ERNI Pre-Alignment Modules

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1 ERNI Pre-Alignment Modules Provides reliable connection, coding and grounding of plug-in cards ERNI has developed a solution to the dilemma posed by high pin-count hard-metric (HM) connectors and the need for precision connector mating combined with sufficient play between subrack guide rails and printed-circuit board (PCB) cards. The answer is ERNI s pre-alignment module. According to the IEC standard, a 2mm HM connector may have hundreds of contacts. At the same time, the plug-in board connectors and backplane connectors must mate precisely in order to avoid damage. On the other hand, there must be play between the cards and rails to avoid compression stress on the PCB. through a large diameter. A corresponding derating curve is available. This large pin diameter enables a wide capture range of >2mm. The PCB is adequately centred and guided as a result of the appropriate length. The pre-alignment pin with fastening thread is fastened on the backplane and is available for PCB thicknesses of 2.5 to 6mm, and 6 to 8mm. The guide bush is mounted on the daughter card with an M4 or M5 screw. The PCB thickness for the daughter card can be 1.6 to.5mm, or.5 to 5.5mm. ERNI s pre-alignment module consists of solid metal guides and new guiding systems that offer several optional functions. For example, there is a kit available with an integrated socket for HM coding keys. Thus no coding on the connector side is needed, which offers more room for signal contacts. In addition, there are flattened pre-alignment pins designed to match their mating connector counterparts. Using an octagonal pattern, it will support eight additional coding options. A further reasonable additional option is the electrical contact model. Shielding is low restistant because of gold plating, and therefore allows electric current to flow with 40A at 20 C 1

2 Applications 2

3 Pre-alignment Modules with Electrical Contact Guide Bush 28,4,4 15,4 20,25 Gewindetiefe 7 depth of thread 7,8,4,9 10,5 backplane 2,4 10,6 15,4 0,2-0,2 +0,2 6,5 5,5 0,1 for M5 7 0,1 (ø4,5 0,1 for M4) 14 0, ,5,1 0,0 Description Part Number Guide bush with thread M Kit (Guide bush M4, screw M4x8 with thread locker) Kit M5 on request.

4 Guiding Pin Gold Plated A B 4,2 M4 D E , 0,0 5 G 7, F C R1 R0,5 6-8 Bauteilseite component side 10,5 0, ø ) Tochterkarte ø ) Ident-Nr. Part-No. A B C D E F G Backplanestärke thickness of backplane 1) unter.2mm zusätzlich Unterlegscheibe verwenden. up to.2mm use washer additional , 0,0 Base Plate 2,4 Bauteilseite component side 2,5 0,05 8,5 0,05 8,5 10,5 0,2 18,45 Tochterkarte 8 Description PCB Thickness Part Number Guiding pin to fit on backplane without base plate mm Guiding pin to fit on backplane without base plate mm Guiding pin use only with base plate mm Guiding pin use only with base plate mm Kit without base plate (Guiding pin, washer, nut M4) mm Kit without base plate (Guiding pin, washer, nut M4) mm Kit with base plate (Guiding pin, washer, nut M4, base plate) mm 2146 Kit with base plate (Guiding pin, washer, nut M4, base plate) mm Base plate

5 Pre-alignment Modules without Electrical Contact Guide Bush 7,8 10,5,2 15,4 Gewindebohrung 4,5 tief thread drilling 4,5 deep backplane 18 15,4 0,2-0,2 +0,2 5,5 0,1 for M5 7 0,1 14 0, ,5 (ø4,5 0,1 for M4),1 0,0 Description Part Number Guide bush with thread M Guide bush with thread M Kit for PCB thickness mm (Guide bush M5, screw M5x6, washer) Kit for PCB thickness mm (Guide bush M5, screw M5x8, washer) Kit M4 on request. 5 Catalog E XXXXXX 01/16 Edition 1a

6 R0,5 Guiding Pin A B D E 6 4,2 M , 0,0 5 G 7, F C R1 6-8 Bauteilseite component side 10,5 0, ø6 6-8 Tochterkarte ) ø ) Ident-Nr. Part-No. A B C D E F G Backplanestärke thickness of backplane , 0,0 1) unter.2mm zusätzlich Unterlegscheibe verwenden. up to.2mm use washer additional. Bauteilseite component side 2,5 0,05 8,5 0,05 10,5 0,2 Tochterkarte Description PCB Thickness Part Number Guiding pin to fit on backplane without base plate mm 147 Guiding pin to fit on backplane without base plate mm Guiding pin use only with base plate mm 1472 Guiding pin use only with base plate mm Kit without base plate (Guiding pin, washer, nut M4) mm Kit without base plate (Guiding pin, washer, nut M4) mm Kit with base plate (Guiding pin, washer, nut M4, base plate) mm Kit with base plate (Guiding pin, washer, nut M4, base plate) mm Base plate 1474 Additional versions upon request. 6

7 Pre-alignment Modules with Coding Guide Bush backplane 10,5,2 15,4 15,4 0,2-0,2 +0,2 Gewindebohrung M5; 4,5 tief thread drilling M5; 4,5 deep 7 0,1 14 0, ,5 18 5,5 0,1 for M5 (ø4,5 0,1 for M4),1 0,0 7,8 Description Component Part Number Kit 1) Part Number Guide bush with coding 0 / Guide bush with coding Guide bush with coding Guide bush with coding Guide bush with coding Guide bush with coding Guide bush with coding Guide bush with coding ) Kit with screw M5x6 and washer. 7

8 Guiding Pin 7,5 A 24 4, 0,0 4 4,2 M 4 5 Bauteilseite component side 2,5 +0,05 8,5 0,05 10,5 0,2 6,5 Tochterkarte Base Plate 8,5 18,45 2,4 8 Description Part Number Guiding pin Base plate Kit (Guiding pin, base plate, washer, nut M4)

9 Pre-alignment Modules Inverse Pin with Guide Bush ,6 50,6,2 15,4 M5; Tiefe/ deep 4.5 5,5 7 0,1 14 0,05-0,2 18,1 0,0 Description Part Number Kit (Pin with guide bush) Piece parts on request. 9

10 Coding Keys Coding Keys for Base Plate Coding Keys for Guide Bush Coding Key Color Part Number Coding Key Color Part Number Pastel Orange RAL 200 Fincke Pastel Orange RAL 200 Fincke Steel Blue RAL 5011 Fincke Steel Blue RAL 5011 Fincke Slate Gray RAL 7015 Fincke Slate Gray RAL 7015 Fincke Cadmium Yellow RAL 1021 Fincke Cadmium Yellow RAL 1021 Fincke Reseda Green RAL 6011 Fincke Reseda Green RAL 6011 Fincke Brilliant Blue RAL 5007 Fincke Brilliant Blue RAL 5007 Fincke Blue/Lilac RAL 4005 Fincke Ocher Yellow RAL 1024 Fincke Strawberry Red RAL 018 Fincke Hazel RAL 8011 Fincke Blue/Lilac RAL 4005 Fincke Ocher Yellow RAL 1024 Fincke Strawberry Red RAL 018 Fincke Hazel RAL 8011 Fincke Printed in Germany Subject to modification without prior notice. 10

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