Mitre Band Saw Series. For Steel Fabrication and Structural Steel Trade

Transcription

1 Mitre Band Saw Series For Steel Fabrication and Structural Steel Trade

2 2 Perfection from tradition Perfection from tradition 3 Perfection from tradition It is the passion for the sawing process that has been driving us as industry leaders in band saw and circular saw technology. Christian Behringer and Rolf Behringer now head the company in its third generation of family management. Innovative Sawing technology A worthwhile investment Whether shop floor model or highend industrial saws our aim is to always be one step ahead in terms of sawing performance and accuracy. We work closely together with saw blade manufacturers, we carry out tests with materials from our customers, and we are always looking for new challenges in the field of cutting steel, aluminum and special alloys. Through our constantly improving saw technology and innovation, we are able to support our customers and to give them a clear advantage in times of fierce competition. Such an investment is worthwhile from the very first day. We are BEHRINGER With passion It is the ambition of everyone on our team, which brings us forward. Our highly qualified engineers and technicians are working constantly to improve and further enhance our products. They conceive new products and features, refine, develop, and manufacture our high-performance saws in a committed and target-oriented manner. We are always striving for perfection always with enthusiasm for new challenges. Made by BEHRINGER Made in Germany From red iron to the finished product the extensive production depth, high-end machining centers, state-ofthe-art manufacturing methods and the integrated quality assurance system ensure the high quality standard of our products at every stage. Our own latest-state-of-the-art foundry and our long experience in the field of ductile and cast iron contribute to the premium quality of our cast components. This is how we achieve a high degree of toughness, a solid construction for maximum performance, high cutting accuracy and long service life of the tools and of every original BEHRINGER sawing machine. Customer-oriented sawing concepts We know exactly what our customers need in terms of sawing. We understand their needs by always keeping in touch. Individual solutions are our strength BEHRINGER is an industry leader when it comes to customized solutions around the issue of material handling. We provide solutions specific to our customers need and are able to act in the capacity of overall project manager if required. The modular design concept behind our saws allows us to supply a perfect solution to address your specific needs ensuring the safe handling of even the heaviest of parts. We are local as well as global We are in places where our customers are nationwide and international. With our locations in Germany, France, UK, USA and China as well as with over 40 agencies worldwide, we are setting the standard in terms of implementing customer-focused service and communication. We know the markets, the industry, and its challenges. A well-developed network of service technicians and service partners ensures prompt after-sales support on a manufacturer s quality level. Our well-equipped spare parts storage and in-house manufacturing assure a fast and even more importantly reliable spare parts supply, even for saws, which have provided more than 30 years of service.

3 Customer-oriented sawing concepts Customer-oriented sawing concepts 4 5 VERNET-BEHRINGER and RÖSLER round off the range Combined with VERNET BEHRINER high performance drilling lines and RÖSLER shot blasting equipment, we can thus offer complete turnkey lines with optimized production flows, avoiding common interface problems. Customer-oriented sawing concepts From the early phases of your project, our common technical approach ensures an optimal engineering in terms of earnings, productivity and quality so that you are offered the best possible return on invest. Major players in the steel industry already trust the know-how of the Partners 4 Steel. We know exactly what our customers need in terms of sawing. We understand their needs by always keeping in touch. Process reliability the systematic way Let us help you make the very best of your production: In our role as a leading problem solver and system supplier we have a range of innovative solutions to offer. To ensure that your machine is working to its maximum potential, we can provide you with a complete plant concept: featuring individual infeed, transfer and transport solutions designed to work in perfect harmony. In short: the whole range of peripheral equipment encompassing user-friendly hardware and intelligent automation software solutions to match. For optimum process reliability and consistently high standard of quality in everything you produce. Quality from a single mold One of the unique trademarks of a true BEHRINGER machine is the torsionresistant, low-wear design of the machine and the saw frame. Because we are the only manufacturer in the world to use our own cast iron for all blade-guiding components. This degree of stability is our guarantee of maximum cutting precision. And it also multiplies the service life of your machine. Individual solutions are our strength BEHRINGER is an industry leader when it comes to customized solutions around the issue of material handling. We provide solutions specific to our customers need and are able to act in the capacity of overall project manager if required. The modular design concept behind our saws allows us to supply a perfect solution to address your specific needs and ensure reliable sawing processes throughout the entire product life cycle.

4 6 Compact mitre bandsaws HBP Compact mitre bandsaws HBP 7 Compact mitre bandsaws HBP-series Durable precision for cutting capacity up to 520 mm. Flexibility and user-friendliness are key aspects of our mitre bandsaws. This is a machine range that should not be missing from any workshop. Anyone needing to machine work pieces at varying angles will achieve not only perfect results but also a solid profit using this range of mitre bandsaws. The sawing angle can be simply changed with a quick and easy setting. With optimum precision for profiles up to 520 mm in width. Without complex, time-consuming adjustment. Easy to use In the BEHRINGER semi-automatic models, the material is positioned by eye, for instance with the aid of a linear laser light. This procedure is recommended for frequently changing cut-off length and when the sections are marked on the material already. All in right from the start A BEHRINGER machine is a clear-cut, dependable investment every time because all the important components are part of the standard equipment, for instance: Frequency controlled saw drive Robust and precise dualcolumn-design of the saw frame Hydraulic blade tensioning Hydraulic material clamping Steplessly adjustable clamping pressure Customization for your needs Linear laser light With help of the line laser light the cut line is marked on the material. This helps positioning the material under the saws blade. Continuous material support The continuous material support makes the work easy with our mitre bandsaws. Even short sections can easily be transported in and out of the machine. Vertical clamp Using a vertical clamping device, the material to be cut is securely clamped on both sides of the saw blade. The strong hydraulic cylinder prevents turning of the material when making layer cuts. The machines all offer scope for individual retrofitting with a range of options to substantially enhance your production efficiency. Spray mist cooling system Linear laser Vertical clamping unit Transport systems And much more Spray mist cooling system Digital readout of the mitre angle Roller conveyor with measuring stop When sawing profiles and pipes using our spray mist cooling system instead of coolant is recommended. The blade is constantly lubricated with cutting oil which guarantees good blade life. The set mitre angle is displayed digitally. This makes changing to different angles quick and easy. The cutting length can be precisely adjusted by means of a digital display. In combination with a driven roller conveyor, the measuring unit is equipped with an automatic cycle which positions, clamps and then cuts the material. BEHRINGER HBP 263G

5 8 Mitre bandsaws HBP for heavy profiles Mitre bandsaws HBP for heavy profiles 9 Mitre bandsaws for heavy profiles Those who work with the mitre bandsaws of the HBP series, experience cutting performance, flexibility and efficiency in a new dimension. Heavy girders, large pipes, big solid slabs? All in a day s work for these specialists: using automatic mitre adjustment, it will slice up even the heaviest parts in no time. The BEHRINGER cutting pressure control, that adapts the downfeed rate to changing profile cross sections, of course is standard equipment. High-performance as standard Band guiding parts made of vibration-dampening grey cast iron and the robust dual-column guiding of the saw frame provide precise cuts and long blade life. Also the handling of trim cuts or short sections is solved by the continuous material support and roller tables on the infeed and outfeed side. The mitre bandsaws of the HBP series are as flexible as your application. Combined with handling systems such as roller conveyors, cross transfers of measuring devices they are perfectly tailored to your production needs to achieve maximum possible throughput. Saw frame The saw frame runs safe and true on bearings. The angles can be quickly and precisely set using a scale or alternatively NC mitre adjustment. Clamping fixtures With the robust horizontal and vertical clamping devices even heavy girders can be reliably aligned and securely clamped during sawing. Profile SC-Kit The Profile SC-Kit with servo downfeed control provides high performance cuts in structural steel by adapting the cutting parameters precisely to the changing material geometry. For exceptional demands on cutting performance, automation and process reliability in steel fabrication and structural steel trade, the BEHRINGER mitre bandsaws offer a compelling package. BEHRINGER HBP G Behringer HBP G

6 10 Automatic mitre bandsaws HBP Automatic mitre bandsaws HBP 11 The specialists for structural steel work Developed for automatic left and right mitre cuts. These are saws to really get things moving. Powerful PC control The automatic mitre bandsaws from BEHRINGER are saws to really get things moving. Particularly when it comes to classical series production such as cutting to fixed lengths and mitre sawing in automatic mode. Also when cutting layers and packages they make a good impression. By their excellent cutting performance and short nonproductive times, your productivity can be increased significantly. Convenient automation Using an NC controlled feed gripper in conjunction with an NC controlled saw frame mitre box, fully automatic mitre cuts can be performed on both sides. The PC control system provided as standard makes for extremely simple menu-prompted operation of the saw and peripheral devices. Profitability as standard The BEHRINGER mitre bandsaws of the HBP range contain many useful features already in the basic price: Convenient PC control Fast NC-controlled mitre system Vertical clamping device NC-controlled feeding gripper with mm feeding length in single stroke (except HBP GA) Feeding gripper The electronically controlled feeding gripper ensures fast and precise material positioning. To ensure safe material handling even with curved profiles, the fixed jaw of the gripper is retracting from the material. Everything at a glance everything under control. All the main machine functions are controlled using an intuitive touchscreen user interface. In low-manned automatic operation, monitoring functions such as our auto-feed control with cut monitoring ensure sawing plant process reliability. As an option, jobs can be imported via DSTV or ASCII interface or the entire system can be remotely programmed from an office PC. NC mitre adjustment The automatic mitre bandsaws of the HBP series are equipped with an NC mitre axis by servo drive. When reaching the set mitre angle, the saw frame is hydraulically clamped. Spray mist cooling system When sawing profiles and pipes using our spray mist cooling system instead of coolant is recommended. The blade is constantly lubricated with cutting oil which guarantees good blade life. BEHRINGER HBP GA

7 12 Efficient transport solutions Efficient transport solutions 13 Efficient transport solutions True efficiency is reflected in results. Transport solutions from Behringer allow you to achieve high plant throughput in low-manned operation. Measuring Stop Measuring stop in heavy duty design for automatic positioning of girders Ideal for long measuring lengths Positioning by servo drive with hydraulic clamping during sawing Automatic cycle for measuring, clamping and cutting the material Extension available to process short lengths Hydraulic lifting Anyone considering performing sawing operations also needs to think about efficient material handling. Take the best our production has to offer - we will be right behind you with our full support: As a leading problem solving provider and innovative system supplier. So that you can squeeze every last ounce of performance from your machine, we will work out precisely tailored plant concepts designed to suit your special requirements: With individual infeed, transfer and transport solutions which all fit together perfectly. In brief: The entire periphery including user-friendly hardware and intelligent control software. For optimum sequences, maximum process reliability and a consistently high standard of quality for your products. Pusher Measuring unit in conjunction with frequency controlled driven roller conveyor pushes the material exactly in position Ideal for automated mitre cuts in a single bar Positioning by servo drive with hydraulic clamping during sawing Hydraulic lifting for feeding long bars Lift-and-carry cross transfer Hydraulic raising shuttles Moving materials both directions (front and back) Transfer of profiles, bundles and optional round tubes possible Automatic pick and place possible Noise free transfer by lifting the material Chain cross transport with hydraulic cam Drag chain conveyor with hydraulic lifting cam Moving materials both directions (front and back) Transfer of profiles, square tubes and strapped bundles possible Polyamide silencer for low-noise material cross transport available Push-off device Hydraulic push-off device with 180 mm high, continuous girder Single-sided discharge onto material stillages Suitable for round material and light profiles Material support with driven carrying chain strands Hydraulic push-off device with 180 mm high, continuous girder Single-sided discharge on sustaining chain strands Suitable for high weights and bundles

8 Technical Data Technical Data Technical Data Model HBP 263G HBP G HBP 313G HBP G HBP G HBP G HBP G HBP G HBP G Cutting range 90 rund (mm) flach (B x H in mm) 400 x x x x x x x x x Gehrung links Ø / flach (B x H in mm) 260 / 400 x / 400 x / 520 x / 520 x / 660 x / 850 x / 660 x / 850 x / 1100 x Gehrung links Ø / flach (B x H in mm) 260 / 340 x / 340 x / 450 x / 450 x / 580 x / 750 x / 580 x / 750 x / 1000 x Gehrung links Ø / flach (B x H in mm) 260 / 260 x / 260 x / 350 x / 350 x / 450 x / 600 x / 450 x / 600 x / 810 x Gehrung links Ø / flach (B x H in mm) 150 / 150 x / 150 x / 230 x / 230 x / 300 x / 400 x / 300 x / 400 x / 510 x Gehrung rechts Ø / flach (B x H in mm) / 380 x / 500 x / 660 x / 850 x / 660 x / 850 x / 1100 x Gehrung rechts Ø / flach (B x H in mm) / 280 x / 400 x / 580 x / 750 x / 580 x / 750 x / 1000 x Gehrung rechts Ø / flach (B x H in mm) / 200 x / 260 x / 450 x / 600 x / 450 x / 600 x / 810 x 510 Materialauflagehöhe (mm) Antriebsmotor (kw) frequenzgeregelt ,5 5,5 7,5 Schnittgeschwindigkeit (m/min) Sägebandabmessung (mm) 4640 x 34 x 1, x 34 x 1, x 34 x 1, x 34 x 1, x 41 x 1, x 41 x 1, x 54 x 1, x 54 x 1, x 54 x 1,3 Gewicht (kg) Flächenbedarf (mm) 2500 x x x x x x x x x 3200 Model HBP G HBP GA HBP GA HBP GA HBP GA HBP GA HBP GA HBP GA HBP GA Schnittbereich 90 rund (mm) flach (B x H in mm) 1300 x x x x x x x x x Gehrung links Ø / flach (B x H in mm) 800 / 1150 x / 400 x / 520 x / 620 x / 820 x / 620 x / 820 x / 1100 x / 900 x Gehrung links Ø / flach (B x H in mm) 800 / 1000 x / 400 x / 450 x / 580 x / 750 x / 580 x / 750 x / 1000 x / 800 x Gehrung links Ø / flach (B x H in mm) 600 / 800 x / 350 x / 350 x / 450 x / 600 x / 450 x / 600 x / 810 x / 600 x Gehrung links Ø / flach (B x H in mm) / 200 x / 230 x / 300 x / 400 x / 300 x / 400 x / 510 x Gehrung rechts Ø / flach (B x H in mm) 800 / 1150 x / 400 x / 500 x / 620 x / 820 x / 620 x / 820 x / 1100 x / 900 x Gehrung rechts Ø / flach (B x H in mm) 800 / 1000 x / 400 x / 420 x / 580 x / 750 x / 580 x / 750 x / 1000 x / 800 x Gehrung rechts Ø / flach (B x H in mm) 600 / 800 x / 270 x / 270 x / 450 x / 600 x / 450 x / 600 x / 810 x / 600 x 600 Materialauflagehöhe (mm) Hublänge des Nachschubgreifers Antriebsmotor (kw) frequenzgeregelt ,5 5,5 7,5 11 Schnittgeschwindigkeit (m/min) Sägebandabmessung (mm) x 67 x 1, x 34 x 1, x 34 x 1, x 41 x 1, x 41 x 1, x 54 x 1, x 54 x 1, x 54 x 1, x 67 x 1,6 Gewicht (kg) Flächenbedarf (mm) 5600 x x x x x x x x x 7400 Technische Änderungen vorbehalten

9 Behringer GmbH Maschinenfabrik und Eisengießerei Industriestrasse 23 D Kirchardt Phone +49 (0) / Telefax +49 (0) / info@behringer.net The BEHRINGER Product Range Straight-cutting bandsaws Mitre-cutting bandsaws Vertical bandsaws Large bandsaws Swing-frame bandsaws Hacksawing machines Loading and disposal devices and material handling systems Complete sawing systems overall concepts Behringer GmbH Maschinenfabrik und Eisengießerei Industriestrasse 23 D Kirchardt Phone +49 (0) / Telefax +49 (0) / info@behringer.net We reserve the right introduce technical modifications without notice. B0315T01gb