CUTTING TOOLS FOR LEGACY AIRCRAFT
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1 CUTTING TOOLS FOR LEGACY AIRCRAFT
2 TABLE OF CONTENTS PAGE CATEGORY 4. Threaded Shank Drills - Fractional, A-G 5. Threaded Shank Drills - # Drill Piloting Info 7. Jobber Drills - Fractional, A-Z 8. Jobber Drills - # F-16 Photo Aircraft Extension Drills Aircraft Extension Drills 12. Core Drills 13. Double Margin Drills 14. Reamer Piloting Info 15. Straight Chucking Reamers 16. Threaded Shank Reamers 17. Blue Angels Photo 18. Countersinks, Rivet Shavers, Hollow Cutters and Drill Bushings 19. Counterbores, Counterbore Pilots and Drill Stops 20. Apache Photo 21. Specialty Cutting Tools 22. Decimal Equivalency Chart Aviation Direct 7665 East Velocity Way # 107 Mesa, AZ P DRILL F GSA: GS-06F-0061N DRILL
3 Aviation Direct has been supplying Aircraft MRO and OEM customers since DRILL 3
4 T/S DRILLS - STUBBY, SHORT, LONG - HD COBALT FRACTIONAL, A-G All of our HD Cobalt Threaded Shank Drills are made to NAS 965 Type D specs from M42 Cobalt and have a 135 split point. Size Dec Equiv Stubby Part # Short Part # Long Part # 3/ / / / / / OAL / A OAL B OAL C D E OAL OAL OAL F /2-5/ / / G DRILL
5 T/S DRILLS - STUBBY, SHORT, LONG - HD COBALT 1-40 All of our HD Cobalt Threaded Shank Drills are made to NAS 965 Type D specs from M42 Cobalt and have a 135 split point. Size Dec Equiv Stubby Part # Short Part # Long Part # OAL OAL OAL OAL OAL OAL /2-5/ / / Special diameters and or special lengths are available upon request. Super Stubby lengths of less than 1/2 OAL are also available DRILL 5
6 DRILL PILOTING INFO All drills can be modified to become a step drill. Step drills are very useful in order to maintain excellent concentricity and quality when enlarging an existing hole. To order step drills, create your part number as shown below: Cobalt Drills: Add CXXXX to the end of the part number, where XXXX refers to the decimal equivalent of the desired pilot size. For example: To order a 1/4 HD Cobalt Jobber drill with a 3/16 pilot, the part number would be, C1875. HSS Drills: Add HXXXX to the end of the part number, where XXXX refers to the decimal equivalent of the desired pilot size. For example: To order a #10 HSS Jobber drill with a #30 pilot, the part number would be, H1285 Pilot sizes should not be less than 60% of the primary drill diameter. Pilot lengths are generally a minimum of 1/4 and do not exceed one primary diameter DRILL
7 JOBBER DRILLS - FRACTIONAL, A-Z All of our Jobber Drills are made to NAS 907 Specs. Our Heavy Duty Cobalt Drills are made to Type J Specs and have a 135 split point. Our HSS (M2) Drills are made to Type A Specs and have a 118 split point. HD HSS 135º split point are also available. Size Dec Equiv HD Cobalt Part # HSS Part # 1/ H 1/ H 3/ H 1/ H 5/ H 3/ H 7/ H 1/ H 9/ H 5/ H 11/ H 3/ H 13/ H 7/ H 15/ H 1/ H 17/ H 9/ H 19/ H 5/ H 21/ H 11/ H 23/ H 3/ H 25/ H 13/ H 27/ H 7/ H 29/ H 15/ H 31/ H 1/ H Size Dec Equiv HD Cobalt Part # HSS Part # A H B H C H D H E H F H G H H H I H J H K H L H M H N H O H P H Q H R H S H T H U H V H W H X H Y H Z H DRILL 7
8 JOBBER DRILLS All of our Jobber Drills are made to NAS 907 Specs. Our Heavy Duty Cobalt Drills are made to Type J Specs and have a 135 split point. Our HSS (M2) Drills are made to Type A Specs and have a 118 split point. HD HSS 135º split point are also available. Size Dec Equiv HD Cobalt Part # HSS Part # H H H H H H H H H H H H H H H H H H H Size 41 Dec Equiv HD Cobalt Part # H HSS Part # H H H H H H H H H H Size Dec Equiv HD Cobalt Part # HSS Part # H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H DRILL
9 JOBBER DRILLS DRILL 9
10 6 EXTENTION DRILLS Size Dec Equiv HD Cobalt Part # HSS Part # 1/ H 9/ H 5/ H 11/ H 3/ H 13/ H 7/ H 15/ H 1/ H 17/ H 9/ H 19/ H 5/ H 21/ H 11/ H 23/ H 3/ H 25/ H 13/ H 27/ H 7/ H 29/ H 15/ H 31/ H 1/ H Size Dec Equiv HD Cobalt Part # HSS Part # A H B H C H D H E H F H G H H H I H J H K H L H M H N H O H P H Q H R H S H T H U H V H W H X H Y H Z H Size Dec Equiv HD Cobalt Part # HSS Part # H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H All of our 6 Extension Drills are made to NAS 907 Specs. Our Heavy Duty Cobalt Drills are made to Type J specs and have a 135 split point. Our HSS (M2) Drills are made to Type B Specs and have a 135 split point DRILL
11 12 EXTENSION DRILLS Size Dec Equiv HD Cobalt Part # HSS Part # 1/ H 9/ H 5/ H 11/ H 3/ H 13/ H 7/ H 15/ H 1/ H 17/ H 9/ H 19/ H 5/ H 21/ H 11/ H 23/ H 3/ H 25/ H 13/ H 27/ H 7/ H 29/ H 15/ H 31/ H 1/ H Size Dec Equiv HD Cobalt Part # HSS Part # A H B H C H D H E H F H G H H H I H J H K H L H M H N H O H P H Q H R H S H T H U H V H W H X H Y H Z H DRILL Size Dec Equiv HD Cobalt Part # HSS Part # H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H All of our 12 Extension Drills are mad to NAS 907 Specs. Our Heavy Duty Cobalt Drills are made to Type J specs with a 135 split point and extended with a steel shank. Our HSS (M2) Drills are made to Type B Specs with a 135 split point and extended with a steel shank. 11
12 Pioleted CORE DRILLS Piloted Core Drills are used to both enlarge and improve the quality of an existing hole, but allow you the ability to make a larger step than a step reamer (greater than.0200 ). To order a piloted core drill, create your part number as shown below: The part number will start with 00-PCD, the next four digits of the part number will be the decimal size of the major diameter, then you will add a C for Cobalt or an H for HSS, then the last four digits are the decimal size of your pilot diameter. For example: To order a Cobalt piloted core drill that is ¼ x #30, the part number would be 00-PCD2500C1285 To order a HSS piloted core drill that is a #20 x #40, the part number would be 00-PCD1610H0980 Size Range OAL To order a piloted core drill with a threaded shank, create you part number the same way but you will start with 00-2TPCD. For Example: To order a Cobalt threaded shank piloted core drill that is ¼ x #30, the part number would be 00-2TPR2500C DRILL
13 DOUBLE MARGIN DRILLS Size Part# #30 00-DMD1285 #30 X #40 00-PDM1285C0980 #27 00-DMD1440 #27 X #40 00-PDM1440C0980 #21 00-DMD1590 #21 X #40 00-PDM1590C0980 #21 X #30 00-PDM1590C1285 #20 00-DMD1610 #20 X #40 00-PDM1610C0980 #20 X #30 00-PDM1610C1285 #16 00-DMD1770 #16 X #40 00-PDM1770C0980 #16 X #30 00-PDM1770C1285 #13 00-DMD1850 #13 X #40 00-PDM1850C0980 #13 X #30 00-PDM1850C1285 #13 X #21 00-PDM1850C1590 #12 00-DMD1890 #12 X #40 00-PDM1890C0980 #12 X #30 00-PDM1890C1285 #12 X #21 00-PDM1890C1590 Size Part# #11 00-DMD1910 #11 X #30 00-PDM1910C1285 #11 X #21 00-PDM1910C1590 #10 OO-DMD1935 #10 X #40 00-PDM1935C0980 #10 X #30 00-PDM1935C1285 #10 X #21 00-PDM1935C1590 D 00-DMD2460 D X #13 00-PDM2460C1850 D X 3/16 00-PDM2460C1875 1/4 00-DMD2500 1/4 X #30 00-PDM2500C1285 1/4 X #21 00-PDM2500C1590 1/4 X #11 00-PDM2500C1910 1/4 X #10 00-PDM2500C1935 5/16 00-DMD3125 5/16 X 1/4 00-PDM3125C2500 3/8 00-DMD3750 3/8 X 1/4 00-PDM3750C2500 3/8 X 5/16 00-PDM3750C3125 Piloted Double Margin Drills are used much like a piloted core drill. Double margin drills will make a better hole than any standard two flute drill and allow you to make a larger step than a step reamer (greater than.0200 ). However, they will not give you the same quality hole that you get from a reamer or core drill DRILL 13
14 reamer piloting info All reamers can be modified to become a step reamer. Step reamers are used to both enlarge and improve the quality of an existing hole. To order a step reamer, create your part number as shown below: The part number will start with 00-PCR, the next four digits of the part number will be the decimal size of the major diameter, then you will add a C for Cobalt or an H for HSS, then the last four digits are the decimal size of your pilot diameter. For example: To order a Cobalt step reamer that is ¼ x 15/64 the part number would be 00-PCR2500C2344 To order a HSS step reamer that is a #21 x #27 the part number would be 00-PCR1590H1440 Diameter OAL Flute To order a step reamer with a threaded shank, create you part number the same way but you will start with 00-2TPR. For Example: To order a Cobalt threaded shank step reamer that is ¼ x 15/64, the part number would be 00-2TPR2500C2344 *Pilot diameters on a step reamer should not be more than.0200 smaller than the major diameter DRILL
15 STRAIGHT FLUTE, RIGHT HAND CUT CHUCKING REAMERS Size Dec Equiv Cobalt Part # HSS Part # 5/ SCR0781C 00-SCR0781H 3/ SCR0938C 00-SCR0938H 7/ SCR1094C 00-SCR1094H 1/ SCR1250C 00-SCR1250H 9/ SCR1406C 00-SCR1406H 5/ SCR1562C 00-SCR1562H 11/ SCR1719C 00-SCR1719H 3/ SCR1875C 00-SCR1875H 13/ SCR2031C 00-SCR2031H 7/ SCR2188C 00-SCR2188H 15/ SCR2344C 00-SCR2344H 1/ SCR2500C 00-SCR2500H 17/ SCR2656C 00-SCR2656H 9/ SCR2812C 00-SCR2812H 19/ SCR2969C 00-SCR2969H 5/ SCR3125C 00-SCR3125H 21/ SCR3281C 00-SCR3281H 11/ SCR3438C 00-SCR3438H 23/ SCR3594C 00-SCR3594H 3/ SCR3750C 00-SCR3750H 25/ SCR3906C 00-SCR3906H 13/ SCR4062C 00-SCR4062H 27/ SCR4219C 00-SCR4219H 7/ SCR4375C 00-SCR4375H 29/ SCR4531C 00-SCR4531H 15/ SCR4688C 00-SCR4688H 1/ SCR5000C 00-SCR5000H Size Dec Equiv Cobalt Part # HSS Part # A SCR2340C 00-SCR2340H B SCR2380C 00-SCR2380H C SCR2420C 00-SCR2420H D SCR2460C 00-SCR2460H E SCR2500C 00-SCR2500H F SCR2570C 00-SCR2570H G SCR2610C 00-SCR2610H H SCR2660C 00-SCR2660H I SCR2720C 00-SCR2720H J SCR2770C 00-SCR2770H K SCR2810C 00-SCR2810H L SCR2900C 00-SCR2900H M SCR2950C 00-SCR2950H N SCR3020C 00-SCR3020H O SCR3160C 00-SCR3160H P SCR3230C 00-SCR3230H Q SCR3320C 00-SCR3320H R SCR3390C 00-SCR3390H S SCR3480C 00-SCR3480H T SCR3580C 00-SCR3580H U SCR3680C 00-SCR3680H V SCR3770C 00-SCR3770H W SCR3860C 00-SCR3860H X SCR3970C 00-SCR3970H Y SCR4040C 00-SCR4040H Z SCR4130C 00-SCR4130H All of our Reamers are made to NAS 897 specs. Our Heavy Duty Cobalt (M42) Reamers are made to Type B specs and Type F specs if they are piloted. Our Standard HSS Reamers are made to Type A specs and Type E specs if they are piloted. Size Dec Equiv Cobalt Part # HSS Part # SCR0700C 00-SCR0700H SCR0730C 00-SCR0730H SCR0760C 00-SCR0760H SCR0785C 00-SCR0785H SCR0810C 00-SCR0810H SCR0820C 00-SCR0820H SCR0860C 00-SCR0860H SCR0890C 00-SCR0890H SCR0935C 00-SCR0935H SCR0960C 00-SCR0960H SCR0980C 00-SCR0980H SCR0995C 00-SCR0995H SCR1015C 00-SCR1015H SCR1040C 00-SCR1040H SCR1065C 00-SCR1065H SCR1100C 00-SCR1100H SCR1110C 00-SCR1110H SCR1130C 00-SCR1130H SCR1160C 00-SCR1160H SCR1200C 00-SCR1200H SCR1285C 00-SCR1285H SCR1360C 00-SCR1360H SCR1405C 00-SCR1405H SCR1440C 00-SCR1440H SCR1470C 00-SCR1470H SCR1495C 00-SCR1495H SCR1520C 00-SCR1520H SCR1540C 00-SCR1540H SCR1570C 00-SCR1570H SCR1590C 00-SCR1590H SCR1610C 00-SCR1610H SCR1660C 00-SCR1660H SCR1695C 00-SCR1695H SCR1730C 00-SCR1730H SCR1770C 00-SCR1770H SCR1800C 00-SCR1800H SCR1820C 00-SCR1820H SCR1850C 00-SCR1850H SCR1890C 00-SCR1890H SCR1910C 00-SCR1910H SCR1935C 00-SCR1935H SCR1960C 00-SCR1960H SCR1990C 00-SCR1990H SCR2010C 00-SCR2010H SCR2040C 00-SCR2040H SCR2055C 00-SCR2055H SCR2090C 00-SCR2090H SCR2130C 00-SCR2130H SCR2210C 00-SCR2210H SCR2280C 00-SCR2280H DRILL 15
16 THREADED SHANK REAMERS, 2 OAL All of our Threaded Shank Reamers begin as Chucking Reamers as shown on pages 20 and 21. They then are adapted with a ¼-28 hex threaded shank to 2 OAL from the thread seat to the end of tool. Other lengths and adapters are available. Inquire for pricing and availability. Size Dec Equiv Cobalt Part # HSS Part # 5/ TSR0781C 00-2TSR0781H 3/ TSR0938C 00-2TSR0938H 7/ TSR1094C 00-2TSR1094H 1/ TSR1250C 00-2TSR1250H 9/ TSR1406C 00-2TSR1406H 5/ TSR1562C 00-2TSR1562H 11/ TSR1719C 00-2TSR1719H 3/ TSR1875C 00-2TSR1875H 13/ TSR2031C 00-2TSR2031H 7/ TSR2188C 00-2TSR2188H 15/ TSR2344C 00-2TSR2344H 1/ TSR2500C 00-2TSR2500H 17/ TSR2656C 00-2TSR2656H 9/ TSR2812C 00-2TSR2812H 19/ TSR2969C 00-2TSR2969H 5/ TSR3125C 00-2TSR3125H 21/ TSR3281C 00-2TSR3281H 11/ TSR3438C 00-2TSR3438H 23/ TSR3594C 00-2TSR3594H 3/ TSR3750C 00-2TSR3750H Size Dec Equiv Cobalt Part # HSS Part # A TSR2340C 00-2TSR2340H B TSR2380C 00-2TSR2380H C TSR2420C 00-2TSR2420H D TSR2460C 00-2TSR2460H E TSR2500C 00-2TSR2500H F TSR2570C 00-2TSR2570H G TSR2610C 00-2TSR2610H H TSR2660C 00-2TSR2660H I TSR2720C 00-2TSR2720H J TSR2770C 00-2TSR2770H K TSR2810C 00-2TSR2810H L TSR2900C 00-2TSR2900H M TSR2950C 00-2TSR2950H N TSR3020C 00-2TSR3020H O TSR3160C 00-2TSR3160H P TSR3230C 00-2TSR3230H Q TSR3320C 00-2TSR3320H R TSR3390C 00-2TSR3390H S TSR3480C 00-2TSR3480H T TSR3580C 00-2TSR3580H U TSR3680C 00-2TSR3680H Size Dec Equiv Cobalt Part # HSS Part # TSR0700C 00-2TSR0700H TSR0730C 00-2TSR0730H TSR0760C 00-2TSR0760H TSR0785C 00-2TSR0785H TSR0810C 00-2TSR0810H TSR0820C 00-2TSR0820H TSR0860C 00-2TSR0860H TSR0890C 00-2TSR0890H TSR0935C 00-2TSR0935H TSR0960C 00-2TSR0960H TSR0980C 00-2TSR0980H TSR0995C 00-2TSR0995H TSR1015C 00-2TSR1015H TSR1040C 00-2TSR1040H TSR1065C 00-2TSR1065H TSR1100C 00-2TSR1100H TSR1110C 00-2TSR1110H TSR1130C 00-2TSR1130H TSR1160C 00-2TSR1160H TSR1200C 00-2TSR1200H TSR1285C 00-2TSR1285H TSR1360C 00-2TSR1360H TSR1405C 00-2TSR1405H TSR1440C 00-2TSR1440H TSR1470C 00-2TSR1470H TSR1495C 00-2TSR1495H TSR1520C 00-2TSR1520H TSR1540C 00-2TSR1540H TSR1570C 00-2TSR1570H TSR1590C 00-2TSR1590H TSR1610C 00-2TSR1610H TSR1660C 00-2TSR1660H TSR1695C 00-2TSR1695H TSR1730C 00-2TSR1730H TSR1770C 00-2TSR1770H TSR1800C 00-2TSR1800H TSR1820C 00-2TSR1820H TSR1850C 00-2TSR1850H TSR1890C 00-2TSR1890H TSR1910C 00-2TSR1910H TSR1935C 00-2TSR1935H TSR1960C 00-2TSR1960H TSR1990C 00-2TSR1990H TSR2010C 00-2TSR2010H TSR2040C 00-2TSR2040H TSR2055C 00-2TSR2055H TSR2090C 00-2TSR2090H TSR2130C 00-2TSR2130H TSR2210C 00-2TSR2210H TSR2280C 00-2TSR2280H DRILL
17 866.99DRILL 17
18 COUNTERSINKS, RIVET SHAVERS, HOLLOW CUTTERS, DRILL BUSHINGS 3/8 Threaded Shank 100º Countersinks Carbide Tip Rivet Shavers Pilot Size Dec Equiv Part # Size Dec Equiv Part # / RS / RS / RS / RS / RS D / /16 Threaded Shank 100º Countersinks Pilot Size Dec Equiv Part # 3/ / / /2 Threaded Shank 100º Countersinks Pilot Size Dec Equiv Part # 3/ / / / / G J / HSS Hollow Cutters Size Dec Equiv Part # 1/ HC1250 5/ HC1562 3/ HC1875 1/ HC2500 Drill Bushings Size Dec Equiv Part # SFB05 1/ SFB SFB SFB05 5/ SFB SFB SFB SFB SFB SFB05 3/ SFB SFB SFB SFB SFB05 D SFB05 1/ SFB05 5/ SFB05 20 pc Kit 99-DBK20PC * all of above sizes included, + Egg Cup Bushing Holder and Bushing handle DRILL
19 COUNTERBORES, COUNTERBORE PILOTS, DRILL STOPS Size Pilot Hole Dec Equiv Part # 3/16 3/ CB1875H 1/4 3/ CB2500H 5/16 3/ CB3125H 3/8 1/ CB3750H 7/16 1/ CB4375H 1/2 1/ CB5000H 9/16 1/ CB5625H 5/8 1/ CB6250H 11/16 3/ CB6875H 3/4 3/ CB7500H 13/16 3/ CB8125H 7/8 3/ CB8750H 15/16 3/ CB9375H 1 3/ CB10000H Other sizes available upon request Counterbore Pilots Pilot Size Shank Size Part # #40 3/32 00-CBP0980X0938 #30 3/32 00-CBP1285X0938 #30 1/8 00-CBP1285X1250 #21 3/32 00-CBP1590X0938 #21 1/8 00-CBP1590X1250 #10 3/32 00-CBP1935X0938 #10 1/8 00-CBP1935X1250 #10 3/16 00-CBP1935X1875 1/8 3/32 00-CBP1250X0938 3/16 3/32 00-CBP1875X0938 3/16 1/8 00-CBP1875X1250 3/16 3/16 00-CBP1875X1875 1/4 3/32 00-CBP2500X0938 1/4 1/8 00-CBP2500X1250 1/4 3/16 00-CBP2500X1875 5/16 1/8 00-CBP3125X1250 5/16 3/16 00-CBP3125X1875 3/8 3/16 00-CBP3750X1875 Other sizes available upon request Drill Stops Size Dec Equiv Part # DS DS DS DS10 1/ DS1/ DRILL 19
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21 WE HAVE YOU COVERED SPECIALTY CUTTING TOOLS When you re talking specialty aircraft cutting tools, Aviation Direct has got you covered. Aside from supplying the best quality standard aircraft cutting tools, we also manufacture the hard to find specials. You name it, we ll build it. We can make it to your print or engineer and build a custom tool to your needs. We also offer AOG service on special drills and reamers. When you think specials, think Aviation Direct.
22 decimal equivalency chart Drill Decimal Drill Decimal Drill Decimal Drill Decimal Drill Decimal Size (Inches) Size (Inches) Size (Inches) Size (Inches) Size (Inches).1mm / / mm mm / mm mm O mm / P / / mm / mm Q / mm / mm mm R / / mm mm S / mm / / mm T mm / / mm U mm mm / mm / / mm V / mm W mm / / / mm mm / / X mm / Y / mm / mm A Z / mm / mm mm mm / / mm / B mm mm C / / D mm / mm /4 & E / mm mm / / mm / F mm mm G / / / mm mm H / / I mm mm mm / / / / J / / K mm mm mm / / / mm L mm mm M / / / mm mm mm / / / / N mm mm Aviation Direct, LLC and it s distributors have provided this information for reference only. 63/ There is no guarantee, written or implied as to the accuracy of this chart
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24 866.99DRILL
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MACHINE SHOP DISCOUNT SUPPLY Tel 0.. / 00..0 (USA & CANADA) / Email sales@msdiscounttool.com FRACTIONAL SIZES STRAIGHT SHANK SERIES 0: STRAIGHT FLUTE SERIES : SPIRAL FLUTE (RH) Straight Flute Spiral Flute
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