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1 Copyright 7/3/2008 ABB. All rights reserved. CODESYS_05R0101 page 1 DCS800 DC Drives CoDeSys Memory Card and saving functionalities
2 Objectives After completing this module, you will be able to Handle the ABB Memory Card Use several download opportunities Save programs and parameter sets on the Memory Card CODESYS_05R0101 page 2
3 Memory Card handling CODESYS_05R0101 page 3 Procedure to implement a CoDeSys application De-energize the electronic Insert the Memory Card Energize the electronic Enable the application Attention! It is not allowed to pull out or plug in the Memory Card if the electronic is energized De-energize electronic Insert Memory Card Energize electronic Enable application
4 Fault categories in CoDeSys CODESYS_05R0101 page 4 CoDeSys software and compiler error / warning See CoDeSys V2.3 User Manual Error / warning number 1xxx, 2xxx, 3xxx CoDeSys interface error / warning See ABB DCS800 Application Manual Error / warning number 41xx DCS800 firmware fault / alarm New application program activation Changing notices of the system Failures concerning application program
5 New application program activated CODESYS_05R0101 page 5 Found New Application (A118) Memory Card inserted but not activated Application program is not executed Application Difference (A119) Memory Card inserted and activated Electronic is de-energized Insert another Memory Card Electronic is energized Execution is stopped Description in DCS800 Firmware Manual
6 Changing notices of the drive CODESYS_05R0101 page 6 Parameter Added (A131) Upgrade Firmware Note for application programs Memory Card Missing (A142) Memory Card inserted and activated Electronic is de-energized Memory Card is pulled out Electronic is energized Description in DCS800 Firmware Manual
7 Failures concerning application program CODESYS_05R0101 page 7 Memory Card Failure (A143) Wrong Memory Card used Wrong code on the Memory Card Application Load Failure (F545) Task stalled Illegal program CON-4-board hardware problem Description in DCS800 Firmware Manual
8 Save programs on the Memory Card Download (PC to DCS800) Upload (DCS800 to PC) CoDeSys DriveWindow Light CoDeSys CODESYS_05R0101 page 8 With CoDeSys following files can be generated: PRG (program file) CHK (checksum file) SRC (source code) If the SRC-file is not downloaded other users cannot open the application! The application can be protected with a password by means of function block ProgProtect. With DriveWindow Light it is possible to download all generated files into the Memory Card. The files can only be generated by means of CoDeSys. To download files via DriveWindow Light a knowledge of CoDeSys is not necessary! Only with CoDeSys it is possible to upload the source code (SRC-file) of an application from the Memory Card. To open the application the source code is needed! If only the PRGand the CHK-files are saved it is not possible to open the application. If the application is protected with the function block ProgProtect password is needed for uploading the application!
9 Minimum need of files CODESYS_05R0101 page 9 Create a complete project Rebuild the project Project Rebuild all Generate download files Online Create boot project - *.PRG - file - *.CHK - file This procedure is done in offline mode to generate the files only on the PC! These files includes the code for the processor!
10 Saving with CoDeSys tool CODESYS_05R0101 page 10 Rebuild the project Project Rebuild all Connect to device Online Login PC is connected Download the files Online Create boot project Enable the application Online Run
11 Saving with DriveWindow light download tool Download tool is implemented in DriveWindow light CODESYS_05R0101 page 11 Open DriveWindow light Change to Offline mode Open Download Tool Tool CoDeSys Application Download Select the *.PRG file Send the file to Memory Card
12 Delete applications Using CoDeSys - Online Reset (Original) Using parameters - 1: Service Mode DeleteAppl - 2: ParApplSave DeleteAppl CODESYS_05R0101 page 12 The functionality Delete Application can also be used: To repair a damaged Memory Card To unlock a damaged firmware
13 Special Application Parameter (1) Application parameter P16.06 (ParApplSave): - Save Save actual parameters into the FLASH - SaveToMemC Save actual parameter set to Memory Card Only one parameter set can be saved CODESYS_05R0101 page 13 - LoadFromMemC Load the saved parameter set from the Memory Card to the FLASH of drive
14 Special Application Parameter (2) Further settings of parameter P16.06: - EnableAppl (enable application) Activate CoDeSys application which is saved - DisableAppl (disable application) Deactivate CoDeSys application CODESYS_05R0101 page 14 - DeleteAppl (delete application) Erase Memory Card or repair it Unlock drive
15 Save programs against upload Put block ProgProtect into initialization task Connect input bprotect to a parameter Lock / Unlock the upload functionality CODESYS_05R0101 page 15 Attention: Be careful with this block. There is no administration password available!
16 Summary Key points of this module Memory Card handling Saving opportunities Delete applications Special application parameter CODESYS_05R0101 page 16
17 Additional information CODESYS_05R0101 page 17 Links to related information - 3S-software.com - DC-Drive-News (Intranet, only ABB internal!) Additional references - Application Manual (3ADW ) - Firmware Manual (3ADW ) - Hardware Manual (3ADW ) - Training Material
18 Glossary CODESYS_05R0101 page 18 CoDeSys Controller Development System (software tool) Memory Card Flash memory DriveWindow Light Software Tool for commissioning and maintenance using AC/DC Target Interface between Drive and CoDeSys tool Control Builder DCS800 application system PLC_PRG Main program which is used in all applications POU Program Organization Unit Library Includes function blocks which are given or designed by other users
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