IAR/AR. Ideal for Three-Dimensional Rough Milling and Direct Milling SHANK STYLE FACE MILL STYLE MODULAR STYLE FEATURES
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1 IAR/AR Ideal for Three-Dimensional Rough Milling and Direct Milling SHANK STYLE FACE MILL STYLE MODULAR STYLE FEATURES -3 times greater performance over conventional indexable mills Round insert for high-feed machining Wide chip pockets for excellent chip evacuation Available in straight shank, modular and face mill styles, with sizes up to ø6.00
2 Features. Strong Double Clamping System With traditional single clamping systems, there can be trouble with inserts moving or screws loosening, especially during heavy milling. The IAR/AR Series features an easy-to-use but strong double clamping system that prevents inserts from moving. Clamp piece Clamp screw. Direct Milling Direct Milling is possible by applying ramp milling, therefore eliminating the need for pre-drilling a pilot hole. Consequently, fewer tools are required and cycle times are reduced. Direct Milling Conventional Milling No interference 4 times serial slant Some spaces Two ways slant Some interferences Preparing hole Slant + expand Slant + expand Slant + expand Drilling + expand 3. Ramping, Helical Milling, Feeding Towards the Z-Axis Due to the design of the cutting edge, there are restrictions to the ramp angle (θ) and the cutting depth (g). Ramping Helical milling h θ Ramp milling angle 0mm 5mm 3mm mm mm 63mm 80mm 00mm 5mm " ".60" 75".969".480" 3." 3.937" 4.9" θ Below 3 degrees Below degrees Helical Hole Diameter 8-38mm 34-38mm 48-6mm 60-78mm 75-98mm 0-4mm 35-58mm 75-98mm 48-55mm.0"-.496".339"-.496".890"-.44".36"- 3.07".953" " 3.976"- 4.88" 5.35"-6.0" 6.890" " 9.764"-" Mitsubishi Hitachi Tool Engineering, Ltd.
3 Straight Shank Style Ød lb L ls ROUGHING SEMI-FINISHING HRC FLUTES 3 FLUTES D 0/-0. IAR- INCH Part No. Flutes L Ød lb ls Insert IARS6R RDHW/RDMT IARS0R RDHW/RDMT IARS4R RDHW/RDMT IARL6R RDHW/RDMT IARL0R RDHW/RDMT IARL4R RDHW/RDMT IARE6R RDHW/RDMT IARE0R RDHW/RDMT IARE4R RDHW/RDMT Inserts p. p Part No. Clamp Screw Clamp Assembly Wrench IARS6R 6-4 CM T5 IARS0R 6-4 CM T5 IARS4R 6-4 CM T5 IARL6R 6-4 CM T5 IARL0R 6-4 CM T5 IARL4R 6-4 CM T5 IARE6R 6-4 CM T5 IARE0R 6-4 CM T5 IARE4R 6-4 CM T5 05 Mitsubishi Hitachi Tool Engineering, Ltd. 3
4 Straight Shank Style Ød lb L ls ROUGHING SEMI-FINISHING HRC FLUTES 3 FLUTES D 0/-0. AR- METRIC Part No. Flutes L Ød lb ls Insert ARS000R RDHW08/ RDMT08 ARS305R RDHW0/ RDMT0 ARS303R RDHW0/ RDMT0 ARSR RDHW/ RDMT ARL000R RDHW08/ RDMT08 ARL305R RDHW0/ RDMT0 ARL303R RDHW0/ RDMT0 ARLR RDHW/ RDMT ARE000R RDHW08/ RDMT08 ARE305R RDHW0/ RDMT0 ARE303R RDHW0/ RDMT0 ARER RDHW/ RDMT Inserts p. p Part No. Clamp Screw Clamp Assembly Wrench ARS000R 6- CM T5 ARS305R -6 CM T5 ARS303R -6 CM T5 ARSR 6-4 CM T5 ARL000R 6- CM T5 ARL305R -6 CM T5 ARL303R -6 CM T5 ARLR 6-4 CM T5 ARE000R 6- CM T5 ARE305R -6 CM T5 ARE303R -6 CM T5 ARER 6-4 CM T Mitsubishi Hitachi Tool Engineering, Ltd.
5 B Ød A Face Mill Style E ROUGHING SEMI-FINISHING HRC H 3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES 8 FLUTES D 0/-0. IAR-INCH Part No. Flutes H Ød E A B Insert IARB3R RDHW/ RDMT IARBR RDHW6/ RDMT6 IARB48R RDHW6/ RDMT6 IARB64R RDHW6/ RDMT6 IARB80R RDHW6/ RDMT6 IARB96R RDHW6/ RDMT6 Inserts p. 73 Inserts p. 36 Part No. Clamp Screw Clamp Assembly Wrench IARB3R CM T5 IARBR CM T0 IARB48R CM T0 IARB64R CM T0 IARB80R CM T0 IARB96R CM T0 05 Mitsubishi Hitachi Tool Engineering, Ltd. 33
6 B Ød A Face Mill Style E ROUGHING SEMI-FINISHING HRC H 3 FLUTES 4 FLUTES 5 FLUTES 6 FLUTES D 0/-0. AR-METRIC Part No. Flutes H Ød E A B Insert ARBR-5M RDHW/ RDMT ARB63R-6M RDHW/ RDMT ARB63R RDHW6/RDMT6 ARB80R RDHW/ RDMT ARB80R RDHW6/RDMT6 ARB0R RDHW/ RDMT ARB500R RDHW6/RDMT6 Inserts p. 73 Inserts p. 36 Part No. Clamp Screw Clamp Assembly Wrench ARBR-5M 6-4 CM T5 ARB63R-6M 6-4 CM T5 ARB63R CM T0 ARB80R CM T5 ARB80R CM T0 ARB0R CM T5 ARB500R CM T Mitsubishi Hitachi Tool Engineering, Ltd.
7 Modular Style IAR /AR Ød Ød A B C E ROUGHING SEMI-FINISHING HRC FLUTES 3 FLUTES 4 FLUTES H R D 0/-0. ARM- Modular Type Part No. Flutes H Ød M Ød A B C E R Insert ARM000R M RDMT08/RDHW08 ARM305R M RDMT0/RDHW0 ARM303R M RDMT0/RDHW0 ARM30R M RDMT0/RDHW0 Modular Inserts Shanks p. 73 on p. 63 Inserts p. 36 Part No. Clamp Screw Clamp Assembly Wrench ARM000R- 6- CM T5 ARM305R- -6 CM T5 ARM303R-3-6 CM T5 ARM30R-4-6 CM T5 05 Mitsubishi Hitachi Tool Engineering, Ltd. 35
8 Inserts T R A Part No. JX045 JS45 CY R T (mm) A ( ) RDMT080M0TN RDMT0T3M0TN RDMT04M0TN RDMT605M0TN RDHW080M0TN RDHW0T3M0TN RDHW04M0TN RDHW605M0TN COATING MATERIALS FOR INSERTS Material name ISO Classification Coating Name Coating Type Application Features JS45 P30-K30 JS Coating PVD General purpose for steel Uses rough grain substrate and JS coating. Suitble for general steel cutting CY P30-M30-K30 PCA Coating PVD General purpose for steel Uses TiAlN Coating; has wide cutting region range Mitsubishi Hitachi Tool Engineering, Ltd.
9 Cutting Conditions Shank + Modular Styles Inch + Metric Inch Metric Ø mm 0 (R4) 5 (R5) 3 (R5) (R5) Ø mm 0 (R4) 5 (R5) 3 (R5) (R5) Ø inch 3/4" " " " Ø inch 3/4" " " " Flutes Flutes Mild Steel <00HB Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel <30HRC Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel HRC Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel HRC Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel HRC Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Stainless Steel Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Cast Iron Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Mitsubishi Hitachi Tool Engineering, Ltd. 37
10 Cutting Conditions Face Mill Style Inch + Metric Inch Ø mm (R8) 00 (R8) Metric Ø mm Ø inch.0".5" 3.0" 4.0" 3.0" 4.0" Ø inch.0".5" 3.0" 4.0" 3.0" 4.0" Flutes Flutes Mild Steel <00HB Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel Vc(sfm) Vc(m/min) <30HRC Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel Vc(sfm) Vc(m/min) 30-HRC Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel Vc(sfm) Vc(m/min) HRC Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Carbon Steel Vc(sfm) Vc(m/min) HRC Vf(in/min) Vf(mm/min) fz(in/t) fz(mm/t) CY Stainless Steel Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/) fz(mm/t) CY Cast Iron Vc(sfm) Vc(m/min) Vf(in/min) Vf(mm/min) fz(in/) fz(mm/t) CY (R8) 00 (R8) Mitsubishi Hitachi Tool Engineering, Ltd.
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