werkzeugtechnik WEIß WERKZEUGTECHNIK Special Form Cutters Special Tools for Medical Engineering Precision Milling Tools
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1 werkzeugtechnik WEIß WERKZEUGTECHNIK Special Form Cutters Special Tools for Medical Engineering Precision Milling Tools
2 Weiß Werkzeugtechnik. Uncompromising in form and profile! Highest precision, outstanding quality and competent advice: Weiß Werkzeugtechnik is your specialist tooling partner for all complex milling tasks. Our product range offers customized solutions for a wide variety of special milling operations, exigent work piece geometries and difficult to machine materials. As special requirements can often not be served by a ready-made or standard solution: Weiß Werkzeugtechnik tools are developed and manufactured according to the customer s specific and individual requirements. Tool layout, design and manufacture are hereby subject to our philosophy of providing tools for maximum productivity, longevity and optimal appliance. Our success is based on many years of experience in this field. Renowned customers from the medical engineering industry, the machine building industry, the aviation industry, the mould making, plastics and wood industries already rely on our special milling cutters. In order to fulfil the requirements of such different areas of operations, the Weiß Werkzeugtechnik programme includes a wide variety of tool types: Atraumatic cutters, mouse tooth cutters, angular milling cutters, radius form end mills in solid carbide and HSS-E are only some examples of our product range. Apart from an excellent product quality, we offer a range of services that increase tool life and their performance. Regrinding service, re-cutting of teeth and different surface treatments are part of the Weiß service package to maximize tool life. Because we work for your success without accepting compromises! Weiß Werkzeugtechnik. Uncompromising in form and profile. 2
3 werkzeugtechnik product ADVANTAGES Special milling cutters are increasingly used for the manufacture of complex forms, as a time-consuming adjustment of the individual form segments is no longer necessary. The form milling cutter combines, if technologically possible, the complete form of a work piece. Thereby setting times can be reduced and a 100% dimensional accuracy can be guaranteed throughout the complete tool-life, especially after a repeated re-grinding of the tooth face. Spur-toothed, as well as spiral-toothed milling cutters, supplied as relief-turned or logarithmical relief- ground versions, can be manufactured with substantially more teeth numbers compared to standard milling cutters. As a result, productivity on the whole as well as the surface quality of the work piece can be increased. PRODUCT OVERVIEW: Special programme: SPECIAL TOOLS FOR MEDICAL ENGINEERING Serration - and gear tooth cutters Page 4 Ratchet cutters Page 5 Atraumatic cutters Page 6 Allis cutters Page 7 T-slot cutters Page 8 Mouse tooth cutters Page 9 Radius form cutters- convex Page 10 Forceps cutters Page 11 Handle groove cutters Page 11 Radius form end mills - convex Page 12 Radius form end mills - concave Page 13 VHM Angular milling cutters Page 14 VHM Mini-corner rounding cutters Page 15 Slitting saws HSS-E Page 16 Slitting saws VHM Page 17 Stepping drills Page 18 Special tools for the medical engineering industry are always manufactured according to customer drawings. Whether the material is stainless steel, or the application requires an extremely sharp cutting edge or maybe a specific diameter and length is required: it is here, where we see our main strength and how our customers benefit from the highest quality standards through years of experience in supplying drilling and milling tools. We can supply small batch series, individual parts, components, finished parts and complete sets everything according to the customer s specifications and preference. 3
4 serration and gear tooth cutters Serration cutters are designed with parallel offset rows of teeth. Single milling slots on the work piece are not necessary anymore. Cutters with logarithmically relief grinding retain a constant profile form until the cutter is completely used up. The cutters are especially suitable for the interconnected gear tooth forming of mouth parts on surgical instruments. STANDARD CUTTERS - HSS-E 35 Outside diameter 63 mm Diameter of bore 22 H7 Longitudinal slot Helical toothed 14, 24 flutes Form: Without bevel (Form A) Flank angle 60 Fine relief-turned Form A without bevel Form B with bevel, 35 Form C with bevel and mirror face = 2xpitch length Form D with bevel and mirror face = 2xpitch length Width of cutter Pitch ,3 x x x x x x x x x x x x x x 0,4 x x x x x x 0,5 0,6 0,7 0,8 0,9 1,0 1,25 1,5 1,75 2,0 Standard version. Please indicate pitch, form and width of the cutter when you place your order. x Technical producibility is checked on request. SPECIAL DESIGN Material: Dimensions: Form: Fixture: Clamping: Gearing: Type: HSS-E / VHM Design according to feasibility and customer requirement According to sample, drawing or work piece drawing Bore or straight shank (also non-standard sizes) Keyway or clamping flat Spur toothed- or helical toothed Fine relief-turned, ground or logarithmically relief-ground 4
5 werkzeugtechnik RATCHET CUTTERS Due to the conical profile form of the ratchet cutter, saw tooth profiles with a negative profile can be manufactured. As the flank angle can be defined (Type N or Type T), the movement of the instrument s ratchet can influence the optimal application. Offsetting the tooth rows enables the manufacture of a pointed tooth profile on the work piece. STANDARD CUTTERS - HSS-E Outside diameter mm Diameter of bore 13 H7 Longitudinal and lateral slot Straight toothed, 12 flutes Radial and axial fine relief-turned Form: Typ N Number of ratchets (without cutter) Pitch ,5 x x 1,75 x x 2,0 2,25 2,5 2,75 3,0 Standard version. Please indicate pitch, number of ratchets and type when you place your order. x Technical producibility is checked on request. Typ N 45 Typ T 39 SPECIAL DESIGN Material : Form: Fixture: Clamping: Gearing: Type: Special features: HSS-E / VHM According to sample or drawing Bore With longitudinal and lateral slot Spur - or helical toothed Fine relief-turned Run-out 5
6 ATRAUMATIC CUTTERS With the atraumatic cutters, gear toothed profiles can be manufactured enabling a slip-proof grip with low lateral pressure when the tissue is pinched-off with the instrument. 1 set consists of 2 cutters with diametrically opposed tooth profiles and identical diameters. STANDARD CUTTERS - HSS-E Outside diameter 36 mm Diameter of bore 16 H7 Width 9 mm Straight toothed 14 flutes Fine relief-turned Tooth profile 1 x 2 Pitch Flank angle 0,5 0,6 0,66 0,7 0,75 0,8 0,85 1 1,3 1,42 1,5 1,75 2 2,25 30 x x 40 Tooth profile 2 x 3 Pitch Flank angle 0,5 0,6 0,66 0,7 0,75 0,8 0,85 1 1,3 1,42 1,5 1,75 2 2,25 30 x x 40 Standard version. Please indicate flank angle, tooth profile and pitch when you place your order. x Technical producibility is checked on request. SPECIAL DESIGN Material: Form: Dimensions: Fixture: Clamping: Gearing: Type: HSS-E / VHM According to sample or drawing, pitch > 0,5 mm, flank angle according to requirement Design according to feasibility and customer requirement Bore or shank With keyway or clamping flat Straight toothed Fine relief-turned or logarithmically relief-ground 6
7 werkzeugtechnik ALLIS cutters Allis form cutters are specifically designed according to the material processed and are available in HSS-E and carbide. Due to the lateral placed cutters, the interlocking jaw parts are identical in their jaw width after milling. STANDARD CUTTERS - HSS-E Outeside diameter 63 mm Diameter of bore 22 H7 Width 9,5-12 mm Straight toothed 24 Flutes Fine relief-turned Tooth profile Pitch Flank angle 2 x 3 1, x 3 1, x x x x 5 1, x 5 1, x 6 0, x 6 0, x Tooth profile Pitch Flank angle 5 x x 6 1, x 6 1, x 6 1, x x x x 9 0, x Standard version. Please indicate tooth profile, pitch and flank angle when you place your order. SPECIAL DESIGN Material : Form: Fixture: Clamping: Gearing: Type: HSS-E (VHM) Design according to feasibility and customer requirement Bore Keyway Straight- or helical toothed Fine relief-turned or logarithmically relief-ground 7
8 T-SLOT CUTTERS Our standard product programme for T-slot cutters covers already a huge variety of different outside diameters and widths in HSS-E and carbide. Due to the tapered neck diameter, a deep depth of slot can be achieved. The cutting edge can be chamfered or rounded with a radius on request. STANDARD CUTTERS - HSS-E / VHM Form: Outside diameter 1,1-35 mm, with parallel shank h6 With or without clamping flat Width hollow ground Straight toothed, 3-20 flutes Relief-ground d1 b l d2 Outside-Ø d1 Width b SPECIAL DESIGN Taper (Ø x mm) Flutes Shank-Ø d2 Total length l VHM Art. No. HSS-E Art. No. 1,1 0,3-1,5 0,7 x 1, ,5 0,3-1,5 0,9 x ,6 0,3-1,5 0,9 x ,7 0,3-1,5 0,9 x ,3-1,5 1,2 x ,1 0,3-1,5 1,2 x ,2 0,3-1,5 1,2 x ,5 0,3-2,0 1,2 x ,7 0,3-2,0 1,2 x ,0 0,3-2,0 1,7 x ,1 0,3-2,0 1,7 x ,4 0,3-2,0 1,7 x ,5 0,5-2,0 2 x ,5-2,0 2,5 x ,2 0,5-2,0 2,5 x ,5 0,5-2,0 2,5 x ,5-2,0 2,5 x ,5-2,0 2,5 x ,5-3,0 2,5 x ,5-3,0 3,5 x ,5-4,0 3,5 x ,5-5,0 5 x ,5-6,0 5 x ,5-6,0 6 x ,5-6,0 6 x ,5-8,0 8 x ,0-8,0 8 x ,0-8,0 10 x Standard version. Please indicate width, article-no. and Clamping (with or without clamping flat) when you place your order. Material: Dimensions: Form: Clamping: Gearing: HSS-E / VHM Design according to feasibility and customer requirement According to sample, drawing or work piece drawing With or without clamping flat Straight-, helical- or staggered toothed 8
9 werkzeugtechnik Mouse tooth cutters Due to their special form, mouse tooth cutters are suitable for manufacturing V-forms of different angles on medical instruments. The cutters can be used either single or in pairs. STANDARD CUTTERS - HSS-E a Outside diameter mm, with bore H7 Fixture: Bore without keyway Straight toothed Fine relief-turned d1 d2 b Outside-Ø d1 Width b Ø of bore d2 No. of flutes Point angle α Point radius x 8 R 0, x 10 R 0, ,2 10 x 12 R 0, , R 0, , R 0, , R 0, R 0, R 0,16 Standard version. Please indicate outer diameter and point angle when you place your order. x Number of flutes according to requirements and technical producibility. SPECIAL DESIGN Material : HSS-E / VHM Dimensions: Design according to feasibility and customer requirement Form: According to sample, drawing or work piece drawing Clamping: With or without keyway Number of teeth: Fine-toothed Gearing: Straight toothed 9
10 RADIUS FORM CUTTERS - CONVEX Weiß Werkzeugtechnik offers different tool versions for producing radius forms with a convex form. The radius form cutters are especially suitable for manufacturing forceps cutters (internal profile). All versions can be supplied with or without adhesive profile. STANDARD CUTTERS - HSS-E / VHM Ø 15 mm / 25 mm, with bore H7 Form: R 0,1 - R 7,5 Without keyway Straight toothed SPECIAL DESIGN Material : HSS-E / VHM Design according to feasibility and customer requirement Form: According to sample, drawing or work piece drawing Fixture: With bore or parallel shank Straight toothed Width Radius profile: smooth Flutes: 10 Relief-turned version HSS-E Outside-Ø: 15 mm Ø-bore: 5 mm Radius profile: P. 0,4 Flutes: 10 Radius profile: P. 0,8 Flutes: 10 Milled version HSS-E Radius profile: smooth Flutes: 24 Outside-Ø: 15 mm Ø-bore: 5 mm Radius profile: smooth Flutes: 30 Logarithmically relief-ground version VHM Outside-Ø: 15 mm Ø-bore: 5 mm Radius profile: smooth Flutes: 12 Outside-Ø: 25 mm Ø-bore: 8 mm Radius profile: smooth Flutes: 20 Art. Nr. Art. Nr. Art. Nr. Art. Nr. Art. Nr. Art. Nr. Art. Nr. 0,2 x x x x x ,5 x x x x x x x x x , x x x x , , , , x x 6, x x x x 7, x x x x 8, x x x x 9, x x x x x x x x x x x x x x P. = Pitch in mm 10
11 werkzeugtechnik FORCEPS CUTTERS The processing of jaw parts with form cutters reduces the number of processing steps. In order to achieve an optimal cutting edge geometry, the cutters can also be manufactured with a coupled or double helical gearing design and the possibility for adjustment. Forceps cutters are part of the Weiß Special Tooling programme and are always manufactured individually according to a sample or drawing. SPECIAL DESIGN - HSS-E / VHM Form: According to sample or drawing Fixture: Bore or parallel shank Keyway Number of teeth: Fine-toothed Helical toothed, double helical toothed or straight toothed Fine relief-turned or logarithmically relief-ground Handle groove CUTTERS Handle groove cutters with a cylindrical form or a form that is adjusted to the blank can replace the time-consuming single setting back of a toothing form. Handle groove cutters are part of the Weiß Special Tooling programme and are always manufactured individually according to a sample or drawing. SPECIAL DESIGN HSS-E / VHM Form: According to sample or drawing Fixture: Bore Keyway Number of teeth: Fine-toothed Helical toothed Fine relief-turned or logarithmically relief-ground 11
12 Radius form end mills - Convex Due to their sideway hollow grinding and their tapered neck diameter, radius form end mills are suitable for deep slots and for different radius widths. They are available in HSS-E and carbide. STANDARD CUTTERS - HSS-E / VHM Outer diameter 6-25 mm, with parallel shank h6 With or without clamping flat Straight toothed Form: Frontal hollow ground Ground (VHM) / relief-turned (HSS-E) d1 b l d2 Outside-Ø d1 Cutting edge width b Taper (Ø x mm) Flutes Shank-Ø d2 Length l VHM Art. No. HSS-E Art. No. 6 0,5-2,0 2,5 x ,5-3,0 2,5 x ,5-3,0 3,5 x ,0-4,0 3,5 x ,0-5,0 5 x ,0-6,0 5 x ,0-6,0 6 x ,0-6,0 6 x ,0-8,0 6 x ,0-10,0 8 x Standard version. Please indicate article-no, width of edge and Clamping (with or without clamping flat) when you place your order. x Technical producibility is checked on request. SPECIAL DESIGN Material : Dimensions: Form: Clamping: Gearing: HSS-E / VHM Design according to feasibility and customer requirement According to sample, drawing or work piece drawing With or without clamping flat Straight toothed 12
13 werkzeugtechnik Radius Form end mills - concave Radius form end mills are applied for the double-sided chamfering of a convex radius form on the work piece. Apart from the standard tool type in carbide, we can also manufacture a HSS-E version on request. STANDARD CUTTERS - VHM L Form: Shank diameter 6-20 mm with parallel shank h6 Radius With or without clamping flat Straight toothed Relief-ground d1 1,5 r l1 d2 Radius r Outside-Ø d1 Shank-Ø d2 Length L Cutting edge Flutes VHM length l1 Art. No. 0, , , , , , , , , , , , , , , , , , SPECIAL DESIGN Material: HSS-E / VHM Dimensions: Design according to feasibility and customer requirement Form: According to sample, drawing or work piece drawing Clamping: With or without clamping flat Gearing: Straight toothed or helical toothed Special features: In HSS-E fine-toothed 13
14 VHM ANGULAR END MILL CUTTERS Angular end mill cutters are utilized for internal and external angular profiles. The angle degree and the cutting edge width can be defined according to the specific application. We offer the standard versions in carbide and a HSS-E version on request. STANDARD CUTTERS - VHM Outside diameter 3-25 mm, with parallel shank h6 Angle: With or without clamping flat Straight toothed Relief-ground Form: Form A or B Outside-Ø d1 Cutting edge Shank-Ø d2 Form A Form B Angle α Length L width b VHM Art. No. VHM Art. No. 3 0, ,0-5, ,0-6, Standard version. Please indicate angle degree, width of edge, clamping (with or without clamping flat) and the required form (A or B) when placing your order. α b Form A L b α Form B L d1 d2 h6 d1 d2 h6 14
15 werkzeugtechnik VHM MINI - corner rounding cutters VHM Mini - Corner Rounding Cutters are used for chamfering and milling small radius forms. Our standard programme covers already a multitude of tool versions. Customized tool types can be manufactured according to sample, drawing or work piece drawing. STANDARD CUTTERS - VHM Shank diameter 3-12 mm, with parallel shank h6 Without clamping flat Straight toothed, 2 flutes Form: With runout 5 Ground d1 0,2 R 5 85 L d2 h6 Radius Cutting edge-ø Shank-Ø d2 Length L Art. No. Flutes d1 VHM 0,1 1, ,2 1, ,3 1, ,4 1, ,5 1, ,6 1, ,7 1, ,8 1, ,9 1, , , , , , , , , , ,9 2, ,0 2, ,1 2, ,2 2, ,3 2, ,4 2, ,5 2, ,6 2, SPECIAL DESIGN Material : Form: Dimensions: Clamping: Gearing: VHM According to sample, drawing or work piece drawing Design according to feasibility and customer requirement With or without clamping flat 3, Straight toothed 15
16 HSS - SLITTING SAWS We offer HSS slitting saws as blank finished versions with fine theeth (tooth form A) or rough teeth (tooth form B and C) according to DIN The width of the slitting saws are hollow ground with an excellent quality. Customized diameters are manufactured according to the application s specific requirements. Outside-Ø Tooth form A = fine-toothed Bore Width Tooth form Number of teeth 0,2 A x x x x x 0,25 A x x x x x 0,3 A x x x x 0,4 A x x x x 0,5 A x x x 0,6 A x x 0,8 A x x 1 A ,2 A ,6 A A ,5 A A A A x x 6 A x x Width Tooth form Number of teeth 0,5 B x x x x x 0,6 B x x x 0,8 B x x 1 B ,2 B ,6 B B ,5 B B B B B Width Tooth form Number of teeth 1 C x x x x ,2 C x x x x ,6 C x x x x C x x x x ,5 C x x x x C x x x x C x x x x C x x x x C x x x x Tooth form B = rough toothed Tooth form C = rough toothed (HZ) 16 16
17 werkzeugtechnik VHM - SLITTING SAWS We offer VHM slitting saws as blank finished versions with fine theet (tooth form A) or rough teeth (tooth form B) according to DIN The width of the slitting saws are hollow ground with an excellent quality. Customized diameters are manufactured according to application s specific requirements. Outside-Ø Bore Number of teeth Width Form Form Form Form Form Form Form Form Form Form Form Form A B A B A B A B A B A B A B A B A B A B A B A B 0, x x x x x x x x 0, x x x x x x x x 0, x x x x x x x x 0, x x x x x x x x 0, x x x x x x x x 0, x x x x x x x 0, x x x x x 0, x x x x x 0, x x x x x 0, x x x x 0, x x x x x x x x 1, x 160 x 1, x 160 x 1, x 160 x 1, x 160 x 1, x 160 x 1, x 160 x 1, x 160 x 1, x 160 x 1, x 160 x x 128 x 2, x 128 x x 128 x 3, x 128 x x 128 x 4, x 100 x x 100 x 5, x 100 x x 100 x Tooth form A = fine-toothed Tooth form B = rough toothed 17 17
18 step drills Due to their special characteristics, step drills allow an economic production. From the simple core hole drill up to the complex subland twist with multiple twists and form passages, the drilling tools can be adjusted in their core thickness and in the chips space to the exact diameter proportion. This is their main advantage, as this precise adjustment is not possible with DINtools. Step drills are always manufactured according to drawing or a sample. They are available with parallel, reduced or conical shank and with addressing thread or clamping surface. With any tool type a highly economic processing is facilitated as several processing steps can be combined to one. STANDARD CUTTERS - HSS-E / VHM Ø 3 - Ø 33 Form: According to drawing or sample Parallel, conical or reduced shank. With addressing thread and clamping flat Helical toothed (straight toothed) Ground in different surface qualities 18 18
19 werkzeugtechnik service Our range of services has many facets. Each component, beginning with the consultancy, through the development stage up to the regrinding service, contributes to the overall product success. Throughout the whole product life cycle, Weiß Werkzeugtechnik offers all service features that add up to increased tool life, cost efficiency and process stability of the cutting tools. CONSULTANCY AND DEVELOPMENT As customer satisfaction is our number one priority, our consultancy services continue always by listening to the customer. In a next step, we develop a tool solution, that is exactly geared to your specific requirements. The personal contact always plays an important part in this process - as we understand ourselves as your partner who focuses from the consultancy stage throughout the development, implementation and after-sales-services for your success. SERVICE OFFERING: Consultancy Development of customized tool designs Resharpening service Regrinding service Surface treatments Coatings TOOL SERVICE Apart from the product range, Weiß Werkzeugtechnik offers all service features that contribute to a prolonged tool life, a longterm and effective cost-reduction and a smooth production flow. Our service offers comprise of regrinding, surface treatments and re-cutting services, to name a few working with us means getting product and service variety out of one unit! Providing an excellent service, anytime and without compromises - this is how we commit ourselves to your success! 19
20 WEIß WERKZEUGTECHNIK Fattengasse Kolbingen Phone: Fax: Mail: info@weiss-werkzeugtechnik.de
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