MULTI-V FUL-GRIP SHEAVES AND BUSHINGS FUL-GRIP (QD) BUSHINGS FUL-GRIP (QD) SHEAVES STANDARD MULTI-V SHEAVES SPECIAL MADE-TO-ORDER SHEAVES
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1 MULTI-V FUL-GRIP SHEAVES AND BUSHINGS FUL-GRIP (QD) BUSHINGS FUL-GRIP (QD) SHEAVES STANDARD MULTI-V SHEAVES SPECIAL MADE-TO-ORDER SHEAVES Industry puts Maurey sheaves on more drives every year simply because it pays to do so. Machined from close-grained, grey iron castings and statically balanced to MPTA standards, these sheaves will stand up to hard service and provide smooth, quiet-running, belt-saving performance. However, please note that cast iron sheaves cannot exceed 6500 feet per a minute rim speed. Also, special or dynamic balancing should be considered when rim speeds exceed 5000 feet per a minute. Maurey sheaves are available in stock sizes for B, C, D section belts. Maurey also offers special made-to-order items for B, C, D section belts as well. The Ful- Grip bushing system is Maurey's answer to the need for sheaves that are installed, removed, and interchanged with the ultimate in ease and speed. With tapered bores to slip easily over flanged and detachable bushings, tapered to match the rims, Ful-Grips are the adaptablility champions. Installation instructions on page 19 show how easily Ful-Grips make it possible to retain the bushing and change the sheave to suit speed,or retain the sheave and change the bushing to fit a different shaft size. 14
2 STANDARD MOUNTING ASSEMBLY REVERSE MOUNTING ASSEMBLY Fig. 1 Fig. 2 INSTALLATION AND REMOVAL OF SHEAVES INSTALLATION REMOVAL 1. Make sure the bore of the sheave and the tapered cone 1. Loosen and remove cap screws. surface of the bushing are free of all the foreign sub- 2. Insert cap screws in tapered removal holes and starting stances such as paint, dirt, lubricants, etc. Do not use with bolt farthest from sawnut on bushing, tighten evenly lubricants on installation. and progressively until sheave is loose on bushing. If 2. Assemble bushings and sheave as shown above in Fig- sheaves in Figure 2 are installed with cap screw heads ures 1 and 2, whichever applies. With cap screws loosely next to motor, loosen cap screws and use a wedge inserted, the bushing remains fully expanded to assume between the bushing and the sheave. a sliding fit on the shaft. Note: When installing bushings 3. Remove sheave and bushing M thru S, locate the extra holes in the hub as far as possible from the bushing's saw cut in order to reduce the CAUTION: Excessive or unequal pressure on the jack possibility of bushing flange breakage. CAUTION: Do screws can break the bushing flange not use lubricants on screw threads or tapered surfaces 3. With key on shaft, slide sheave assembly to its desired position with cap screw heads on outside. (Exception: Some shaft lengths may require the sheaves to be reversed with the cap screw heads to the inside - see Wrench Wrench Wrench Figure 2.) Bushing Torque Length Pull 4. Line up the sheave assembly and tighten cap screws (In.-Lbs) (Inches) (Pounds) evenly and progressively to the torque value listed in the JA table. Never allow the sheave to be drawn in contact with SH the bushing flange. There should be a gap of 1/8" to 1/4" SDS between the sheave hub and the bushing flange. If the gap SDS is closed, the shaft is seriously undersize. SK Tighten the set screw to hold the key securely on the shaft during operation. SF E CAUTION: When mounting a "FUL-GRIP" bushing, the F tightening force of the screws is multiplied may times by J the wedging action of the tapered surface. This action M compresses the bushing for a snug fit on the shaft. If extreme screw tightening forceor lubricants are applied in N mounting the "FUL-GRIP" bushing, bursting pressures will P be created in the hub of the mounted sheave which may W cause it to crack. S Refer to the recommended torque ratings 19
3 TYPE A TYPE B TYPE C TYPE D TYPE E DATUM 1 GROOVE 2 GROOVE O.D. DIAMETER F = 7/8 & 1 F = 1-3/4 A B PART LIST** WT. PART LIST** BELTS BELTS NUMBER PRICE E* TYPE BUSH. K L M* LBS NUMBER PRICE E* TYPE BUSH. K L M* WT B3.4 $ /16 D1 SH 1/16 1-1/4 1/16 2 2B3.4 $ E1 SH 0 1-1/4 1/ B3.6 $ /16 D1 SH 1/16 1-1/4 1/16 2 2B3.6 $ /16 D1 SH 3/16 1-1/4 13/ B3.8 $ /16 D1 SH 1/16 1-1/4 1/16 3 2B3.8 $ /16 D1 SH 3/16 1-1/4 13/ B4.0 $ /16 C1 SH 5/16 1-1/4 3/16 3 2B4.0 $ /16 A1 SH 11/16 1-1/4 5/ B4.2 $ /16 C1 SH 5/16 1-1/4 3/16 3 2B4.2 $ /16 A1 SH 11/16 1-1/4 5/ B4.4 $ /16 C1 SH 5/16 1-1/4 3/16 3 2B4.4 $ /16 A1 SH 11/16 1-1/4 5/ B4.6 $ /4 C1 SDS 5/16 1-5/16 3/16 3 2B4.6 $ /8 A1 SDS 11/16 1-5/16 5/ B4.8 $ /4 C1 SDS 5/16 1-5/16 3/16 4 2B4.8 $ /8 A1 SDS 11/16 1-5/16 5/ B5.0 $ /4 C1 SDS 5/16 1-5/16 3/16 4 2B5.0 $ /8 A1 SDS 11/16 1-5/16 5/ B5.2 $ /4 C1 SDS 5/16 1-5/16 3/16 4 2B5.2 $ /8 A1 SDS 11/16 1-5/16 5/ B5.4 $ /4 C2 SDS 5/16 1-5/16 3/16 4 2B5.4 $ /8 A1 SDS 11/16 1-5/16 5/ B5.6 $ /4 C2 SDS 5/16 1-5/16 3/16 4 2B5.6 $ /8 A1 SDS 11/16 1-5/16 5/ B5.8 $ /4 C2 SDS 5/16 1-5/16 3/16 5 2B5.8 $ /8 A1 SDS 11/16 1-5/16 5/ B6.0 $ /4 C2 SDS 5/16 1-5/16 3/16 5 2B6.0 $ /8 A2 SDS 11/16 1-5/16 5/ B6.2 $ /4 C2 SDS 5/16 1-5/16 3/16 5 2B6.2 $ /8 A2 SDS 11/16 1-5/16 5/ B6.4 $ /4 C2 SDS 5/16 1-5/16 3/16 5 2B6.4 $ /8 A2 SDS 11/16 1-5/16 5/ B6.6 $ /4 C2 SDS 5/16 1-5/16 3/16 5 2B6.6 $ /8 A2 SDS 11/16 1-5/16 5/ B6.8 $ /4 C2 SDS 5/16 1-5/16 3/16 5 2B6.8 $ /8 A2 SDS 11/16 1-5/16 5/ B7.0 $ /16 D3 SDS 1/8 1-5/16 1/8 5 2B7.0 $ /16 D2 SK 7/16 1-7/8 1/ B7.4 $ /16 D3 SDS 1/8 1-5/16 1/8 5 2B7.4 $ /16 D2 SK 7/16 1-7/8 1/ B8.0 $ /16 D3 SDS 1/8 1-5/16 1/8 5 2B8.0 $ /16 D2 SK 7/16 1-7/8 1/ B8.6 $ /16 D3 SDS 1/8 1-5/16 1/8 5 2B8.6 $ /16 D3 SK 7/16 1-7/8 1/ B9.4 $ /16 D3 SDS 1/8 1-5/16 1/8 6 2B9.4 $ /16 D3 SK 7/16 1-7/8 1/ B11.0 $ /16 D3 SDS 1/8 1-5/16 1/8 9 2B11.0 $ /16 D3 SK 7/16 1-7/8 1/ B12.4 $ /16 D3 SDS 1/8 1-5/16 1/8 9 2B12.4 $ /16 D3 SK 7/16 1-7/8 1/ B13.6 $ /16 D3 SDS 1/8 1-5/16 1/8 11 2B13.6 $ /16 D3 SK 7/16 1-7/8 1/ B15.4 $ /2 C3 SK 1/8 1-7/8 3/8 13 2B15.4 $ /16 D3 SK 7/16 1-7/8 1/ B16.0 $ /2 C3 SK 1/8 1-7/8 3/8 16 2B16.0 $ /16 D3 SK 7/16 1-7/8 1/ B18.4 $ /2 C3 SK 1/8 1-7/8 3/8 19 2B18.4 $ /16 D3 SK 7/16 1-7/8 1/ B20.0 $ /2 C3 SK 1/8 1-7/8 3/8 25 2B20.0 $ /4 C3 SF 1/ B25.0 $ /4 C3 SF 1/ B30.0 $ /4 C3 SF 1/ B38.0 $ /4 C3 SF 1/ *E & M Dimension varies according to shaft tolerance All Dimensions in Inches Weights are approximate pounds including bushing **List Prices shown are for sheave only. Bushing list prices are shown on page
4 TYPE A TYPE B TYPE C TYPE D TYPE E DATUM 3 GROOVE 4 GROOVE O.D. DIAMETER F = 2-1/2 F = 3-1/4 A B PART LIST** WT. PART LIST** BELTS BELTS NUMBER PRICE E* TYPE BUSH. K L M* LBS NUMBER PRICE E* TYPE BUSH. K L M* WT B3.4 $ /4 E1 SH 0 1-1/4 1/2 4 4B3.4 $ /16 E1 SD 5/ /16 7/ B3.6 $ /16 D1 SH 3/16 1-1/4 1-9/16 5 4B3.6 $ /16 E1 SD 5/ /16 7/ B3.8 $ /16 D1 SH 3/16 1-1/4 1-9/16 5 4B3.8 $ /16 E1 SD 5/ /16 7/ B4.0 $ /16 A1 SH 1-1/16 1-1/4 11/16 6 4B4.0 $ E1 SD /16 9/ B4.2 $ /16 A1 SH 1-1/16 1-1/4 11/16 6 4B4.2 $ E1 SD /16 9/ B4.4 $ /16 A1 SH 1-1/16 1-1/4 11/16 6 4B4.4 $ E1 SD /16 9/ B4.6 $ /2 A1 SD 1-1/ /16 3/16 6 4B4.6 $ /4 A1 SD 1-5/ /16 11/ B4.8 $ /2 A1 SD 1-1/ /16 3/16 7 4B4.8 $ /4 A1 SD 1-5/ /16 11/ B5.0 $ /2 A1 SD 1-1/ /16 3/16 8 4B5.0 $ /4 A1 SD 1-5/ /16 11/ B5.2 $ /2 A1 SD 1-1/ /16 3/16 8 4B5.2 $ /4 A1 SD 1-5/ /16 11/ B5.4 $ /2 A1 SD 1-1/ /16 3/16 9 4B5.4 $ /4 A1 SD 1-5/ /16 11/ B5.6 $ /2 A1 SD 1-1/ /16 3/16 9 4B5.6 $ /4 A1 SD 1-5/ /16 11/ B5.8 $ /2 A1 SD 1-1/ /16 3/ B5.8 $ /4 A1 SD 1-5/ /16 11/ B6.0 $ /2 A2 SD 1-1/ /16 3/ B6.0 $ /4 A2 SD 1-5/ /16 11/ B6.2 $ /2 A2 SD 1-1/ /16 3/ B6.2 $ /4 A2 SD 1-5/ /16 11/ B6.4 $ /2 A2 SD 1-1/ /16 3/ B6.4 $ /4 A2 SD 1-5/ /16 11/ B6.6 $ /2 A2 SD 1-1/ /16 3/ B6.6 $ /4 A2 SD 1-5/ /16 11/ B6.8 $ /2 A2 SD 1-1/ /16 3/ B6.8 $ /4 A2 SD 1-5/ /16 11/ B7.0 $ /16 A2 SK 11/16 1-7/8 9/ B7.0 $ /8 A2 SK 1 1-7/ B7.4 $ /16 A2 SK 11/16 1-7/8 9/ B7.4 $ /8 A2 SK 1 1-7/ B8.0 $ /16 A2 SK 11/16 1-7/8 9/ B8.0 $ /8 A2 SK 1 1-7/ B8.6 $ /16 A3 SK 11/16 1-7/8 9/ B8.6 $ /8 A3 SK 1 1-7/ B9.4 $ /16 A3 SK 11/16 1-7/8 9/ B9.4 $ /8 A3 SK 1 1-7/ B11.0 $ /16 A3 SK 11/16 1-7/8 9/ B11.0 $ /8 A3 SK 1 1-7/ B12.4 $ /16 A3 SK 11/16 1-7/8 9/ B12.4 $ /8 A3 SK 1 1-7/ B13.6 $ /16 A3 SK 11/16 1-7/8 9/ B13.6 $ /8 A3 SK 1 1-7/ B15.4 $ /16 A3 SK 11/16 1-7/8 9/ B15.4 $ /8 A3 SF 1 2 7/ B16.0 $ /16 A3 SK 11/16 1-7/8 9/ B16.0 $ /8 A3 SF 1 2 7/ B18.4 $ /16 A3 SK 11/16 1-7/8 9/ B18.4 $ /8 A3 SF 1 2 7/ B20.0 $ A3 SF 5/8 2 1/2 44 4B20.0 $ /8 A3 SF 1 2 7/ B25.0 $ A3 SF 5/8 2 1/2 67 4B25.0 $ /8 A3 E 1 2-5/8 1/ B30.0 $ A3 SF 5/8 2 1/2 81 4B30.0 $ /8 A3 E 1 2-5/8 1/ B38.0 $ /4 D3 E 5/8 2-5/8 1/ B38.0 $ /8 A3 E 1 2-5/8 1/2 145 *E & M Dimension varies according to shaft tolerance All Dimensions in Inches Weights are approximate pounds including bushing **List Prices shown are for sheave only. Bushing list prices are shown on page
5 TYPE A TYPE B TYPE C TYPE D TYPE E DATUM 5 GROOVE 6 GROOVE O.D. DIAMETER F = 4 F = 4-3/4 A B PART LIST** WT. PART LIST** WT. BELTS BELTS NUMBER PRICE E* TYPEBUSH. K L M* LBS NUMBER PRICE E* TYPEBUSH. K L M* LBS B3.4 $ /16 E1 SD 5/ /16 7/8 6 6B3.4 $ /16 E1 SD 5/ /16 7/ B3.6 $ /16 E1 SD 5/ /16 7/8 7 6B3.6 $ /16 E1 SD 5/ /16 7/ B3.8 $ /16 E1 SD 5/ /16 7/8 8 6B3.8 $ /16 E1 SD 5/ /16 7/ B4.0 $ /4 E1 SD /16 9/16 8 6B4.0 $ /2 E1 SD /16 9/ B4.2 $ /4 E1 SD /16 9/16 9 6B4.2 $ /2 E1 SD /16 9/ B4.4 $ /4 E1 SD /16 9/16 9 6B4.4 $ /2 E1 SD /16 9/ B4.6 $ /4 A1 SD 1-5/ /16 1-7/16 9 6B4.6 $ /4 A1 SD 1-5/ /16 2-3/ B4.8 $ /4 A1 SD 1-5/ /16 1-7/16 9 6B4.8 $ /4 A1 SD 1-5/ /16 2-3/ B5.0 $ /4 A1 SD 1-5/ /16 1-7/ B5.0 $ /4 A1 SD 1-5/ /16 2-3/ B5.2 $ /4 A1 SD 1-5/ /16 1-7/ B5.2 $ /4 A1 SD 1-5/ /16 2-3/ B5.4 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B5.4 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B5.6 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B5.6 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B5.8 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B5.8 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B6.0 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B6.0 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B6.2 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B6.2 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B6.4 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B6.4 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B6.6 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B6.6 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B6.8 $ /16 A1 SK 1-5/16 1-7/8 1-7/ B6.8 $ /16 A1 SK 1-5/16 1-7/8 2-3/ B7.0 $ /16 A1 SF 1-5/ / B7.0 $ /16 A1 SF 1-11/ / B7.4 $ /16 A1 SF 1-5/ / B7.4 $ /16 A1 SF 1-11/ / B8.0 $ /16 A2 SF 1-5/ / B8.0 $ /16 A2 SF 1-11/ / B8.6 $ /16 A3 SF 1-5/ / B8.6 $ /16 A3 SF 1-11/ / B9.4 $ /16 A3 SF 1-5/ / B9.4 $ /16 A3 SF 1-11/ / B11.0 $ /16 A3 SF 1-5/ / B11.0 $ /16 A3 SF 1-11/ / B12.4 $ /16 A3 SF 1-5/ / B12.4 $ /16 A3 SF 1-11/ / B13.6 $ /16 A3 SF 1-5/ / B13.6 $ /16 A3 SF 1-11/ / B15.4 $ /16 A3 SF 1-5/ / B15.4 $ /16 A3 SF 1-11/ / B16.0 $ /16 A3 SF 1-5/ / B16.0 $ /16 A3 SF 1-11/ / B18.4 $ /16 A3 SF 1-5/ / B18.4 $ /16 A3 SF 1-11/ / B20.0 $ /8 A3 E 1-1/4 2-5/ B20.0 $ /2 A3 E 1-3/ / B25.0 $ /8 A3 E 1-1/4 2-5/ B25.0 $ /2 A3 E 1-3/ / B30.0 $ /8 A3 E 1-1/4 2-5/ B30.0 $ /2 A3 E 1-3/ / B38.0 $ 1, /8 A3 E 1-1/4 2-5/ B38.0 $ 1, /2 A3 E 1-3/8 2-5/8 1-5/8 177 *E & M Dimension varies according to shaft tolerance All Dimensions in Inches Weights are approximate pounds including bushing **List Prices shown are for sheave only. Bushing list prices are shown on page
6 DATUM 7 GROOVE 8 GROOVE O.D. DIAMETER F = 5-1/2 F = 6-1/4 A B PART LIST** WT. PART LIST** WT. BELTS BELTS NUMBER PRICE E* TYPE BUSH. K L M* LBS NUMBER PRICE E* TYPE BUSH. K L M* LBS B5.4 $ /32 A1 SK 1-13/16 1-7/8 2-17/ B5.4 $ /32 A1 SK 1-13/16 1-7/8 3-9/ B5.6 $ /32 A1 SK 1-13/16 1-7/8 2-17/ B5.6 $ /32 A1 SK 1-13/16 1-7/8 3-9/ B5.8 $ /32 A1 SK 1-13/16 1-7/8 2-17/ B5.8 $ /32 A1 SK 1-13/16 1-7/8 3-9/ B6.0 $ /8 A1 SF 1-13/ /8 18 8B6.0 $ /8 A1 SF 1-13/ / B6.2 $ /8 A1 SF 1-13/ /8 20 8B6.2 $ /16 A1 SF 1-13/ / B6.4 $ /8 A1 SF 1-13/ /8 20 8B6.4 $ /16 A1 SF 1-13/ / B6.6 $ /8 A1 SF 1-13/ /8 21 8B6.6 $ /16 A1 SF 1-13/ / B6.8 $ /8 A1 SF 1-13/ /8 23 8B6.8 $ /16 A1 SF 1-13/ / B7.0 $ /8 A2 SF 1-13/ /8 24 8B7.0 $ /16 A2 SF 1-13/ / B7.4 $ /8 A2 SF 1-13/ /8 26 8B7.4 $ /16 A2 SF 1-13/ / B8.6 $ /32 A1 E 2 2-5/8 1-25/ B8.6 $ /32 A1 E 2-3/8 2-5/8 2-5/ B9.4 $ /32 A2 E 2 2-5/8 1-25/ B9.4 $ /32 A2 E 2-3/8 2-5/8 2-5/ B11.0 $ /32 A2 E 2 2-5/8 1-25/ B11.0 $ /32 A2 E 2-3/8 2-5/8 2-5/ B12.4 $ /32 A2 E 2 2-5/8 1-25/ B12.4 $ /32 A2 E 2-3/8 2-5/8 2-5/ B13.6 $ /32 A3 E 2 2-5/8 1-25/ B13.6 $ /32 A3 E 2-3/8 2-5/8 2-5/ B15.4 $ /32 A3 E 2 2-5/8 1-25/ B15.4 $ /32 A3 E 2-3/8 2-5/8 2-5/ B16.0 $ /32 A3 E 1-5/16 2-5/8 1-25/ B16.0 $ /32 A3 E 2-3/8 2-5/8 2-5/ B18.4 $ /4 A3 F 1-5/16 3-5/8 1-5/ B18.4 $ /4 A3 F 1-5/16 3-5/8 2-3/ B20.0 $ /4 A3 F 1-5/16 3-5/8 1-5/ B20.0 $ /4 A3 F 1-5/16 3-5/8 2-3/ B25.0 $ /4 A3 F 1-5/16 3-5/8 1-5/ B25.0 $ /4 A3 F 1-5/16 3-5/8 2-3/ B30.0 $ 1, /4 A3 F 1-5/16 3-5/8 1-5/ B30.0 $ 1, /4 A3 F 1-5/16 3-5/8 2-3/ B38.0 $ 1, /4 A3 F 1-5/16 3-5/8 1-5/ B38.0 $ 1, /4 A3 F 1-5/16 3-5/8 2-3/8 247 DATUM 10 GROOVE O.D. DIAMETER F = 7-3/4 A B PART LIST** WT. BELTS BELTS NUMBER PRICE E* TYPE BUSH. K L M* LBS B5.4 $ /32 A1 SK 2-9/16 1-7/8 4-1/ B5.6 $ /32 A1 SK 2-9/16 1-7/8 4-1/ B5.8 $ /32 A1 SK 2-9/16 1-7/8 4-1/ B6.0 $ /8 A1 SF 2-9/ / B6.2 $ /8 A1 SF 2-9/ / B6.4 $ /8 A1 SF 2-9/ / B6.6 $ /8 A1 SF 2-9/ / B6.8 $ /8 A1 SF 2-9/ / B7.0 $ /8 A2 SF 2-9/ / B7.4 $ /8 A2 SF 2-9/ / B8.6 $ /32 A1 E 3-1/8 2-5/8 2-29/ B9.4 $ /32 A2 E 3-1/8 2-5/8 2-29/ B11.0 $ /32 A2 E 3-1/8 2-5/8 2-29/ B12.4 $ /32 A2 E 3-1/8 2-5/8 2-29/32 67 TYPE A B13.6 $ A3 F 2-1/16 3-5/8 3-1/ B15.4 $ A3 F 2-1/16 3-5/8 3-1/8 96 *E & M Dimension varies according to shaft tolerance B16.0 $ A3 F 2-1/16 3-5/8 3-1/ B18.4 $ A3 F 2-1/16 3-5/8 3-1/8 126 All Dimensions in Inches B20.0 $ A3 F 2-1/16 3-5/8 3-1/8 127 Weights are approximate pounds including bushing B25.0 $ 1, A3 F 2-1/16 3-5/8 3-1/ B30.0 $ 1, A3 F 2-1/16 3-5/8 3-1/8 220 **List Prices shown are for sheave only B38.0 $ 1, /16 A3 J 1-9/16 4-1/2 2-15/ Bushing list prices are shown on page
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