Industrial Profile Systems High-Strength Aluminum Framing and Components

Transcription

1 aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding High-Strength Aluminum Framing and Components Catalog /US

2 Parker Hannifin Corporation With annual sales exceeding $10 billion, Parker Hannifin is the world s leading supplier of motion and control technologies and systems, providing precisionengineered solutions for a wide variety of commercial, mobile, industrial, and aerospace markets. The company s products are vital to virtually everything that moves or requires hydraulic, pneumatic, electromechanical, or computer motion control. Structural Systems Built Smarter By Parker High-strength aluminum framing from Parker IPS is today s material of choice for assembling an unlimited variety of machine bases and frames, linear-slide systems, safety guarding, enclosures, worktables, material handling systems, and other industrial structures. What s more, innovative customers use our IPS technology as the foundation for systems that feature industry-leading Parker motion control solutions. Parker offers complete engineered systems. 1st in Delivery, Field Sales and Distribution Our Design Centers across North America support customers with local inventory, application engineering, fabrication, assembly, installation, and integration of pneumatic and electromechanical controls. Our expert teams of experienced application engineers and knowledgeable professionals will work with you to analyze your structural framing problems, engineer solutions, and turn your ideas into realities. Parker IPS Structural Aluminum Systems The modular t-slot aluminum profile system has conquered the world of machine building, industrial automation, material handling and machine safety guarding and enclosures. This innovative construction system offers so much flexibility and cost savings in engineering, fabrication, and assembly; that it is now preferred for a multitude of industrial applications that benefit from these important features IPS s complete line of structural aluminum and linear motion extrusions create innovative solutions in machine building, safety guarding, workstations and other unlimited industrial applications. Parker world headquarters in Cleveland Industry s most comprehensive website is your single source for: 24/7 Emergency Breakdown Referrals The Parker product information center is available any time of the day or night at C-Parker. Our operators will connect you with on-call representatives who will identify replacement parts or services for all motion technologies. Talk to a real person!

3 Modular Structural Solutions High-Strength Aluminum Framing and Components Parker (IPS) is a leading value-added manufacturer of high-strength aluminum framing, systems and components. Our focus is on our customer. By offering local inventory, application engineering, fabrication and assembly, and integration of industry leading Parker motion control products, we strive to exceed our customer s expectations in service, quality, delivery, and value. Typical s Benefits Your Choice to Suit Your Needs Choose a level of service to suit your needs from a completely assembled structure to a bundle of uncut profiles. Parker IPS offers complete assembled solutions that are designed, custom fabricated, and shipped in as little as seven business days. Profiles are cut and machined to order, fasteners and accessories are included based on a parts list, and the entire order is packaged and shipped for final assembly at your location. Our entire product line can be ordered as bundles of uncut or cut-to-length profiles, with packages of fasteners and accessories. I

4 Together we can think it, design it and build it... From concept to completion... Parker IPS is a leading value-added manufacturer of high-strength aluminum framing systems and components. Our focus is on our customer. By offering local inventory, application engineering, fabrication and assembly, and the integration of industry leading Parker motion control products, we strive to exceed our customer s expectations in service, quality, delivery and value Markets Served Turn your brainstorm into an application quote in as little as 24 hours - Parker s application engineers can do it! Are other structural aluminum providers hampering your solution? Our experienced applications engineers can convert pen or pencil sketches into final drawings and quotes, often saving you money. Parker can also supply engineered kits or sub-assemblies to make your next project flow smoothly. Most quotes can be turned around within 24 hours. Call / to find your applications engineer. Parker Structural System Designer (PSD) Parker IPS utilizes the most versatile modeling package available for engineering highstrength structural systems. Our advanced 3D modeling will save you time and money, allowing engineers to test the form, fit and function of a complete structural system design. Parker PSD will produce 3D model output for most 3D CAD packages. Graphic output is also available for design review. Typical s II

5 Need a quote in a hurry? Parker IPS has the engineering experience to make ground-up system development quick and easy. From our design software packages to our assembly or kitted solutions, we take system development to the next level. Let us assist you in designing your next system from concept to completion. The IPS team of engineers is available to help design systems to ensure perfect field integration. IPS solutions are custom fabricated and shipped installation ready as kit or complete assemblies within a few business days. Machine Services Custom services also available by our expert machinists to meet your exact requirements. Value Added Services III

6 Profiles Parker Industrial Profile Systems has one of the most comprehensive product offerings in the industry. Linear Motion Components Fasteners and Accessories The design of our structural framing fasteners and accessories takes a number of criteria into consideration, including functionality, aesthetics, strength, ease of assembly, and modular, flexible adaptation. Parker offers a complete line of accessories to provide the right part for your application including: Panels & Wire Mesh Panels and wire mesh are available in full sheets or to specified cut-to-size dimensions. Standard panel choices include: Specialty panels of any material can be ordered for any project. Machining Services Standard machining options include cutting, tapping, drilling, and counter boring. Additional custom machining by our expert machinists ensure that your design is complete and to your exact requirements. Tools and Support Parker IPS offers the tools needed to design and develop your assembly solution. Download the tools you need at: Avoid paying too much for an over-engineered solution, contact our applications team today at for quick response and help with designing the best solution. IV

7 Index Extrusion Profiles Fasteners Introduction Profiles & End Caps Fasteners Brackets, Gussets & Plates Panels & Doors Handles & Hinges Feet & Casters Special s Linear s Services, Tips & Tools Index / Offer of Sale 1 Index Services, Linear Special Feet & Handles Panels Brackets, Tips & Tools Casters & Hinges & Doors Gussets & Plates

8 Contents Introduction Section 1 Profiles 40 Series Panel Profiles Clamp Profiles Conduit Profiles Section 2 Fasteners 2

9 Contents Introduction Section 3 Brackets, Gussets & Plates Section 4 Panels & Doors 3

10 Contents Introduction Section 5 Handles, Hinges & Safety Switches Handles Section 6 Feet & Casters Casters 4

11 Contents Introduction Section 7 Special s Workstations Section 8 Linear s System Components Section 9 Services, Assembly Tips & Tools Section 10 Index and Offer of Sale 5

12 Catalog Information Introduction Product Information Profile Compatibility Catalog /US Door Stops 40 Series Handles & Hinges Door Stops How to Assemble Technical Data Optional Velcro Plate [23-158] Door Stop 28 - Angle [23-126] 40 Series - 5.5mm 28 Series - 4mm Optional Velcro Plate [23-158] Min 28 Series Door Stop - Straight [23-124] Part # A B C D E F M5 Ø D View Dimensions Part # Information Recommended Fastening Hardware Door Stops provide a positive stop to keep the door lined up with a frame. An optional Velcro plate can be added to create a light-duty catch. Aluminum, Clear Anodized with Velcro Pad Recommended Fastening Hardware (Order Separately) Profile Part # Part # Part # Series Fastener Screws , 30 T-Nuts Screws T-Nuts Screws " T-Nuts or or or D C A F E B B Handles & Hinges 1" Screws T-Nuts or or or Ordering Information Description Unit Weight Part # Door Stop - Straight Each 91 g Door Stop 40, 30 - Angle Each 91 g Velcro Plate Each 9 g * For wider surfaces, use and apply velcro strip. Order M6 hardware separately. For M5 FHCS * 153 6

13 Ordering Choices Introduction Bundles UPS Shipping Requirements Kits Complete Assembly Machining Services Order cut to size Additional machining Cut to length tolerance 7

14 Profile Accessories Choosing a Fastener/ Accessory Introduction What aspect is critical for fastening? Choices of Accessories What aspect is critical for accessories? Panels & Wire Mesh P 8

15 Mechanical Properties Introduction Profile Finish Tolerances Defined Rest Points Rest Point Rest Point Profile Series Preload Range 9

16 Engineering Data Introduction Deflection Calculation Formulas for calculating deflection at critical points Supported at both ends Fixed at one end Fixed at both ends ƒ ƒ ƒ ƒ 4 ƒ ƒ 4 4 In the formulas: Al 4 Example I X 4 U X Axis Y Axis = ƒ 10

17 Conversion Charts Introduction Fractions to Decimals Fraction Decimal Metric/English Conversions Multiply by To Get Area mm

18 General Information Introduction WARNING - USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. OFFER OF SALE The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributor. This offer and its accepteance are governed by the provisions stated in the detailed "Offer of Sale" elsewhere in this document. 12

19 Contents Profiles Section 1 Basic & Specialty Profiles Basic Profiles Specialty Profiles Panel Profiles Clamp Profiles 13

20 Overview 20 Series Profiles Series Series Series * * * * *

21 Overview 40 Series Profiles * " Series " Series

22 Overview Profiles Specialty Profiles Roller Systems Conduit** ** ** ** ** Door ** ** ** ** ** * * * * * T-Slot Covers * x Slides Panel * * * *

23 40 Series Profiles 40 Series Profiles Moment of Inertia Section Modulus I X I Y W X W Y Section Weight Cat. Part # Description [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Page 17

24 40 Series Profiles T-Slot Detail Light Standard Heavy Ø6.8 Ø6.8 Ø Service Counterbore [19-015] 20mm dia. by 11mm deep hole for universal fastener Universal Fastener Set [20-004] comprised of the following parts: Socket Head Cap Screw [ ] Universal Fastener [20-004z1] M8 T-Nut [20-058] Socket Head Cap Screw [ ] Butt Fastener [20-006] Counterbore [19-015] 20mm dia. by 11mm deep hole for universal. Standard Fastener [20-002] comprised of parts: [20-002Z1] [ ] End of profile tapped [19-010] to receive M8 screw of standard fastener. 7mm access hole drilled [19-011] through extrusion for access to standard fastener by M5 Allen wrench 18

25 40 Series Profiles 40x40 Slotted Profiles 40 Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Part # (Black) Quick Reference for Mating Components Fasteners Structural Accessories End Caps

26 40 Series Profiles 40x40 Closed Face Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners T-Nuts End Caps 20

27 40 Series M8 BHCS Profiles 40x40 Quarter Round Profile 90 Miter Connector [20-022] Ø6 Corner Bracket 40 [22-146] 40 Quarter Round [10-043] Radius Cap 40 [18-821] Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners Radius Profile Accessories o o End Cap 21

28 40 Series Profiles Profiles 40 Series Angled Profiles 40x40x45 [11-044] 40 x 45 End Cap [18-820] Series Bi-Slot Corner [10-140] Use 40 Series Universal Fasteners [24-004] on the inside of this joint to create a smooth exterior. o ** 72 Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) o o Quick Reference for Mating Components Fasteners Angle Profile Accessories o End Caps o o o o 22

29 40 Series Profiles Profiles 40 Series Radius Profiles A A 60 + A (A 60) A Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit** Part # (Clear) A ** ** ** Quick Reference for Mating Components Fasteners Structural Accessories ** 23

30 40 Series Profiles Profiles 40 Series 16mm Profiles Ø Ø Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Ø5.1 Ø Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners T-Nut Examples End Cap 24

31 40 Series Profiles Profiles 100x40 and 160x28 Profiles 100 Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) 160 Quick Reference for Mating Components End Cap Fasteners

32 40 Series Profiles Profiles 80x40 Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Part # (Black) Quick Reference for Mating Components Fasteners Structural Accessories End Caps 26

33 40 Series Profiles Profiles Inquire about Custom Tops 80x80 and 120x80 Profiles 80 Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Part # (Black) Quick Reference for Mating Components Fasteners Structural Accessories End Caps

34 40 Series Profiles Profiles 120x40 and 160x40 Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] 160 Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners T-Nut Examples End Caps Structural Accessories 28

35 40 Series Profiles Profiles 160x80 Profiles 160 Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) 160 Quick Reference for Mating Components Fasteners Structural Accessories End Caps

36 40 Series Profiles Profiles Heavy Corner Profile Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit** Part # (Clear) Quick Reference for Mating Components Fasteners T-Nut Examples 30

37 40 Series Profiles Profiles Mounting Option 1 Univ. Fast. Set 40 [20-004] Mounting Option 2 Std. Fast. Set 40 [20-002] (access hole required) Post and Square Profiles T-Nut HD M8 [20-064] M8 Flat Washer [ ] 6 28 SQUARE 40 Profile 36x Profile 56x56 [11-056] Rachet Handle M8x16 [23-316] Optional mounting with socket head screw Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Ø Description Unit Part # (Clear) SQUARE Quick Reference for Mating Components End Caps Structural Accessories 31

38 30 Series Profiles 30 Series Profiles Moment of Inertia Section Modulus I X I Y W X W Y Section Weight Cat. Part # Description [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Page T-Slot Detail Service Counterbore [19-015] 20mm dia. by 11mm deep hole for universal fastener Universal Fastener Set [20-008] comprised of the following parts: Socket Head Cap Screw [ ] Universal Fastener [20-008z1] M6 T-Nut [20-056] Socket Head Cap Screw [ ] Butt Fastener [20-012] Counterbore [19-015] 20mm dia. by 11mm deep hole for universal. Standard Fastener [20-003] comprised of parts: [20-003Z1] [ ] End of profile tapped [19-010] to receive M8 screw of standard fastener. 7mm access hole drilled [19-011] through extrusion for access to standard fastener by M5 Allen wrench 32

39 30 Series Profiles 30x30 Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners Structural Accessories End Caps 33

40 30 Series Profiles 30x30 Quarter Round M8 BHCS Corner Bracket 30 [22-150] Quarter Round [12-033] Radius Cap 30 [22-151] Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners o 34

41 30 Series Profiles 60x30 Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners T-Nut Examples End Caps 35

42 28 Series Profiles 28 Series Profiles Moment of Inertia Section Modulus I X I Y W X W Y Section Weight Cat. Part # Description [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Page T-Slot Dimensions Ø6.7 Service Counterbore [19-015] 20mm dia. by 11mm deep hole for universal fastener Universal Fastener Set [20-005] comprised of the following parts: Socket Head Cap Screw [ ] Universal Fastener [20-005Z1] M6 T-Nut [20-055] Socket Head Cap Screw [ ] Butt Fastener [20-012] Counterbore [19-015] 20mm dia. by 11mm deep hole for universal. Standard Fastener [20-003] comprised of parts: [20-003Z1] [ ] End of profile tapped [19-010] to receive M8 screw of standard fastener. 7mm access hole drilled [19-011] through extrusion for access to standard fastener by M5 Allen wrench 36

43 28 Series Profiles Inquire about Custom Tops 28x28, 56x28 and 56x56 Slotted Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # 56 Quick Reference for Mating Components Fasteners T-Nut Examples End Caps

44 28 Series Profiles 28x28 Closed Face Square Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners End Caps 38

45 28 Series Profiles 28x28 Angled Closed Face Profile Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners T-Nut Examples End Caps o 39

46 28 Series Profiles 56x28 Closed Face Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners End Caps 40

47 20 Series Profiles 20 Series Profiles Moment of Inertia Section Modulus I X I Y W X W Y Section Weight Cat. Part # Description [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Page T-Slot Detail Ø Service Standard Fastener [20-021] comprised of parts: [20-021Z1] [ ] End of profile tapped [19-010] to receive M5 screw of standard fastener. 7mm access hole drilled [19-011] through extrusion for access to standard fastener by M5 Allen wrench 41

48 20 Series Profiles 20x10, 20x20 & 40x20 Profiles Part # I X I Y W X W Y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners End Caps 42

49 20 Series Profiles 40x40 Profile 40 Part # I X I y W X W y Section Weight [cm 4 ] [cm 4 ] [cm 3 ] [cm 3 ] [cm 2 ] [kg/m] Description Unit Part # (Clear) Quick Reference for Mating Components Fasteners End Caps T-Nuts 43

50 1.5" Series 1.5" Series Profiles Moment of Inertia Section Modulus Section Weight Part # Description I x [cm 4 ] I y [cm 4 ] W x [cm3] W y [cm3] [cm 2 ] [kg/m] Page T-Slot Detail.787".787".320".177".320".177" Ø.201" " Ø.2656" Standard Ø.2656" Heavy Service Ø0.281 DRILL THRU 0.75" FROM END TAP 5/16-18 X 0.75" DEEP Servicing For Standard Fastener (Side) Servicing For Standard Fastener (End) Ø0.813" X 0.625" DEEP 0.813" FROM END Servicing for Universal Fastener 44

51 1.5" Series Profiles 1.5" x 1.5" Slotted Profiles 1.50" 1.50" " 1.50" Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] 1.50" Description Unit Part # Quick Reference for Mating Components Fasteners T-Nuts End Caps 1.50"

52 1.5" Series Profiles 1.5" x 1.5" Closed Face Profiles 1.50" 1.50" You must use (Flat Standard Fastener), (Single Ended Standard Fastener) or (Universal Fastener) when attaching to the end of the closed slot profiles (as shown) " 1.50" " Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] 1.50" " Description Unit Part # 1.50" Quick Reference for Mating Components Fasteners Structural Accessories End Caps 46

53 1.5" Series 5/16-18 X 3/4 BHCS [ ] Profiles 1.5" x 1.5" Quarter Round Profile 1.5" Corner Connector [22-153] 1.5" Quarter Round [ ] 1.5" Radius [22-154] Minimum Tap Depth 0.75" 1.50" 1.50" Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners End Caps Corner Connector 47

54 1.5" Series 3" x 1.5" Profiles Profiles 3.00" " 1.50" 3.00" Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] 3.00" " Description Unit Part # Quick Reference for Mating Components Fasteners T-Nuts End Caps 48

55 1.5" Series Inquire about Custom Tops Profiles 3" x 3" Profiles 3.00" 3.00" 3.00" Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] 3.00" Description Unit Part # Quick Reference for Mating Components Fasteners Structural Accessories End Caps 49

56 1.5" Series 6" x 1.5" Profiles Profiles 1.50" 6.00" Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] Description Unit Part # Quick Reference for Mating Components Fasteners T-Nuts End Caps 50

57 1" Series Profiles 1" Series Moment of Inertia Section Modulus Section Weight Part # Description I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] Wy [cm 3 ] [cm 2 ] [kg/m] Page T-Slot Detail 0.095" 0.593" 0.255" 0.319" Ø0.202 Service Ø0.219" DRILL THRU 0.5" FROM END TAP 1/4-20 X 0.625" DEEP Servicing For Standard Fastener (Side) Servicing For Standard Fastener (End) Ø0.563" X 0.430" DEEP 0.5" FROM END Servicing For Universal Fastener 51

58 1" Series Profiles 1" x 1", 2" x 1" and 2" x 2" Profiles 1.00" 1.00" " " 2.00" Part # I x [cm 4 ] I y [cm 4 ] W x [cm 3 ] W y [cm 3 ] Section [cm 2 ] Weight [kg/m] 2.00" Description Unit Part # Quick Reference for Mating Components Fasteners Structural Accessories End Caps 52

59 Specialty Profiles Profiles Specialty Profiles Profile Type Compatibility Part # Description Page Panel Holder Profile Clamp

60 Specialty Profiles 32x18 Bi-Slot Profile 10 Ø mm Panel Using Gasket Guide Insert Set [21-067] Profiles Panel Gasket 10 [12-108] Tap M5x14 32 x 18 Door Profile [12-032] (Small T-slot Facing out) 32x18 Fastener [20-132] 6mm Panel 32 x 18 Door Profile [12-032] (Large T-Slot facing in) Frame for holding panels with small T-slot facing out. (No milling required) M5x20 Roller Insert Set [21-068] Panel Gasket 8 [12-106] 6mm Panel 32x18 End Cap [18-807] TYP Ø x18 Door Profile [12-032] (Small T-Slot facing in) x18 Fastener [20-132] Mill Slot Mill Detail Frame for holding panels with large T-slot facing out. (You must mill slot for fastener) Description Unit Part # Aluminum, Clear Anodized Quick Reference for Mating Components Fasteners Structural Accessories End Caps 54

61 Specialty Profiles Profiles 40 Series Profile Handle Guide Insert [21-067] Fastening See Detail Rolling Door Guide Profile X10 6mm (1/4") Panel B C A 21 Vinyl Panel Gasket [12-106] T-Slot 8 T-Slot Rolling Door Guide Profile [12-022] Door Framed by 32x18 Bi-Slot [12-032] 2 Roller Insert [21-068] A Standard Fastening Set [20-002] Drill & Tap M5 x 10mm Deep On Center 3 Connection Method 1 41 OR Connection Method 2 Leave 5mm Clearance for Std. Fastener Mill Key Back 5mm Profile Aluminum, Clear Anodized Guide Insert Roller Insert Description Unit Part # 4 5 Flat Plate Connector [20-028z1] M5 x 12 BHCS [ ] * Recommend fastener every 250mm 2mm Gap 20 2mm Gap M6 Econ. T-Nut [20-190] M6x16 Set Screws M6x14SHCS [ ] Opt. Spring [ ] 52 Ø A Roller Insert Set Guide Insert Set

62 Specialty Profiles Profiles Sliding Door Guide Profile 28 Series Sliding Door Guide Upper 17 A B 2.5 TYP. Any Panel (up to 1/4") 7 TYP R TYP. 2.5 TYP. Stiffener/Handle [12-011] Sliding Door Guide Lower R TYP TYP Aluminum, Clear Anodized Description Unit Part # 40/1.5" Series 28/30 Series Quick Reference for Mating Components Structural Accessories 56

63 Specialty Profiles Profiles Stiffener/Handle Profile Aluminum, Clear Anodized Stiffener/Handle [12-011] Description Unit Part # Panel Material 3-6mm Panel Holder Profile (consists of two pieces) Panel Holder 40, 30 or 28 Series Profile Description Unit Part # (Black) 57

64 Specialty Profiles Profiles Mesh Clamp Profile Flat Bar 12.7 x 3.2 M6x6SetScrew [ F] Captures wire mesh panels up to A B Length =A-1mm Length = B - 33mm mm ±2mm TYP Aluminum, Clear Anodized * Wire Mesh Size: A - 6mm and B - 6mm Standard fastener position is critical to avoid interference with the mesh clamp. Description Unit Part # Clamp Bar Aluminum, Clear Anodized M8 BHCS Cut to Length and Service as required. Description Unit Part # 58

65 Specialty Profiles Profiles Rack Angle Profile (19 ) (1U) Extrusion Aluminum, Clear Anodized Clip Nut (Order separately) m MAX TYP M Description Unit Part # 2.9m MAX TYP M

66 Specialty Profiles Profiles UHMW Slide Bar & Slide Strip Service Slide bar and use appropriate screws and t-nuts Extrusion Description Unit Part # Anti-Skid Cover Description Unit Weight Part # 60

67 Profile Accessories Profiles Add length per side of panel for T-slot inserted mesh using the Mesh Gasket 8 10 for 40 Series 7 for 30 Series 6 for 28 Series Description Unit Part # Add 8mm per side of panel for T-slot inserted panel using the Panel Gasket Description Unit Part # Description Unit Part # Panel Gasket

68 Profile Accessories Profiles Cover/Gasket Strips B A B slot covering can be cut easily with tin snips. Wires and cables can be concealed in -slot with use of -slot cover. Series A (mm) B (mm) " Part # Part # Part # Part # Description Unit (Clear) (Black) (Yellow) (Gray) Cover Strips Aluminum, Anodized Part # Part # Part # Part # Description Unit (Clear) (Black) (Yellow) (Blue) 62

69 Profile Accessories Profiles Metric End Caps Access Hole Plugs B 4 13 A Series Description (B x A) Unit Wt (g) Part # B A 40mm B A 40 Series o o B Series A Series o B 20 Series Specialty Profiles A Access Hole Plugs

70 Profile Accessories Profiles Inch End Caps Access Hole Plug B 0.50" 0.42" A B 0.19" 0.13" 1.5" Series 1" Series A R1.50" B Series Size (B x A) Unit Weight Part # " Series " Series Access Hole Plugs A Assembly Hint B A 64

71 Notes Profiles Secure End Caps Description Unit Weight Part # w/studs Screws 65

72 Notes Profiles 66

73 Conduit Elements Profiles Conduit Elements Modular Dimensions typ 160 Assembly of Conduit Elements Scored groove for locating locking 2 Locking screw turned into the preextruded threads of the support wall 67

74 Conduit Elements Profiles Conduit Cross Section Guide Dimensions Wall Support Support Area Area Type Item # H x W [mm] Qty Part# Qty Part #1 Qty Part #2 [cm 2 ] [inch 2 ] Conduits Without T-Slots Conduits With T-Slots on one Side Conduits with T-Slots on Both Sides Conduits with Partitions

75 Conduit Elements Cross Sections Conduits without T-slots 4 Profiles Conduits with T-slots on one side Conduits with T-slots on both sides Conduits with Partitions 69

76 Conduit Profiles Profiles Conduit Support Aluminum, Clear Anodized Description Unit Part # Sold in full pieces only Conduit Support with T-Slot Aluminum, Clear Anodized Description Unit Part # Sold in full pieces only

77 Conduit Profiles Profiles Aluminum, Clear Anodized Wall Duct Profiles 34 Description Unit Part # Sold in full pieces only

78 Conduit Profiles Profiles Conduit End Caps Indented for Locking Screw [24-695] 5 Tabs for tight fitting A B 4 End Caps Locking Screw Description [AxB] Unit Part # Weight 72

79 Contents Fasteners Section 2 Fasteners Washers 73

80 Fastener Overview Fasteners Safe Load 40 Series Standard Pull Test Engaged Force (F) Screw Length N Lbs 74

81 Fastener Overview Fasteners Fastener Quick Reference Fastener Type Hardware 40 Series 30 Series 28 Series 20 Series 1.5" Series 1" Series Standard Fastener Standard Fastener Single Tab Universal Fastener Flat Plate Butt Fastener Milling Connector Central Connector Profile-to-Wall Self-Tapping Miter Connector o 75

82 Fastening Sets Fasteners Standard K ØL Thread Depth G A HEX H Access Hole ØL Series G H* K B D E F C " A HEX 1" E B F C D Plate Note: You must use Flat Standard Fastener or / Single Tab Standard Fastener set on closed face profiles. Profile Series 40 Type Dimensions A Hex B C D E F Torque Nm (in-lb) Weight (g) Part #* Std SS SS SS Std /28 SS SS Std Std " SS SS " Std *Fastening plates may be ordered without a screw by adding Z1 to part number, i.e Z1. 76

83 Fasteners Fasteners Access Hole Ø.281" Drill Appropriate Access Hole Flat Plate Order Appropriate Size T-Nut Separately A HEX 1 2 o D C E B Profile Series A HEX B C D E Torque Nm (in-lb) Wgt. Part # " For 28 Series order: Z A Butt-Fastening HEX B Profile Dimensions (mm) Torque, Series A HEX B Nm (lb-in) Weight Part # & " "

84 Fastener Sets Fasteners Universal HEX A 40 Series Profile 28 Series Profile ØF G H ØD B E C Series F G H " 1" o Series A (SHCS) Hex B C D E Torque Nm (in-lb) Wt. (g) Part # 40, " to " Z Z1 * Fastening plates may be ordered without a screw by adding Z1 to the part number, i.e Z1 78

85 Fastener Sets Fasteners Milling Connector A B Profile Series A B Weight (g) Part # Central Connector Description Unit Weight Part #

86 Fasteners Fasteners Self Tapping Connector M6 T-Nut [20-056] M6 x 40 SHCS [ ] Hex Steel Description Unit Weight Part # Profile to Wall Fastening Set 7mm Access Hole 2 x [19-011] Profile-to-Wall Universal Fastener 2 x [20-015] Tap M8 2 x [19-010] Profile Dimensions Torque Weight Corner Element Series A HEX B C D E Nm (in-lb) (g) Part # " Z1 80

87 Connectors Fasteners Ø E A B C M8x18 BHCS [ ] Joining Plate [20-109] Miter Connectors β ØD Double T-Nuts [20-050] 40 Series 1.5" Series B 28 Series 1" Series Depending on the angle you may not be able to use a T-nut in this location. Miter Connector [20-022] 40 Series A MIN 60 ( α) ØC B A 90 ØC Series Description A B C Unit Weight Part # , * 1.5" " All

88 T-Nuts Fasteners Quick Reference Type Thread Size 40 Series 30 Series 28 Series 20 Series 1.5" Series 1" Series Standard T-Nut Double T-Nut Standard Self Aligning T- Nut Heavy Duty T-Nut Double Heavy Duty T-Nut Economy Standard T-Nut Economy OffsetT-Nut Double Economy T-Nut T-Slot Nut Zn 82

89 T-Nuts Fasteners T-Nuts St D C E Profile Dimensions (mm) Weight Color Series A B C D E (g) Part # 40, 30, " SS SS " B A 83

90 T-Nuts Double St 40 Series Fasteners Double T-Nut [20-050] Double T-Nut [20-050] M8 T-Nut [20-058] 40 Series C E Gusset Bracket [20-103] M8 x 18 BHCS [ ] M8 x 18 BHCS [ ] Joining Plate [20-109] D F A B Profile Dimensions Weight Series A B C D E F (g) Part # 40, 30, " Self Aligning T-Nut B D C 0. 8 E Profile Dimensions (mm) Weight Series A B C D E (g) Part # 40, 30* * & " A 84

91 T-Nuts Fasteners Single & Double HD A [ ] HD T-Nut B E D F C Retainer Spring in Place Single Style Dimensions A B C D E F G H Wt. (g) Part # G H A F B E C D Double & Series Description Unit Weight Part # 40, 30 and 1.5" T-Slot Bars

92 T-Nuts Fasteners Economy A Economy T-Nut Size M6 or M8 C Standard D B A Compression Spring [ ] or [ ] Profile Series Dimensions (mm or inch) A B C D E Weight (g) Part # E C Offset D B S t a n d a r d 40, 1.5" 30, SS " O f f s e t 40, 1.5" 30, " Description Weight Part # * * 86

93 T-Nuts Fasteners 1.5" Universal Top & Bottom [25-004] Double Economy T-Nut [25-047] Double Economy 1.5" Series A Profile Series 40, 1.5" Dimensions A B C D E F Weight Part # C D E F B T-Nut Zn Profile Dimensions (mm) Weight B C 45 D Series A B C D E (g) Part # /1.5" E A ,

94 T-Nuts Anodize Breaker Fasteners Description Unit Weight Part # T-Bolt 40 L Description (Thread x L) Unit Weight Part # 88

95 Bolts, Nuts & Washers Fasteners Nuts Description Unit Weight Part # Washers Description Unit Weight Part # 89

96 Screws Metric Screws Fasteners Part Number Example D S BUTTON HEAD D S FLAT HEAD K Length K Length T T Screw Type Code Ordering Information Note: Order Quantities: Order quantities are per Length (mm) Code Thread Type Code METRIC SCREW DIMENSIONS (mm) Thread Button Head Flat Head Socket Head K T D* K* S D* K S D* K* S M3 D T M4 M5 M6 S Length M8 M10 SOCKET HEAD 90

97 Screws Fasteners Socket Head Screws Flat Head Screws Button Head Screws Metric Screw Quick Reference Length M3x.05 M4x0.7 M5x0.8 M6x1.0 M8x1.25 M10x * * 18 * 20 * * * 25 * * * * * * *

98 Screws Imperial Screws Fasteners Part Number Example D S BUTTON HEAD D S FLAT HEAD K Length K Length T T Screw Type Code Ordering Information Note: Order Quantities: Order quantities are per Length (in) Code 1/8 02 1/4 04 3/8 06 1/2 08 5/8 10 3/4 12 7/ / / / / / Thread Type Code ENGLISH SCREW DIMENSIONS (in) Thread Button Head Flat Head Socket Head K T D* K* S D* K S D* K* S D T S Length SOCKET HEAD 92

99 Screws Fasteners Imperial Screw Quick Reference Type Length #8-32 # /4-20 5/ /8-16 Button Head Screws Flat Head Screws Socket Head Screws 93

100 Set Screws, Nuts Set Screws (Hexagon Socket) 24-5xx-xC 24-5xx-xD 24-5xx-xF U Fasteners Type Description Unit Part # Cone Point Dog Point Flat Point Cup Point Clip Nuts # /4-20 Description Unit Weight Part # High Cycle Nut #10-32 Description Unit Weight Part #

101 Wiring/Cable Accessories Fasteners T-Clips Range Dimensions (in) (mm) A B C D E F Part # C E B A F D Cable Tie Holder Description Unit Weight Part #

102 Wiring/Cable Accessories Cable/Hose Holder For #8-32 SHCS Fasteners Description Unit Weight Part #

103 Contents Brackets, Gussets & Plates Section 3 Brackets, Gussets & Plates 97

104 Corner Elements Corner Bracket Brackets, Gussets & Plates A FOR BHCS C B FOR M8 FHCS [ ] A C B A B Series Description A B C Unit Wt. Part # Set Set A B R40 B A Set

105 Corner Elements Brackets, Gussets & Plates M8 x 20 BHCS [ ] Connector Plug 40 [18-711] M8x16 FHCS [ ] Connector Plug 28 [18-712] Corner Connector 3-Way Corner Connector 28 3-Way Corner Connector 40 D A Order all hardware separately Series 2-Way 3-Way Series 28 Series 20, 1" and 1.5" Series A B B C C D 1.5" 1" Series Description A B C D Unit Weight Part # Set Set Set Set 28 Set 20 Set Set 1.5" Set Set Set 1" Set 99

106 Connecting Elements Profile Connectors 1/4-20 Double T-Nut [25-048] Brackets, Gussets & Plates 5/16-18 X 3/4" FHCS [ ] 1/4-20 X 5/8" SHCS [ ] C sink for 5/16" FHCS Ø 0.27" 1.00" 1.50" Tap End 5/16-18 x 3/4" 1.5" Series Cross Connector [25-027Z1] 1.50" 0.236" " All fasteners included Recommended Hardware (Order Separately) Part # Series Screws T-Nut Series Description Unit Weight Part # 40/1.5" 40/1.5" 100

107 Mounting Accessories Brackets, Gussets & Plates O 40x16 Profile [10-016] Mounting Plate Tap M6x12 Dp x2 Aluminum, Clear Anodized Screw T-Nut FHCS Mounting Plate [22-139] M6x16 FHCS [ ] x2 M8x16 SHCS [ ] Any M8 T-Nut 40 Series Profile 9 THRU FOR M6 FHCS Series Description Unit Weight Part # Clamp Block 20 Aluminum, Clear Anodized Screw T-Nut Series Description Unit Weight Part #

108 Joining Plates Brackets, Gussets & Plates Straight E THRU ØE C TYP D C B A A , , B D 3 D C TYP E Aluminum, Anodized, Recommended Fasteners (Order Separately) B Series Screws T-Nuts Double T-Nut (if applicable) , A 40 E D B C TYP Series A B C D E Unit Weight Part # , A E D Series A B C D E Unit Weight Part # C B A

109 Joining Plates Brackets, Gussets & Plates Corner & T M8 T-Nut St [20-058] M8x18BHCS [ ] M8 Double T-Nut [20-050] 40 Series Corner Joining Plate 40 [20-109] M8x18 BHCS [ ] M8 T-Nut [20-058] B 45 ØE A C D Aluminum, Anodized, Recommended Fasteners (Order Separately) Series Screws T-Nuts Double T-Nut (if applicable) B A ØE C D Series A B C D E Unit Weight Part # B 45 ØE C TYP A D Series A B C D E Unit Weight Part # 63 ØE B C TYP A D

110 Connecting Elements Brackets, Gussets & Plates Angle Brackets A D B C Aluminum, Anodized Recommended Fasteners (Order Separately) Series Screws T-Nuts Double T-Nut (if applicable) 40 A D B Series A B C D Hole Weight Part # C Series A B C D Hole Weight Part #

111 Connecting Elements Brackets, Gussets & Plates Angle Brackets A D B Aluminum, Anodized C Recommended Fasteners (Order Separately) Series Screws T-Nuts Double T-Nut (if applicable) 40 A D Series A B C D Hole Weight Part # C B Series A B C D Hole Weight Part #

112 Gussets Brackets, Gussets & Plates Machined Gussets Gusset [20-101] 28 Series M6x16BHCS [ ] Any M6 T-Nut 28 C ØG F Gusset [20-103] Double T-Nut St [20-050] E B M8 x 18 BHCS [ ] 40 Series D A E C ØG F B O Aluminum, Clear Anodized D A Recommended Fasteners (Order Separately) Series Screws T-Nuts 40 E E ØG F B Series A B C D E F G Weight Part # D C A

113 Gussets M8x16BHCS [ ] Brackets, Gussets & Plates Cast Gussets Gusset [ ] Gusset [ ] M8 T-Nut [20-058] Series Recommended Fastening Hardware (Order Separately) Series Screws T-Nuts Description Unit Weight Part # Ø

114 Corner Elements Corner Elements Profile-to-Wall Fastener 2 x [20-015] Brackets, Gussets & Plates M8 x 20 BHCS [ ] M8 M8 Tap 7mm Access Hole Corner Element 1 or 3 Corner Element 2 Universal Fastener [20-004] Flat Fastening Set [20-028] M8 T-Nut [20-058] 11.1 M8 T-Nut [ or ] M C'bored for M8 BHCS O Aluminum, Clear Anodized Series Description Unit Weight Part # 40 O 80 C'bored for M8 BHCS

115 Corner Elements 1/4-20" x 7/16" BHCS [ ] Corner Element Machined 1" x 1" [20-506] Brackets, Gussets & Plates Machined Corner Elements 1/4 T-Nut [25-031] 1" Series ØF ØE " D A B B A Aluminum, Clear Anodized C M M Recommended Fastening Hardware (Order Separately) Series Screws T-Nuts Double T-Nuts (if applicable) 40 ØF ØE G H D Series A B C D E F G H Wt. Part # M M M M M M

116 Notes Brackets, Gussets & Plates 110

117 Contents Panels & Doors Section 4 Panels & Doors 111

118 Panel Characteristics Panels & Doors Panel Selection Guide Recommended Use Opacity Cost Vertical, Horizontal, Shelving, Shelving, Transparent Non- Vertical, Non- No Load or Opaque Low Medium High Panel Type Structural Structural Structural Load Supporting See Through Aluminum Panel Materials 112

119 Panels Panels & Doors * Description Unit Weight Part # Clear m Clear m Lexan Panels Wire Mesh * Description Wire Gage Unit Weight Part # Weight Part #* Thickness Unit (kg/m 2 ) Black Grey Blue White P P P P P P TRESPA Panels 113

120 Panels Expanded PVC Panels & Doors * Description Unit Weight Part # Aluminum Veneer * Description Unit Weight Part # 114

121 Panel Mounting Panels & Doors Multiblock PA and Uniblock PA 4 Spacing Table Priofile Max Load Dimensions Series N (lbs) A B C

122 Panel Mounting Panels & Doors Multiblock PA PA Series Description Unit Weight Part # 40 40/1.5" ¹ ₄ Multiblock PA 30/ Series Description Unit Weight Part # 28/

123 Panel Mounting Panels & Doors Clamp Multiblock E F O D C B A Dimensions (mm) Weight Series A B C D E F (g) Part # x D 4x Multiblock Al A Dimensions (mm) Series A B C D Weight Part # B 7.5 A C

124 Panel Mounting Panels & Doors Uniblock PA " 0.16" 0.48" 0.09" Profile Series Description Unit Weight Part # 20 1" 0.43" 0.16" 0.98" 0.25" 0.75" 0.55" 0.73" Uniblock 25 CS Description Unit Weight Part # 118

125 Wire Mesh Retainers Panels & Doors Deluxe H G E D Aluminum J K L A F C B Recommended Fastening Hardware (Order Separately) Series Screws T-Nuts 40 Style A B C D E F G H J K L Wt. Part # Panel P P K L H G F B E D A C P P 119

126 Wire Mesh Retainers Panels & Doors Economy 12 Back Plate included but not shown on dimension drawings Ø7 6 Unit Weight Part # 120

127 Bifold Doors Panels & Doors M8x20 FHCS Bifold Door Glides Spacer Door Glide Washer Tap M8 25mm deep 40 Series M8x20 FHCS A C D Spacer Door Glide B E Washer 30/28 Series Tap M8 20mm deep F Standard Use the following chart to help select the correct part for your application. Frame Series Door Series Glide Part # 40 Series Dimensions (mm or inch) Part # A B C D E F

128 Bifold Doors Panels & Doors Bifold Door Glides Design Example for 40 Series Bifold Door Design Examples Design Example for 28 Series Bifold Door * When using 28 Series for the doors and 40 Series for the frame, use the design example for 28 Series. 122

129 Doors Panels & Doors Sliding Door Set Description Unit Weight Part # 123

130 Doors Sliding Door Guide Panels & Doors profile profile Description Unit Weight Part # 124

131 Doors Panels & Doors Door Guide System Sliding Door Shock Absorber [31-037Z3A] Reversing Unit [31-122, or ] Timing Belt [ ] Locking Screw [24-695] Conduit Cap [15-805] Door Guide [23-055] Wireway Conduit [15-081] & [15-082] Closure Plate Set 80x80 [21-155] 4 M8 Locking Screw [24-695] Conduit Cap [15-807] Counterweight Assembly Wireway Conduit [15-082] & [15-161] Closure Plate Set 80x160 [21-156] M8 Door Guides the door, and slide in the inside slots Counterweights Closure Plate Description Unit Weight Part #

132 Doors Panels & Doors Roller Hardware ordered separately. Description Unit Weight Part # 126

133 Doors Panels & Doors Roller Insert FOR M6 SHCS Recommended Hardware Series Screws (Order 2) T-Nut (Order 2) 40 Description Unit Weight Part # 127

134 Doors Rail Carts 20 M5x6x50 Shoulder Bolt M6 Washer Rail Cart, 4 Roller [23-201] Panels & Doors 1mm Gap Teflon Tubing 3mm Spacer M5 Tap [23-202] Kit Includes Rail Cart and Hardware 32 Order Hardware Separately M4 T-Nut Zn [20-034] Nylon Spacer M4x20 SHCS [ ] TYP FOR M8 SHCS M C = A profile Description Unit Weight Max LoadN (lbs) Part # Profile Unit Weight Part # 128

135 Contents Handles & Hinges Section 5 Handles & Hinges 129

136 Handles Handles & Hinges Light Duty Aluminum #10-32 X 14mm DP Recommended Fastening Hardware (Order Separately) M6x1 24 Part # Screws Description Unit Weight Part # 130

137 Handles Handles & Hinges Light Duty Plastic Recommended Fastening Hardware (Order Separately) Series Screws T-Nuts Description Unit Weight Part # mm

138 Handles Handles & Hinges Plastic Handles Z C B D E A ØG Z1 ØF H Recommended Fastening Hardware (Order Separately) Part # Series Screws T-Nuts Dimensions A B C D E F G H Weight Part # z1 132

139 Handles Tube Handle Ends [23-072] Handles & Hinges Tube Handles Steel Tube Cut to Length [13-012] A - 34mm Tube Handle Center Support [23-073] Order Hardware Separately A Ø30 5/16 SHCS Recommended Fastening Hardware (Order Separately) Part # Screws T-Nuts Ø30 Description Unit Weight Part # /16 SHCS

140 Hinges Handles & Hinges Light Duty PA 20 M4x8 FHCS [ ] M4 T-Nut 20 [20-044] M4 Hex Nut [ ] FOR M4 FHCS M4x12 FHCS [ ] 1 2 Appx. 1 3mm Recommended Fastening Hardware (Order Separately) Screws T-Nuts Description Unit Weight Part # Medium Hinge 30/ (for 30 profile) (for 28 profile) M6x14 FHCS [ ] Appx. 1 2mm for 28 Series 0mm for 30 Series Pin is Stainless Steel Recommended Fasteners (Order Separately) Series Screws T-Nut Description Unit Weight Part # 134

141 Hinges Handles & Hinges M6 Hex Nut [ ] 12 Light Duty PA or Fastening Set [20-013] Ø8 24 Fastening Set [20-013] x or M6x14 FHCS [ ] FOR M6 FHCS and panels & Recommended Fastening Hardware Screws T-Nut Hex Nut Description Unit Weight Part # 135

142 Hinges Light Duty 40 Handles & Hinges M6 Hex Nut [ ] Fastening Set [23-022] 1 19 Lt. Hinge [23-021/023] M6 x 16 FHCS [ ] 24 Ø8 Fastening Set (x2) FOR M6 FHCS & Series profiles and panels material Recommended Hardware Series Screw T-Nut Hex Nut Description Unit Weight Part # 136

143 Hinges Handles & Hinges 40 Series M6 T-Nut [20-056] Non-Removable Hinge [23-545] Medium Duty Plastic (Metric) M6x16FHCS [ ] Chart Mounting Surface 1 Mounting Surface 2 Gap (mm) 40 Series 40 Series 40 Series Panel 40 Series 40 Series 0 Panel 0 Panel Recommended Hardware Stainless Steel Pin Dimensions (mm) A B Hinge Type Weight (g) Part # L R L R L R Non-Rem Hinge Left Hinge 137 Right Hinge Series Screw T-Nut Panel Screw T-Nut 28 For M6 FHCS NON-REMOVABLE B A LIFT OFF 48

144 Hinges Handles & Hinges Medium Duty Plastic (Inch) 1.5" Series 1/4 T-Nut [25-001] Non-Removable Hinge 1.5 [23-551] NON-REMOVABLE 1/4-20 x 3/4" FHCS [ ] 1.5" to 1.5" Series 1.5" to 1" Series 1" to 1" Series 1.50" 1.50" 1.00" 1.00" 1.50" 0.07" 1.50" 0.13" 1.00" 0.18" 1.00" A Stainless Steel Pin Recommended Fastening Hardware (Order Separately) 1.10" 1.89" Series Screws T-Nuts For 1/4 FHCS B A B Hinge Type Weight (g) Part # L R L R 138

145 Hinges Handles & Hinges Steel 28 Series M6 T-Nut [20-055] Steel Hinge 28 - Left [23-250L] Ø M6x8 BHCS [ ] to 40 Series 40 to 28 Series 28 to 28 Series Recommended Fastening Hardware (Order Separately) Ø Ø7 40 Series Screws T-Nuts Description Unit* Weight Part # Ø

146 Hinges Handles & Hinges Medium 40 DBL T-NUT M8/24 [20-049] profile and panel and horizontal profiles horizontal profiles horizontal profiles Order Hardware Separately Per Hole Series Screw T-Nut 40 Description Unit Weight Part # 140

147 Hinges M6 Hex Nut [ ] M4 Hex Nut Handles & Hinges Adjustable Torque Adjusting Screw M6 T-Nut St [20-056] M6 x 12 BHCS [ ] M4 T-Nut Zn 28 [20-037] M4 x 10 BHCS [ ] For M6 BHCS 63.5 doors to hold door open, partially open Recommended Fastening Hardware (Order Separately) Torque Adjusting Screw Part # Series Screws T-Nut Hex Nut For M4 BHCS 43 Description Unit Weight Part #

148 Hinges Positioning Handles & Hinges M5 Hex Nut [ ] Covers M5 T-Nut St [20-052] M5 x 14 BHCS [ ] 57 For M5 BHCS Recommended Fastening Hardware (Order Separately) Profile to Panel Screws T-Nut Hex Nut Description Unit Weight Part # Concealed FOR M6 FHCS Recommended Fastening Hardware (Order Separately) Screws T-Nuts Description Unit Weight Part # 142

149 Hinges Handles & Hinges Multi-Series positions Description Unit Weight Part #

150 Hinges Handles & Hinges Butt Hinge 40 M8 Hex Nut [ ] 19 Ø8.5 Double T-Nut M8/40 [20-050] Recommended Fastening Hardware (Order Separately) Attachment to T-Slot M8 x 12 BHCS [ ] Mounting Screws T-Nuts Hex Nuts B 2.8 Description Unit Weight Part # (Clear) Part # (Black) Lift-Off Hinge Order all hardware separately. Screws T-Nuts Description Unit Weight Part #

151 Pivot Joints Handles & Hinges M8x16 BHCS [ ] M8x20 SHCS [ ] PIVOT JOINT 28 [23-013] Pivot Joint M8 T-NUT [20-058] M8x20 BHCS [ ] PIVOT JOINT 40 [23-010] M8x12 SHCS [ ] M8 T-NUT 28 [20-057] to 40 series profiles Load F1 (N) F2 (N) D : Pivot Joint : Pivot Joint 28 B C Dimensions (mm or inch) Series A B C D E F A E O O Order all hardware separately F Recommended Fastening Hardware (Order Separately) Series Attachment to T-Slot Attachment to End of Profile Screws T-Nut Screws 40 Series Description Unit Weight (Clear) (Black)

152 Latches Quarter Turn Extrusion Mount Cam [23-140z5] Handles & Hinges 40 Series Backing Plate (order separately page 134 ) [23-038z1] Included with Handle M6 x 12 FHCS [ ] Ø M6 T-Nut [20-056] 105 M22x1.5 L-Handle - Locking [23-038] Series Cam [23-140z5] Hooked Cam [23-142z1] Keeper Bracket [23-140z7] (2) M5 x 16 BHCS [ ] (2) M5 Flat Washer [ ] (2) M5 T-Nut [20-052] 40 Series 38 M22x mm 0-12mm Ø22.5±0.5 Machining for any of the quarter turn locks. Ø32 M22x Ø32 M22x1.5 Profile Series Description Unit Weight Part # * Square Insert * *

153 Latches Handles & Hinges Cam 45-2 [23-140z4] 40 Series Multibock 40 [22-115] Quarter Turn Panel Mount mm mm 38 M22x1.5 Cam [23-140z3] 30/28 Series 10 Add a multiblock as a door stop for panel doors. Ø22.5 Machining for any of the quarter turn lock mm mm Ø32 M22x Description Unit Weight Part # Square Insert Quarter Turn Handle L-Handle, Locking [23-039] Ø32 M22x Inside Handle Inside handle shown in combination with a L-Handle Locking. 160 Suggested Fastening Set (Order Separately) With Outside Handle Screw Washers Ø Description Unit Weight Part #

154 Latch Accessories Cams & Keys z z z z A 19 7 Part # Dimension A Handles & Hinges Door Stop - Straight [23-125] Add a door stop to swinging door to create a positive stop. Description Unit Weight Part # Keeper Bracket z7 Ø Backing Plate Aluminum, Clear Anodized Recommended Hardware (order separately) Series Screw Washer T-Nut Unit Weight Part # 68 3 For M5 FHCS Ø Recommended Fastening Hardware (Order Separately) Screws T-Nut z1 54 Unit Weight Part # 148

155 Door Latches Handles & Hinges 40 Series M6 T-Nut [20-056] Deadbolt Dead Bolt Latch [23-160] M6 x 16 BHCS [ ] Recommended Hardware (order separately) 25.4 Ø Profile Series Screws (4) T-Nut (4) 40 Series Description Unit Weight Part # 1/4-20 x 1 1/4" SHCS [ ] Ø0.28 THRU Ø Slam Latch Recommended Fastening Hardware (Order Separately): Description Unit Weight Part # 149

156 Door Catches Magnetic Catches Fastening Set [20-027] 3 Handles & Hinges M6 Economy T-Nut [20-090] x 2 M6 x 16 SHCS [ ] x 2 14 max. 8 max. B E C H F A D G M5 Z-Nut [20-035] 2X BHCS M6X16 [ ] 2X M8 T-Nut [20-058] 2X BHCS M8X18 [ ] Catch Bracket [27-146] Magnetic Catch [23-046] X Y Holding Force 40 Series profile profile 40 Series profile O Recommended Fastening Hardware* (Order Separately) Series Screws T-Nuts Series A B C D E F G H Weight Part # All Bracket Use w/catch Description Thread Unit Weight Part #

157 Door Catches Handles & Hinges Ball Catch PA 3X M8 T-Nut [20-058] 2X BHCS M8X18 [ ] A B 2X BHCS M6X16 [ ] Ball Catch [23-043] Catch Bracket [27-146] 28 Ø max. 5 M6x20 1 min. 14 max max. 8 M Recommended Fastening Hardware (Order Separately) Part # Screws T-Nuts Series Description A (Hex) B (Thread) Unit Weight Part # Bracket Description Thread Unit Weight Part #

158 Door Catches Ball Plungers Handles & Hinges Ø0.50" Ø " 4.3mm to 7mm Range Ø0.375" Ø " Way Ball Catch 3mm to 5mm Range Part# Holding Force Profile Series Description Unit Weight Part # Machining Machining M3 Thru M4 Thru For M3 FHCS Mill Slot 50x9.5x9Dp Mill Slot 60x12x4.5Dp For M4 FHCS Order all hardware separately Description Unit Weight Part # 152

159 Door Stops 40 Series Handles & Hinges Light Duty Door Stops Door Stop 28 - Angle [23-126] Optional Velcro Plate [23-158] Min 40 Series - 5.5mm 28 Series - 4mm 28 Series Ø Optional Velcro Plate [23-158] Door Stop - Straight [23-124] Aluminum, Clear Anodized Pad Recommended Fastening Hardware (Order Separately) Profile Part # Part # Part # Fastener Series For 1/4-20 FHCS Description Unit Weight Part # For #10-32 FHCS * 153

160 Notes Handles & Hinges 154

161 Contents Feet & Casters Section 6 Feet & Casters 155

162 Leveling Feet Feet & Casters Leveling Foot B C A B D Series A B C Dmin Dmax Max Load N (lbs) Weight (g) Part # Leveling Foot 20 A D B C Profile Dimensions Max Load Weight Series A B C Dmin Dmax N (lbs) (g) Part #

163 Leveling Feet Feet & Casters Leveling Feet A Profile Series Dimensions A B C D min D max Load (kg) Weight (g) Part # 1" B Adjustable Range D 1.5", 1" C Steel Profile Series Dimensions A B C D min D max Load (kg) Weight (g) Part # A 1" ", 1" Profile Series min Dimensions A B C D E Load (kg) Weight (g) Part # B A E C D Adjustable Range D B C

164 Leveling Feet Anti-Vibration 1/2" Jam Nut Feet & Casters 1.5" Series Antivibe Pad Base Plate 1.5 x 3, 1/2-13 [ ] and Appropriate Fasteners 4.12" 1/ " Part # Max Load per Mount " Description Unit Weight Part # Bolt Down Anytypeof 5/16 Bolt B A D Ø0.354 Dimensions Max Load lbs Weight E C A B C D E (kg) Part #

165 Knuckle Feet Feet & Casters Knuckle Foot BOTTOM OF PROFILE IS TAPPED TO ACCEPT SCREW OF KNUCKLE FOOT KNUCKLE FOOT 40 B A D C Profile Series Dimensions A B C Dmin Dmax Max Load N (lbs) Weight (g) Part # A / D B 1.5" C 1"

166 Leveling Feet Knuckle Foot 80 Knuckle Foot 1.5 Feet & Casters BOTTOM OF PROFILE IS TAPPED TO ACCEPT M8 SCREWS M8 T-NUT [20-058] M8x18 BHCS [ ] RUBBER INSERT 80 [21-020] A D B C Series A B C Dmin Dmax Max Load N (lbs) Weight (kg) Part # Series A B C Dmin Dmax 1.5" Max Load N (lbs) (kg) Part #

167 Leveling Feet Accessories o Shore A Oil and water resistant Description Unit Weight Part # Description Unit Weight Part # Feet & Casters Ø14 Rubber Insert Ø71 3 Clamping Shoe R Corner Mounting Plate Recommended Fastening Hardware (Sold Separately) Series Screws T-Nuts Set " M8 T-Nut [20-058] M8 X 50 SHCS [ ] Series Description Unit Weight Part # 40/1.5" 161 Corner Mounting Plate [27-030]

168 L-Base Feet Feet & Casters Leveling Foot Max Min A F D E Profile Series Dimensions Adjustment Wt. A B C D E F Min Max (kg) Part # B C " " Floor Anchor F E A D Profile Series Dimensions A B C D E F Weight (kg) Part # B C " "

169 Mounting Brackets 40 Series M8 Double T-Nut [20-050] 28 Series Feet & Casters Floor Mounting Brackets Floor Mounting Bracket 80 [21-058] M8 x 18 BHCS [ ] D H C Aluminum, Clear Anodized E F 20 A Recommended Hardware Series Screws T-Nuts Double T-Nuts* 40 G B Series A B C D E F G H 40, 1.5" 30/28, 1" Wt. (kg) Part # E H E C A F 20 G D B

170 Mounting Brackets Economy Floor Mounting Brackets Feet & Casters Aluminum, Anodized A B 40 C 6 Recommended Hardware Series Screws T-Nuts D Profile Style A B C D Weight Part # A B C D

171 Flange Mounting Feet & Casters Order Hardware Separately 80x40 Profile Flange Foot 80x40 [27-055] M8x25BHCS [ ] M10 Tap for Leveling Screw Thru Hole for Floor Mounting Set Flange Feet A D B M M8 E N 5/16-18 C L K L K Profile Size Dimensions (mm) A B C D E F K L M N Weight (kg) Part #

172 Casters Feet & Casters Caster Quick Reference Hollow King Pin Threaded Stem Top Plate Type Load Capacity kg (lbs) Wheel Wheel Dia. (mm) Wheel Width (mm) Total Height (mm) Wheel Center Weight (kg) Pressed Steel Pressed Steel Pressed Steel Pressed Steel Pressed Steel Pressed Steel Pressed Steel Pressed Steel Pressed Steel Pressed Steel Purple Poly Pressed Steel Purple Poly Pressed Steel Pressed Steel Pressed Steel Part # Pressed Steel 166

173 Casters 40 Series T-Nut 40 Series Feet & Casters Hollow King Pin Base Plate Hollow King Pin Swivel Caster BHCS Lock Washer and BHCS Lock Washer Swivel BHCS R H D Swivel w/brake D1 T W Load Cap. Dimensions (mm) Weight kg (lbs) Wheel D W H R T D1 Locking (kg) Part #

174 Casters Feet & Casters Threaded Casters R D2 L H D W Swivel L R H Swivel w/brake w A Leveling M12 (METRIC THREAD) separately Load Cap Dimensions (mm) Wt. kg (lbs) Wheel W D H R D2 L Wheel Center Lock (kg) Part #

175 Casters Feet & Casters T R Plate Type Casters H W D R H Swivel B Ø8.8 For M8 or 5/16 Screw 32 W D A Swivel w/brake A A 1 2 B For M8 BHCS A Ø8.8 A 32 B Ø8.8 A B A Rigid B B Leveling Type Lock Load Cap. Dimensions (mm) Wt. Plate Wheel kg (lbs) D W H R T A B (kg) Dwg. Part # Purple Poly Purple Poly * *

176 Adapter Plates Adapter Plates 1.5" Series Feet & Casters Leveling Caster Adapter Plate [21-500] 1.5" Series Leveling Caster [21-324] 1" Series 5/16-18 x 7/8" BHCS [ ] 1/4-20 x 3/4" BHCS [ ] E D B D C A C F A Aluminum, Clear Anodized Recommended Fastening Hardware (Order Separately) Mounting Method Screws T-Nuts Caster A B C D E F (kg) Part #

177 Mounting Plates Feet & Casters Base Plates M8 T-NUT ST [20-058] FOR 40 & 30 SERIES [20-057] FOR 28 SERIES M8x18 BHCS [ ] FOR 40 SERIES M8x16 BHCS [ ] FOR 30 SERIES M8x14 BHCS [ ] FOR 28 SERIES M8x25 BHCS [ ] A E Aluminum, Clear Anodized C D B Recommended Hardware Mounting Series Screws T-Nuts Machining A E Profile Series Dimensions A B C D E Weight (kg) Part # C D D B "

178 Mounting Plates Feet & Casters Base Plates (SMART) X80 1.5"X3.0" 80X80 3.0"X3.0" A Aluminum, Clear Anodized xxx Recommended Hardware Mounting Series Screws T-Nuts Machining A M M08 Code A Thread Code A Thread 15.9 M08 M10 M08 M10 M12 M12 M16 M xxx M20 E05 M20 E05 E06 E06 E08 E08 E10 E10 172

179 Contents Special s Section 7 Special s Workstation Components 173

180 Pneumatic s Special s Pneumatic Profiles Available Profiles Part # Description Available Structural Properties Weight Air I x I y W x W y Section Channels [kg/m] [cm 4 ] [cm 4 ] [cm 4 ] [cm 4 ] [cm 2 ] Page

181 Pneumatic s Safe Maximum Pressure Rating Special s Pressure Ratings and Leak Test Supporting Pressure Rating Data Procedures Stage 1 Stage 2 A sample was filled with water and pressure was applied in the same manner as in Sample Testing Results Profile Pressure Medium Pressure kpa (psi) Observation Water Water Water Water 175

182 Pneumatic Components Special s Connecting Plates A FOR M8 BHCS zX 15.9 Recommended Fasteners Mounting Hardware zX zX FOR M8 BHCS A Description A Unit Weight Part # zX 176

183 Pneumatic Components Special s Pneumatic Plate Pneumatic Seal M6x22 SHCS M6 T-Nut M8x25 BHCS Joining Plates Tapped for M8 Tapped for M8 In-Line Joining Plate In-Line Seal [21-046] M8x25 BHCS to Join Plates 16 FOR M8 BHCS 6.6 T-Joining Plate Assembly Seal 80x M8x25 BHCS to Connect Plate to Profile In-Line Joining Plate Assembly O FOR M8 BHCS FROM OPPOSITE SIDE M8 Recommended Fasteners Mounting Screws T-Nuts Description Unit Weight Part #

184 Pneumatic Components Special s Blank Plates 20.0 Aluminum, Clear Anodized z Recommended Fasteners (Order Separately) z Description Unit Weight Part # Pneumatic Fasteners O Description Unit Weight Part #

185 Pneumatic Components Special s Pneumatic Seals Description Unit Part #

186 Workstations Complete Workstations Special s profiles used in our workstations are 180

187 Workstations Special s Parts Bin D W H thru Order all hardware separately Description Dimensions W D H Mounting Hardware Material Weight (kg) polypropylene, red Al, anodized Z2 Al, anodized Z3 Al, anodized Z4 Part # 181

188 Workstations Adjustable Bin Mounting Components M8 T-NUT NYLON WASHER Special s F hardware not Description Unit Weight Part #

189 Workstations Special s Tool Runner Description Unit Weight Part # Drawer Order all hardware separately Description (W x D x H) Part # H

190 Lift Systems Special s 2-Cylinder Lift System with Telescopic Guides (3x) Tap M (2x) (2x) (4x) (6x) (6x) Tap M8 Tap M8 Ø (2x) (2x) holes ** Cylinder Order mounting hardware for pump and telescopic guides separately. Description Unit Weight Part # 184

191 Lift Systems Special s (2x) 4-Cylinder Lift System M5 x 60 (3x) (6x) Tap M (6x) Ø9 Thru Ø15 x 12.3 Dp (4x) (2x) (3x) (2x) Ø (2x) Order all mounting hardware separately Description Unit Weight Part # M5x7 DP 25 M10x12 DP 0 Min 300 Max 185

192 Notes Special s 186

193 Index Linear s Section 8 Linear s 187

194 Slide Blocks Linear s Slide Blocks is stationary, or a profile slides in the Profile Blocks Stationary Block Profile Stationary 188

195 Slide Blocks Linear s UHMW-PE Design Information ASTM Typical General Properties Temp. Units Test Value Physical Mechanical Thermal Electrical Bearing Pad Properties 189

196 Slide Blocks Linear s UHMW-PE Deformation under Compression (%) Permanent Deformation PSI Initial Loading After Removal of Load Temp Compression 10 Min. 100 Min Min. 1 Day 55 Days After 1 Min. After 24 Hrs. Coefficient of Friction Materials Static Kinetic Load Bearing Properties 70,100 Torsional Rigidity as a Function of Temperature (measured on compression molded sheets) 5000 Tensile Strength at the Yield Point as a Function of Temperature (measured at the feed rate of 99mm/min) Torsional Rigidity, PSI 35,400 14,200 10, Tensile Strength, PSI Temperature, F Temperature, F 190

197 Slide Blocks Linear s Chemical Resistance of UHMW-PE Reagent 20 C 50 C 80 C I. Inorganic Acids II. Alkalis III. Aqueous Solutions of Inorganic Salts IV. Organic Acids Reagent 20 C 50 C 80 C V. Hydrocarbons VI. Alcohols, Ketones, Ester and Amines VII. Miscellaneous 191

198 Slide Blocks Linear s Double Flange 28 x 28 and 1" x 1" L H K D E E E C M N G A F P R B Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R Aluminum, Clear Anodized Description Unit Weight Part # 192

199 Slide Blocks Linear s L H K D E E E C Double Flange 56 x 28 and 2" x 1" M G A F N P R B Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R Data Aluminum, Clear Anodized Description Unit Weight Part # 193

200 Slide Blocks Linear s Side Flange 28 x 28 and 1" x 1" K L R H F E E E D C G A P N M B Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R Aluminum, Clear Anodized Description Unit Weight Part # 194

201 Slide Blocks Linear s K H R E F D C L A Side Flange Extended 28 x 28 and 1" x 1" N M P B G Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R Aluminum, Clear Anodized Description Unit Weight Part # 195

202 Slide Blocks Linear s Double Flange 40 x 40 and 1.5" x 1.5" L H K D E E E C M G A F HC HC HC HC N P R Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R Aluminum, Clear Anodized Description Unit Weight Part # B 196

203 Slide Blocks Linear s L H K D E E E C Double Flange 80 x 40 and 3" x 1.5" M G A F N P R B Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R HC HC Aluminum, Clear Anodized Description Unit Weight Part # HC HC 197

204 Slide Blocks Linear s Side Flange 40 x 40 and 1.5" x 1.5" K L R H F E E E D C G A P HC HC N M Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P R B Aluminum, Clear Anodized HC HC Description Unit Weight Part # 198

205 Slide Blocks Linear s K R H F D C Side Flange Extended 40 x 40 and 1.5" x 1.5" L E A N M P B G Part # A B C D E F G Part # H K L M N P* R Part # A B C D E F G Part # H K L M N P* R HC HC Aluminum, Clear Anodized Description Unit Weight Part # HC 199

206 Slide Blocks Linear s Slide Pads & Shims Appropriate Slide Profile #10-32 x 1/2" BHCS [ ] Cut-away view of the assembly and parts for a high cycle slide. Parts show are included when you order a slide block assembly, but can be ordered separately to make your own custom high cycle side block assembly. #10-32 Insert for UHMW [ ] Slide Pad High Cycle 40 Recommended Fastener: Description Unit Part # 200

207 Slide Blocks Linear s Clamp Accessories Add an optional locking handle to any slide block, to provide a mechanism to lock the slide block in place anywhere on the extrusion. Width Depth Part # Description (mm) (mm) 40/1.5" Series 28 Series M8 Flat Washer [ ] Ratchet Lever M8 Economy T-Nut [20-081] Handle [23-325] Description Unit Weight Part #

208 Slide Blocks Clamp Machining Linear s Profiles Hole Size Machining Service No. Ordering Examples: Slide block drilled for one clamp Guide drilled for two clamps: Guide drilled for three clamps: LD LE LA LJ LB LG LH LK LL LF LI LC LQ LR LX LM LN LS LY LU LO LV LT LP LZ LW

209 Slide Block Profiles Linear s Roller Track Description Unit Part #

210 Notes Linear s 204

211 Linear Roller Systems Linear s LR Series System Solutions resistent and does not require 205

212 Linear Roller Systems Linear s The LR Series Belt Drive Roller System from Parker IPS Performance Overview Carriage loads to 2597 lbs LR 6 LR 14 LR 14HD LR 25 Market s 206

213 Linear Roller Systems Linear s LR B 5 2 S0150 B 2000 R1 S1 F1 A22A34 Order Example System Size A C Extrusion Selection*** 4 0 Profile Orientation Bearing Configuration Type Travel Reversing Unit Combinations Adapter Shafts S4 207 Adapter Flange Mount Type Bolt Circle Accessories (Replace # with Adapter Flange Profile Orientation Tall Side Bolt Size Narrow Side Pilot Dia. Pilot Depth A C

214 Linear Roller Systems Linear s Loading Capacity F z M z M y F z M x F y Static Moment Loads Moment Arm Lengths Pitch Moment Operating Condition Load Factor Load Capacity = Load * Load Factor 1 m/sec 2 m/sec 3 m/sec 4 m/sec 5 m/sec 400 LOADING (F z ) vs. LIFE 600 LOADING (F y ) vs. LIFE LR6 Series LOAD (N) 200 LOAD (N) LIFE (Hours) LOADING (F z ) vs. LIFE 3500 LIFE (Hours) LOADING (F y ) vs. LIFE LR14/14HD Series LOAD (N) LIFE (Hours) LOADING (F z ) vs. LIFE LOAD (N) LIFE (Hours) LOADING (F y ) vs. LIFE LR25 Series LOAD (N) LOAD (N) LIFE (Hours) LIFE (Hours) 208

215 Linear Roller Systems Linear s LR6 Series 30 ROLL MOMENT (M x ) vs. LIFE 175 PITCH MOMENT (M y ) vs. LIFE Loading Capacity 350 YAW MOMENT (M z ) vs. LIFE MOMENT (Nm) MOMENT (Nm) MOMENT (Nm) LR14 Series MOMENT (Nm) LR14HD Series MOMENT (Nm) LR25 Series MOMENT (Nm) LIFE (Hours) ROLL MOMENT (M x ) vs. LIFE LIFE (Hours) ROLL MOMENT (M x ) vs. LIFE LIFE (Hours) ROLL MOMENT (M x ) vs. LIFE LIFE (Hours) MOMENT (Nm) MOMENT (Nm) MOMENT (Nm) LIFE (Hours) PITCH MOMENT (M y ) vs. LIFE LIFE (Hours) PITCH MOMENT (M y ) vs. LIFE LIFE (Hours) PITCH MOMENT (M y ) vs. LIFE LIFE (Hours) MOMENT (Nm) MOMENT (Nm) LIFE (Hours) YAW MOMENT (M z ) vs. LIFE LIFE (Hours) MOMENT (Nm) YAW MOMENT (M z ) vs. LIFE LIFE (Hours) YAW MOMENT (M z ) vs. LIFE LIFE (Hours) 209

216 Linear Roller Systems Carriage Information Carriage Mounting Detail Linear s Width Length Thickness T-Slot Weight Series Carriage A B C D (kg) Single Bearing Carriage Double Bearing Carriage LR6 Series A A D B C D B C D D LR14 Series A A B C B C D LR14HD Series A Consult Factory B C LR25 Series Consult Factory Consult Factory 210

217 Linear Roller Systems Linear s Carriage Information Carriage Orientation Inertia Values Linear Inertia (oz-in 2 ) vs Stroke (mm) Series Linear Inertia (kg-cm 2 ) vs Stroke (mm) Series Data calculated using a Reversing Unit 40 & Double Bearing Carriage 211

218 Linear Roller Systems Choosing Profiles Deflection Calculation 4 Where: 4 F z DEFLECTION (mm) DEFLECTION (mm) Linear s Deflection at Various Loads LR6 with PROFILE 112 lbs LR14/14HD with PROFILE 675 lbs 90 lbs 75 lbs 60 lbs 45 lbs UNSUPPORTED LENGTH (m) 600 lbs 450 lbs 300 lbs 30 lbs 225 lbs 15 lbs 150 lbs 75 lbs UNSUPPORTED LENGTH (m) Unsupported Length DEFLECTION (mm) LR25 with PROFILE 2400 lbs 2700 lbs 1800 lbs 1200 lbs 900 lbs 600lbs 300 lbs 0.3 X Axis Y Axis UNSUPPORTED LENGTH (m) Series Compatibility Moment of Inertia Section Modulus Profile Type 6 14/14hd 25 I X [cm 4 ] I Y [cm 4 ] W X [cm 3 ] W Y [cm 3 ] X X X X X X X X X X X X X X 212

219 Linear Roller Systems Linear s Motor/Gearbox Mounting Motor/Gearbox Mounting Flange Bolt Circle Bolt Size Pilot Diameter Part # Code A B C Pilot Depth D P/N A C Adapter Shaft Shaft Diameter (in/mm) Key Width (mm) Shaft Height Over Key (mm) Shaft Diameter Depth (mm) P/N Type A B C D A 4 C Spline Tooth and Keyway in line A B M6x1-6H [0.630] C 30.0 D x DP Relief Hole Adapter Shaft Universal Adapter Flange 213

220 Linear Roller Systems Linear s Motor/Gearbox Quick Selector Adapter Flange Manufacturer Motor/Gearbox Model # Code Code Adapter Flange Manufacturer Motor/Gearbox Model # Code Code 214

221 Notes Linear s 215

222 Roller Systems Linear s Roller System 6 Note # Description Part # Qty 216

223 Roller Systems Linear s +0-8 Roller System Description Unit Weight Part #

224 Roller Systems Roller System 14 Linear s # Description Part # Qty 218

225 Roller Systems Linear s Roller System Description Unit Weight Part #

226 Roller Systems Linear s Roller System 14 HD Single Bearing Units 14HD on 80x80 Profile 220

227 Roller Systems Linear s Roller System 14 HD Description Unit Weight Part # z6 221

228 Linear Roller Systems Linear s Bearing Unit Description Unit Weight (kg) Part #

229 Roller Systems Linear s Dimensions (mm) Load (N) Maximum Weight Shaft Dia d2 a b1 b2 Dynamic Static RPM (g) Part # Components for Bearing Units Track Rollers Type Eccentricity (mm) Used in Bearing Units Weight (g) Part # Bolts Dimensions (mm) Used with Qty Required I.D. O.D. Thickness per Roller Part # Z Z3 223 Spacers

230 Roller Systems Linear Drive Components Linear s 1 Design Examples NOTE:

231 Roller Systems Linear s Reversing Unit 40 4 profile Al, anodized Description Pulley Unit Weight Part # 225

232 Roller Systems Hi-Flex Timing Belt Clamping and Tensioning Blocks Linear s = Description Unit Part # Description Unit Weight Part # 226

233 Roller Systems Linear s Limit Stop : : Description Unit Weight Part # Bumpers Description Unit Weight Part #

234 Roller Systems Linear s Proximity Switch Description Unit Weight Part # 228

235 Linear Roller Systems Linear s Shafts & Clamp Description Unit Weight Part # Spline Shaft Description Unit Weight Part #

236 Linear Roller Systems Linear s End Caps Description Unit Weight Part # z

237 Services Services, Tips & Tools Section 9 Services, Assembly Tips & Tools Description Unit Part # Panel Cut to Size per end per end per end Processing Services 231

238 Profile Service Saw Profile to Length Tolerances: Maximum Length*: Tap Profile End Step Drill Services, Tips & Tools Ordering Note: Example: Part No. = , Quantity = 4@1500mm Machining Service No. = Quantity = 4 Ordering Note: Example: Machining Service No. = @A1, @A , Quantity = 2 Ordering Note: Example: Machining Service No. = @A3, A @B3, B , Quantity = 4 232

239 Profile Service Services, Tips & Tools Surface Locations 233

240 Profile Service Services, Tips & Tools Surface Locations 234

241 Panel Service Services, Tips & Tools Chamfer Corner for End Fastener Clearance Service Dimensions Profile A 40 Notch Corner for Extrusion Clearance Service Dimensions A A Profile A 40 A A Notch Corner for Anchor Fastener Clearance Service Dimensions Profile A B 40 B A 235

242 Assembly Tips Pre-Assembly Instructions and Tips Panel and Gasket Cutting and Installation Services, Tips & Tools Gasket Gasket End Cuts Detail Panel Gasket [12-106] panel, insert the panel into the slot 236

243 Tools Services, Tips & Tools Al, anodized Drilling Jigs Std. Connection Description Unit Weight Part # Drilling Jig Universal Connection Description Unit Weight Part # 237

244 Tools Services, Tips & Tools Drilling Jig Clamp Profile 40x40 Al, anodized Description Unit Weight Part # Step Drill 7x20 Univ. Connection Description Unit Weight Part # Step Drill 9x Description Unit Weight Part # 238

245 Tools Services, Tips & Tools 6.8mm Drill Bit Tap T-Handle Wrench Description Unit Weight Part # Ball-Headed Wrench Description Unit Weight Part #

246 Tools Services, Tips & Tools Spanner Wrenches spot welded pins Steel pins Description Unit Weight Part #

247 Part Number Index Part # Description Page # Part # Description Page # 40X40 Standard Conduit Support 40 Index 241

248 Part Number Index Part # Description Page # Part # Description Page # 242

249 Part Number Index Part # Description Page # Part # Description Page # Index 243

250 Part Number Part # Description Page # Index Part # Description Page # 244

251 Part Number Index Part # Description Page # Part # Description Page # Washers Index 245

252 Part Number Index Part # Description Page # Part # Description Page # Washers 246

253 Part Number Index Part # Description Page # Part # Description Page # Index 247

254 Topic Index Description Part # Page # Description Part # Page # 1" Series Profile 1.5" Series Profile 20 Series Profile 28 Series Profile Series Profile 40 Series Profile 40X40 Standard Anodize Breaker Base Plate Bi-Fold Door Guide Bi-Slot Profile Butt Fastener Cable/Hose Holder 248

255 Topic Index Description Part # Page # Description Part # Page # Casters Catches Central Connector Clamp Bar Clamp Blocks Conduit Accessories Conduit Profiles Conduit Support 40 Connecting Element Connector Accessories Corner Connectors Corner Element Covers Covers/Gaskets Door Guide System Door Stops Index 249

256 Topic Index Description Part # Page # Description Part # Page # End Caps Feet Flat Plate Fastener Floor Mounting Gasket 250

257 Topic Index Description Part # Page # Description Part # Page # Gusset Handle/Stiffiner Handles Hinge Joining Plates Index 251

258 Topic Index Description Part # Page # Description Part # Page # Latches Linear Roller System System Mesh Clamp Mesh Retainer Milling Connector Miter Connector Multiblocks Nuts Panel Material 252

259 Topic Index Description Part # Page # Description Part # Page # Panel Retainer Pivot Joint Pneumatics Profile Connectors Profile to Wall Fastener Rack Angle Rail Cart Ratchet Lever Roller Track Rollers Rolling Door Guide Screws Self Tapping Connector Services Slide Blocks Index 253

260 Topic Index Description Part # Page # Description Part # Page # Sliding Door Guide Sliding Door Set Standard Fastener T-Nut 254

261 Topic Index Description Part # Page # Description Part # Page # Tooling/Jigs UHMW Slides Universal Fastener Washers Workstations Z-Nut Index 255

262 Offer of Sale 1. Terms and Conditions of Sale: 2. Payment: 3. Delivery: 4. Warranty: THIS WARRANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY, GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER EXPRESS, IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF DEALING ARE HEREBY DISCLAIMED. NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRANTIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR PARTIALLY, TO BUYER S DESIGNS OR SPECIFICATIONS. 5. Limitation of Remedy: 6. Changes, Reschedules and Cancellations: 7. Special Tooling: 8. Buyer s Property: 9. Taxes: 10. Indemnity For Infringement of Intellectual Property Rights: Seller shall 11. Force Majeure: 12. Entire Agreement/Governing Law: 256

263 Factory location & contact information Engineering, fabrication & inventory from service centers across North America aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing & shielding High-Strength Aluminum Framing and Components Catalog /US download your IPS catalog or 3D CAD files 1816/3 Catalog Customer service and customer satisfaction is our objective. IPS service centers located across North America support our customers with local inventory, engineering, fabrication, assembly and installation.