FluMoS. FluidMonitoring Software. Version 1.5x R05 and higher. Software Manual

Transcription

1 FluidMonitoring Software FluMoS Version 1.5x R05 and higher For: - ContaminationSensor CS 1000 / AquaSensor AS FluidControl Unit FCU 1000 / 2000 / MetallicContamination Sensor MCS SensorMonitoring Unit SMU ConditionSensor Interface CSI-B-7 / CSI-C-11 HYDACLab HLB 1000 Software Manual Document No.: f

2 Imprint Imprint Manufacturer and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach Sulzbach / Saar Germany Telephone: Fax: filtersystems@hydac.com Homepage: Court of Registration: Saarbrücken, HRB Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, Sulzbach / Saar Telephone: Fax: guenter.harge@hydac.com HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. Technical specifications are subject to change without notice. The trademarks of other companies are exclusively used for the products of those companies. FluMoS V1.5x en(us) Page 2/64

3 Content Content Imprint... 2 Documentation Representative... 2 Content... 3 Preface... 5 Technical Support... 5 Modifications to the Product... 5 Warranty... 5 Using the documentation... 6 Safety Information and Instructions... 7 Hazard symbols... 7 Signal words and their meaning in the safety information and instructions... 8 Structure of the safety information and instructions... 8 Proper/Designated Use... 9 Improper Use or Use Deviating from Intended Use Qualifications of personnel / target group Checking system requirements Installing FluMoS Uninstall FluMoS Connecting the device / sensor CSI-B-2 Connection overview CSI-D-5 Connection Overview CS1000 / MCS1000 on the RS-485 bus CSI-B-7 Connection overview CSI-C-11 Connection overview Starting FluMoS Scanning for units Serial interfaces Finding TCP/IP devices Setting up a TCP/IP address at the CSI Main FluMoS window The tool area The "Devices" tab The "Info" tab FluMoS V1.5x en(us) Page 3/64

4 Content The "Display" tab The "Graph" tab Show title Show legend Page view Y axis X axis Zooming & shifting a graph The "Table" tab Display date / time Mark devices Show zoom area only FluMoS settings General settings Recording settings Settings for the measurements Record measurements Processing measurement data Open/save measurement data Merge measurement data Exporting measurement data Print graph Measurement file format Import measurement data from sensor /device Configure sensors/devices Start Sensor Dialog... (only FluMoS Professional) FluMoS Release Update (only FluMoS Professional) Help Attachment Communication logs/interfaces HSI (Hydac Sensor Interface) HSITP (HSI Text Protocol) DIN Measurement Bus Overview of device/sensor <-> communication protocol Index FluMoS V1.5x en(us) Page 4/64

5 Preface Preface This operating manual was made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that in the absence of any provisions to the contrary hereinafter our warranty and liability for any legal reasons whatsoever are excluded in respect of the information in this operating manual. In particular, we shall not be liable for lost profit or other financial loss. This exclusion of liability does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. If we negligently breach any material contractual obligation, our liability shall be limited to foreseeable damage. Claims due to Product Liability shall remain unaffected. Technical Support If you have any questions, suggestions, or encounter any problems of a technical nature, please don't hesitate to contact us. When contacting us, please always include the model/type designation and article no. of the product: Fax: Filtersystems_support@hydac.com Modifications to the Product We would like to point out that changes to the product (e.g. purchasing options, etc.) may result in the information in the operating instructions no longer being completely accurate or sufficient. When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under -> Legal information. FluMoS V1.5x en(us) Page 5/64

6 Preface Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future. WHAT do you want to know? I determine which topic I am looking for. WHERE can I find the information I m looking for? The document has a table of contents at the beginning. I select the chapter I'm looking for and the corresponding page number. Chapter description Produkt / Kapitel Page number HYDAC Filtertechnik GmbH BeWa a de de Seite x 200x-xx-xx Edition date Documentation no. with index/ file name Document language The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented by one digit every time the manual is revised or changed. FluMoS V1.5x en(us) Page 6/64

7 Safety Information and Instructions Safety Information and Instructions The software was created according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users. Important information is summarized under this symbol. This symbol designates tips for use and other particularly useful information. This symbol provides important tips for the proper handling and operation of the product. The nonobservance of these instructions can lead to false use or malfunction of the product. FluMoS V1.5x en(us) Page 7/64

8 Safety Information and Instructions Signal words and their meaning in the safety information and instructions In these instructions you will find the following signal words: DANGER DANGER The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury. WARNING WARNING The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury. CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows: SIGNAL WORD HAZARD SYMBOL Type and source of danger Consequence of the danger Measures to avert danger FluMoS V1.5x en(us) Page 8/64

9 Safety Information and Instructions Proper/Designated Use Only use the FluidMonitoring software (hereinafter referred to as just FluMoS) for the application described in the following. Used together with permitted HYDAC sensors, FluMoS is an efficient tool for the continuous monitoring of fluid parameters and fluid contamination during commissioning, maintenance and servicing work on hydraulic and lubrication systems. Online - While a measurement is being conducted, FluMoS displays all measurement values on the computer screen in tabular and graphical formats and saves them to your hard disk as a log file. Offline FluMoS displays saved log files in tabular and graphical formats. You can save these in graphic/table format or export (e.g. for MS Excel) and print them. Use FluMoS to query/parametrize and read-out the following sensors and devices online: ContaminationSensor CS 1000 ContaminationSensor CS 2000 FluidControl Unit FCU 1000 FluidControl Unit FCU 2000 FluidControl Unit FCU 8000 AquaSensor AS 1000 SensorMonitoring Unit SMU 1000 ConditionSensor Interface CSI-B-7 ConditionSensor Interface CSI-C-11 MetallicContamination Sensor MCS 1000 HYDACLab HLB 1000 FluMoS Light can be downloaded from our web site free of charge. You can purchase FluMoS Professional under p/no In order to keep the instructions simple, the majority of explanations use examples with the CS1000 sensor. FluMoS V1.5x en(us) Page 9/64

10 Safety Information and Instructions NOTICE Impermissible sensor Erroneous or no communication Get readouts of permitted sensors only with FluMoS. NOTICE FluMoS light - Connection of more than three sensors FluMoS light can give a maximum readout of three sensors at a time. Connect up three sensors at most NOTICE FluMoS Professional - Connection of more than 16 sensors FluMoS Professional can give a maximum readout of 16 sensors at a time Connect up 16 sensors at most. Proper or designated use of the product extends to the following: observing all instructions contained in the instruction manual. Improper Use or Use Deviating from Intended Use Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the sensor. Examples of improper use: Operation with sensors other than the intended design. Operation of FluMoS light with more than three sensors. FluMoS V1.5x en(us) Page 10/64

11 Safety Information and Instructions Operation of FluMoS Professional with more than 16 sensors. Qualifications of personnel / target group Persons who work on the sensor must be aware of the associated hazards when using FluMoS. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel. These operating instructions is intended for: Auxiliary personnel: such persons have been instructed about the sensor and are aware of potential hazards due to improper use. Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. Activity Person Knowledge Installation Operation, operations control Uninstalling Specialist personnel Auxiliary personnel Specialist personnel Knowledge of using Windows PCs and of program installation Knowledge of network communication Product-specific knowledge Knowledge of using Windows PCs Product-specific knowledge Knowledge of using Windows PCs and of program uninstalling FluMoS V1.5x en(us) Page 11/64

12 Checking system requirements Checking system requirements To install and run, FluMoS requires the following hardware and software: - Processor Pentium 200 MHz - RAM 64 MB - Graph VGA graphic card, minimum resolution 800x600 - Hard drive 15 MB free memory. - Interface 1 free serial or USB interface which is not being used by any other program (e.g. terminal, modem or network software). - Operating system WINDOWS 2000, WINDOWS XP, WINDOWS Vista, WINDOWS 7 (32/64bit), WINDOWS 8 (32/64bit), WINDOWS 10 (32/64bit) - Internet Explorer Access rights Administrator or software installation rights FluMoS V1.5x en(us) Page 12/64

13 Installing FluMoS Installing FluMoS We recommend that you uninstall older versions of FluMoS so as to ensure that the software functions properly. Read the README file. This document contains up-to-date additional information that supplements this manual. We advise you to read the entire file before using FluMoS. The README file is located on the installation CD or in the unzipped file downloaded off our HYDAC website. To begin the installation of FluMoS, start the program SETUP_FLUMOS_xxx.EXE on the CD or in the unzipped file download. Select the language for the setup wizard. Select setup language Select the language to use during the installation: English OK Cancel The setup wizard will guide you through the installation process. To continue, click on "Continue". Setup - FluMoS Welcome to the FluMoS setup wizard This wizard will now install FluMoS on your computer. You should close all other applications before continuing with the setup. Click "continue" to proceed, "cancel" to exit. Continue > Abort FluMoS V1.5x en(us) Page 13/64

14 Installing FluMoS To continue the installation, carefully read through the licence agreement in the next window and then click "I accept the agreement." Setup - FluMoS License agreement Please read the following important information before continuing. I. Scope and Supplementary Provisions The contract concluded between us and the customer is based on our General Conditions of Sale and Delivery. The following Special Conditions of Sale and Delivery for Software Products are supplements to our General Conditions of Sale and Delivery and shall prevail in the event of inconsistency or contradiction. Any alternative or additional terms and conditions, especially those contradicting these terms and conditions, shall not be accepted. The delivery of freeware is subject to the special provisions of section VIII. II. Subject Matter of the Contract The subject matter of the contract is the granting of rights of license to use I accept the agreement I do not accept the agreement < Back Continue Abort To activate FluMoS Professional, enter your registration key from the CD in the following screen. This step is not necessary when installing FluMoS Light. Setup - FluMoS Product registration What is your registration key? Enter your registration key (See CD label) Registration key: < Back Continue > Abort FluMoS V1.5x en(us) Page 14/64

15 Installing FluMoS During installation only the program files are copied to the installation directory. In the next step, the installation directory is defined. If the installation directory already exists, you will be asked if you wish to overwrite the path. Setup - FluMoS Select destination directory Where should FluMoS be installed? The setup will install FluMoS in the following folder. Click "continue" to proceed. Click on "Browse" if you wish to select another folder. C:\Programs\FluMoS Browse < Back Continue > Abort Then a start menu directory will be created. Setup - FluMoS Select the start menu directory Where should setup place the program shortcuts? The setup will create the program links in the start menu folder. Click "continue" to proceed. Click on "Browse" if you wish to select another folder. FluMoS Browse < Back Continue > Abort FluMoS V1.5x en(us) Page 15/64

16 Installing FluMoS Setup - FluMoS Select additional tasks Which additional tasks should be performed? Select the additional tasks to be completed while FluMoS is installed and then click "Continue." Additional symbols: Create a desktop symbol Create a shortcut symbol on the quick start menu < Back Continue > Abort Confirming (pressing the Install button) causes the installation process to be started. Setup - FluMoS Installation Setup is now ready to begin installing FluMoS on your computer. Click "Install" to begin the installation, or "Back" to check or change your program settings. Destination directory: C:\Programs\FluMoS Start menu directory FluMoS Additional tasks: Additional symbols: Create a desktop symbol < Back Install Abort FluMoS V1.5x en(us) Page 16/64

17 Uninstall FluMoS Click the "Finish" button to close the setup wizard. Setup - FluMoS Ending the FluMoS setup wizard The setup wizard has completed the installation of FluMoS on your computer. The application can be started by clicking the installed program shortcuts. Click "Finish" to end the setup wizard. Start FluMoS Finish Uninstall FluMoS To uninstall FluMoS, run the UNINS000.EXE file located in the installation directory or launch "Uninstall FluMoS" from the Start menu: FluMoS Uninstall FluMoS HYDAC on the Web The DATA directory cannot be deleted for data backup reasons. FluMoS V1.5x en(us) Page 17/64

18 Connecting the device / sensor Connecting the device / sensor Connect the devices / sensors to any serial interface on the PC. It may be necessary to use a separate interface converter. To communicate with FluMoS, all of the devices / sensors must be connected to a power source and must be switched on. CSI-B-2 Connection overview HYDAC devices / sensors are connected to the PC as shown in the following illustration. PC USB A V DC + - RS 232 RS V DC - + Green White 8 RS 232 CSI-B-2 RS232 CS 1000 RS X2 AS 1000 ZBE ZBE 42S-xx 2 3 Black Grey Brown Blue Grey 5 ZBE 08S-xx PC USB A V DC + - RS 232 RS 232 CS 1000 RS CSI-B-2 RS232 RS485 8 ZBE X2 AS ZBE 42S-xx White Green Black Grey Brown Blue Grey ZBE 08S-xx FluMoS V1.5x en(us) Page 18/64

19 Connecting the device / sensor SMU 1200 HSI -Bus PC ZBE42S-xx X2 USB A HMG 3000 RS232 RS PS5 CSI-B-2 RS 232 ZBE43-xx ZBE30-xx ZBE42S-xx CS1000 OUT CS 1000 AS V DC ZBE47S-xx AS1000 OUT RS 232 RS 232 Customer System RS V DC RS 232 CSI-B-2 RS232 RS485 FCU RS 232 RS X2 USB A ZBE 08S-xx DATA PC More detailed information on the connection options can be found in the operating instructions for the devices / sensors being used. FluMoS V1.5x en(us) Page 19/64

20 Connecting the device / sensor CSI-D-5 Connection Overview Connect a CS 1000 / MCS 1000 as shown in the following diagram. CSI-D-5 USB-B PS2 CS 1000 ZBE 43-xx USB-A PC CSI-D-5 ZBE USB-B PS2 USB-A PC MCS 1000 FluMoS V1.5x en(us) Page 20/64

21 Connecting the device / sensor CS1000 / MCS1000 on the RS-485 bus The CS 1000 / MCS1000 has an RS-485 interface which is to be used as a two-wire interface in half-duplex mode. The number of sensors per RS-485 bus is limited to 26. The HECOM bus addresses use the letters a to z. The length of the bus line and the size of the terminating resistance depend on the quality of cable used. The following diagram shows the connection between several sensors via the RS-485 interface to a PC. PC 2.1 PC 2.1 USB-B USB-B USB-A 2.2 USB-A max. 5 m RS Data+ Data- 10 VDC 30 VDC max. 5 m RS Data+ Data- 10 VDC 30 VDC RS RS HECOM Bus address RS A.. HECOM Bus address RS A.. RS HECOM Bus address RS B m RS HECOM Bus address RS B m RS RS HECOM Bus address HECOM Bus address C... Z 4 HECOM Bus address HECOM Bus address C... Z 4 Item Designation 1 Converter RS232 <-> RS485 1 Converter USB <-> RS Connection cable RS232, 9-pole 2.2 Connection cable USB (A) <-> USB (B) 3 Cable We recommend twisted pairs 4 Terminator ~ 120 Ω FluMoS V1.5x en(us) Page 21/64

22 Connecting the device / sensor CSI-B-7 Connection overview Connect the CSI-B-7 as illustrated below: Patch* = we recommend a shielded patch cable FluMoS V1.5x en(us) Page 22/64

23 Connecting the device / sensor CSI-C-11 Connection overview Connect the CSI-C-11 as illustrated below: FluMoS V1.5x en(us) Page 23/64

24 Starting FluMoS Starting FluMoS Once the program has been installed in the suggested path, it can be found in the Start menu under "Programs -> HYDAC -> FluMoS xxx". To launch the program, click on "Start FluMoS xxx". Scanning for units Once you have started FluMoS you will be taken to a window in which the following options will be available: Start search The scan will start and devices / sensors will be located Main window You will go directly to the main FluMoS window without a scan. For devices / sensors to be able to communicate with the PC you must define certain search criteria. FluMoS V1.5x en(us) Page 24/64

25 Starting FluMoS Serial interfaces For a serial interface, you can choose between the following parameters for the search mode: - Do not browse - Find a device - Find multiple devices See the operating instructions for the device / sensor concerned for the requisite communications protocols, bus addresses and Baud rate. FluMoS Light Serial interfaces TCP/IP Interface Device(s) Report Address Baud rate Do not browse Find a device Find multiple devices Do not browse Find a device Find multiple devices Do not browse Find a device Find multiple devices HSI DIN Measurement HSI DIN Measurement HSI DIN Measurement All Show this dialog at start-up Start search Main window If you selected "All" as the bus address, FluMoS will check all of the possible bus addresses for the protocol concerned. This may take some time to complete. We recommend that you configure a particular bus address. FluMoS V1.5x en(us) Page 25/64

26 Starting FluMoS Finding TCP/IP devices On the "TCP / IP" tab you can configure the search criteria for the Ethernet units. First enter the IP address and the port for the device / sensor. Then define the protocol. Once you made made all of the necessary settings, the scan can begin. FluMoS Serial ports TCP/IP IP address Port Device(s) Report Do not browse Find a device Find multiple devices HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet Show this dialog at start-up Start search Main window Note that is only possible to start a scan when both of the table columns headed "Device(s)" at least one "Scan for device" is selected. If the scan has already been done once, then the search criteria (COM ports, IP addresses etc.) will have been saved. The scan can be interrupted at any time with the "Cancel" button. The search criteria will still be retained. Connect all of the required devices / sensors to the PC before starting FluMoS on the PC. FluMoS V1.5x en(us) Page 26/64

27 Starting FluMoS If too many devices / sensors are found, the following selection window will appear: FluMoS FluMoS Light can work with a maximum of 3 devices. Please select: SensorID Serial number Port Address OK Abort Select the maximum permissible number of devices / sensors and then confirm your selection by clicking the "OK" button. Press the "Cancel" button to abort the scan. There is no device / sensor available. FluMoS V1.5x en(us) Page 27/64

28 Starting FluMoS Setting up a TCP/IP address at the CSI To set the IP address for the CSI, proceed as follows. Double-click the "IP address" field. Enter the current IP address of the CSI and set the protocol to "CSI Ethernet". The default setting of the IP address of the CSI is " ". FluMoS Serial interfaces TCP/IP IP address Port Device(s) Report Do not browse Find a device Find multiple devices HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet CSI Ethernet Do not browse Find a device HSITP CS2000 Ethernet Show this dialog at start-up CSI IP address Start search Main window Press the "CSI IP address" button to go to the next window for setting the IP address. If the IP address of the CSI has already been changed or if you forgot the set IP address, FluMoS will not be able to find the CSI. Either a serial interface or the help of a HMG is then needed to correct the IP address. FluMoS V1.5x en(us) Page 28/64

29 Starting FluMoS Set the desired IP address, subnet mask and standard gateway in the following window and press the OK button to confirm. IP address IP address Subnet mask Standard gateway OK Cancel Now interrupt the power supply to the CSI for 20 seconds to reboot. The setting up of the IP address is now complete. FluMoS V1.5x en(us) Page 29/64

30 Main FluMoS window Main FluMoS window If a connection can be successfully established to one or more devices / sensors then you will be presented with the main FluMoS window. The main FluMoS window is divided into three areas: tools, graphs and tables. If not all devices/sensors could be found, you can repeat the scan using the tool bar button "Find devices" or via the menu "Recording -> Find devices. File View Graph Table Settings Recording Help FluMoS Search results Units Measuring point Measuring point In the left area you can see a device tree. There you can select the various measurement channels to be displayed. The recording of the measured values is independent of the channels displayed, and contains all devices, including all measurement channels. The program has 3 views for measurement data: - tabular and graphical displays - graphical display - tabular display FluMoS V1.5x en(us) Page 30/64

31 Main FluMoS window The tool area The left side of the main window contains the tool area. There, you will find the "Devices", "Info" and "Display" tabs. The "Devices" tab On the "Devices" tab you will find all of the sensors found so far. FluMoS File View Graph Table Settings Search results Units Info Measuring point Display With the "+" button you can see additional details such as all of the channels for a sensor. The connection status is to the right of this: Connection established to the sensor Connection interrupted Measuring point The SensorID appears next to the connection status. The SensorID consists of the sensor name and the version of the firmware. This is then followed by the name of the measurement location. This name helps to differentiate between two devices of the same type (for instance). The name of the measurement location covers all of the sensor's channels. With the help of the check boxes you can hide or show the individual channels in the diagram or the table. Displaying or hiding individual channels only refers to the display. All of the channels continue to be recorded. You can change the colors used to display the measurements here. FluMoS V1.5x en(us) Page 31/64

32 Main FluMoS window The "Info" tab The "Info" tab shows detailed information about the individual devices / sensors and the values currently measured as well as the recording. FluMoS File View Graph Table Setting FluMoS File View Graph Table Settings Search result Search result Units Info Data Units Info Data Units Recording Units Recording Device Header: Measuring point (program) Measuring point (device) Serial number Part no. COM Port Bus address Interval: No. of measurements: Start: Duration: Comment: Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 FluMoS V1.5x en(us) Page 32/64

33 Main FluMoS window The "Display" tab On the "Display" tab you can edit both the graphical and the tabular view. FluMoS File View Graph Table Setting FluMoS File View Settings Recording Help Search results Units Info Display Search results Units Info Display Graph Table Graph Table Show title Show legend Page view Show cursor Show grids Y axis Title Max. points per page Show date Show time Mark devices Show zoom area only ISO code Measurement range Auto scaling Manual Minimum Maximum X axis from Index Date/time Format: hh:mm:ss to The "Graph" tab Via the parts of the "Graph" tab you can alter the graphical view. Show title Via "Show title" you can add a title to the graphic. To do this, use the adjacent text field. FluMoS V1.5x en(us) Page 33/64

34 Main FluMoS window Show legend If the check box is active then the device and channel names will be displayed for each curve. You can change the names of the devices/sensors under the "Settings -> FluMoS" menu. Here, you have the following options to choose from: - Display SensorID - Display SensorID with serial number - Display SensorID with measurement point (FluMoS) - Display SensorID with measurement point (from the device) This setting affects both the tabular as well as the graphical display. For more information, see chapter FluMoS einstellen. Page view This is where you can divide the diagram over several pages. You specify the maximum number of measurements per graphic page to the right there. Y axis This is where you modify the view for a particular axis. If the "Display cursor" check box is active, then a single measurement (the cursor position in the graph) is shown as a comment. Via the Show grid check box you can draw a grid over the entire graph. In this area you can also define the maximum and minimum values for the Y axes. When "Auto scaling" is activated, FluMoS displays the measurement value characteristics for the entire duration of the measurements. All of these settings only apply for the axis selected in the selection field. X axis This is where you define the format for the X values and the manual zoom range for the X axis. During a recording you can't define the manual zoom range for the X axis. FluMoS V1.5x en(us) Page 34/64

35 Main FluMoS window Zooming & shifting a graph Zoom by dragging the mouse while holding down the mouse button in the required area. Use the mouse button to move the graph within the section. You can undo the change to the display by pressing this button or double-clicking on the graph area. The "Table" tab Via the parts of the "Table" tab you can alter the tabular view. Display date / time Here you can have the date / time for every measurement displayed in the table. Mark devices Here you can add a colored highlight to the column in the table which belongs to a device. Show zoom area only Here you can have the measurements for the current zoom area of the graph displayed in the table. This check box cannot be selected during a recording. FluMoS V1.5x en(us) Page 35/64

36 FluMoS settings FluMoS settings FluMoS File View Graph Table Settings Recording Help Search results Units Info Connected devices... Data Graph Table Show date Show time Mark devices in color Show zoom area only Measuring point You can change the following settings in FluMoS: - General - Recording - Measurement data Changes to the settings are only accepted after pressing the "OK" button. FluMoS V1.5x en(us) Page 36/64

37 FluMoS settings General settings In the "General" area you can set the language to be used in FluMoS. Via the "Show the scan dialog on program start" check box you can define whether the scan dialog is shown every time that FluMoS is started. Settings General Recording Measurement data General Language English Show scan dialog on program start Master reset OK Cancel FluMoS V1.5x en(us) Page 37/64

38 FluMoS settings Recording settings The "Recording" area contains all of the settings relevant to recording. The recording duration is defined as the time between the starting and cancelation of a recording process. Theoretically, FluMoS can record indefinitely. Do note however that the capacity of your storage medium (e.g. the disk of your PC) is limited. A FluMoS Log file can contain a maximum of records. This this quantity is exceeded, the program will automatically create a new file. Following installation the setting for the recording duration is set to Cancel by user. You can change this setting here. The recording interval is defined as the time between two cycles where a measurement is called up and saved. Do not confuse this interval with the measurement interval of the sensor / device. The minimum save frequency is 10 seconds. If the "Create new file every day" check box is set, then FluMoS will automatically create a new log file at a defined time each day. A log file thus contains the measurements from 24 hours at most. The file path defines the directory where the measurement data are saved. Settings General Recording Measurement data Recording Recording duration Canceled by user Stop in 0 Recording interval 10 Minutes 0 Seconds 0 Hour 0 Minutes 7 Seconds Data Create new file every day 00:00 at File path D:\FluMoS_Light_V1_30_051109\Data Autostart recording Begin recording when FluMoS starts OK Abort There is also an option to automatically have the recording start every time FluMoS is launched. In this case FluMoS will use the last saved search settings to re-establish the connection to the sensors / devices. A soon as at least one device / sensor has been found, recording will start immediately. FluMoS V1.5x en(us) Page 38/64

39 FluMoS settings Settings for the measurements Change the sensor / device name in FluMoS in the "Display device names in the program as" field. You have the following options: - Display SensorID - Display SensorID with serial number - Display SensorID with measurement point (FluMoS) - Display SensorID with measurement point (from the device) Program settings General Recording Measurement data Measurement data In the program, display the device name as: SensorID + meas point (FluMoS) Contamination values according to standard (whole numbers) Show temperature in F Hide flow rate and communication errors View comment OK Cancel If the "Standardized contamination values" check box is set, then the measurements from the contamination channels will be displayed as whole numbers. The actual measurement values will however still be stored as floating point values. Activating the Display temperatures in F check box displays all temperature values in degrees Fahrenheit. The the check box is not active, temperatures are displayed in C. Checking the Hide flow rate and communication errors box hides these kinds of errors from the display. With this setting, FluMoS ignores all measurement records with negative flow values. You can comment on any line of measurement data. In order to view the comments, the "Display comments" check box must be active. To comment on the measurement data, select Table "Add comment..." from the menu or press the right mouse button inside the menu. FluMoS V1.5x en(us) Page 39/64

40 FluMoS settings Units Info Display Measuring point Measuring point Comment Add comment Comment: OK FluMoS V1.5x en(us) Page 40/64

41 Record measurements Record measurements Start the recording of measurements by pressing the tool bar button or by selecting the menu item "Recording -> Start recording. FluMoS File View Graph Table Settings Recording Help Search devices Start recording... Search results Units Info Data Continue recording Stop recording Measuring point Measuring point The first time that it starts up FluMoS needs the path to store the measurements. This path is then available for all further measurements. If this path is not within the FluMoS installation directory, then the data will be retained when FluMoS is uninstalled. You can check or modify this path under the "Settings -> FluMoS" menu. After recording starts, FluMoS will produce a new file with a clear file name and will start to request the data from all of the connected devices and save it in this file. During recording, the measurements produced by the sensors are collected and immediately saved. If the PC crashes, the measurements up to that point will have been saved. For the format of the data, see chapter Messdatenformat. FluMoS V1.5x en(us) Page 41/64

42 Record measurements You can change the view for the measurements via the "View" menu or via the tool bar buttons in the first row of the table.. The most recent measurements are shown FluMoS File View Settings Recording Help Graph and table Graph Table DIN MeasBus Devices Differential particle counts Cumulative particle counts NAS/SAE classes Measuring point ISO Code Measuring point Measurements are either recorded for a certain time or until you manually interrupt. Configure the required recording period before starting to record. You can use the menu item "DIN measurement bus devices" to change the graph and table view. CHanging the view does not affect the measurement data. The view files can be saved or exported via the "File" menu. This does not interrupt any ongoing recording of measurement data. Change DIN measurement bus data to: Differential particle counts Cumul. particle counts SAE/NAS class ISO code Enter the length of a recording in the "Settings -> FluMoS" menu. The factory setting is "Cancel by user". The measurements will continue to be stored until you stop the recording. You can stop the recording at any time FluMoS V1.5x en(us) Page 42/64

43 Record measurements via the menu item "Recording -> Stop recording" or the corresponding toolbar button. FluMoS File View Graph Table Settings Recording Help Find devices Search results Units Info Data Start recording Continue recording Stop recording Measuring point Measuring point If you try to close FluMoS during a recording, the following prompt will appear: FluMoS Recording running. Cancel? Yes No You can extend a recording which had been previously finished under the "Recording -> Continue recording" menu or the corresponding tool bar button. In this case, FluMoS will first try to find the devices / sensors again. These must be located at the same interfaces of the PC as in the previous file. FluMoS V1.5x en(us) Page 43/64

44 Processing measurement data Processing measurement data Open/save measurement data Saved files can be opened via the "File -> Open log file" menu item or via the tool bar button. When the file is open, you can see the measurements in the main window. FluMoS File View Graph Table Settings Recording Open... A F l u M o S f i l e Last opened Save Save as... Close Close all Merge files... Export FluMos data... Import device data... Print graph... Quit Open... Search in: Examples demo1.dat demo2.dat Desktop My documents My PC Network environment File name: File type: All formats (*.dat *.csv *.herf) All files (*.*) FluMoS files (*.dat) SMU files (*.csv) HSI log files (*.herf) All formats (*.dat *.csv *.herf) Open Cancel FluMoS V1.5x en(us) Page 44/64

45 Processing measurement data You can also open this file in MS Excel as a text file. It consists of several columns of data separated by tab characters. The format of the file is described in more detail in the Messdatenformat chapter. The following types of file can be opened: - FluMoS and CoCoS files (*.dat) - SMU1100 files (*.csv) - HSI Log files (*.herf, CMU1000, HMG3000 and CMWIN software) The measurement data is stored as a text file (*.dat). Via the "File -> Save as " menu item you can create a copy of the measurement file. Note that for security reasons, the old file will not be deleted. NOTICE Write-protected or incorrect file format Not possible to display measured values Do not open write-protected files. Only open measurement files which were generated with CoCoS in the defined language (DE/EN/FR). FluMoS supports work with several files in parallel, which means that you can view several files at the same time. FluMoS V1.5x en(us) Page 45/64

46 Processing measurement data Merge measurement data Often it is only possible to attain a general overview by merging several measurement data sets. FluMoS offers this in the menu "File - > Merge files..." Make sure that the measurement files to be merged have the same measurement channels, for example, from the same sensors of the same machine. File View Graph Table Settings Open... Last opened files Save Save as... Close Close all Merge files Export FluMoS data Import device data... Print graph Quit FluMoS V1.5x en(us) Page 46/64

47 Processing measurement data Use the selection field to set whether you would like to merge all measurement files in one folder or just individual measurement files. Select files Select folder Selected files: Add file(s) Remove file(s) Save as: Continue -> Cancel FluMoS V1.5x en(us) Page 47/64

48 Processing measurement data By pressing the "Add file(s)" button, the selected files will be added to the selection list. You will then need to enter a new file name using the "Save as:" field. Select files Select folder Selected files: Add file(s) Remove file(s) Save as: Continue -> Abort The files will be merged as soon as you press the "Continue" button. Merging may take several minutes. If merging was successful, FluMoS will open with a new file. Write-protected files will not be merged. FluMoS V1.5x en(us) Page 48/64

49 Processing measurement data Exporting measurement data Via the "File -> Export FluMoS data " menu item, the current file can be exported into a different file format. FluMoS allows data to be exported in the following formats: - XLS format (*.xls) MS Excel - RTF format (*.rtf) MS-WordPad / MS-Word - CSV format (*.csv) - XML format (*.xml) - HTML format (*.html) 3 graphic formats (*.bmp, *.jpeg, *.gif) The graphics are always exported in the current graphic view. Export data Save in: Export Last documents Desktop Own documente My PC Network environment File name: File type: MS Excel files MS Excel files RTF files CSV files XML files HTML files Bitmaps (*.bmp) JPEG- files (*.jpg*.jpeg) GIF images (*.gif) All files Save Cancel FluMoS V1.5x en(us) Page 49/64

50 Processing measurement data Print graph You can print an image (the current view) directly from FluMoS. Select the "File -> Print image " menu. Print graph Orientation Portrait Landscape Margins (%) Show margins Pages All Current page from to Page 1 of 2 Print... Close Here you can configure the margins. The "Pages" field is only displayed if the graph runs over to more than one page. After pressing the "Print..." button, the Windows dialog to select the printer and with the printer settings will appear. FluMoS V1.5x en(us) Page 50/64

51 Processing measurement data Measurement file format FluMoS automatically generates the file name. It uses the point in time when the recording was started. For example, the file name "070629_1753.dat" means that the recording was started on at 17:53. The LOG file always consists of two parts. In the first part, general information about the recording and units / sensors is saved. This includes: FluMoS Version Time when the recording was started, number of measurement data entries, recording interval Number of devices, SensorID, measuring points COM ports (interfaces) of the computer and the bus addresses of the units Communications protocol used by the devices (0 -> HSI, 1 -> DIN instrumentation -bus) Channel number for each unit Upper and lower limit of the measurement category and measurement units Comment on the recording After the word *Data,* the actual measurement data is saved. Each measurement value is placed in a column. The channel name is found in the header. FluMoS V1.5x en(us) Page 51/64

52 Import measurement data from sensor /device Import measurement data from sensor /device Via the "File -> Import device data menu, the dialog window will open to import measurement data. In the left area you can see the sensors/devices connected as a list with the names of the devices. Only sensors/devices which can save logs are shown. You can alter the structure of device names in the program under the "Settings -> FluMoS" menu. For more information, see chapter FluMoS einstellen. In the area to the right you can see the files currently available in the sensor / device. By pressing the "Save as file" button, or by double-clicking on the row in the table, the marked file is read out of the device and is copied to the hard disk. Once the download has been successfully completed FluMoS will open the file. Import measurement data Device Logs Name Number Date/time Save as file Open file(s) in FluMoS Refresh Delete in device Close FluMoS V1.5x en(us) Page 52/64

53 Import measurement data from sensor /device Save protocol as Save in: Data My last documents Desktop Own documente My PC Network environment File name: Data type: FluMoS data files (.dat) Save Cancel FluMoS V1.5x en(us) Page 53/64

54 Import measurement data from sensor /device Configure sensors/devices Some sensors/devices offer the option of configuring the bus address and/or switching the pass-through mode on/off. The corresponding dialog to configure the sensor / device is accessed via the "Settings -> Connected devices " menu. Configure device... Device Bus address (1) New address Set new address Sensor Dialog Close Configure device... Device CS2230 V5.00/123A CMU1000 V00.00(831B207) Bus address (a) New address Set new address Pass-through mode Port Bus address (target device) Switching on the FCU Switching off Sensor Dialog Close FluMoS V1.5x en(us) Page 54/64

55 Import measurement data from sensor /device Start Sensor Dialog... (only FluMoS Professional) Sensor dialog means interactive communication with the device. Settings are displayed which you can change and confirm. The device checks the settings you made for plausibility and reports any errors. Each device has its own dialog structure. NOTICE Wrong sensor Erroneous or no communication Get readouts of the permitted sensors only with FluMoS. No support of the sensor dialog with the sensors: - CS2000 series < Hardware Index C - FCU 2000 series < Hardware Index G - FCU 8000 series Sensor Dialog Sensor Dialog Close dialog Close dialog Program settings Mode Limits Setup Terminal To find out more about the options offered by the sensor dialog, see the operating instructions for the device in question. FluMoS V1.5x en(us) Page 55/64

56 FluMoS Release Update (only FluMoS Professional) FluMoS Release Update (only FluMoS Professional) If your PC has Internet access, FluMoS Professional can search for new releases. You can use the menu item Help -> Search for new release... to start searching for new releases. Release Update Click Start to begin testing the release... Start Abort If a new release is available, you can see your current release and the new available release in the next screen: FluMoS V1.5x en(us) Page 56/64

57 FluMoS Release Update (only FluMoS Professional) Software Update A new release has been found. Current release: New release: Download Abort Press the Download button and accept the license agreement to start downloading the release file. Software Update License agreement HYDAC FILTER SYSTEMS GMBH Special conditions of sales and delivery for software products / freeware I. Scope and Supplementary Provisions The contract concluded between us and the customer is based on our General Conditions of Sale and Delivery. The following Special Conditions of Sale and Delivery for Software Products are supplements to our General Conditions of Sale and Delivery and shall prevail in the event of inconsistency or I accept the license agreement I decline the license agreement Continue Abort You can stop the procedure at any time by pressing the "Cancel" button. FluMoS V1.5x en(us) Page 57/64

58 FluMoS Release Update (only FluMoS Professional) Software Update Files downloading... Files downloading:flumos_pro_v0130.exe_new Entire process: Abort To complete the release update, restart FluMoS. Software Update To complete the release update, restart FluMoS. RESTART Cancel We recommend always keeping the software at the most up-to-date release. The release update is possible only for a software version. You can only update the software version by acquiring a new license. FluMoS V1.5x en(us) Page 58/64

59 Help Help Via the menu item "Help -> About FluMoS ", a window is displayed with a link to the HYDAC home page and details of the software version are displayed. Help for the program is opened via "Help -> Help". When in program windows, help can be called up by pushing F1. FluMoS File View Graph Table Settings Help About FluMoS Help Search results Units Info Data Search for updates... Measuring point Measuring point About FluMoS V1.5x Rxx Operating system: Windows xx Available real memory: KB FluMoS V1.5x en(us) Page 59/64

60 Attachment Attachment Communication logs/interfaces HSI (Hydac Sensor Interface) HSI is a digital interface and a log which enables sensors, measurement devices and PCs to be networked. HSI specifies the electrical connection and the type and manner of the binary data transfer of HYDAC sensors. HSITP (HSI Text Protocol) The HSITP log (text protocol) uses the Ethernet interface (RJ45) to transfer the HSI log (SensorID, sensor values, sensor info...). HSITP is used for modem connections and TCP/IP connections. The log is only available as a peer-to-peer variant. This means that there are no bus addresses, and that the port number is always 5000 and cannot be changed. DIN Measurement Bus DIN Measurement Bus is a standard used in data transfer for start/stop transmission, particularly in instrumentation and measurement applications and associated information processing. FluMoS V1.5x en(us) Page 60/64

61 Attachment Overview of device/sensor <-> communication protocol The device scan is used to define a communication protocol for each interface on the PC. The HYDAC devices/sensors can be accessed with various protocols. Below is an overview of the sensors/devices and their corresponding communication protocols: Device/sensor: -> Report -> Interface CS 1000 series -> HSI -> - RS 485/HSI CS 2000 series -> DIN MeasBus -> Terminal strip -> CS2000 Ethernet -> Ethernet (RJ45) CSI-C-11 -> HSI -> HSI (M12, 8-pin) Ethernet (M12, 4-pin, D-coded) FCU 1000 Series -> HSI -> HSI FCU 2000 Series -> DIN MeasBus -> RS232, RS485 FCU 8000 Series -> DIN MeasBus -> RS232, RS485 MCS 1000 Series -> HSI -> - RS 485/HSI SMU > HSI -> HSI AS 1000 Series -> HSI -> HSI HydacLab Series -> HSI -> HSI CMU 1000 Series -> HSI -> Terminal strip HSI, USB -> HSITP -> Ethernet (RJ45) HMG 3000 Series -> HSI -> USB (A) FluMoS V1.5x en(us) Page 61/64

62 Index Index A AquaSensor... 1, 10 Auxiliary personnel C care... 2, 6 Connection... 11, 19, 21, 22, 23, 24, 32 Connection cable ContaminationSensor... 1, 10 Content... 3 Converter CSI... 1, 10, 19, 21, 23, 24, 29, 30, 62 D default setting DIN... 43, 52, 61, 62 Display... 32, 34, 35, 36, 40 Documentation Representative... 2 E Ethernet... 27, 29, 61, 62 export Export F File... 43, 45, 46, 47, 50, 51, 53 Filter FluMoS 1, 10, 11, 12, 13, 14, 15, 18, 19, 25, 26, 27, 29, 31, 35, 37, 38, 39, 40, 42, 43, 44, 45, 46, 47, 49, 50, 51, 52, 53, 56, 57, 59, 60 H Hardware Hazard symbol... 8 HECOM HSI... 46, 52, 61, 62 I import Import Imprint... 2 installation... 12, 13, 14, 15, 16, 17, 18, 39, 42 installing Interface... 1, 10, 13, 61, 62 IP 27, 29, 30 ISO M Manufacturer... 2 Measurement... 37, 52, 61 Measures... 9 measuring N NAS O Online operating... 6, 7, 8, 12, 20, 26, 56 Operation... 11, 12 Overview... 21, 62 P Proper/Designated Use S SAE select... 7, 31, 40, 51 Sensor... 1, 10, 56, 61 setting... 29, 30, 35, 39, 40, 43 SETUP Signal word... 9 signal words... 9 Specialist personnel T TCP... 27, 29, 61 TCP/IP... 27, 29, 61 Terminator Time U USB... 13, 22, 62 FluMoS V1.5x en(us) Page 62/64

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64 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach Sulzbach/Saar Sulzbach/Saar Germany Germany Phone: Central Fax: Technical Department Fax: Sales Department Internet: