Universal Basic Milling Machines for a Broad Range of Manufacturing CMX U Series CMX 50 U CMX 70 U

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1 CMX 50 U CMX 70 U Universal Basic Milling Machines for a Broad Range of Manufacturing

2 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data Highest performance and productivity with powerful milling technology for 5-sided machining. A modern CNC milling machine must be productive, flexible and easy to operate. The models in the demonstrate this with their C-frame design. The new 19 DMG MORI SLIMline multi-touch control with Operate on SIEMENS or 15 DMG MORI SLIMline panel with HEIDENHAIN TNC 620 control, make it easy for both novices and seasoned professionals to exploit the full potential of the machine. Explore the entire range of leading technological performance of DMG MORI with CMX U machines. This applies to the modularity and possibility to build up your own machine with wide range of options, variety of 3D-controls and technological solutions DMG MORI SLIMline and HEIDENHAIN TNC Highlights 1 Maximum sturdiness with mineral cast composite bed 2 Increased stability and precision 3 Powerful 12,000 rpm. milling spindle standard 1 4 Fast 30-station tool magazine standard

3 : Technology: Variety of applications (p. 4 5) 2: Customization: Broad range of options (p. 6 7) 3: Software solutions: Technology Cycles (p. 6) 4: Automation: Technological solutions (p. 7) 5: 3D controls: SIEMENS, HEIDENHAIN (p. 8 11) 4 5 CMX = Compact Competitive Customized DMG MORI SLIMline multi-touch control and Operate on SIEMENS New Design Better accessibility for ergonomic loading and uploading with table height: CMX 50 U 31.1 in. CMX 70 U 33.1 in. the distance from machine front to the central table axis: CMX 50 U 19.7 in. CMX 70 U 24.0 in. 2 Improved visibility thanks to the large window with internal chip guard 3 Higher reliability and scratch resistant surfaces

4 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data Powerful technology for 5-sided machining. Nothing can beat the CMX U the modern C-frame design with integrated NC-controlled B- and C-axis table and the inherently stable, mineral cast composite bed delivers maximum stability. Combined with the recirculating roller guideways, it delivers the highest precision and the best surface finishes. 1 C-frame design and patented NC-swivelling rotary with enormous swivel range of the B-axis: CMX 50 U from 5 to +110 (C-axis: 360 ) CMX 70 U from 10 to +95 (C-axis: 360 ) 04 2 Stability and precision Stable mineral composite bed with four-point support, outstanding damping properties and optimal chip removal; roller guideways in X / Y / Z with width of 1.8 / 1.8 / 1.4 in. accordingly (for CMX 70 U) 3 Powerful spindle With 12,000 rpm. for the best cutting performance 4 Proven tool changer 30-station magazine standard with double gripper for tool change 5 More efficiency and productivity with dynamic axis drives, shorter idle-times up to 20 % and 1,181.1 ipm. rapid traverse in all axes Perfect 3D-control technology with 19 DMG MORI SLIMline multi-touch control and Operate on SIEMENS 15 DMG MORI SLIMline and HEIDENHAIN TNC CMX 50 U CMX 70 U Traverse (X / Y / Z) in / 17.7 / / 23.6 / 20.5 Spindle speed rpm. 12,000 12,000 Torque (40 / 100 % DC) ft. / lbs / / 42.0 Drive power (40 / 100 % DC) hp / / 12.1 Number of tool stations Rapid traverse (X / Y / Z) ipm. 1,181.1 / 1,181.1 / 1, ,181.1 / 1,181.1 / 1,181.1 Max. table load lbs NC-swivelling rotary table degrees 5 / / +95

5 : Main shaft support Industry: Automotive Material: Aluminum Dimensions: in. Machining time: 18 min. 2: Bearing Industry: Automotive Material: Steel Dimensions: in. Machining time: 28 min. 3: Milling head Industry: Tool production Material: Aluminum Dimensions: Ø in. Machining time: 37 min. 4: Hydraulic table clamping and maximum table load up to lbs. (CMX 50 U) and lbs. (CMX 70 U) 05 4 Automated 5-sided machining The integrated patented NC-swivelling rotary table has a maximum workpiece mounting surface of ø 24.8 x 19.7 in. (CMX 50 U) or ø in. (CMX 70 U). Thanks to 5-sided machining in just one clamping, the precision of the finished parts is substantially increased and the setup time is reduced, making the CMX U the high- efficiency solution for almost all workpieces. Highlights + + The highest stability thanks to hydraulic clamping systems in the B- and C-axes + + The highest profile and positional tolerances, especially in the alignment of opposing holes + + Patented NC-swivelling rotary table: highly ergonomic, optimal acces sibility and chip removal

6 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data DMG MORI Technology Cycles Quick and easy for the highest precision Toolkit for checking and correcting the kinematic precision of 4- and 5-axis machine configurations. All head variants and all table axes. Options 06 Selected options CMX 50 U CMX 70 U NEW // Laser BLUM NT F-140 probe for tools NEW // Air blast through the spindle CAT 40, BT 40 tool holders Direct measuring system X, Y, Z 4-color signal lamp Coolant spray gun for chip removal Oil and emulsion mist separator Rotoclear rotating clear view window Electronic handwheel 10 free M-codes Cabin roof Automatic door DMG MORI Powertools (DMG MORI Service Agent, DMG MORI Messenger) WH 10 workpiece handling Touch probe kit PH pallet handling system Measuring and precision The stands out in terms of the positioning accuracy of the axes which can be increased to in. under the VDI standard with glass scales. Single-touch tool and workpiece probing facilitate machine setup and guarantee your process stability. 3D quickset Rotary joint for hydraulic or pneumatic clamping Tool loading / unloading through magazine door TPA-package PROGRESSline Adaption to main frequency 60 Hz available

7 Automation Technological solution with WH axis industrial robot, loading capacity up to 22.0 lbs. or 55.1 lbs., working radius up to 63.4 / 80.0 in or 4-station models with a maximum loading capacity of lbs. for loading during machining + + Automation package (Robot interface, 4-color signal lamp, free M-codes, side door, pneumatic / hydraulic preparation on the table) Packages Production package 1 Internal coolant supply psi. Chip conveyor (scraper type) with tank capacity: 66.0 gal. (CMX 50 U), 79.3 gal. (CMX 70 U) (left) Coolant spray gun for chip removal Electronic handwheel Cabin roof 4-color signal lamp Production package 2 * Internal coolant supply psi. Tank capacity: gal. with paper type filter Chip conveyor (scraper type) with tank capacity: 66.0 gal. (CMX 50 U), 79.3 gal. (CMX 70 U) (left) Coolant spray gun for chip removal Electronic handwheel Cabin roof 4-color signal lamp Chip removal package Scraper type chip conveyor Coolant spray gun for chip removal 4-color signal lamp Safety package for power failure Overload limiter Undervoltage monitoring with fast deceleration control Tropical package Active cooling unit for electrical cabinet Additional ventilator for control panel Hydraulic oil temperature sensor available, * Production package 3 is also available with internal coolant supply psi. CMX 50 U CMX 70 U , or psi. internal coolant supply in the production package Internal coolant supply for improved tool service life and more productivity. In the modern production of complex components made of high-quality materials, the internal coolant supply through the spindle is particularly important. The rapidly increasing cutting speeds and ever-shrinking diameter of deep bores necessitate rapid heat dissipation and safe chip removal. 07

8 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data DMG MORI SLIMline multi-touch control for highest efficiency and reliability. The new DMG MORI SLIMline multi-touch control with Operate on SIEMENS and 3D-control technology represents the next advanced step for a modern user interface and is compatible with the previous version of Operate. The practical and ergonomically optimized 19 multi-touch display with its maximized resolution and 45 swivel range offers decisive user benefits. Thanks to 3D-control technology, you can simulate machining in advance this is what state-of-the-art and user-friendly workplaces look like nowadays! Additionally, the control system features greatly expanded CNC memory capacity from 5 MB to 4 GB and additional memory 8 GB on DMG MORI SMARTkey. 08 More effective operations + + Better workflow, more efficiency + + Fast and convenient zoom features + + Quick and convenient access to parameters and user data + + Expanded memory capacity to 4 GB + + Program selection: expansion on local drive / USB / Network + + Multi-tasking machining: extension drilling cycle to drilling / piercing; program guide with new deep hole drilling technology + + Execution from external storage: display and storage of additional file formats as HTML / PDF / BMP / JPEG / DXF also on the NC + + Advanced simulation: workpiece stock definition by clamping; simultaneous recording + + DMG MORI SMARTkey : Personalized authorization and additional 8 GB USB memory

9 NEW multi-touch display % more pixels swivel range GB now expanded memory capacity + + 3D-control technology

10 Intuitive use for quick and easy operation Tap with one finger Window / object selection Tap and hold Window / subject opening Pinch Decrease of graphic content, i.e. simulation, mold-view Tap with two fingers Context menu, i.e. copy / paste Flick Scrolling to the list / file, i.e. programs or tools / NC programs Spread Increase of graphic content, i.e. simulation, mold-view More comfortable use + + Improved overview with 19 screen: maximized resolution and innovative comfort of intuitive use with a unique range of functions + + 3D-control technology: workpiece and machining simulation with touch operations + + Flexible software keyboard: integrated into multi-touch display + + Effective and safe machining with content access button on the panel + + Optimized ergonomics: with 45 swivel range + + Simplified process + + Reliable touch control with proven user interface SINUMERIK Operate + + Optimization of the elements on the screen + + Reliable and scratch-resistant operating surface

11 Control system equipment DMG MORI SLIMline multi-touch control / Operate on SIEMENS DMG MORI SLIMline panel HEIDENHAIN TNC 620 Monitor 19 multi-touch screen 15 screen Access protection DMG MORI SMARTkey DMG MORI SMARTkey Programming DIN, ShopMill DIN, CLEARTEXT programming Simulation 3D workpiece simulation 3D workpiece simulation Program memory NC: 5 MB; CF Card: 4 GB; 1.8 GB DMG MORI SMARTkey : 8 GB Interface USB, Ethernet USB, Ethernet Programming help Online programming handbook Online programming handbook External programming SINUTRAIN TNC 620 (programming station) CMX 50 U CMX 70 U standard, optional DMG MORI SLIMline panel (15 ) with HEIDENHAIN TNC TFT display with a clear screen design + + Convenient programming with the new full ASCII keyboard ms block processing time standard GB program memory on a CFR card + + Workshop-oriented programming with graphics support + + Rapid data interface for externally generated programs + + Workpiece and tool measurement cycles in combination with touch-probe + + CLEARTEXT dialogue and DMG MORI SMARTkey

12 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data Highest reliability and productivity. The machines in the are equipped with a standard 12,000 rpm. spindle. The stable spindle features precision bearings and is permanently lubricated. The balanced construction, special bearings and stable design guarantee high continuous reliability. Temperature compensation: an electronic temperature sensor (including evaluation unit) detects and compensates for geometric changes caused by heating of the milling spindle. The machine control system carries out constant monitoring and regulation. The solid and ingenious construction of the machine elements minimizes heat buildup and ensures good levels of heat dissipation. 12 Inline spindle Optimal for working with aluminum 1 Inline spindle (12,000 rpm. / 61.2 ft. / lbs. / 17.4 hp. and 40 % DC) 2 Coupled motor with hollow shaft 3 Optional internal coolant supply 4 Hydraulic tool clamping 5 Ceramic hybrid bearing for higher speeds

13 Machine quality + + Refined, tried and tested design + + Selected components from notable, certified suppliers in the supply chain hour endurance tests + + Laser measurement / axis positioning as part of standard tests + + Our machines meet CE standards + + NAS part on every machine Production quality + + Optimized processes thanks to the assembly line concept and its high degree of standardization + + Screen-guided workstations ensure a high level of quality and also support the final assembly inspections + + Efficient value-added chain and material handling + + Best possible innovation thanks to an internal suggestions box improvements system plus bonus system + + Quality assurance system with an internal test area + + ISO certification of the factories 13 Top quality for the highest requirements. When it comes to the quality, it applies not only to the machine tools but also to the range of accessories. Many options and services enhance the daily production experience for the user and increase productivity. The high quality of DMG MORI machines can only be guaranteed through optimum quality standards in production. A special criterion in production is the assembly line concept featuring screen-guided workstations.

14 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data The DMG MORI Service your guarantee for a long machine service life. Immediate support over the DMG MORI 24 / 7 service hotline, efficient initial diagnosis by DMG MORI Netservice, rapid on site deployment of our highly trained service technicians or express delivery of original spare parts with DMG MORI you benefit from the full expertise of a global machine tool group. Training 14 Increase productivity through knowledge! + + Training in small groups directly on the machine for the most success in learning + + Highly qualified instructors, the latest equipment + + Comprehensive training documents + + Certificate for your employees upon completion of the training + + Service and maintenance courses for highest production reliability For more information go to: learn.dmgmori.com

15 Spare Parts Service Maximum availability fast delivery. Original spare parts ensure the highest quality and safety. Enjoy the benefits of our global network of six locations and more than 280,000 line items for all DMG MORI machine tools. These spare parts can be delivered within 24 hours* in more than 95 % of cases! * Applies exclusively on working days for items designated as 'in stock' and with express or overnight delivery 15 Available around the clock! Find out more at: It really is that easy to order spare parts. Via the DMG MORI 24 / 7 service hotline: Place an order at any time of day. You can find all DMG MORI 24 / 7 service hotlines at From your local DMG MORI branch: You can order spare parts from your nearest DMG MORI branch during business hours.

16 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data B-axis 5 to +110, 10 to +95 C-axis 360 Power torque diagram Power torque diagram Inline spindle 12,000 rpm. 5-sided machining with NC-swivelling rotary table for the highest dimensional and positional tolerances. CMX 50 U + + Maximum table load lbs. Torque (ft./lbs.) hp. 40% DC 14.8 hp. 60% DC 12.1 hp. 100% DC Power (hp.) Workpiece mounting surface with T-slots ø in. + + Swivel range 5 to +110 (B-axis) ft./lbs. 40% DC 51.6 ft./lbs. 60% DC 42.0 ft./lbs. 100% DC 9.4 hp. 4.7 hp ft./lbs. 6.7 CMX 70 U + + Maximum table load lbs ft./lbs Workpiece mounting surface with T-slots ø in ft./lbs Swivel range 10 to +95 (B-axis) 1,500 3,700 4,500 6, Speed (rpm.) ft./lbs ,000 2,500 5,000 8,000 12,000 Patented NC-swivelling rotary table 1 Drive in C-axis (worm gear) 3 Drive in B-axis (ball screw) 2 Precision roller bearing in B- / C-axes (for the CMX 70 U) (See p. 5) 4 4 Rotary encoders in B- / C-axes

17 Technical data CMX 50 U CMX 70 U Work area Traverse (X / Y / Z) in / 17.7 / / 23.6 / 20.5 Spindle Maximum speed range rpm. 12,000 12,000 Power (40 / 100 % DC) hp / / 12.1 Torque (40 / 100 % DC) ft. / lbs / / 42.0 Rapid traverse (X / Y / Z) ipm. 1,181.1 / 1,181.1 / 1, ,181.1 / 1,181.1 / 1,181.1 Maximum feed force lbf. 1, ,348.9 Max. cutting feed ipm. 1, ,181.1 Positioning accuracy To ISO (indirect / direct distance measurement system) in / / To ISO for B- and C-axes (direct distance measurement system) arcseconds B- / C-axis B-axis swivel range degrees 5 / / +95 Clamp hydraulic hydraulic Rapid traverse degrees / min. 2,160 2,160 Tool magazine / changer Number of tools Maximum tool weight lbs Maximum tool length in Maximum tool diameter in. ø 3.1 ø 3.1 Maximum tool diameter for vacant adjacent stations in. ø 5.1 ø 5.1 Tool-to-tool time w / o tool pot seconds Chip-to-chip time T1=T2=T3 (VDI ) w / o shutter seconds 7 7 (all axes simultaneously) Chip-to-chip time T1=T2=T3 (VDI ) with shutter seconds (all axes simultaneously) Table configuration Workpiece mounting surface with T-slots in. ø ø Loading height (upper table edge) in Table load (total weight) lbs Connected values I n max. at 100 % DC A Power consumption at 100 % DC kva Maximum pre-fusing A Controls DMG MORI SLIMline multi-touch control (19 ) with Operate on SIEMENS DMG MORI SLIMline panel (15") with HEIDENHAIN TNC 620 standard, optional

18 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data Floor plans CMX 50 U Front view Table center 88.8 max * / 160.7** 119.7* / 117.7** 60.2 R R 29.6 R * / 112.6** CMX 50 U Top view R 41.5* R 39.6** R 20.2* R 11.6** * Dimensions for the machine equipped with SIEMENS multi-touch control ** Dimensions for the machine equipped with HEIDENHAIN control The technical data stated in the brochure is based on the basic machine configuration and may therefore deviate and be the subject to the technical changes.

19 CMX 50 U CMX 70 U SIEMENS HEIDENHAIN SIEMENS HEIDENHAIN Space requirements With coolant tank in With chip conveyor in x Machine weight lbs. 10, , , ,196.1 CMX 70 U Front view Table center 88.7 max CMX 70 U Top view 173.5* / 171.5** 131.1* / 129.1** 70.3 R 23.1 R 23.1 R 23.1 R R 20.2* R 11.6** * / 126.5** 151.6* / 149.6** R 41.5* R 41.5** * Dimensions for the machine equipped with SIEMENS multi-touch control ** Dimensions for the machine equipped with HEIDENHAIN control The technical data stated in the brochure is based on the basic machine configuration and may therefore deviate and be the subject to the technical changes.

20 Machine Highlights Modularity êêtechnology and Applications êêcustomization and Solutions êêcontrol Technology Quality and Service Technical Data Work area and dimensions With maximum traverses of in.* and in.**, a table swivel range of 5 / +110 * and 10 / +95 ** and optimal work area accessibility, the CMX 50 U and CMX 70 U are the best machines for more complex workpieces. * CMX 50 U, ** CMX 70 U +110 * +95 ** 20 5 * 10 ** 19.7* / 24.4** ø 24.8* / 31.5**

21 Cutting data CMX 50 U / CMX 70 U Face mill Tool diameter in. ø 2.5 Spindle speed rpm. 1,360 Feed ipm Cutting depth in. 0.1 Cutting width in. 1.9 Material removal rate in. 3 /min Material C45 End mill Tool diameter in. ø 0.5 Spindle speed rpm. 2,400 Feed ipm Cutting depth in. 0.9 Cutting width in. 0.5 Material removal rate in. 3 /min. 7.6 Material C45 Solid drill Tool diameter in. ø 1.6 Spindle speed rpm. 1,275 Feed ipm. 6.3 Material removal rate in. 3 /min Material C45 Tap Tool diameter in. M Spindle speed rpm. 240 Feed ipm Material C : Wind spacer Industry: Machinery (Aerospace) Material: Aluminum Dimensions: in. Machining time: 45 min : Motor block Industry: Automotive Material: Cast iron Dimensions: in. Machining time: ca. 35 min.

22 DMG MORI Lifecycle Services 24 / 7 Hotline & Service Network The combined worldwide resources of DMG MORI benefit customers through a broad range of solutions designed to maximize performance - training, software, servicing, retrofitting, and pre-owned machine sourcing Support around the clock! MONTFORT ADVERTISING DMG MORI USA Headquarters 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) To locate your nearest DMG MORI Technology Center, please visit: DMG MORI Manufacturing USA, Inc. Our Davis, California location offers North American customers numerous benefits: + + Reduced delivery times + + Customized and price-competitive solutions + + Access to engineers and developers + + Direct factory support for machines and software + + Assembled in the USA + + Efficient logistics and freight Spare Parts Service always available through our global network. Fast delivery: All orders are processed centrally and parts are shipped from the nearest global DMG MORI Spare Parts Center for quick and dependable delivery. + + Over $140 million in spare parts stock + + Over 95% shipping within 24 hours + + Original spare parts direct from the factory + + Spare parts availability for many early models year warranty on labor and spare parts for new machine purchase PRO. D6977/0616 Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI USA 2400 Huntington Blvd, Hoffman Estates, IL Tel: (847) , Fax: (847) info@dmgmori.com,