SIEMENS CNC Solutions for Automotive Powertrain Production Ryan Legg Manufacturing in America 03/22-23/2017

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Joel Anderson
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1 SIEMENS CNC Solutions for Automotive Powertrain Production Ryan Legg Manufacturing in America 03/22-23/2017

Siemens Machine Tool Systems - An innovative

HMI open architecture -- PC integration --

Multitasking -- SINUMERIK The utmost CNC

SINUMERIK 840D SINUMERIK 810/820/850/880

2000 2010 2012 today tomorrow For more than

2 Siemens Machine Tool Systems - An innovative partner for the future -- First industry-standard NC -- First µp CNC -- Integrated PLC -- Multi-channel capability -- HMI open architecture -- PC integration -- Safety Integrated -- NCK open architecture -- Multitasking -- SINUMERIK The utmost CNC portfolio SINUMERIK 808D SINUMERIK 828D SINUMERIK 840D SINUMERIK 810/820/850/880 SINUMERIK System 7 SINUMERIK today tomorrow For more than 50 years, SINUMERIK CNC controllers have been influencing the machine tool market. The innovative strength of an experienced development team ensures that highly productive machine concepts with SINUMERIK CNC controllers can also be implemented in the future.

Siemens Machine Tool Systems - We are facing globalization Sales: Worldwide in more than 40 countries Service and Support: Worldwide 25 hotline departments, 70 spare parts and repair centers and 60

3 Siemens Machine Tool Systems - We are facing globalization Sales: Worldwide in more than 40 countries Service and Support: Worldwide 25 hotline departments, 70 spare parts and repair centers and 60 service centers Training: Worldwide in 31 countries Manufacturing: Worldwide at 9 locations With a dense network of sales, service and training locations worldwide, together with international manufacturing locations, Siemens Machine Tool Systems faces the challenges posed by globalization.

4 Maximum competence in all technologies - SINUMERIK is found on many machining technologies Turning Milling Gear cutting Grinding Composite machining Robotics and handling Nibbling, water jet, laser, plasma Multitasking Maximum synergy in production Uniform operation and programming Consistent training and maintenance Maximum progress in production Most modern multi-tasking concepts Optimal feature transfer between different technologies Siemens Machine Tool Systems serves a very wide range of technologies in the machine tool market. This results into valuable synergies for manufacturing companies as well as maximum progress when creating new production processes.

Mid-range machine concepts SINAMICS drive systems SIMOTICS motors Performance The SINUMERIK product family provides perfect solutions

5 The Siemens Machine Tool Systems Portfolio - the perfect CNC solution for every machine concept Modularity of the machine concept SINUMERIK 808D / 808D ADVANCED SINUMERIK 828D / 828D BASIC SINUMERIK 840D sl Modular machine concepts Entry-level machines Mid-range machine concepts SINAMICS drive systems SIMOTICS motors Performance The SINUMERIK product family provides perfect solutions for all machine concepts from attractively priced CNC entry-level machines to standardized machine concepts and up to modular premium-machine concepts.

The Siemens Machine Tool Systems Portfolio SINUMERIK - CNC portfolio for the global machine tool

compact CNC Technologies: Turning and Milling Up to 5 axes/spindles 1 machining channel 7.5 / 8.

axes/spindles Up to 2 machining channel 10.4 / 15.

technology Up to 93 axes/spindles Up to 30 machining channels Modular panel concept up to 19 color

6 The Siemens Machine Tool Systems Portfolio SINUMERIK - CNC portfolio for the global machine tool world SINUMERIK 808D / 808D ADVANCED SINUMERIK 828D / 828D BASIC SINUMERIK 840D sl Panel-based compact CNC Technologies: Turning and Milling Up to 5 axes/spindles 1 machining channel 7.5 / 8.4 color display Panel-based compact CNC Technologies: Turning, Milling, and Grinding Up to 10 axes/spindles Up to 2 machining channel 10.4 / 15.6 color display (multi-touch available) Drive-based, modular CNC All technologies and multi technology Up to 93 axes/spindles Up to 30 machining channels Modular panel concept up to 19 color multi-touch display Entry-level class Mid-range class Modular class SINUMERIK covers the complete range of machine tools from the entry level to the most demanding applications.

The Siemens Machine Tool Systems Portfolio SINAMICS the powerhouse in the

SINAMICS S120 Combi SINUMERIK 828D / 840D sl BASIC 2 6 10 SINUMERIK 828D / 840D sl

Mid-range machine concepts SINAMICS Performance As a world leader in drive

7 The Siemens Machine Tool Systems Portfolio SINAMICS the powerhouse in the background Modularity of the machine concept SINUMERIK 808D SINAMICS V60 / V70 SINAMICS S120 Combi SINUMERIK 828D / 840D sl BASIC SINUMERIK 828D / 840D sl SINAMICS S D ADVANCED Modular machine concepts V60 V70 Entry-level machines Mid-range machine concepts SINAMICS Performance As a world leader in drive technology, Siemens Machine Tool Systems is able to offer more complete solutions for machine tool equipment.

The Siemens Machine Tool Systems Portfolio SIMOTICS the motor platform for

Spindle motors Motor spindles SINAMICS S120 Combi / SINAMICS S120 SINAMICS

concepts 1FN3 Linear 1FW6 Torque 2SP1 1FE1 1PH2 Modular machine concepts

characterize the dynamics and output of the machine.

8 The Siemens Machine Tool Systems Portfolio SIMOTICS the motor platform for superior demands SINAMICS S120 Combi / SINAMICS S120 Accuracy Infeed motors Spindle motors Motor spindles SINAMICS S120 Combi / SINAMICS S120 SINAMICS V60 / V70 1FL5 / 1FL6 1LE1 1PH8 1FK7 1FT7 Hybrid spindle Mid-range machine concepts 1FN3 Linear 1FW6 Torque 2SP1 1FE1 1PH2 Modular machine concepts SIMOTICS Entry-level machines Dynamics SIMOTICS infeed and spindle motors characterize the dynamics and output of the machine. Advanced design principles yield perfect machining results and always ensure an excellent price-performance ratio.

SINUMERIK CNC-performance SINUMERIK Safety Integrated - optimal protection of personnel and machinery Full functionality: Working with open protective door Axis traversing

without monitoring units that are subject to wear Fast and user-friendly: User-friendly, instantaneous operation without waiting for external monitoring units SINUMERIK

9 SINUMERIK CNC-performance SINUMERIK Safety Integrated - optimal protection of personnel and machinery Full functionality: Working with open protective door Axis traversing Spindle turning Program testing Execution of measuring cycles Permanently safe: Automated cyclic testing of safety functions Robust: System-integrated safety technology without monitoring units that are subject to wear Fast and user-friendly: User-friendly, instantaneous operation without waiting for external monitoring units SINUMERIK Safety Integrated allows unlimited machine movements in setup mode with open protective doors and thus provides significantly increased user friendliness to the machine operator.

SINUMERIK robot integration - from simple handling up to optimum motion control Functional range 828 840D sl SINUMERIK Integrate Run MyRobot /EasyConnect Communication via PLC I/O interface Operation

10 SINUMERIK robot integration - from simple handling up to optimum motion control Functional range D sl SINUMERIK Integrate Run MyRobot /EasyConnect Communication via PLC I/O interface Operation and programming of robot via robot control D sl SINUMERIK Integrate Run MyRobot /Handling Robot-commands via PLC Complete operation and programming of robot in SINUMERIK Operate D sl SINUMERIK Integrate Run MyRobot /Machining Continuous-path control with SINUMERIK Connection at the motion control level All CNC programming methods are employed Integration of handling robots Integration of handling robots Motion controlled robots (CNC-robots) SINUMERIK offers intelligent interfaces for the integration of robots from simple connection through convenient integration of handling robots to high-quality motion control of machines with robot kinematics.

flexibility Run MyRobot /Handling: Single

11 Handling with Robots The road to fully automated and flexible production 2013: + 42% Automation with robot ensures Consistent quality Uniform production High flexibility Run MyRobot /Handling: Single Point of Operation Alignement required between RC and NC

Run MyRobot /Handling Overcome barriers to robot

from CNC possible Programming Manual traversing

operating unit CNC knowledge only required

Command interface Command interpreter Single

12 Run MyRobot /Handling Overcome barriers to robot operation by operation via CNC Execution directly from CNC possible Programming Manual traversing Diagnostics Changeover operations optimized One operating unit CNC knowledge only required Integrated diagnostic functionality SINUMERIK PLC Command interface Command interpreter Single Point of Operation: Roboter wird von der Werkzeugmaschine bedient

13 CNC operating and programming with SINUMERIK Operate - Welcome to the 21st century Operation like a PC Consistent for all technologies Intuitive setup For all kinds of programming Onboard diagnosis and optimization Learning and programming on the PC Online help with moving images Context-sensitive graphics help system Transparent data management Consistent operating and programming concept for all machining technologies Graphic interactive machine setup Intuitive and powerful tool management ISO code Technology cycle support programguide Workstep programming ShopMill / ShopTurn Onboard servo and drive optimization Onboard signal, bus and network diagnosis Onboard maintenance and service tools SinuTrain for SINUMERIK Operate Control-identical operating and programming on PC With SINUMERIK Operate, the state-of-the-art HMI in the industry sector, SINUMERIK offers a standardized platform for operating and programming machine tools.

14 Operator Panels for SINUMERIK Powerful, robust and modular NCU 7, NEW NEW OP 015 black OP 019 black Connection via Ethernet Connection via Ethernet PCU HT 8 OP 010 OP 012 Redesign TP/OP 015A(T) OP 019 Connection via Ethernet OP 010C OP 012 IPC OP 08T OP 010S SIMATIC ITC 1200 SIMATIC ITC 1500 SIMATIC ITC 1900 Connection via Ethernet Connection via Ethernet Connection via Ethernet Connection via Ethernet

SINUMERIK OP 015 black Proven user interface for smarter operation NEW Easy entry to touch operation Capacitive touch -> robust and long-lasting: > 2G vibration loading IP66 glass front Contact-less

15 SINUMERIK OP 015 black Proven user interface for smarter operation NEW Easy entry to touch operation Capacitive touch -> robust and long-lasting: > 2G vibration loading IP66 glass front Contact-less sensor Durable LED backlight (40% average energy saving) LED indicator Power keys Caps Lock key Flexible USB extension 6FC5347-0AF01-1AA0 OP 015A OP 012 OP 010 Installation compatible with OP " wide screen 1366 x 768 SINUMERIK / ABC (touch) keyboard Connection via Ethernet (integr. TCU)

average energy saving compared with fluorescent tubes) Flexible USB extension 6FC5347-0AF01-1AA0 OP 015A OP

16 SINUMERIK OP 019 black modern and smarter operation NEW Consistent operation with touch Capacitive touch -> robust and long-lasting: 1G vibration loading IP66 glass front Contact-less sensor Durable LED backlight (40% average energy saving compared with fluorescent tubes) Flexible USB extension 6FC5347-0AF01-1AA0 OP 015A OP 012 OP 010 Width 483 mm Height 337 mm 18.5" wide screen 1366 x 768 Narrow frame Connection via Ethernet (integr. TCU)

17 Modern operating concepts for your customer High demands on robustness and intuitive operation Smartphones & Tablets: Operating philosophies entirely without keys CNC user interface: More graphical and objectoriented

parameters, setting and user data Optimized process safety, full control with gesture control for

18 SINUMERIK Operate smart Operate Working more effectively Smoother operation, improved workflow Fast and simple ZOOM functions Intelligent scroll function Faster and easier access to parameters, setting and user data Optimized process safety, full control with gesture control for the proven SINUMERIK Operate user interface smart Operate Robust hardware SINUMERIK OP 015 black / OP 019 black

19 SINUMERIK Operate smarter operation - gestures Tap Tap with two fingers Tap and hold Flick Flick with two fingers Select window Select object (e.g. NC block) Call context menu (e.g. copy, paste) Open object for changing (e.g. NC block) Scroll in lists (e.g. programs or tools, zero points) Scroll in files (e.g. NC programs) Page-scrolling in lists (e.g. NPV) Page-scrolling in files (e.g. NC programs)

SINUMERIK Operate smarter operation - gestures Flick

Spread Scroll to the start or end of lists Scroll to

mold making view) Zoom-in gr simulation, mold making

20 SINUMERIK Operate smarter operation - gestures Flick with three fingers Pan Pan with two fingers Pinch Spread Scroll to the start or end of lists Scroll to the start or end of files Move graphic contents (e.g. simulation, mold making view) Rotate graphic contents (e.g. simulation, mold making view) Zoom-in graphic contents (e.g. simulation, mold making view) Zoom-out graphic contents (e.g. simulation, mold making view)

CNC operating and programming with SINUMERIK Operate SinuTrain - more than just a training tool Universal: Can be used for trainings, offline programming or professional CNC presentations Intelligent

21 CNC operating and programming with SINUMERIK Operate SinuTrain - more than just a training tool Universal: Can be used for trainings, offline programming or professional CNC presentations Intelligent software concept: Multi-level license management without hardware dongle For all programming methods: ISO, SINUMERIK high-level language with programguide or ShopMill / ShopTurn workstep programming Complete user interface: Setup (JOG), Automatic, machining parameter, data transfer Without additional hardware costs: Realistic machine operation through integrated software machine control panel Adaptable: Machine data adjustment with the target machine ensures 100% CNC program compatibility SinuTrain for SINUMERIK Operate is the ideal tool for professional learning, offline programming and presentations. Thanks to the intelligent software concept, SinuTrain for SINUMERIK Operate can be installed conveniently offline from the machine.

22 Solutions for Powertrain in the Automotive Industry Presswerk shop Pressen Presses Feeders Haspel Coilers Body shop Paint shop Robots Gantries Transport Final assembly Powertrain Primes and suppliers Engine Gearbox Axles Electric motor Batteries Engine Gearbox Axles eengine Solutions for Powertrain offers a comprehensive solution for primes and suppliers in the Powertrain area.

TRANSLINE Based on Strong Standard Systems SINUMERIK SINAMICS Technical solution for Powertrain with standard system modules based on SIMATIC, SINUMERIK, SINAMICS, PROFINET SIMATIC PROFINET Standard

23 TRANSLINE Based on Strong Standard Systems SINUMERIK SINAMICS Technical solution for Powertrain with standard system modules based on SIMATIC, SINUMERIK, SINAMICS, PROFINET SIMATIC PROFINET Standard component list with all of the products and systems which are relevant for Powertrain All hardware and software components can be individually customized to address the needs of the end user Reducing maintenance and training effort through TRANSLINE component standardization

24 TRANSLINE Intelligent Standard Components Down the Line SINUMERIK 840D sl SINAMICS S120 SIMATIC ET 200 A CNC fit for every task IT and software solutions Communication Safety components Motors and spindles More intelligent local control CNC controls and drive systems I/O SINUMERIK Operator Panels and SIMATIC Panels Operating components and user interfaces PLC systems SIMATIC S7-300 and SIMATIC S Everything at a glance PLC par excellence

25 TRANSLINE Standardized Applications Flexible machining lines Transfer lines CNC machines Assembly lines Handling Coilers Consistent automation concepts for all Powertrain production areas

TRANSLINE Application Example: Flexible Machining Line

Ethernet 1 Ethernet 1 SINUMERIK OP PCU SINUMERIK OP TCU

SINUMERIK HT8 SINUMERIK HT8 X150 X150 X150 SINUMERIK 840D sl

X120 SINUMERIK 840D sl SINAMICS S120 X130 X120 ET 200 ET 200

26 TRANSLINE Application Example: Flexible Machining Line SCALANCE S602 SCALANCE X Server Ethernet Factory network Ethernet 1 Ethernet 1 SINUMERIK OP PCU SINUMERIK OP TCU SINUMERIK OP PCU Ethernet 2 Ethernet 2 SINUMERIK HT8 SINUMERIK HT8 SINUMERIK HT8 X150 X150 X150 SINUMERIK 840D sl SINAMICS S120 X130 X120 SINUMERIK 840D sl SINAMICS S120 X130 X120 SINUMERIK 840D sl SINAMICS S120 X130 X120 ET 200 ET 200 ET 200 SIMOTICS SIMOTICS SIMOTICS CNC head station CNC Machine 1 CNC Machine n

27 TRANSLINE Standardized Operation and Diagnostics TRANSLINE offers a manufacturer-independent standard machine operation for all production areas

Basic services - what you can expect from us Field service Spare part

regions Worldwide in more than 70 regions Worldwide in more than 25 regions

inspection and maintenance Multi-level, adaptable spare parts and repair

SINUMERIK training for commissioning, operating, programming and

28 Basic services - what you can expect from us Field service Spare part repairs Technical support (Hotline) Training Worldwide in more than 60 regions Worldwide in more than 70 regions Worldwide in more than 25 regions Worldwide in more than 30 countries Professional overhaul, repair, inspection and maintenance Multi-level, adaptable spare parts and repair concept Competent SINUMERIK hotline in the local language Professional SINUMERIK training for commissioning, operating, programming and maintainenance To ensure maximum production uptime, SIEMENS provides the necessary knowledge and support worldwide!

Additional services - what you can expect from us

Machine Contracts Spares Plus Productivity Improvement

solutions Implementation of SINUMERIK Integrate

parts management Cycle time reduction on existing

Machine in use Machine replacement With a broad range of

29 Additional services - what you can expect from us Siemens Financial Services Manufacturing IT Extended Machine Contracts Spares Plus Productivity Improvement Machine Retrofit Need and situation-based financing solutions Implementation of SINUMERIK Integrate applications Tailored service contracts Preventive spare parts management Cycle time reduction on existing machines General overhaul of machine tools Procurement Machine in use Machine replacement With a broad range of additional services, SIEMENS helps increase machine productivity from design to production.

30 Questions? Ryan Legg SINUMERIK CNC Product Manager 390 Kent Ave Elk Grove Village, IL Phone:

SINUMERIK 808D SINUMERIK 808D ADVANCED

SINUMERIK 808D SINUMERIK 808D ADVANCED The perfect, pre-configured CNC for basic, standard machines with outstanding performance. usa.siemens.com/808d Answers for industry. Three-year warranty* After the