self Tapping # x 3/" Plate, Control Box Base...

14 CONTROL BOX (DX) (Serial Number DX0 and Before)

15 CONTROL BOX (DX) (Serial Number DX0 and Before) ITEM PART NO. DESCRIPTION QTY 000 Harness, Power Pack CONTROL BOX ASSEMBLY Bushing, Strain Relief Switch, Up / Down Switch, Left / Right Cover, Control Box Decal / Control Box Screw, Self Tapping Plate, Control Box Base Plug, Plastic /" Harness, Control Box Label, Electrical Warning BAG, HARNESS & CONTROL PARTS Screw, Self Tapping, /4" x -/" Grommet, Rubber 3/4" Screw, Self Tapping /4" x " Strap, Plastic Tie Wire, Solenoid Ground Breaker, Circuit... 0 Cable, Power Switch, Solenoid Cap, Plastic Protective Pin, Cotter 3/" x " Cap, Metal Protective MOUNTING BRACKET ASSEMBLY Tape, Foam Adhesive... 3 FT Nut, Hex /4" Washer, Lock /4" Cap Screw, Hex /4" x " Screw, Self-tapping #x" Terminal, Female Spade /4" - For ATO/ATL Blade Fuse... 4 Terminal, Female Spade 3/" - For Mini Blade Fuse Tap, Auto Fuse Power - For ATO/ATC Blade Fuse... 3 Tap, Auto Fuse power - For Mini Blade Fuse Seal, Neoprene Harness, Vehicle Power Wire, Jumper... 4

16 WIRING HARNESS (DX) (Serial Number DX0 and After) ITEM PART NO. DESCRIPTION QTY 00 Contact, Socket, Gauge Plug, Sealing, Plastic Contact, Socket, -4 Gauge Contact, Socket, - Gauge Socket, Harness, Vehicle Washer, Lock Nut Plug, Harness, Power Pack Contact, Pin, -4 Gauge Contact, Pin, - Gauge Contact, Pin, Gauge Elbow, Strain Relief, Strap, Tie, Plastic Contact, Pin Seal, Silicone, Blue Plug, Silicone, Green Socket, Harness Plug, Harness, Vehicle Contact, Socket Connector, Socket Connector, Plug... Terminal, Female Spade (Joystick Harness)... 3 Connector (Joystick Harness)... 4

17 WIRE HARNESS (DX) (Serial Number DX0 and Before) ITEM PART NO. DESCRIPTION QTY 00 Contact, Socket, Gauge Plug, Sealing, Plastic Contact, Socket, -4 Gauge Contact, Socket, - Gauge Socket, Harness, Vehicle Washer, Lock Nut Plug, Harness, Power Pack Contact, Pin, -4 Gauge Contact, Pin, - Gauge Contact, Pin, Gauge Elbow, Strain Relief, Strap, Tie, Plastic Contact, Pin 4 Gauge Seal, Silicone, Blue Plug, Silicone, Green Socket, Harness Plug, Harness, Vehicle Contact, Socket 4 Gauge... 3

18 CONTROLLER (JOYSTICK) (DX) (Serial Number DX0 and After)

19 CONTROLLER (JOYSTICK) (DX) (Serial Number DX0 and After) ITEM PART NO. DESCRIPTION QTY JOYSTICK ASSEMBLY... Knob Assembly... 3 Boot Assembly... 4 Screw... 4 Washer, Plain... 4 Screw... Insulator... 4 Switch... 4 Plate, Guide... Washer, Lock... Nut, Hex Lamp, Indicator (Down Pressure) Switch, Toggle (Down Pressure) Diode... 3 Bushing, Strain Relief, Large... Bushing, Strain Relief, Small (Down Pressure) Screw, Self Tapping, # x 3/" Housing, Controller Plate, Controller Base Decal, Controller (Gravity Down)... 0 Decal, Controller (Down Pressure) Harness, Down Pressure (Down Pressure)... 0 Decal, Caution... 3 Harness, Joystick Control (Gravity Down) Harness, Joystick Control (Down Pressure)... 4 Wire, Jumper (Down Pressure)... 0 Wire, Jumper (Down Pressure)...

20 CONTROLLER STAND (DX) (Serial Number DX0 and After) ITEM PART NO. DESCRIPTION QTY 003 Screw, Round Head, #-4 x /"...3 Plate, Stand Nut, Hex., /4" Washer, Lock, /4"...3 Clamp, Tube Cap Screw, Hex., /4"-0 x " Screw, Self Tapping, # x 3/"... Brace Washer, Lock, 3/" Nut, Hex., # Plate, Stand Extension... Plate, Stand Base Screw, Self Tapping, /4"-4 x " Screw, Self Tapping, /4"-4 x -/"... 0 Plate Adapter Cap Screw, Hex., /4"-0 x -/"...

21 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

22 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

23 NOTES

24 SNO-WAY INTERNATIONAL, INC. Hartford, WI 30 USA Website: 00 Sno-Way International