Premium Altivar IclA Magelis System User Guide [source code]

Transcription

1 Premium Altivar IclA Magelis System User Guide [source code] Mar 2006

2 Contents Application Source Code...3 Typical Applications...3 System...4 Architecture...4 Installation...7 Hardware... 9 Software...24 Communication...26 Implementation Communication...34 HMI...65 PLC...86 Devices...98 Performance Appendix Detailed Component List Component Protection Classes Component Features Contact Introduction This document is intended to provide a quick introduction to the described System. It is not intended to replace any specific product documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and starting up the system. A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system might be implemented. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 1

3 Abbreviations Word / Expression AC Advantys Altivar CB DC EDS E-OFF Harmony HMI I/O IclA (ICLA) Lexium/Lexium05 Magelis Micro PC Phaseo PLC Powersuite Premium Preventa PS SE Sycon Telefast Tesys U Twido TwidoSoft Unity (Pro) Vijeo Designer VSD WxHxD XBT-L1000 Signification Alternating Current SE product name for a family of I/O modules SE product name for a family of VSDs Circuit Breaker Direct Current Electronic Data Sheet Emergency-off switch SE product name for a family of switches and indicators Human Machine Interface Input/Output SE product name for a compact drive SE product name for a family of servo-drives SE product name for a family of HMI-Devices SE product name for a middle range family of PLCs Personal Computer SE product name for a family of power supplies Programmable Logic Computer An SE software product for configuring ALTIVAR drives SE product name for a middle range family of PLCs SE product name for a family of safety devices Power Supply Schneider Electric SE product name of a Field bus programming software SE product name for a series of distributed I/O devices SE product name for a decentralized I/O System (Small Terminal Block) SE product name of a middle range family of PLCs SE product name for a PLC programming software SE product name for a PLC programming software An SE software product for programming Magelis HMI devices Variable Speed Drive Dimensions : Width, Height and Depth An SE software product for programming Magelis HMI devices Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 2

4 Application Source Code Introduction Examples of the source code and wiring diagrams used to attain the system function as described in this document can be downloaded from our Village website under this link. Typical Applications Introduction Here you will find a list of the typical applications, and their market segments, where this system or subsystem can be applied: Industrial Large automated machine or plant components with decentralized machine modules Remote automation systems used to supplement large and medium-sized machines Machines Packaging systems Textile and printing machines Woodworking and metal working Food & Drug Filling lines Application Description Image Metal working This machine is used for bending sheet metal. Woodworking machines This application cuts profiles in the edges of wood panelling. Filling machine As a component of a bottling system, the bottles are aligned and filled. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 3

5 System Introduction The system chapter describes the architecture, the dimensions, the quantities and different types of components used within this system. Architecture General The control section of this application consists of a Premium PLC which can be operated via a connected Magelis HMI panel at the user level. The machine section is implemented using an Altivar 31 variable speed drive and IclA compact drives which are connected to the PLC via the CANopen bus system. The remote control cubicle consists of the STB I/O platform, motor starters and an additional HMI terminal. A pre-assembled cable is used between the motor starters and I/O platform. The HMI is connected to the I/O platform directly via Modbus. The STB I/O platform and external FTB I/O modules communicate with the PLC via the CANopen bus. The solution illustrated below offers two optional safety packages: A Preventa evaluation unit featuring an emergency-off function that can be accessed via a tamper-proof emergency-off switch and a second evaluation unit of the same type which ensures door safety within the context of this application due to the use of door contact switches. Layout Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 4

6 Components Hardware: Compact master switch (NSC100N) with undervoltage release Preventa safety relay XCS door-safety switch XALK locking-type emergency-off switch with rotary unlocking (tamper-proof) TeSys D motor contactor GV2-ME motor circuit-breaker (short-circuit and overcurrent protection) for the compact drive s power supply GV2-L motor circuit-breaker (short-circuit protection) for the variable speed drive Phaseo ABL7RP and ABL7UPS power supply units Altivar ATV31 variable speed drive with integrated CANopen interface Intelligent IclA compact drive with CANopen connection cable Modular TeSys U load contactors with parallel wiring module Advantys STB I/O platform with CANopen interface Advantys FTB I/O module with CANopen (IP67) Magelis XBT-G full-graphic display terminal and Magelis XBT-N text display terminal XALD pushbutton housing with control and signaling units and XVB signal beacon Premium PLC with CANopen card and Ethernet port Telefast terminal block Standard AC motors Software: Unity Pro XL V2.1 SyCon V2.9 Advantys Configuration Software V2.0 CANopen Symbol Tool V1.4 PowerSuite V2.0 Vijeo-Designer V4.20 XBT-L1000 V4.42 Quantities of Components For a complete and detailed list of components, the quantities required and the order numbers, please refer to the components list at the rear of this document. Degree of Protection Not all the components in this configuration are designed to withstand the same environmental conditions. Some components may need additional protection, in the form of housings, depending on the environment in which you intend to use them. For environmental details of the individual components please refer to the list in the appendix of this document and the appropriate user manual. Technical Data Supply voltage Total supply output Speed drive rated powers Motor brake AC motors Connector cross-section Safety category 400 V AC ~ 10 kw 3x 0.18 kw Not fitted 3x 0.37 kw 5x 2.5mm² (L1, L2, L3, N, PE) Cat. 3 (optional) Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 5

7 Safety Note The standard and level of safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery. As there are no moving mechanical parts in this application example, category 3 (according to EN954-1) has been selected as an optional safety level. Whether or not the above safety category should be applied to your system should be ascertained with a proper risk analysis. This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations Dimensions The dimensions of the devices used (e.g., the PLC, variable speed drive and power supply) are suitable for installation inside a control cabinet measuring 1600x600x300 mm (WxHxD). In addition, the display and control elements required to control the system can be integrated into the control cabinet door along with an emergency-off switch with an acknowledgement button. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 6

8 Installation Introduction This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application. Assembly Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 7

9 Notes The purpose of configuring this application is to enable operation of the devices used. The components and programs listed below represent a cross-section of the components required for the purposes of control and signal transmission. This document does not claim to be comprehensive and does not absolve users of their duty to check the safety requirements of their equipment and to ensure compliance with relevant national and international rules and regulations in this respect. Safety category 3, which is suggested here as one possible option, is not necessarily required/adequate for all applications. The safety category required is defined by a risk analysis which must be defined and verified for each individual system. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 8

10 Hardware General The components designed for installation in a control cabinet (i.e., safety modules, line circuit breakers, contactors, motor circuit-breakers, and Advantys STB I/O modules) can be snapped onto a 35 mm top-hat rail. The master switch, Premium PLC, signal beacon, Phaseo power supply unit, and Altivar variable speed drive are screwed directly onto the mounting plate. If you are using the Altivar 31, these components can also be snapped onto a top-hat rail using an adapter. The emergency-off and door-safety switches, as well as the housing for the display and acknowledge indicators, are designed for backplane assembly in the field. With the exception of the door-safety switch, all switches can also be installed directly in a control cabinet (e.g., in cabinet door) without their housings. There are two options for installing XB5 pushbuttons or indicator lamps: These pushbuttons or switches can be installed either in a 22 mm hole, e.g., drilled into the front door of the control cabinet or in a type XALD housing suitable for up to 5 pushbuttons or indicator lamps. The XALD pushbutton housing is designed for both backplane assembly and direct wall mounting. In the case of the Magelis terminals, a cut-out is required in the front of the housing in order to facilitate securing to the housing by means of brackets/spring clamps. The IclA compact drive and IP67 I/O modules are mounted outside the control cabinet. 400 V/3~ wiring for load circuits (ATV, TeSys U) 240 V~ wiring for power supplies 24 V- wiring for control circuits and PLC power supply, display terminals, I/O modules, HMI and compact drives The individual components must be connected in accordance with the detailed circuit diagram in order to ensure that they function correctly. CANopen cables are installed for the communication link between the PLC and the devices inside the control cabinet. CANopen bus cables are also fitted between the PLC and the relevant remote STB I/O islands, IP67 I/O modules and IclA compact drives. MERLIN GERIN compact master switch NSC100N Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 9

11 Preventa safety relay XPS AF5130 Door-safety switch XCS TA791 EMERGENCY-OFF Switch (tamper-proof) XALK178G Contactor LC1-D12BL Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 10

12 Motor circuit-breaker GV2-L08 Motor circuit-breaker GV2-ME08 Phaseo power supply ABL-7RP2403 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 11

13 Phaseo power supply ABL-7RP2405 Phaseo power supply ABL-7UPS24200 Altivar 31 variable speed drive ATV31H018M2 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 12

14 Berger Lahr IclA intelligent compact drive IFE71/2CAN-DS IclA intelligent compact drive Structure 1 EC motor 2 Electronic housing 3 Cable-gland slide-in module 4 I/O slide-in module with industrial socket connection 5 DIP switches for settings 6 Electronic housing cover, not to be removed 7 Connector housing cover, to be removed for installation 8 Cover with industrial socket connection for DC supply and field bus IN/OUT connection 9 Electrical interface IclA intelligent compact drive Connections 1 Power supply 2 Profibus DP field bus interface 3 CAN or RS485 field bus interface 4 24 V signal interface Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 13

15 IclA intelligent compact drive Supply voltage connection PIN Signal Meaning 1 V DC 24/35 V DC supply voltage 2 GND GND for supply voltage, connected internally to GND of CAN, RS485 and 24 V signal interface IclA intelligent compact drive CANopen bus connection PIN Signal Meaning 3 CAN_H CAN signal interface 6 CAN_L CAN signal interface 4 GND Connected internally to the power supply GND TeSys U module contactor LUB12, LUCA05BL, LUFC00, LU9BN11C Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 14

16 Advantys STB I/O platform (IP20) FTXCNTL12 Advantys STB fieldbus coupler module CANopen FTXCNTL12 1 Fieldbus interface 2 Top rotary switch 3 Bottom rotary switch 4 Supply interface 5 LED panel 6 Attachment screw 7 Card slot for memory module 8 Cover for CFG port Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 15

17 Advantys STB field power supply STB PDT V DC sensor bus power 2-24 V DC return line for sensor power supply V DC actuator bus power 4 24 V DC return line for actuator power supply Advantys STB digital 24 V DC input module STB DDI V DC to sensor 1 (top) and sensor 4 (bottom) 2 Input from sensor 1 (top) and sensor 4 (bottom) V DC to sensor 2 (top) and sensor 5 (bottom) 4 Input from sensor 2 (top) and sensor 5 (bottom) V DC to sensor 3 (top) and sensor 6 (bottom) 6 Input from sensor 3 (top) and sensor 6 (bottom) Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 16

18 Advantys STB digital 24 V DC output module STB DDO Output to actuator 1 (top) and actuator 4 (bottom) 2 Field-power-supply return line from actuators 1 and 4 3 Output to actuator 2 (top) and actuator 5 (bottom) 4 Field-power-supply return line from actuators 2 and 5 5 Output to actuator 3 (top) and actuator 6 (bottom) 6 Field-power-supply return line from actuators 3 and 6 Advantys STB relay output module STB DRC Relay ground connections 2 NO contact connections 3 NC contact connections 4 Safety ground connection point for field device (bottom) Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 17

19 Advantys STB analog current input module STB ACI Inputs from sensor 1 (top) and sensor 2 (bottom) 2 Return lines from sensor 1 (top) and sensor 2 (bottom) Advantys STB analog current output module STB ACO Outputs to actuator 1 (top) and actuator 2 (bottom) 2 Field-power-return lines from actuator 1 (top) and actuator 2 (bottom) Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 18

20 Advantys FTB I/O module (IP67) FTB1CN12E04SPO Signal beacon XVB-C Magelis text display XBT-N401 Magelis full-graphic display terminal XBT-G4330 Ethernet port Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 19

21 Premium PLC processor module TSX P Display module 3 TER port 4 AUX port 5 PCMCIA slot for memory card 6 PCMCIA slot communication card 8 Ethernet port 10 RESET button Premium PLC power supply module Premium CANopen machine bus TSX CPP110 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 20

22 Premium digital input module TSX DEY16D2 Premium digital output module TSX DSY16T2 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 21

23 Premium analog input module TSX AEY1600 with Telefast 2 terminal block ABE 7CPA02 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 22

24 Premium analog output module TSX ASY410 Premium Ethernet module TSX ETY4103 Ethernet port Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 23

25 Software General Software is primarily used for programming the Premium PLC and configuring the CANopen communication as well as for generating the visualization displays. The PLC is programmed using the Unity Pro XL programming tool. The CANopen bus is configured using the SyCon software. Within the context of the STB I/O module, the Advantys Configuration Software is used for island configuration and to create the EDS file that is essential for the CANopen communication. The HMI application on the XBT-G4330 Magelis display terminal is configured using Vijeo Designer. For the XBT-N401 text display, the XBT-L1000 software tool is available. Although Altivar 31 variable speed drives can be parameterized using the front panel, the PowerSuite software is a more user-friendly option. As well as providing a convenient means of setting speed-drive parameters, this software also enables data to be saved and archived. These functions are extremely useful as they mean that parameters can be restored rapidly whenever service tasks need to be performed. The software can also help with online parameter optimization. The software is also supplied with the variable speed drive. To use the software packages, your PC must have the appropriate Microsoft Windows operating system installed: Windows 2000 or Windows XP Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 24

26 The software tools have the following default installation paths: Unity Pro XL C:\Program Files\Schneider Electric\Unity Pro SyCon C:\Program Files\Schneider Electric\SyCon Advantys Configuration Software C:\Program Files\Schneider Electric\Advantys PowerSuite ATV31 C:\Program Files\Schneider Electric\PowerSuite.Launch Vijeo Designer C:\Program Files\Schneider Electric\VijeoDesigner XBT-L1000 C:\Program Files\Schneider Electric\XBT-L1000 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 25

27 Communication General The following methods of communication are used between devices: CANopen Uni-Telway Modbus Parallel cabling The machine bus enabling communication between the PLC and fieldbus devices is implemented in the form of CANopen. Uni-Telway is used between the PLC and display terminal (Magelis XBT-G). Modbus is used for data exchange between the Advantys STB and remote HMI (Magelis XBT-N). Parallel cabling uses a pre-assembled cable to connect the I/O platform (Advantys STB) to the motor starter. This rules out the possibility of cabling errors. Programming Cable TSX PCX 1031 Serial link between PC with Unity Pro and PLC (TER/AUX) to enable programming Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 26

28 Communication Cable XBT Z968 And Cable Adapter XBTZG999 The cable is required to make the connection between the XBTG HMI (COM1, SUB-D-25) and the PLC (TER or AUX, MiniDin). Programming Cable XBT Z915 Used for programming the XBTN HMI via the serial interface on the PC, with HMI software. Programming Cable STB XCA 4002 To establish a connection between the Advantys STB and the configuration software, the cable is attached to the CFG port on the Advantys and the serial interface on the PC. Data Cable XBT Z988 The XBTZ988 data cable is required to connect the XBTN HMI to the Advantys STB (CFG port). Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 27

29 Programming Cable VW3 A8 106 The Altivar drives are parameterized via the serial interface on the PC using PowerSuite. The cable can be connected to the speed drives directly or to the CANopen taps via the PowerSuite port. CANopen Machine Bus TSX CPP110 The CANopen interface card (1) is inserted into the second PCMCIA slot on the Premium PLC. The connector is mounted on a top-hat rail and has a 9-pin sub-d socket. CANopen Plug TSX CAN KCDF 90T Connection of the CANopen cable to the TSXCPP110. Plug incl. terminating resistor. CANopen cable TSX CAN CD50 Flexible cable. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 28

30 CANopen tap VW3 CAN TAP2 Connection of two Altivar 31 variable speed drives. Port for configuring speed drive using PowerSuite. Switch-based terminating resistor. CANopen branching cable VW3 CAN RR1 Connection between tap and Altivar 31. Two RJ54 connectors. CANopen tap VW3 CAN TDM4 Connection of IclA and Advantys STB to 9-pin sub-d ports. Switch-based terminating resistor. Pin Description CH Polarity CAN_H CL Polarity CAN_L CG Ground V+ Optional power supply CANopen branching cable TSX CAN CADD1 Connection between tap and Advantys STB. Two female 9-pin sub-d connectors. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 29

31 Power Supply Cable Open-ended industrial socket connection for DC supply from IclA compact drive. Length: 3 m. CANopen Connector Set Connector set for assembly of CANopen cables for industrial socket connections. 1 x M12 male connector 1 x M12 female connector 1 x M12 protective cap CANopen Bus Connection Cable FTXCN3210 Series connection of FTB modules starting from the VW3 CAN TDM4 CANopen tap. PIN Signal Color 1 Shld - 2 V+ Red 3 GND Black 4 CAN_H White 5 CAN_L Blue Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 30

32 Power Supply Connection Cable FTXDP2210 Linking up the power supply from one FTB module to the next. PIN Signal Wire 1 0 V V 2 3 PE Green/yellow V DI V DO 4 Advantys FTB CANopen Terminating Resistor FTXCNTL12 Connection to final FTB module via BUS OUT connector. Connection Cable LU9R10 Parallel connection of LUF C00 communication module on TeSys U with EPI2145 special module of STB platform. Two RJ54 connectors. 1 EPI2145 STB module 2 LUF C00 communication module on TeSys U 3 LU9R10 connection cable Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 31

33 Implementation Introduction The implementation chapter describes all the steps necessary to initialize, to configure, to program and start-up the system to achieve the application functions as listed below. Function Instructions for switching on and functional description 1. Activate all safety devices and motor circuit-breakers. 2. Activate the master mains switch. 3. Clear the emergency off. 4. Establish and acknowledge door safety. 5. Wait until the red lamp goes off. 6. Error messages (which are indicated by the blue lamp) can be reset using the Reset button if necessary. 7. Now you can select Auto, HMI or Manu mode on the main screen. 8. A pending bus-node connection error will be indicated by the CANopen button lighting up red. Individual bus-node stati are listed in the CANopen diagnostics window. 9. Select HMI mode: By selecting individual devices you can access various operational modes and set certain speed and position parameters. Error messages are also shown in more detail. 10. Select Manu mode: In this mode, you can control the TeSys U module contactors using the remote terminal and buttons. 11. Select Auto mode: Once Auto mode has been activated, you can initiate an automatic control process via the Start button. The individual drives are started and stopped one after the other, running in different directions and at various speeds. Auto mode stops whenever an error occurs and starts up again once a restart is made. Signal Beacon The signal beacon indicates the various system states and consists of 5 signaling elements: Blue lamp: Red lamp: Green lamp: Yellow lamp: Siren: CANopen bus or logic error lamp lights up Fault indication for emergency-off/safety violations - lamp flashes State: System ready lamp lights up Operation: System running normally lamp flashes Automatic operation: System running in Auto mode lamp lights up Error or fault pending siren sounds for 3 seconds (1 Hz) Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 32

34 Functional Layout Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 33

35 Communication Introduction This chapter describes the data passed via the communications bus (e.g., Modbus Plus or TCP/IP) that is not bound directly with digital or analog hardware. The list contains: The device links Direction of data flow symbolic name and Bus address of the device concerned. Device Links Within the context of this application, the CANopen, Modbus and Uni-Telway bus systems are used along with Ethernet to transfer the configuration. The following devices are connected via CANopen: - One Premium PLC, bus address 1 - Three Altivar 31 variable speed drives, bus addresses Two IclA IFE7 compact drives, bus addresses 5 and 6 - Three Advantys FTB I/O modules, bus addresses One Advantys STB I/O platform, bus address 10 Only two devices are connected via Modbus: - Advantys STB I/O platform, CFG port, bus address 1 - Magelis XBT-N panel (no bus address assigned) Only two devices communicate with each other via Uni-Telway: - Premium PLC, CPU module AUX port - Magelis XBT-G terminal, COM1 Two devices are configured via Ethernet: - Premium PLC, Ethernet port, IP address Magelis XBT-G terminal, Ethernet port, IP address Startup Proceed as follows to establish communication between the devices: - Set the CANopen address and transmission rate for all devices - Create the EDS file for the STB island using the Advantys configuration tool - Configure the CANopen bus using the SyCon software - Generate the variable import file for Unity Pro using the CANopen Symbol Tool - Exchange data between the XBT-N terminal and Premium PLC via STB module Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 34

36 Datalink Premium-CPU (CANopen-Master, #1) Altivar31_1 (CANopen-Slave#2) Drive_1 <> PLC Data Direction ATV -> PLC Address Name Index Designation %MW1000 ATV01_STATE / state 6041 Drivecom status register %MW1001 ATV01_STATE / rpm 6044 Control effort Data Direction SPS -> ATV Address Name Index Designation %MW1500 ATV01_CTRL / cmd 6040 Drivecom command register %MW1501 ATV01_CTRL / rpm 6042 Target velocity Datalink Premium-CPU (CANopen-Master, #1) Altivar31_2 (CANopen-Slave#3) Drive_2 <> PLC Data Direction ATV -> PLC Address Name Index Designation %MW1002 ATV02_STATE / state 6041 Drivecom status register %MW1003 ATV02_STATE / rpm 6044 Control effort Data Direction PLC -> ATV Address Name Index Designation %MW1502 ATV02_CTRL / cmd 6040 Drivecom command register %MW1503 ATV02_CTRL / rpm 6042 Target velocity Datalink Premium-CPU (CANopen-Master, #1) Altivar31_3 (CANopen-Slave#4) Drive_3 <> PLC Data Direction ATV -> PLC Address Name Index Designation %MW1004 ATV03_STATE / state 6041 Drivecom status register %MW1005 ATV03_STATE / rpm 6044 Control effort Data Direction PLC -> ATV Address Name Index Designation %MW1504 ATV03_CTRL / cmd 6040 Drivecom command register %MW1505 ATV03_CTRL / rpm 6042 Target velocity Datalink Premium-CPU (CANopen-Master, #1) IclA_IFE_01 (CANopen-Slave#5) IclA_1 <> PLC Data Direction IclA -> PLC Address Name Index Designation %MW1006 ICLA01_IN[0] 301E.4 pdo4_drivestat %MW1007 ICLA01_IN[1] 301E.3 pdo4_modestat %MW1008 ICLA01_IN[2] 301E.7 pdo4_act8 %MW1009 ICLA01_IN[3] 301E.8 pdo4_act32 Data Direction PLC -> IclA Address Name Index Designation %MW1506 ICLA01_OUT[0] 301E.1 pdo4_drivectrl %MW1507 ICLA01_OUT[1] 301E.2 pdo4_modectrl %MW1508 ICLA01_OUT[2] 301E.5 pdo4_ref16 %MW1509 ICLA01_OUT[3] 301E.6 pdo4_ref32 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 35

37 Datalink Premium-CPU (CANopen-Master, #1) IclA_IFE_02 (CANopen-Slave#6) IclA_2 <> PLC Data Direction IclA -> PLC Address Name Index Designation %MW1010 ICLA02_IN[0] 301E.4 pdo4_drivestat %MW1011 ICLA02_IN[1] 301E.3 pdo4_modestat %MW1012 ICLA02_IN[2] 301E.7 pdo4_act8 %MW1013 ICLA02_IN[3] 301E.8 pdo4_act32 Data Direction PLC -> IclA Address Name Index Designation %MW1510 ICLA02_OUT[0] 301E.1 pdo4_drivectrl %MW1511 ICLA02_OUT[1] 301E.2 pdo4_modectrl %MW1512 ICLA02_OUT[2] 301E.5 pdo4_ref16 %MW1513 ICLA02_OUT[3] 301E.6 pdo4_ref32 Datalink Premium-CPU (CANopen-Master, #1) Adv_FTB_01 (CANopen-Slave#7) FTB_1 <> PLC Data Direction FTB -> PLC Address Name Index Designation %MW Digital Input 8 Bits Pin Digital Input 8 Bits Pin2 Data Direction PLC -> FTB Address Name Index Designation %MW Write Outputs 5 to 8 Datalink Premium-CPU (CANopen-Master, #1) Adv_FTB_02 (CANopen-Slave#8) FTB_2 <> PLC Data Direction FTB -> PLC Address Name Index Designation %MW Digital Input 8 Bits Pin Digital Input 8 Bits Pin2 Data Direction PLC -> FTB Address Name Index Designation %MW Write Outputs 5 to 8 Datalink Premium-CPU (CANopen-Master, #1) Adv_FTB_03 (CANopen-Slave#9) FTB_3 <> PLC Data Direction FTB -> PLC Address Name Index Designation %MW Digital Input 8 Bits Pin Digital Input 8 Bits Pin2 Data Direction SPS -> FTB Address Name Index Designation %MW Write Outputs 5 to 8 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 36

38 Datalink Premium-CPU (CANopen-Master, #1) Adv_STB_01 (CANopen-Slave#10) STB_1 <> PLC Data Direction STB -> PLC Address Name Index Designation %MW Digital Input Block No Digital Input Block No.2 %MW Digital Input Block No Digital Input Block No.4 %MW Digital Input Block No Digital Input Block No.6 %MW Digital Input Block No Digital Input Block No.8 %MW Digital Input Block No A Digital Input Block No.10 %MW B Digital Input Block No C Digital Input Block No.12 %MW D Digital Input Block No E Digital Input Block No.14 %MW F Digital Input Block No Digital Input Block No.16 %MW Digital Input Block No Digital Input Block No.18 %MW Digital Input Block No Digital Input Block No.20 %MW Digital Input Block No Digital Input Block No.22 %MW Digital Input Block No Digital Input Block No.24 %MW Digital Input Block No A Digital Input Block No.26 %MW Analog Input Block No.1 %MW Analog Input Block No.2 %MW1032 HMI_SPS_WD byte Special Input Object %MW1033 HMI_SPS_WD byte Special Input Object %MW1034 HMI_SPS_WD byte Special Input Object %MW1035 HMI_SPS_WD byte Special Input Object Data Direction PLC -> STB Address Name Index Designation %MW Digital Output Block No Digital Output Block No.2 %MW Digital Output Block No Digital Output Block No.4 %MW Analog Output Block No.1 %MW Analog Output Block No.2 %MW1521 SPS_HMI_WD byte Special Output Object %MW1522 SPS_HMI_WD byte Special Output Object %MW1523 SPS_HMI_WD byte Special Output Object %MW1524 SPS_HMI_WD byte Special Output Object Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 37

39 Datalink Premium SPS (Uni-Telway) XBT-G4330 (Uni-Telway) HMI <> PLC Data Direction HMI -> PLC Address Name Address Designation %MW20.6 ATV01_Right_hmi %MW20:X06 ATV01.ATV_Right %MW20.7 ATV01_Left_hmi %MW20:X07 ATV01.ATV_Left %MW20.8 ATV01_Fast_hmi %MW20:X08 ATV01.ATV_Fast %MW21 ATV01_RPM1_hmi %MW21 ATV01.ATV_RPM1 %MW25.6 ATV02_Right_hmi %MW25:X06 ATV02.ATV_Right %MW25.7 ATV02_Left_hmi %MW25:X07 ATV02.ATV_Left %MW25.8 ATV02_Fast_hmi %MW25:X08 ATV02.ATV_Fast %MW26 ATV02_RPM1_hmi %MW26 ATV02.ATV_RPM1 %MW30.6 ATV03_Right_hmi %MW30:X06 ATV03.ATV_Right %MW30.7 ATV03_Left_hmi %MW30:X07 ATV03.ATV_Left %MW30.8 ATV03_Fast_hmi %MW30:X08 ATV03.ATV_Fast %MW31 ATV03_RPM1_hmi %MW31 ATV03.ATV_RPM1 %MW35.0 ATV_EStop_hmi %MW35:X00 ATV_EStop %MW35.1 ATV_Ackn_hmi %MW35:X01 ATV_Ackn %MW50.0 Icla01_power_hmi %MW50:X00 IclA01.IclA_Power %MW50.1 Icla01_stop_hmi %MW50:X01 IclA01.IclA_Stop %MW50.2 Icla01_reset_hmi %MW50:X02 IclA01.IclA_Reset %MW50.3 Icla01_start_hmi %MW50:X03 IclA01.IclA_Start %MW50.4 Icla01_op_dimset_hmi %MW50:X04 IclA01.IclA_op_dimset %MW50.5 Icla01_op_refmov_hmi %MW50:X05 IclA01.IclA_op_refmov %MW50.6 Icla01_op_ptpabs_hmi %MW50:X06 IclA01.IclA_op_ptpabs %MW50.7 Icla01_op_ptprel_hmi %MW50:X07 IclA01.IclA_op_ptprel %MW50.8 Icla01_op_vel_hmi %MW50:X08 IclA01.IclA_op_vel %MW52 Icla01_rpm_hmi %MW52 IclA01.IclA_RPM %MW53 Icla01_dest_hmi %MD53 IclA01.IclA_Dest %MW60.0 Icla02_power_hmi %MW60:X00 IclA02.IclA_Power %MW60.1 Icla02_stop_hmi %MW60:X01 IclA02.IclA_Stop %MW60.2 Icla02_reset_hmi %MW60:X02 IclA02.IclA_Reset %MW60.3 Icla02_start_hmi %MW60:X03 IclA02.IclA_Start %MW60.4 Icla02_op_dimset_hmi %MW60:X04 IclA02.IclA_op_dimset %MW60.5 Icla02_op_refmov_hmi %MW60:X05 IclA02.IclA_op_refmov %MW60.6 Icla02_op_ptpabs_hmi %MW60:X06 IclA02.IclA_op_ptpabs %MW60.7 Icla02_op_ptprel_hmi %MW60:X07 IclA02.IclA_op_ptprel %MW60.8 Icla02_op_vel_hmi %MW60:X08 IclA02.IclA_op_vel %MW62 Icla02_rpm_hmi %MW62 IclA02.IclA_RPM %MW63 Icla02_dest_hmi %MD63 IclA02.IclA_Dest %MW40.0 TeSysU_1_HMI %MW40:X01 TeSys01.ON %MW40.1 TeSysU_2_HMI %MW40:X02 TeSys02.ON %MW40.2 TeSysU_3_HMI %MW40:X03 TeSys03.ON %MW82.0 Set_Auto_hmi %MW82:X00 Set_Auto_hmi %MW82.1 Set_HMI_hmi %MW82:X01 Set_HMI_hmi %MW82.2 Set_Manu_hmi %MW82:X02 Set_Manu_hmi %MW82.3 Set_AutoStart_hmi %MW82:X03 Set_AutoStart_hmi Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 38

40 Data Direction PLC -> HMI Address Name Address Designation %MW20.0 ATV01_MotErr %MW20:X00 ATV01.ATV_MotErr %MW20.1 ATV01_MotEs %MW20:X01 ATV01.ATV_MotEs %MW20.2 ATV01_MotFa %MW20:X02 ATV01.ATV_MotFa %MW20.3 ATV01_MotLe %MW20:X03 ATV01.ATV_MotLe %MW20.4 ATV01_MotRi %MW20:X04 ATV01.ATV_MotRi %MW20.5 ATV01_MotSl %MW20:X05 ATV01.ATV_MotSl %MW23 ATV01_ASPD %MW23 ATV01.ATV_ActualSpe ed %MW25.0 ATV02_MotErr %MW25:X00 ATV02.ATV_MotErr %MW25.1 ATV02_MotEs %MW25:X01 ATV02.ATV_MotEs %MW25.2 ATV02_MotFa %MW25:X02 ATV02.ATV_MotFa %MW25.3 ATV02_MotLe %MW25:X03 ATV02.ATV_MotLe %MW25.4 ATV02_MotRi %MW25:X04 ATV02.ATV_MotRi %MW25.5 ATV02_MotSl %MW25:X05 ATV02.ATV_MotSl %MW28 ATV02_ASPD %MW28 ATV02.ATV_ActualSpe ed %MW30.0 ATV03_MotErr %MW30:X00 ATV03.ATV_MotErr %MW30.1 ATV03_MotEs %MW30:X01 ATV03.ATV_MotEs %MW30.2 ATV03_MotFa %MW30:X02 ATV03.ATV_MotFa %MW30.3 ATV03_MotLe %MW30:X03 ATV03.ATV_MotLe %MW30.4 ATV03_MotRi %MW30:X04 ATV03.ATV_MotRi %MW30.5 ATV03_MotSl %MW30:X05 ATV03.ATV_MotSl %MW33 ATV03_ASPD %MW33 ATV03.ATV_ActualSpe ed %MW51.0 Icla01_conf_runs %MW51:X00 IclA01.IclA_conf_runs %MW51.1 Icla01_conf_error %MW51:X01 IclA01.IclA_conf_error %MW51.3 Icla01_Powered %MW51:X03 IclA01.IclA_Powered %MW51.4 Icla01_error %MW51:X04 IclA01.IclA_error %MW51.5 IclA01_stopped %MW51:X05 IclA01.IclA_stopped %MW51.6 IclA01_finish %MW51:X06 IclA01.IclA_finish %MW55 IclA01_Position %MD55 IclA01.IclA_Position %MW61.0 Icla02_conf_runs %MW61:X00 IclA02.IclA_conf_runs %MW61.1 Icla02_conf_error %MW61:X01 IclA02.IclA_conf_error %MW61.3 Icla02_Powered %MW61:X03 IclA02.IclA_Powered %MW61.4 Icla02_error %MW61:X04 IclA02.IclA_error %MW61.5 IclA02_stopped %MW61:X05 IclA02.IclA_stopped %MW61.6 IclA02_finish %MW61:X06 IclA02.IclA_finish %MW65 IclA02_Position %MD65 IclA02.IclA_Position %MW STB_13_EPI2145_1RUN %MW1027:X08 TeSys01.Ready %MW STB_13_EPI2145_1FLT %MW1027:X09 TeSys01.RUN %MW STB_13_EPI2145_1RDY %MW1027:X10 TeSys01.Foult %MW STB_13_EPI2145_2RUN %MW1027:X11 TeSys02.Ready %MW STB_13_EPI2145_2FLT %MW1027:X12 TeSys02.RUN %MW STB_13_EPI2145_2RDY %MW1027:X13 TeSys02.Foult %MW STB_13_EPI2145_3RUN %MW1027:X14 TeSys03.Ready %MW STB_13_EPI2145_3FLT %MW1027:X15 TeSys03.RUN %MW STB_13_EPI2145_3RDY %MW1028:X08 TeSys03.Foult %MW81.0 HMI_Estop %MW81:X00 HMI_Estop %MW81.1 HMI_Door %MW81:X01 HMI_Door %MW81.2 HMI_Auto_Mode %MW81:X02 HMI_Auto_Mode %MW81.3 HMI_HMI_Mode %MW81:X03 HMI_HMI_Mode %MW81.4 HMI_Manu_Mode %MW81:X04 HMI_Manu_Mode %MW81.5 HMI_Auto_Started %MW81:X05 HMI_Auto_Started %MW81.6 HMI_DriveFault %MW81:X06 HMI_DriveFault Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 39

41 Datalink Advantys STB (Modbus-Master,#1) XBT-N401 (Modbus-Slave) HMI <> STB Data Direction HMI -> STB Address Name Address Designation HMI_SPS_WD1 %MW9487 Set Drive HMI_SPS_WD2 %MW HMI_SPS_WD3 %MW HMI_SPS_WD4 %MW HMI_SPS_WD1, Bit 0 %MW9487:X0 Set TeSysU_1_ON HMI_SPS_WD1, Bit 1 %MW9487:X1 Set TeSysU_2_ON HMI_SPS_WD1, Bit 2 %MW9487:X2 Set TeSysU_3_ON Data Direction STB -> HMI Address Name Address Designation SPS_HMI_WD1 %MW4096 State SPS_HMI_WD2 %MW4097 Mode SPS_HMI_WD3 %MW SPS_HMI_WD4 %MW EPI_2_13_1_Schalter %MW5415:X0 TeSysU_1_READY EPI_2_13_1_Schaltschütz %MW5415:X1 TeSysU_1_FOULT EPI_2_13_1_Schutzschalter %MW5415:X2 TeSysU_1_RUN EPI_2_13_2_Schalter %MW5415:X3 TeSysU_2_READY EPI_2_13_2_Schaltschütz %MW5415:X4 TeSysU_2_FOULT EPI_2_13_2_Schutzschalter %MW5415:X5 TeSysU_2_RUN EPI_2_13_3_Schalter %MW5415:X6 TeSysU_3_READY EPI_2_13_3_Schaltschütz %MW5415:X7 TeSysU_3_FOULT EPI_2_13_3_Schutzschalter %MW5417:X0 TeSysU_3_RUN Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 40

42 General Addressing The PLC example program uses different hardware, discretes and memory words The following list contains keys to aid the understanding of the addressing system used. Type Address Comment Digital Inputs %Ir.m.x Digital inputs are hardware orientated: r as Rack number, m as slot number, x as Input number. E.g.: Emergency-off response at %I0.3.0 Digital Outputs %Qr.m.x Digital outputs are hardware orientated: r as Rack number, m as slot number, x as output number E.g.: Manual Mode Indicator at %Q0.5.1 Analog Inputs %IWr.m.c Analog inputs are hardware orientated: r as Rack number, m as Slot number, c as channel number. E.g.: Emergency-off response at %IW0.3.0 Analog Outputs %QWr.m.c Analog outputs are hardware orientated: r as Rack number, m as Slot number, c as channel number. E.g.: Emergency-off response at %QW0.3.0 CANopen Inputs CANopen Outputs Data for Visu %MW0 bis %MW31 %MW100 bis %MW131 %MW200 bis %MW299 CANopen-Inputs are written as Memory Words, single bits can be accessed as %MWi.x. E.g.: 2 nd ATV Status word at %MW2 CANopen-Outputs are read as Memory words, single bits can be accessed as %MWi.x. E.g.: 3 rd. ATV control word at %MW104 Data for the visualization is stored in memory words. Single bits can be written using the function BIT_TO_WORD E.g.: Motor speed at %MW220 Data from Visu %MW300 bis %MW399 Data from the visualization is stored in memory words. Single bits can be extracted using the function WORD_TO_BIT E.g.: Motor speed at %MW220 CANopen Status %CHr.m.c CANopen Status data can be read from the data structure T_COM_CPP110 (IODDT). Channel- Address: r as Rack number, m as Slot number, c as channel number. E.g.: Status CANopen %CH0.1.1 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 41

43 CANopen The address and transmission rate must be specified for all the devices on the CANopen bus. Altivar 31 Setting the address and transmission rate (manually) 1 The CANopen address and transmission rate are set manually via the control buttons on the device. 2 First, use the control buttons to select the Communication submenu. In the Communication menu, the CANopen address must be set in the AdC0 parameter. In the example software provided, the values 2 to 4 have been set aside for the three speed drives. Press ENT to confirm the setting. In the Communication menu, you must also set the transmission rate in the BdC0 parameter to the value (kbaud). Alternatively, the address and transmission rate can also be parameterized using the PowerSuite configuration software (see "Devices Altivar 31). Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 42

44 IcIA IFE7 Setting the address and transmission rate 1 The CANopen address and transmission rate are set manually using the DIP switches and the rotary switch in the cable connector of the drive. The address can be varied between 1 and 127 using switches S1 and S2. S3 can be used in addition to define the drive as the last device on the bus by activating the CAN terminating resistor. Set the transfer rate using the rotary switch and select a value of 250 kbaud (switch setting 4) to enable operation with the Premium PLC. 2 The table summarizes the switch settings for the desired CANopen address. Addresses 5 ( b) and 6 ( b) must be assigned to the drives. Advantys FTB Setting the address and transmission rate 1 The CANopen address and transmission rate are set manually on the modules via rotary switches. There are two rotary switches for the address and one for the transmission rate. In the example software, both FTB modules are configured with the addresses 7 to 9 and the transmission rate is set to kbaud. Alternatively, you can set the system to detect the transmission rate automatically. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 43

45 Advantys STB Setting the address and transmission rate 1 To set the CANopen address and transmission rate, you will need a screwdriver to turn the rotary switches on the Advantys island head. 2 Setting the baud rate: 1 Disconnect island voltage. 2 Set bottom rotary switch (ONES) to any of the positions after the number 9 (baud rate). 3 Set the baud rate on the top rotary switch (TENS). Select position 4 for a transmission rate of 250 kbaud. 4 Reconnect island voltage. 3 Setting the CANopen address: 1 Disconnect island voltage. 2 Set the bottom rotary switch (ONES) to the position that corresponds to the desired address in terms of the ONES place value. If the desired address is 010, the correct position is 0. 3 Set the top rotary switch (TENS) to the position that corresponds to the desired address in terms of the TENS and HUNDREDS place values. If the desired address is 010, the correct position is 1. 4 Reconnect the island voltage. Notes: Although addresses can be set manually, addresses 128 and 129 are not available for selection, as CANopen only supports addresses from 0 to 127. After configuring the CANopen address, it is recommended that you leave the rotary switches in this address position so that, when the system is switched on, the island is always detected at the same address. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 44

46 Advantys Software The Advantys Configuration Software must be used to make the configuration settings for the Advantys STB island, transfer them to the island and also to create the EDS file required for CANopen communication. Creating a New Project 1 After starting the Advantys software, you must create a new workspace. 2 To do this, you must specify the path, the workspace name and the name of the first island. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 45

47 Configuring the hardware 1 Select the network interface to serve as the island head for CANopen STB NCO Do this by dragging and dropping from the catalog browser or double-clicking in the catalog browser. The catalog browser is located on the right-hand side of the window. 2 Switch to the Parameters view by double-clicking the tab in the header and (as necessary) specify the number of registers to be exchanged via the Advantys module within the context of communication between the PLC and HMI. For details, please see HMI Magelis XBT-N. Note: In the example project 4 words are reserved in each case. 3 Next add the remaining nodes: STB PDT3100, STB DDI3610, STB DDO3600, STB XBE1000, STB XBE1200, STB PDT3100, STB DRC3210, STB ACI1230, STB ACO1210, STB EPI2145 and do not forget about bus connection STB XMP Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 46

48 I/O data image 1 You can use the I/O Image Overview menu item (in the Island menu) or the equivalent icon to call the function for assigning the I/O to the memory areas. 2 The information concerning the selected data is displayed in the description field. Alternatively, the project can also be printed out. The printout will contain the same information. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 47

49 Downloading the configuration 1 Start by selecting the Build option in the Island menu or the equivalent icon to generate a machine-readable version from the completed configuration. 2 An information window will appear while the build is in progress. Once the build process is complete, a message will appear in the log window at the bottom of the screen informing you of whether or not the operation was successful. 3 If this is the first time that a connection to the island has been established, the connection settings must first be specified by selecting Connection Settings from the Online menu. In the case of a serial connection, the settings must be made as shown in the screenshot here. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 48

50 4 Connect the STBXCA4002 programming cable so that the configuration can be downloaded. You can now establish a connection to the island by selecting Connect in the Online menu. Notice: If no build has been performed, the software will now initiate an automatic build. 5 Once the connection has been established, the Advantys software detects that the machine-readable version generated does not match the current configuration in the island and presents you with an option to Download or Upload. Select Download and confirm the security prompt with YES. 6 A progress bar appears during download. Once the download process is complete a message appears asking whether the island should now be set to the Running state. Click OK. Alternatively, the island can be started by selecting Run from the Online menu. 7 As soon as the island has been successfully started, you may disconnect. The island configuration is now complete. The file with the saved configuration, i.e. the island file (STB_CANopen.isl), can be found under the following path: C:\Program Files\Schneider Electric\Advantys\Projects\ AdvantysSTB Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 49

51 Creating the EDS file for SyCon 1 As the EDS file is required to integrate the island into a CANopen network, you should select Export STB_CANopen from the File menu. 2 You must specify the path and file name. The default setting can generally be left as it is. Progress can be tracked in the log window and once the export process is complete you can shut the configuration software down. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 50

52 Sycon Software The CANopen bus is configured using the SyCon software. The individual devices are identified as bus nodes, then addresses are assigned and the master function is allocated to the Premium PLC. Subsequently, the individual device data that is to be transferred during operation (PDO) is configured and the device configurations (SDO) are defined where applicable. Finally, the general bus settings are entered, e.g., the baud rate is specified. Creating a New Project 1 Start the Sycon software, then start a new project by selecting File->New. Select the CANopen bus in the next dialog. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 51

53 Importing *.eds description files into SyCon 1 In order that the speed drives, compact drives, STB island and FTB modules can be connected to the CANopen bus via the SyCon software, every type of device used must first be integrated into the SyCon software. Do this using the *eds description files (and the three additional image files). 2 After creating the project, select the Copy EDS menu item from the File menu. Note: Integration is not possible, and this menu is not available, until a new project has been created. 3 In the dialog, select the file for the corresponding Altivar 31 (the last two digits of the file name indicate the version in this case V1.2) and start the process. Note: You must repeat the process if more than one device or device type is involved. 4 Confirm the import of the corresponding images. 5 A message appears informing you that integration is complete. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 52

54 Inserting nodes 1 Add the PLC s interface card to the project as the master for the CANopen bus by selecting Master from the Insert menu or pressing the equivalent button. Select the TSX CPP 110 card in the next dialog. A CANopen address and a name must also be entered. 2 Add each drive to the project as a node using the Node menu item in the Insert menu. Select the relevant device type in the dialog. A CANopen address and a name must also be entered. This process must be repeated for each drive and all the other devices. Note: You can pre-select the manufacturer and profile in the node filter to speed up the search for the devices in the selection list. 3 Once all devices have been added there should be nine nodes in the example project. Select ID Table in the View menu to call up the identification table which summarizes all the nodes and their addresses, as well as the mapped PDO objects. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 53

55 Configuring Nodes Altivar 31 1 Double-click the device to open the Node Configuration window that is used for all busnode settings including configuration of the node when the bus starts up and the transfer of data during operation. The dialog is divided into three sections: the top section shows the general configuration, the center section shows the predefined PDO The bottom section shows the PDOs configured for the given nodes and can also be used for configuration or making changes. 2 In the example project, you will need to de-select both predefined PDOs by unchecking the relevant boxes or clicking Delete configured PDO. 3 Now select the Receive PDO6 and Transmit PDO6 PDOs for the Altivar 31 speed drive. After double-clicking the PDOs to be activated, the dialog for setting the transmission mode appears. For the Receive PDO, select event triggered with the event when data has changed. In the case of the Transmit PDO, select defined in the device profile and set the Event timer to 100 ms and the Inhibit time to 5 ms. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 54

56 4 After the transmission mode has been selected, the PDO is automatically entered as a configured PDO. There is no need for any additional configuration. You must configure a Type 6 PDO to transmit and receive for each speed drive. Note: Click the PDO Contents Mapping button to see the data to be transmitted in the selected PDO. Click the PDO Characteristics button to return to the transmission mode screen for the PDO. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 55

57 Configuring Nodes IclA IFE 1 Double-click the device to open the Node Configuration window that is used for all busnode settings including configuration of the node when the bus starts up and the transfer of data during operation. Double-click both predefined PDOs to activate them for the compact drives. Note: Do not alter the device profile setting (value=0). If this is altered, communication with the drive is disabled and, once changed, the original setting cannot be restored. To restore the setting, delete the device from the configuration and insert it again. 2 After double-clicking on the PDOs to be activated, the dialog for setting the transmission mode appears. For the Receive PDO, select manufacturer specific with the event when data has changed. In the case of the Transmit PDO, select manufacturer specific and set the Event timer to 100 ms and the Inhibit time to 10 ms. 3 After selecting transmission mode, the PDO is automatically entered as a configured PDO. No additional configuration is needed You must configure a Type 4 PDO to transmit and receive for each compact drive. Note: Clicking the PDO Contents Mapping button displays see the data to be transmitted in the selected PDO. Click the PDO Characteristics button to return to the transmission mode screen for the PDO. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 56

58 Configuring Nodes Advantys FTB 1 Double-click the device to open the Node Configuration dialog that is used for all bus-node settings including configuration of the node when the bus starts up and the transfer of data during operation. Four PDOs are pre-defined for the FTB modules but only two are required the application. Here, you should also enter the details of the device object configuration which are to be performed by the bus master before the bus starts up. 2 To call node configuration, click the Object Configuration button. A separate window appears, listing all the objects in the CANopen object library for the device. Note: The objects only appear in the list if they are also available in the EDS file. 3 Pin 2 of an FTB module can be used as either diagnostic or I/O channel. To use pin 2 as an I/O channel, object 2000:01 must be selected in the object configuration by doubleclicking. Once selected, enter the value 00. Note: Other objects may need to be configured, e.g., the behaviour of the outputs in the event of an error. Note: Configuring PDOs automatically configures other objects. 4 For data transmission, a Receive PDO and a Transmit PDO must be activated in each case. the actual I/O data is transferred via the first PDO 1 (objects 1400 and 1800). Double-click to open the PDO concerned. Note: The other PDOs that are present (objects 1405 and 1805) transmit additional state information. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 57

59 5 After double-clicking the PDO you wish to activate, the window for setting the transmission mode appears. For the Receive PDO, select event triggered with the event when data has changed. In the case of the Transmit PDO, select defined in the device profile and set the Event timer to 1000 ms and the Inhibit time to 10 ms. 6 After the transmission mode has been selected, the PDO is automatically entered as a configured PDO. There is no need for additional configuration. You must configure a Type 1 PDO to transmit and receive for each FTB module. Note: Click the PDO Contents Mapping button to see the data to be transmitted in the selected PDO. Click the PDO Characteristics button to return to the transmission mode screen for the PDO. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 58

60 Configuring Nodes Advantys STB 1 Double-click the device to open the Node Configuration window that is used for all busnode settings including configuration of the node when the bus starts up and the transfer of data during operation. 3 Receive PDOs and 4 Transmit PDOs are preconfigured for the configured STB module. In addition, you will need to activate PDOs 5 and 6 by double-clicking them. 2 After double-clicking the PDOs to be activated, the window for setting the transmission mode appears. For the receive PDO, select event triggered with the event when data has changed. In the case of the Transmit PDO, select defined in the device profile and set the Inhibit time to 10 ms. In the case of the preconfigured objects, this setting must be checked by pressing the PDO Characteristics button. This is especially true in the case of the Transmit PDO, where the default Inhibit time is set to 0 ms (and it therefore deviates from the setting required for the example project). 3 After the transmission mode has been selected, the PDO is automatically entered as a configured PDO. There is no need for additional configuration. Each and every PDO must be configured for the module. Note: Click the PDO Contents Mapping button to see the data to be transmitted in the selected PDO. Click the PDO Characteristics button to return to the transmission mode screen for the PDO. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 59

61 Parameterizing the CANopen Bus 1 The bus parameter window is called up by selecting Bus Parameter from the Settings menu. The master has to be selected in the bus view. 2 The transmission rate is the only parameter that needs to be changed (to 250 kbaud). Then, you must save the SyCon project. The project file is stored in the following directory: C:\Program Files\Schneider Electric\SyCon\Project\DCI.co. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 60

62 CANopen Symbols The CANopen Symbol Tool enables you to import the variable names and comments from the Advantys STB module configuration into Unity. The symbol names for each Advantys I/O variable are generated automatically by the tool. However, this facility is merely an option intended to make handling variables easier. Before Starting the Tool 1 The tool requires a Microsoft Access driver (ODBC driver) so that it can read the ISL and CO files. Before starting the tool, make sure that the DSN Microsoft Access Database already exists. If it does not, you must add it. Access the ODBC Data Source Administrator by selecting: Control Panel Administrative Tools Data Sources (ODBC). Select the System DSN tab in the dialog box that appears. 2 If the driver is not available, click Add. In the Create New Data Source window, select Microsoft Access Driver (*.mdb). Click Finish to display the ODBC Microsoft Access Setup dialog box. 3 Enter MS Access Database under Data Source Name and click OK. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 61

63 4 Click OK again in the ODBC Data Source Administrator window. The setting has now been made. Note: This information is also available in the tool's User Guide, which can be called up via the first screen that appears when the tool is started. Creating the XSY File for Unity 1 Start Excel and select Unity as the target software. 2 Enter the data sources on the next worksheet. Do this by clicking the buttons next to the fields to specify the file paths. Enter 3 in the Bus Alias field (because the TSX CPP110 bus master has been plugged into slot 3 on the Premium CPU). 3 Click GENERATE UNITY VARIABLES FILE to create the XSY file. You can inspect the file by clicking: VIEW GENERATED UNITY VARIABLES FILE. Note: For a description of how to import the generated file into Unit, see the section PLC. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 62

64 Modbus Data is exchanged between the STB module register and the Magelis XBT-N terminal via Modbus. This process is explained below. The STB Island s Data Image Register The XBT-N401 terminal has access to the STB island s register via Modbus. Certain data image register blocks are illustrated below. The data starts at register 40001, which also happens to be the flag-address offset for Modbus communication. All the data image registers can be read from the island head s CFG port. The configured registers in block 12 (registers to 49999), which are intended for communication between the HMI and PLC, can also be written from the terminal at the CFG port. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 63

65 Mapping Overview The fieldbus and Modbus I/O images from the Advantys configuration provide the information that is necessary for read and write access to the register addresses. The flag addresses can be ascertained from the Modbus image by subtracting from the register addresses. The variable addresses of the register entries for the PLC program are determined from the fieldbus image on the basis of the starting words. In the case of bit j from input word i, the variable address is %IW\3.10\0.0.0.i-1.j. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 64

66 HMI Magelis XBT-N Introduction This section describes how to set up visualization on the Magelis text display. The HMI application for the XBT-N401 is created using the XBT-L1000 HMI software. Proceed as follows to integrate the Human Machine Interface (HMI): Create a new project Configure the HMI Create an application Use the application Example application Creating a new project 1 Start the XBT-L1000 software and then create a new project. Configuring the HMI 2 A configuration dialog appears. Select: Type: XBT-N401(2) Protocol: Modbus In the same dialog, select the Modbus communication protocol parameters. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 65

67 3 Set the Modbus protocol parameters. Set the same parameters as those on the Advantys STB CFG port. These are: Speed: Parity: 9600 bauds Even Click OK to close this dialog and continue with the parameterization by clicking Next. 4 Assign the project name and then click Next. 5 Enter the symbolic names and the network address for the connected devices in this window. The network address must match that of the Advantys STB CFG port. The default value for this address is 1. 6 Continue by setting the language. Here you can choose between different languages for the terminal. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 66

68 7 Do not make any settings for the terminal and dialogue table. After completing the basic parameters, click Finish. The application pages must now be created. Creating an application 1 The XBT-L1000 environment consists of the following elements: 1 Menu bar 2 Application window 3 Window containing field information for the page currently being displayed 4 Toolbar 5 Navigation window (directory structure in the form of a page tree) 2 You can create text objects and links to other pages on an application page by clicking the relevant buttons.. 3 Whenever a new page is created it is assigned a page number and a name. You can vary the backlight colour to highlight certain pages. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 67

69 4 Some displays are used to access other displays You must insert the links for this function. 5 Properties can be assigned to the alphanumeric fields. First, specify the variable, which is to activate the field. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 68

70 6 Select the source/target from the Equipment drop-down list. Enter Advantys (the master) here. After selecting the variable type from the drop-down list on the right and the format, enter the register address for the variable. i indicates the word and j the bit within the word. Note: The Modbus register addresses at the STB port are referenced by means of flags. For this purpose, an offset must be observed. Flag word = Reg.add For details about register mapping, see Communication. 7 Different formats are available for the display. Text is displayed on the basis of a word value. As well as the text which indicates a certain a value, the numerical value itself can be displayed. 8 The Options tab also indicates whether the variable is readonly, write-only or read/write. A maximum and minimum value can also be assigned to variables here. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 69

71 Using the application 1 The application can be simulated offline (without HMI connected) using the simulation function in the XBT-L1000 software. Activate the function by selecting Simulation Activation from the Simulation menu. In the variables window, you can set and read variables. 2 In order to download the application from the PC to the Magelis XBT-N401, connect the XBT-Z915 communication cable. Start the download process by selecting Export from the Transfers menu. A message will appear to confirm that the application has been transferred successfully. 3 To download an application that has already been created first access it by selecting Open from the File menu and then transfer it to the HMI. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 70

72 Example application 1 The mode is indicated in the central field on the Main Menu page. From here, you can switch to the other pages. 2 If you select a motor, the page displaying the actual motor status appears. If Manu Mode is currently active, you can control the motor here using the MOD and ENTER buttons. Press ESC to return to the previous page. 3 By switching to the Time page you can display the date and time. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 71

73 Magelis XBT-G Introduction This application features a Magelis XBT-G 4330 HMI, which is connected to the PLC via the Uni-Telway protocol. The Vijeo Designer software is used to program and configure the terminal. The steps to be taken in order to create and upload a program are described on the following pages. Setting up the HMI is done as follows: Create a new project Specify the hardware Select new driver Check communication settings Properties window Create new variables Create new screen Create text Add switches Animation setup Build and download the project Runtime Installer Example project Create a new Project 1 The Vijeo Designer environment consists of the following elements: 1 - Navigator 2 - Info display 3 - Inspector 4 - Data list 5 - Feedback zone 6 - Toolbox Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 72

74 2 Start Vijeo Designer and select Create new Project. Click Next to access further setting options. 3 Enter the project name. Only one platform is required for the example application so select Project with Single Target. Specify the hardware 4 Enter the details of the terminal that is being used. Target Name: Touchterminal Target Type: XBTG Series XBTG Model: XBTG4330 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 73

75 5 The terminal is equipped with an Ethernet port so you need to enter the network settings for the terminal here. You will also need to activate these settings via the touch display when you switch on the terminal for the first time. Note: The IP address should be assigned in accordance with the local network. Select new driver 6 In order to exchange data with the PLC, the Magelis terminal requires a communication driver. On this screen click Add to open up the New Driver Dialog 7 Now select Schneider Electric Industries SAS as the manufacturer (at the top) and Uni-Telway as the driver. Uni-Telway Equipment will now appear automatically under Equipment and will be used for communication with the Premium PLC. Confirm the settings by clicking OK. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 74

76 8 Once you have added the driver, click Finish to exit the configuration process. Checking and setting communication parameters 1 Vijeo-Designer now opens the workspace described above with a blank edit screen on the right-hand side. 2 To check the project s download properties select Touchterminal in the navigator. In the Property Inspector, click on Download. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 75

77 Property Inspector 3 You can check the settings here and if applicable select a serial link. However, an Ethernet connection offers considerable speed advantages. 4 To check the Uni-Telway settings in the Navigator, click the Project tab, then right-click UnitTelway01 [COM1] under IO Manager and then select Configuration. The Driver Configuration dialog now appears. 5 Set the Transmission Speed to Set the remaining interface parameters as follows: COM Port: COM1 Serial Interface: RS-485 Rcv. Time Out: 3 Sec The configuration must match the setting for the port on the Premium PLC. Confirm the change by clicking OK. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 76

78 6 You can rename the equipment to PremiumPLC by rightclicking on UniTelwayEquipment01 and selecting Rename. 7 Right-click again on the name PremiumPLC to configure the communication equipment. There is no need to change the address settings as the terminal is directly connected to the PLC. The default values of all the other settings can also be left as they are. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 77

79 Create New Variables 1 To create a new variable, you first need to select the Variable tab at the bottom of the navigator. Then right-click Touchterminal in the menu and select: New Variable New 2 To create variables, the following information must be entered: Variable Name Data Type Data Source (= External) Address in the PLC To enter the address, click the button next to the device address field. 3 Memory bits and words are addressed within the PLC; internal formats such as counters (or similar) have to be transferred to memory words if they are to be displayed on the Magelis terminal. With the Discrete data type, bits are addressed. In this case, you will need to enter the word address and the bit number in the word. Click OK to confirm. 4 As soon as you confirm the input in the variable dialog by clicking OK, the variable appears in the list of variables. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 78

80 5 In the case of variables where the data type is Integer and the values can be negative, you must click the IO Settings tab and select 2 s Complement in the Signed field. Create New Screen 1 Right-click Graphical Panels in the Navigator to add a new panel. You can change the name of a panel by right-clicking on the name in the navigator. Adding text 1 You can add text by clicking the relevant icon in the tool bar. Once you have set the size, a dialog appears in which you can specify the text content, font, colour etc. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 79

81 2 If Text has been selected, you can use the Property Inspector to change the text element s position, size, colors, etc. 3 To select the Animation function, select a text element and then right-click with the mouse. You can also edit the animation data in the Property Inspector (described above). Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 80

82 4 You can animate the following properties: Color Position Value Visible Select the light bulb icon at the end of the edit box in order to enter variables. A variable name that has been entered but not recognized appears in red. After activation you can select a variable for the value animation and the display format. If additional functions are required (such as trigonometric functions), these can be generated via the calculator icon. Adding a switch 1 You can add a switch by clicking the relevant icon in the menu bar. Once you have set the size, a dialog appears in which you can specify the switch settings. 2 Here you can define what happens according to the various user actions. As well as enabling the user to switch panels, switches can also be used to modify variables. Switches can also be animated, e.g. change colour according to their status. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 81

83 Build and Download the Project 1 To analyze the project before downloading it to the Touch Panel, Select Build from the menu bar followed by Validate All. The results are listed in the Feedback Zone. You can also the Build All menu item. 2 Select the project in the navigator. Use the menu item Download All (reached via the right mouse button or the Build menu) to transfer the application to the connected HMI. The connection selected at the outset (Ethernet) is used. Download Problems Runtime Installer 1 If the download fails, you should check the connection and settings. If the terminal is being used for the first time, it may be necessary to transfer a new runtime version to the terminal first. To do this, go to the Windows Start menu and select: Program Files > Schneider Electric > Vijeo-Designer > Runtime Installer Tools. 2 The Runtime Installer starts up. To ensure successful installation, follow the instructions on the right-hand side of the window. Afterwards, try downloading the project again. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 82

84 Example project 1 You can select the operating mode on the startup screen. This also displays the state of safety equipment and any errors. Certain errors can be reset by pressing the Reset button. Use the bar at the bottom to switch between the various displays. 2 The CANopen display provides information about the state of the CANopen bus nodes. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 83

85 Example project Ctd. 3 Use the ATV 31 display to control the speed drive. The target (Set) speed and direction of rotation can be specified here for each device. Along with the LEDs, the Actual Speed provides information about the state of the speed drive. You can clear an error by pressing Reset. Press STOP to initiate a fast stop. 4 Use the IclA display to control the compact drive in its various modes. After selecting the display, you will need to enter the target (Set) speed and position. Use START and STOP to change the operating state. The buttons above the menu bar can be used to switch between the two drives that have been installed. 5 Select the TeSys U display to control the TeSys U module contactors. The state of the devices appears here. Click the relevant buttons to activate and deactivate the devices. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 84

86 Importing/ exporting a project 1 To import a project you must first go to the Navigator window and click the Vijeo-Manager tab. Right-click the Vijeo- Manager node and select Import Project. Note: It is only possible to import Vijeo frame archive files (*.vdz files). 2 To export a project you must first go to the Navigator window and click the Vijeo-Manager tab. Then you need to rightclick the project file you want to export and select Export Project. Note: Projects must first be closed before they can be exported (or renamed). If the selected project is still open, the Export Project will be grayed out. In this case, you should save the project and close it. 3 In the Export Project dialog box, you must specify where you want the *.vdz project file to be saved. Click Save to export the project file. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 85

87 PLC Introduction Preconditions The PLC chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions. Before carrying out the steps described below, you must ensure the following: That the Unity Pro XL software is installed on the PC That the CO file from the SyCon configuration has been created That the Premium PLC is switched on and being supplied with power That the PLC and the PC are linked to one another via the TSX PCX 1031 programming cable. Setting up the PLC is done as follows: Configure Ethernet communication Configure CANopen communication Import variables table Create application program (logic) Connect to PLC and download program Creating a New Project 1 After starting Unity, the first thing you need to do is create a new project. To do so, you must first select the correct PLC. 2 Double-click Configuration or X Bus to open a window that will enable you to configure the hardware. Next, drag and drop the CPU to the correct rack position to allow you to insert the correct power supply from the hardware catalog. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 86

88 3 Right-click on the rack to replace it with a larger one. Now insert the other hardware modules into the rack by dragging and dropping them from the hardware catalog. Double-click slot A of the CPU module to add a memory module. Assign the TSX CPP 110 CANopen communication module to slot B. Now save the project. 4 Double-click the CPU module to adjust the number of I/O data items. Data areas are already reserved for this purpose. In our example, the following settings need to be made: %M 256 %MW 2000 %KW 1000 Configuring Ethernet communicat-ion 1 First, select New Network under Communication and Networks in the Project Browser. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 87

89 2 In the Add Network window, select Ethernet as the network type and enter a name for the network under Change Name. Click OK to create the network. To configure the new network, right-click on it and select Open. 3 Input the following settings in the exact order in which they appear below: Select the model family (regular connection). The tool tips show the devices that belong to each model family. Specify the IP address and subnetwork mask. Now close the window and confirm the changes. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 88

90 4 The configured network must be assigned to the hardware. To do this, switch to the Hardware view and doubleclick the CPU network connection. The window opposite appears. The following three settings should be made and then applied: Select the channel (in this example, Channel 0) Select the function (in this example, ETH TCP IP) Select the network link (the configured connection) Close the window to validate your settings. Project settings 1 In the Project Browser, rightclick on Station and then select Project Settings. 2 When the Project Settings dialog opens, click the Language extensions tab. Under Data types, check the box next to Allow dynamic arrays [ ]. Press OK to confirm the setting. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 89

91 Configuring CANopen communication 1 In the Project Browser, rightclick CANopen under Configuration and select Open to access the CANopen configuration. 2 A dialog will appear, where you should click Select Database to load the CANopen configuration that was created previously. Alternatively, you can click the Hilscher button to create a configuration in the SyCon tool. Once the transfer is complete, the most important data appears underneath the file details. You can also choose here whether to use Unity or SyCon for bus configuration. In the example we are using Unity. 3 The upper part of the dialog is for selecting the bus startup characteristics and the assignment of addresses for the input and output areas. In the example project, automatic bus startup is configured. The number of flag words for the inputs and outputs must be adapted in line with the CANopen configuration. If an incorrect entry is made, the numbers will show up red. The inputs start at address %MW1000 and the outputs at %MW1500. For the inputs and outputs, there are 36 and 25 words respectively. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 90

92 4 Clicking the Bus configuration button brings up a new dialog where the individual slaves are listed. If you click on one of the slaves in the list, information such as the I/O addresses assigned is displayed on the right. Note: The addresses are shown from top to bottom in order of their position on the bus in the SyCon software. The CANopen addresses are disregarded. 5 The configuration must be confirmed or validated. You can do this either by closing the configuration window or selecting Validate from the Edit menu. Note: You can only save, close and build the project after you have validated it. Importing variables tables 1 Right-click on Variables & FB instances in the Project Browser and select the Import option. 2 Only *.XSY and *.TXT files can be used for importing variables. Select a file and click Import to confirm the process. The variables will now be imported. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 91

93 2 Double-click on Variables & FB instances in the Project Browser to open the Data Editor, where you can view and modify variables. Importing FB types 1 In the Project Browser, rightclick on Derived FB Types and then select Import. 2 Only files with the extension *.XDB can be used for importing FB types. Select a file and click Import to confirm the process. The derived FB type will now be imported together with the associated and derived FB data types. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 92

94 FB type ATV 1 The ATV function block is used to control the Altivar 31 speed drive. The atv_state data type drive status word is applied to ATV_IN. Output ATV_OUT (type atv_ctrl) is associated with the drive control word. The Boolean inputs Left, Right, Fast, Slow and Estop are used to control the speed drive. A rising edge at Ackn triggers a speed-drive reset. The bus state is connected to CommOk. The integer inputs RPM1 and RPM2 are used to set the speed for Fast/Slow operation. The Mot... outputs provide binary state information about the speed drive. Spd provides the motor speed as an integer value. 2 The FB data types relating to the ATV block each contain two words. The atv_state structure contains the DriveCom state register for the speed drive and the current speed. The atv_ctrl structure sets the DriveCom command register and the speed. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 93

95 FB type ICLA 1 The ICLA function block is used to control the compact drive via CANopen. There is a communication-pdo array (4 words) for CANopen at both PDO_IN and PDO_OUT. An edge at Config initiates IcIA configuration. Control_IO is used to connect the IO inputs. Address is where the CANopen address is registered. AckError is used for resetting error messages. Inputs Power, Stop, Reset, and Start are supplied by Boolean values. A specific byte combination at Mode sets the operating mode. RPM is used to set the speed and Dest for entry of the target position. ConfRuns, ConfErr, Ready, Error, Stopped, and Finished provide information about the device state and about travel. State is an error status word. Position is where the value for the current position may be found. 2 Only one bit may be set in the input byte for the purpose of setting the operating mode. Each bit position represents a different mode. Bit0 Sets the position Bit1 Referencing Bit2 Point-to-point, absolute Bit3 Point-to-point, relative Bit5 Speed profile Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 94

96 Creating the Application Program 1 Right-click on Sections under MAST, Tasks and Program in the Project Browser and select New Section. 2 A dialog appears in which you should enter the section name and select the programming language. 3 Right-click in the section window and select the FFB Input Assistant. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 95

97 4 Once you have selected an FFB type, you can assign an instance name. Click OK to position the function block in the section window. 5 Right-click and select Properties or double-click on the block to open the Properties window. Here you must define the input data types and input comments. 6 The editor toolbar supports program creation by enabling program components to be selected quickly. The editor toolbar content changes according to the programming language selected. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 96

98 Downloading the program 1 Upon completion of the programming, the entire project must be generated (build or rebuild). To do this, select the relevant menu item or button. 2 Before transferring the program to the PLC, you must first set the PLC connection address. Under Media, select UNTLW01 for a Uni-Telway connection. SYS should be specified as the standard system address. A connection can also be created via TCP/IP if a program with an IP address is already running on the PLC. 3 Once the connection has been set you can transfer the project to the PLC. To do this, select Transfer Project to PLC in the PLC menu. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 97

99 Devices Introduction This chapter describes the steps required to initialize and configure the devices to attain the described system function. Altivar 31 General The ATV 31 parameters can also be entered or modified via the front panel. The advantages of using PowerSuite are that You can save the data onto your PC and duplicate it however you want You can print out the documentation It can help you with online parameter optimization As well as containing the device documentation (installation and programming instructions), the product CD supplied with the Altivar 31 also features a scaled down version of PowerSuite to enable quick and easy parameterization of the variable speed drive. Connecting the device and reading out data 1 After starting the software, use the Connect function in the Action menu or the equivalent button to establish a connection with the device. Note: Prior to this, you must connect the PC and ATV into the PowerSuite port on the CANopen junction box. Only one speed drive at a time can be connected to the CANopen junction box altivar port (ATV1). Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 98

100 2 Before the connection is established, you must confirm that you accept the terms of the security warning by pressing ALT+F. 3 Next, you need to enter the name of the configuration or device. 4 Acknowledge the warning about transferring the parameters from the device. The current parameters are now transferred from the speed drive to the PC. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 99

101 Parameterizing and transferring data 1 Once the transfer is complete, the speed drive s online screen appears. 2 In order to make parameter settings, switch to the configuration screen. To do this, select Configuration from the Display menu or use the equivalent icon on the toolbar 3 Select Fast settings in the configuration view. As a minimum, you must then check the supply-frequency parameters (BFR) and motor parameters: Settings/Drive Parameters > Motor Characteristics and adjust them as necessary. 4 The CANopen address and baud rate (trans. speed) can be set for the speed drive under Communication. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 100

102 5 Next, close the configuration view and, in the main window, transfer the data to the speed drive by selecting Configure from the Action menu or by pressing the equivalent button. 6 To start the transfer, confirm the warning message. 1 You can manage the configurations in the view that is displayed once the connection has been closed. To display an overview of all the configurations created so far, click Display, followed by Configurations. The overview will appear on the left-hand side. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 101

103 TeSys U General Basically, the TeSys U motor control unit comprises: Power base Control unit Communication module Coil wiring kit Optional: reversing block, I s limiter/isolation block and other modules Installation Insert the LUCA 05 BL control unit into the LUB12 power base. To enable communication, slide the LUF C00 communication module with parallel wiring (1) and the LU9B N11C coil wiring kit (2) in underneath the control unit and connect the wiring kit connector to the communication module. Notice The LUF C00 module with parallel wiring enables motor controls to be connected to the I/O modules of PLCs quickly and without the need for tools. It replaces conventional systems using a screw terminal block and single-conductor wiring. The module with parallel wiring collects all information regarding the states and control commands of each motor control. The connection module distributes information from the PLC I/O modules to each connected motor control. Note The following points should be taken into account when selecting components: 1. A 24 V DC LUCx xx BL control unit must be used. The BL extension should be observed. 2. Different versions of the coil wiring kit are available, depending on which power base is used. LU9B N11C should be used if the power base has one direction of rotation (LUBxx) and LU9M RC should be used if the power base has two directions of rotation (LU2Bxx). Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 102

104 Performance Scan and Cycle time At the time of going to press, no measurement results were available with respect to scan and cycle times. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 103

105 Appendix Detailed Component List Hardware- Components Pos. Amt. Description Part Number - Master switch Master switch NSC100N TM16D (MG) Terminal covers (2x) (MG) Auxiliary switch OF/SD (MG) Undervoltage release MN 24VDC (MG) Locking device (MG) Undervoltage-release fuse (MG) Control-voltage tap (MG) V supply Phaseo power supply 230 V, 72 W, ABL7RP2403 Magelis, 24V DC Safety Primary automatic circuit-breaker, GB2DB06 2-pin, 1 A Rev./ Vers. - Emergency off Preventa safety relay XPS-AF XPSAF Mushroom button in integrated housing, tamper-proof, with rotary unlocking Acknowledgement button integrated XALK178G XALD102E housing Contactor 5.5 kw, 24 V operation, GL LC1D12BL Emergency-off fuse + door safety 2 A (MG) Premium PLC Backplane for 12 modules TSXRKY Power supply module 230 V, 26 W TSXPSY2600M Primary automatic circuit-breaker, GB2DB06 2-pin, 1 A Processor module (Unity), integrated TSXP Ethernet SRAM memory card,768 kb TSXMRPC768K CANopen bus master, PCMCIA card TSXCPP Digital input module, 16 channels TSXDEY16D Digital output module, 16 channels, TSXDSY16T2 (transistor 0.5 A) Analog input module 16 channels TSXAEY Analog output module, 4 channels, TSXASY bit +sign Ethernet, TCP/IP network module, TSXETY4103 I/Oscanner Terminal block 20-pin, I/O cards TSXBLY Telefast terminal block analog input ABE7CPA Connection cable SUB-D 25-pin TSXCAP Telefast terminal blocks analog input ABE7CPA Terminal with integr. microfuse AB1FUSE435U5X Microfuse 0.5 A, quick-acting ABE7FU Microfuse 6.3 A, quick-acting ABE7FU630 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 104

106 Hardware- Components Pos. Amt. Description Part Number - Magelis XBTG XBTG touch panel, 256 colors, 7.4, XBTG4330 serial/ethernet port Connection cable: XBTG - PLC 2.5 m XBTZ Fuse Magelis XBTG 2 A (MG) Harmony XVB Wall-mounting bracket XVBC12 signal beacon Connection element + cover XVBC Light-emitting diode with continuous XVBC2B3 light, LED 24 V DC, green Light-emitting diode with continuous XVBC2B4 light, LED 24 V DC, red Light-emitting diode with continuous XVBC2B6 light, LED 24 V DC, blue Light-emitting diode with continuous XVBC2B8 light, LED 24 V DC, yellow Audible signal device, V XVBC9B Color-coding kit XVBC22 - Altivar Altivar 31, CANopen integr. 230 V, ATV31H018M2 variable 1~, 0.18 kw speed drive DIN-rail mounting kit VW3A Motor circuit-breaker, 4 A GV2-L08 VW3A Auxiliary-switch attachment for motor GVAE11 circuit-breaker Contactor up to 9 A, 24 V operation, LC1D09BL GL - IclA compact EC motor with positioning control, (BL) IFE71/2 drive CANopen interface, industrial socket CAN-DS/-QDI54/ connection V-115KPP Supply cable, industrial socket (BL) connection with open lead end, 3 m Fuse motor current (MG) Phaseo power supply 400 V, 240 W, ABL7UPS V DC Motor circuit-breaker, transformer GV2-ME08 fuse Auxiliary-switch attachment for motor GVAE11 circuit-breaker Contactor up to 9 A, 24 V operation, LC1D09BL - Remote control cubicle fuse - Remote control cubicle 24V supply - Door safety GL Fuse 16 A 3-pin (MG) Phaseo power supply 230 V, 120 W, 24 V DC ABL7RP Primary automatic circuit-breaker, GB2DB06 2-pin, 1 A Preventa safety relay XPS-AF XPSAF Door-safety switch XCSTA Actuator for door-safety switch XCSZ Acknowledgement button integrated XALD102E housing Contactor up to 9 A, 24 V operation, LC1D09BL GL, output supply STB module Rev./ Vers. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 105

107 Hardware- Components Pos. Amt. Description Part Number - Advantys STB Fieldbus coupler module for CANopen STB NCO2212 I/O platform Power feeder module 24 V STB PDT Digital input module, 6 channels STB DDI Digital output module, 6 channels STB DDO EOS extension module STB XBE BOS extension module STB XBE Island bus extension cable 0.3 m STB XCA Relay output module, 2 channels STB DRC Analog input module, 2 channels STB ACI Analog output module, 2 channels STB ACO Interface module, 4 x TeSys U, RJ45 STB EPI Bus terminator module island bus STB XMP Backplane for PDT3100 STB XBA Backplane for DDI3610, DD03600, STB XBA1000 AVI1230, AVO Backplane for XBE1000, XBE1200, STB XBA2000 DRC Backplane for EPI2145 STB XBA Fuse Advantys STB 4 A (MG) Magelis XBTN Text display 8 keys, serial XBTN Connection cable: XBTN - STB 2.5 m XBTZ Programming cable XBTN - PC XBTZ915 - XAL-D Harmony style 5 pushbutton housing - TeSys U module contactor - Advantys FTB I/O module Fuse Magelis XBTN 1A (MG) Empty housing, 4 recesses XALD04H Auxiliary switch block 1 NO contact ZEN-L Lamp holder, LED 24V DC, green ZAL-VB Lamp holder, LED 24 V DC, red ZAL-VB Lamp holder, LED 24 V DC, yellow ZAL-VB Lamp holder, LED 24 V DC, blue ZAL-VB Indicator lamp, round, flat, green ZB5AV Indicator lamp, round, flat, red ZB5AV Indicator lamp, round, flat, yellow ZB5AV Indicator lamp, round, flat, blue ZB5AV Illuminated pushbutton, round, flat, ZB5AW353 yellow Illuminated pushbutton, round, flat, blue ZB5AW Pushbutton, round, flat, green I ZB5AA Pushbutton, round, flat, green O ZB5AA Flare nut wrench ZB5AZ TeSys U power base, 12 A LUB Standard control unit kw LUCA05BL Function module with parallel wiring LUFCOO Coil wiring kit LU9BN11C Connection cable 1 m, 2x RJ45 LU9R10 connector Contactor up to 9 A, 24 V operation, GL LC1D09BL I/O module, IP67, 12 In, 4 Out FTB1CN 12E04SPO Power supply cable 1 m, 5-pin 7/8 FTXDP2210 connection at both ends Power supply cable 1.5 m, 5-pin 7/8 with open lead end FTXDP Cover cap 7/8 connection FTXC78B Cover cap M12 connection (10x) FTXCM12B Advantys FTB fuse 2 A (MG) Rev./ Vers. Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 106

108 Pos. Amt. Description Part Number CANopen connector, 9-pin sub-d, TSXCANKCDF90T female Altivar junction box, 2x RJ45 ports VW3CANTAP Altivar branching cable 1 m, VW3CANCARR1 2x RJ45 connector Junction box, 4x 9-pin sub-d, male VW3CANTDM IclA IFE CANopen connector set, (BL) M12 connector (plug + socket) Branching cable 1 m, 2x 9-pin sub-d TSXCANCADD1 connector Bus connection cable for FTB 1 m, FTXCN pin M12 angular connection at both ends Terminating resistor M12 for FTB FTXCNTL CANopen cable, 50 m TSXCANCD50 Rev./ Vers. Hardware- Components - CANopen infrastructure Software- Components Pos. Amt. Description Part Number Rev./ Vers Unity Pro XL single-user UNYSPUFUCD20 V2.1 license SyCon SYCSPULFUCD29M V Advantys Configuration STBSPU1000 V2.0 Software incl. RS232 cable CANopen Symbol Tool V PowerSuite ATV31 V Vijeo Designer VJDSPULFUCDV10M V XBT-L1000 XBTL1003M V4.42 Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 107

109 Component Protection Classes Mounting Location / Protection Class Component In the field Frontside Cabinet IP55/IP65 IP65 IP20 Master switch NSC100N X IP40 Safety relay XPSAF X Safety position switch X Emergency-off pushbutton housing X 4-button pushbutton housing, empty X Signalers, all colors, flat X Illuminated pushbuttons, all colors, flat X Auxiliary switch module with LED + 1 auxiliary switch (1x NO), all X colors Contactor, 24 V DC operated, 3-pole AC 3, 1x NO + 1x NC X Motor circuit-breaker, all types and ratings X Miniature circuit breaker, all types and ratings X Motor circuit-breaker, all types and ratings X Phaseo power supply, all types X Altivar 31 variable speed drive X IclA IFE IP54, IP41 shaft gland TeSys U module contactor X Advantys STB I/O platform X Advantys FTB I/O module IP67 XVB signal beacon X XBT-N display terminal X X XBT-G display terminal X X Premium PLC, all modules X Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 108

110 Component Features Components Compact NSC100N circuit-breaker Max. rated current 100 A, 3 poles, manual operation via rocker arm Breaking capacity at AC 50/60 Hz 240 V 42 ka 480 V 18 ka 600 V 10 ka Overload and short-circuit protection via integrated thermo-magnetic tripping system Temperature range: -25 to +70 C Specially designed for machine protection Auxiliary switch, undervoltage release, shunt release, terminal covers, phase separator, rotary drive, locking device (accessory) Approvals: UL508/IEC /CSA 22-2 Preventa safety relays XPSAF5130 Category 4 to EN 954 Part 1 24 V AC/DC Power consumption < 5VA Monitoring of emergency-off circuits and position switches 3 safety-oriented switching contacts 3 diagnostic LEDs on front panel Adjustable start-button monitoring function Approvals: UL, CSA Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 109

111 Components Ctd. Preventa safety position switch XCSTA 10 A short-circuit protection No locking of isolated actuator Convertible operating head, can be operated from 8 directions 2 cable entries Plastic-clad Approvals: UL, CSA XAL-K pushbutton housing: EMERGENCY-OFF pushbutton Housing for 1-5 front elements, each able to accommodate a maximum of 3 auxiliary-switch blocks Can be mounted on front element or in housing base Front elements can be labeled however you want Approvals: UL Listed, CSA TeSys Model D contactors Up to 75 kw at 400 V, AC-3 Integrated quick-acting auxiliary switch, 1 NC contact, 1 NO contact Various operating voltages, even with low power consumption Additional auxiliary-switch blocks can be mounted Approvals: UL, CSA Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 110

112 Components Ctd. GV2-ME08 motor circuit-breaker Thermo-magnetic tripping Adjustable tripping current Lockable Temperature range: -25 to +70 C Approvals: UL, CSA, CEBEC, GOST, TSE, BV, GL, LROS, DNV, PTB, EZU, SETI, RINA GV2-L08 motor circuit-breaker Magnetic tripping for short-circuit protection Rotary drive for door mounting Lockable Temperature range: -25 to +70 C Approvals: UL, CSA, TSE, BV, GL, LROS, DNV GB2-DB circuit-breaker Thermal and magnetic protection of transformers, primary 2 poles Maximum operating voltage: 415 V Temperature range: -20 to +60 C CE approval Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 111

113 Components Ctd. Phaseo power supply unit: ABL7RE2403, ABL7RE2405 and ABL7UPS24100 Switched-mode electronic power supply with line filter V AC 1~/24 V DC (adjustable) 3 A, 5 A or 10 A, secondary Slimline design Indication of input and output voltage (with ABL7RE) via LEDs Can be connected in parallel (with ABL7RE) Short-circuit-proof and protected against overload with manual or automatic reset Approvals: UL, CSA, TÜV, Ctick (ABL7UPS: culus, crlus) CANopen junction box VW3CANTAP2 2 CANopen slaves can be connected via RJ45 (Altivar/Lexium) Third port enabling connection of a PC for configuration via PowerSuite Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 112

114 Components Ctd. Altivar variable speed drive: ATV31H018M2 0.18kW, 200V V AC single-phase Integrated class B EMC filter Temperature range: C Speed range from 1 to 50 ( Hz) Speed control with flow vector check Operation via Modbus or CANopen possible 2 analog inputs plus 1 analog output 6 digital inputs 2 or 3 digital state outputs possible Protection of drive and motor Configurable via PowerSuite software Compact design, side-by-side installation also possible on a DIN rail using bracket VW3A11852 Approvals: UL, CSA, NOM 117, C-Tick IclA IFE compact drive Output power 74/117 W (24/36 V DC incoming supply) Maximum current consumption: 6 A Torque range 0.17 Nm; Nm (with gears) High current-free latching torque Speed range of up to 4800 rpm (without gears) Temperature range: C Compact, as motor and electronics form a single unit Quick and easy in respect of installation and EMC Optional industrial plug and socket connection Equipped for communication via CANopen, Profibus DP or RS485 Operating modes: referencing, manual running, point-topoint, speed profile Approvals: crlus, CE Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 113

115 Components Ctd. TeSys U module contactor Protection and switching of single or three-phase motors Protection against overcurrents, short-circuits and thermal overload Modules can be mounted safely and easily by snapping them onto the power base Power base for one or two directions of rotation Various control units, e.g., for application monitoring (running time, number of errors, motor-current values), log (error memory), alarms Communication modules for parallel wiring, Modbus and AS interface; FIPIO, Profibus-DP, DeviceNet also possible, for example, if gateway modules are used Use of additional auxiliary switches supported Temperature range: C (multifunctional control unit up to +55 C) Approvals: UL, CSA Advantys STB I/O module Open, modular I/O system Easy to set up using Advantys Configuration Software Power distribution, signal acquisition and power management via island bus Fieldbus coupler modules for Ethernet TCP/IP, CANopen, Modbus Plus, Fipio, INTERBUS, Profibus DP and DeviceNet Gateway functionality with CANopen extension module EMC-protected Approvals: UL, CSA Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 114

116 Components Ctd. Advantys FTB I/O module Suitable for use in harsh environments Also available with metal housing for extreme environments Communication possible via CANopen, DeviceNet, Profibus-DP or Interbus Combined input/output module Diagnostic state information via LEDs and via the bus for each channel and for the module so that faults can be pinpointed Possible to connect Desina sensors with integrated diagnostic function Outputs protected against short-circuits and overvoltages Temperature range: 0 to +55 C UL Listed certification Harmony XVB signal beacon Visual and audible signal device with continuous, flashing or high-speed flashing light Green, red, orange, blue, yellow and transparent lights. A maximum of 5 signaling elements can be combined Stackable and with twist and lock function for easy installation Temperature range: C Approvals: CSA, UL Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 115

117 Components Ctd. Magelis XBT-N401 text display LCD display, backlit, 8 keys (4 of which are freely configurable and allow for flexible assignment) Compatible with many different devices using Modbus or Uni-Telway communication Quick programming with no need for formatting, startup wizard, simulation without PLC Different languages and fonts can be selected Optimum dimensions for straightforward installation 2 spring clamps for easy mounting Temperature range: C Approvals: CE, UL, CSA Magelis XBT-G4330 display terminal Touch panels (STN/TFT technology) with 24 V DC supply Flat design Brightness and contrast adjustment Supports communication via Uni-Telway, Modbus and (to some extent) Ethernet TCP/IP Memory expansion via CF card (for application) Temperature range: C Approvals: UL, CSA Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 116