User's guide SDMO Control unit KERYS TACTIL - S 9000 V 1.05 (29/06/06) _2_1

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1 User's guide SDMO Control unit KERYS TACTIL - S 9000 V 1.05 (29/06/06) _2_1

3 1. MICS Kerys Aim and structure Using the interface Presentation of the keypad The display The alphanumeric keys The generating set operational keys The navigation keys The signalling control keys Interface ergonomics Description of the screens The home screen Navigation screens Operating and configuration screens Upper band indicators Upper band commands Lower band functions The dialogue boxes Confirming an entry in a main screen Entering text Entering numerical values Selecting from a list Saving modifications Using menus Layout of the menus Generating set operating modes Menu layout according to operating mode Operating menus Driving Function keys Synchronisation column Power plant measurements summary Measurements Generating set electrical measurements BUSBAR/grid(s) electrical measurements Mechanical measurements Generating set harmonic measurements BUSBAR/grid(S) harmonic measurements Rotating field measurements Customised display of analogue values Alarms and faults Help User settings Set points Power thresholds Wattmetric control / General parameters Wattmetric control / Thresholds Generating set priorities User parameters (1/2) User parameters (2/2) Regional parameters Generating set starting modes General information Prerequisites Manual starting Starting using the no load test function Starting using the load test function Starting in automatic mode Definitions Glossary / _2_1

1. MICS Kerys 1.1. Aim and structure The MICS KERYS system comprises a range of electronic modules which are to be used for control and command operations, setting and protecting generating sets

4 1. MICS Kerys 1.1. Aim and structure The MICS KERYS system comprises a range of electronic modules which are to be used for control and command operations, setting and protecting generating sets which stand alone or feature as part of a power plant. The system includes the following modules: industrial programmable automatic control module (A.P.I.) All or nothing logical inputs and outputs module Analogue inputs and outputs module temperature acquisition module electrical safety module Man-Machine Interface Module adjustment module An industrial programmable automatic control module and a Man-Machine Interface module form the basic configuration of the system. 2. Using the interface 2.1. Presentation of the keypad Generating set control keys Signalling control keys Alphanumeric keypad. Back-lit display with touch panel Navigation keys Man Machine Interface operation indicator LED (flashing) 2/ _2_1

5 2.1.1 The display The display has the following specifications: 7-inch colour TFT display, 16/9, colours dimensions: 154 mm x 86 mm neon backlighting 480 x 234 resolution touch panel (8 columns x 8 rows) The alphanumeric keys Pressing these keys successively allows the facial values to be entered. The characters entered appear in the order they were typed on the keypad. 3/ _2_1

2.1.3 The generating set operational keys 1 2 3 4 8 9 10 11 12 13 14 15 7 6 5 1 Manual mode selection. The illuminated led indicates that the mode is active 2 Selecting stop mode.

6 2.1.3 The generating set operational keys Manual mode selection. The illuminated led indicates that the mode is active 2 Selecting stop mode. The illuminated led indicates that the mode is active 3 Automatic mode selection The illuminated led indicates that the mode is active 4 Test in progress 5 In automatic mode: test sequence control In manual mode: starting and stopping the motor 6 Generating set circuit breaker opening control 7 Open generating set circuit breaker 8 Grid circuit breaker opening control 9 Open grid circuit breaker 10 Grid circuit breaker closing control 11 Closed grid circuit breaker 12 Grid voltage status 13 Grid circuit breaker closing control 14 Closed generating set circuit breaker 15 Generating set voltage status If test is requested a screen is brought up with the choice of a test under load or test off load. 4/ _2_1

2.1.4 The navigation keys These keys are described in the section on "Interface Ergonomics". 2.1.5 The signalling control keys The key is used to clear any faults The keys stops the buzzer The key controls the keypad indicator test.

7 2.1.4 The navigation keys These keys are described in the section on "Interface Ergonomics" The signalling control keys The key is used to clear any faults The keys stops the buzzer The key controls the keypad indicator test Interface ergonomics The KERYS interface screen has a touch panel enabling various menus and commands to be accessed. The active zones on the screen are indicated by rectangles. The extended zones indicate the control keys, the recessed zones indicate the indicators. However, in some cases, the indicators allow access to menus listing general information; for example, pressing the fault indicator displays the list of alarms and faults. When an indicator is active, pressing one of these indicators displays the list of faults and alarms 15/10/02 19:10 :00 GS 1 Event archives Auto Faults Alarms Electrical archives Mechanical archives -3 Event metering Control key Key selected. These keys only need to be touched briefly. If they are pressed for too long and there is a key in the same position on the new screen, the corresponding command will be performed. Warning 5/ _2_1

by pressing the corresponding number key. 2.2.1 Description of the screens There are three types: the home screen the navigation screens the operation and configuration screens 2.2.2 The home screen This screen is the entry point to the system.

8 It is also possible to navigate through the menus using the keypad. Move up one level or quit if in dialogue box Scroll up Scroll left Scroll right Confirms the function of the selected key Scroll down Lastly, it is possible to access a menu directly by pressing the corresponding number key Description of the screens There are three types: the home screen the navigation screens the operation and configuration screens The home screen This screen is the entry point to the system. It enables the main functions of the navigation to be accessed. 15/10/03 19:10 :00 GS 1 Home Auto Faults Alarms Operation Fault finding Archiving/Metering Configuration Maintenance System 6/ _2_1

9 2.2.3 Navigation screens These screens enable the various sub-menus to be accessed. Upper level Active menu title Lower levels 15/10/03 19:10 :00 GS 1 Operation Auto Faults Alarms Welcome Operation Function keys Central measurements summary User adjustments Alarms & Faults Measurements When a key is selected the lower level sub-menu appears if available or the allocated operation screen. A sub-menu can also be accessed by pressing the corresponding numbered key. 7/ _2_1

10 2.2.4 Operating and configuration screens These screens bring up the information and commands relating to the active menu. They are divided into three zones: an upper band present on all types of screens the centre section in which the specific information relating to the selected menu appears a lower band Upper band Centre section 15/10/03 19:10 :00 GS 1 Event archives Auto Faults Alarms Electrical archives -3 Central measurements summary Lower band Upper band indicators System date System time Number of generating set with which the man machine interface is in dialogue with Indication of alarm on the generating set concerned (flashing) Indication of fault on the generating set concerned (flashing) Indication of the operating mode of the generating set concerned Name of the active screen 15/10/02 19:10 :00 GS 1 Welcome Auto Faults Alarms 8/ _2_1

11 Upper band commands Access to the regional parameters screen Access to the regional parameters screen Access to the Alarms & Faults screen Access to the Alarms & Faults screen Access to the operation screen 15/10/03 19:10:00 GS 1 Welcome Auto Faults Alarms If in power plant configuration, open a dialogue box enabling the generating set which you want to connect to be selected 1 st action: access to the home screen 2 nd action: return to previously selected menu Lower band functions Pressing one or more of the short cut keys directs you to the functions linked to the active screen Return to the navigation menu Return to previous active operation screen Function keys -3 Central measurements summary The dialogue boxes To make it easier to enter information, there are special screens called "dialogue boxes" which appear if required Confirming an entry in a main screen When a value in the main menu has been modified the following dialogue box appears: Validation Validation of data entered Confirm Esc. The "Confirm" key saves the change, the "Esc." escape key cancels the change. 9/ _2_1

12 Entering text Name of the function modified Text to be modified or created. Inserts a space to the left of the cursor Title configuration CDE AERO Insert Copy Paste Confirm Delete title Delete a character Esc. Deletes the letter highlighted by the cursor Deletes all the text Closes the menu without saving the modifications. Saves the modifications and closes the dialogue box Left or right arrows on the keypad are used to move within the text. Characters are entered via alphanumeric keys on the keypad Entering numerical values The dialogue box heading displays the type of value entered,its unit of measurement and the variable concerned. These indications are linked to the type of modified parameter. When present, displays the minimum possible value When present, displays the maximum possible value Time in 1/10 second (6000) 0<= 0000 <=9999 Confirm Esc. Closes the dialogue box without saving the modifications Saves the modifications and closes the dialogue box 10/ _2_1

13 Selecting from a list The box heading indicates the parameter which will be assigned from your selection. List showing possible selections Arrows enabling the cursor to be moved Type of fault (6000) Without General Alarm Confirm Esc. Active selection Arrows visible only if the selection numbers do not remain on the screen Saving modifications After modifying a parameter, the new data is stored in volatile memory, which means that if the power supply is lost any changes will be lost. It is also necessary to transfer these values to permanent memory. This is a "Flash save" operation Following a modification, a red "Perform back-up" indicator light flashes at the top left-hand side of the screen. Pressing this indicator makes one of the following dialogue boxes appear. Save in flash Confirm. Esc. Save in flash Customer Factory Confirm. Esc. Pressing "Confirm.", confirms the operation, pressing "Esc.", cancels it. While the data is being saved, a screen indicates that the operation is in progress. 11/ _2_1

14 3. Using menus 3.1. Layout of the menus The diagram below shows the layout of the main menus Welcome Operation Fault finding Archiving & Metering Maintenance Configurations System Operation Digital I/O Events archives Provider Equipment Regional parameters Function keys Analog variables Electrical archives Applications Identification application Synchro. column REG & PRO variables Mechanical archives Service intervals Regulations Software versions Central unit measure, summary Curves (Kerys Tactil) Events metering Consumables Safety features Printing Measurements Electrical faults Mechanical metering Progress reports Access management Alarms & faults Help Electrical metering Reports Management of Web access User adjustments All or nothing personalised display Factory Only the menu functions on the white background are described in this manual. Warning 12/ _2_1

15 3.1.1 Generating set operating modes The operational modes are as follows: generating set operating alone / without normal / emergency inversion (configurations A612) generating set operating alone / with normal / emergency inversion and alternator circuit breaker (configurations A622) generating set operating alone / generating set coupled to the network (configurations A641 / A642 / A651 / A661) generating set operating as part of power plant / operating without shared normal/emergency switching unit. (configurations A633) generating set operating as part of power plant / operating with shared normal/emergency switching unit. (configurations A634) generating set operating as part of a power plant / operating with shared switching unit (configuration A635) Configuration A612 TC: X/5A 5P5 10VA Protection card 3Ph+N 5VA Bus CAN no. 3 m Standard module ETHERNET Network Configuration A622 TC: X/5A 5P5 10VA Protection card 3Ph+N 5VA Standard module CAN 3 bus Power voltage detection ETHERNET Network m m 13/ _2_1

16 Configuration A641 TC: X/5A VA Control card 3Ph 5VA m 3Ph+N 5VA Standard module CAN 3 bus ETHERNET Network m Configuration A642 TC: X/5A VA Control card TC: X/5A VA 3Ph 5VA 3Ph+N 5VA m Standard module CAN 3 bus ETHERNET Network m 14/ _2_1

17 Configuration A651 TC: X/5A VA Control card TC: X/5A VA 3Ph 5VA Circuit breaker ALTERNATOR OPTIONAL MANUAL OR AUTOMATIC 3Ph+N 5VA Standard module CAN 3 bus ETHERNET Network m m Configuration A661 TC: X/5A VA Control card TC: X/5A VA 3Ph 5VA Circuit breaker Alternator OPTIONAL MANUAL OR Auto 3Ph+N 5VA Standard module CAN 3 bus ETHERNET Network m m 15/ _2_1

18 Configuration A633 TC: X/5A VA TC: X/5A VA Control card 3Ph 5VA Control card 3Ph 5VA M m 3Ph+N 5VA Standard module CAN 3 bus Bus CAN REG CAN 4 bus M 3Ph+N 5VA m Standard module CAN 3 bus ETHERNET Network ETHERNET Network Configuration A634 Bus CAN REG TC: X/5A VA TC: X/5A VA Control card Control card 3Ph+N 5VA CAN 3 bus 3Ph+N 5VA CAN 3 bus M m Standard module ETHERNET Network M CAN 4 bus m Standard module ETHERNET Network Power voltage detection 3Ph 5VA 3Ph 5VA Normal/emergency control via each base m m 16/ _2_1

19 Configuration A635 Bus CAN REG TC: X/5A VA TC: X/5A VA Control card Control card Control card 3Ph 5VA M 3Ph+N 5VA m CAN 3 bus Standard module ETHERNET Network M 3Ph+N 5VA CAN 4 bus m CAN 3 bus Standard module ETHERNET Network Standard module CAN 3 bus ETHERNET Network 3Ph 5VA 3Ph 5VA Central measurements are required if there are several grids m m 17/ _2_1

20 3.1.2 Menu layout according to operating mode The layout of the menus according to operation mode is as follows: Modes: A612 - A622 Modes: A633 - A634 - A635 - A641 - A642 - A651 - A Home Home Operation System Operation System Operation Regional parameters Operation Regional parameters Function keys Function keys Synchronisation Column Central measurements summary Central measurements summary Measurements Measurements Alarms & Faults Alarms & Faults User settings User settings Warning The description of menus and associated screens refers to the above-mentioned operating modes. If there is no particular information, the menus are considered as being general and applicable to all operating modes defined above. 18/ _2_1

21 3.2. Operating menus The operating menus combine all the menus required for operating the generating set. Operating modes: A633 - A634 - A635 15/10/03 19:10 :00 GS 1 Operation Auto Faults Alarms Welcome Operation -2- Function keys -3- Synchronisation column -4- Central measurements summary User adjustments Alarms & Faults Measurements Operating mode: A612 - A622 - A642 15/10/03 19:10 :00 GS 1 Operation Auto Faults Alarms Welcome Operation -2- Function keys User adjustments Alarms & Faults Measurements 19/ _2_1

22 Operating mode: A641 - A651 - A661 15/10/03 19:10 :00 GS 1 Operation Auto Faults Alarms Welcome Operation -2- Function keys -3- Synchronisation column User adjustments Alarms & Faults Measurements 15/10/ : 00 :00 GS 1 Operation Stop Faults Alarm 20/ _2_1

23 3.2.1 Driving This general screen displays all the main electrical parameters of the generating set. It is the general operating and monitoring screen for the generating set. This screen can also be displayed by pressing indicator displaying the operation mode of the generating set. The frequency, U23 voltage, active and reactive power indicators, can be displayed in analog or digital form. Switching from one mode to another is performed by pressing the desired indicator. 15/10/ : 00 :00 GS 1 Operation Manu Faults Alarms I1(A) 2701 P.F 0.9 L Q(kVAr) Speed (rpm) 1505 Operating time: 10:05 +Speed -Speed +U -U Function keys Synchronisation column Power plant measurements summary Motor rotation speed control Alternator voltage control Generating set output position indicator The speed and voltage adjustment buttons are only present on coupled applications in manual mode. Warning 21/ _2_1

24 3.2.2 Function keys Pressing one of these keys, activates a particular function programmed in production, according to the generating set user configuration selected by the user. This menu has the additional commands required for operating the generating set. The most frequently used commands are: Restore mains in EJP Confirm mains return Normal maintenance Forced global operation Inhibit safety features Open emergency circuit breaker Close emergency circuit breaker Open emergency circuit breaker Close normal emergency circuit breaker It is possible to change the text describing the function of the key. The procedure is as follows: press the"title configuration " key, select the key concerned and the text box will appear. Operating modes: A641 - A642 - A651 - A661 Active key Key active and selected 15/10/ :00 :00 GS 1 Function keys Stop Faults Alarms U23(V) 0 I 1(A) 0 P.F. 0L F (Hz) 0 Status messages TCH FCT 1 (3710) TCH FCT 5 (3714) RESTORE MAINS POWER TCH FCT 6 (3715) TCH FCT 3 (3712) TCH FCT 7 (3716) TCH FCT 4 (3713) Operating time 0: 00 TCH FCT 8 (3717) Title configuration -1- Synchronisation column -3- Measurements 22/ _2_1

25 Operating modes: A633 - A634 - A635 Active key Key active and selected 15/10/ :00 :00 GS 1 Function keys Stop Faults Alarms U23(V) 0 I 1(A) 0 P.F. 0L F (Hz) 0 Status messages TCH FCT 1 (3710) TCH FCT 5 (3714) TCH FCT 2 (3711) TCH FCT 6 (3715) TCH FCT 3 (3712) TCH FCT 7 (3716) TCH FCT 4 (3713) Operating time 0: 00 TCH FCT 8 (3717) Title configuration -1- Synchronisation column -2- Central measurements summary -3- Measurements 23/ _2_1

26 Operating modes: A612 - A622 Active key Key active and selected 15/10/ :00 :00 GS 1 Function keys Stop Faults Alarms U23(V) 0 I 1(A) 0 P.F. 0L F (Hz) 0 Status messages TCH FCT 1 (3710) TCH FCT 5 (3714) TCH FCT 2 (3711) TCH FCT 6 (3715) TCH FCT 3 (3712) TCH FCT 7 (3716) TCH FCT 4 (3713) Operating time 0: 00 TCH FCT 8 (3717) Title configuration -3- Measurements 24/ _2_1

27 3.2.3 Synchronisation column This screen allows the user to view the synchronisation in progress of two sources (frequency, voltage and phase deviations). Operating modes: A633 - A634 - A635 Indication of frequency deviation Indication of voltage deviation 15/10/ : 00: 00 GS 1 Synchronisation column Manu Faults Alarms 0 Delta F Delta V Hz 0% TOP COUPLAGE + Speed - Speed +V -V Function keys -2- Central unit measure. summary Synchro in progress -3- Measurements Graph showing frequency deviation Graph showing voltage deviation The TOP COUPLING button, the + Speed and Speed controls, and +V V only appear in Manual mode Warning 25/ _2_1

28 Operating modes: A641 - A A651 - A661 Indication of frequency deviation Indication of voltage deviation 15/10/ : 00: 00 GS 1 Synchronisation column Manu Faults Alarms Delta F Delta V Hz 0% TOP COUPLAGE + Speed - Speed +V -V + - Synchro in progress -1- Function keys Graph showing frequency deviation -3- Measurements Graph showing voltage deviation The TOP COUPLING button, the + Speed and Speed controls, and +V V only appear in Manual mode Warning 26/ _2_1

29 3.2.4 Power plant measurements summary This screen can only be accessed in "power plant" operation. It displays electrical measurement values for each generating set in the power plant as well as power plant outputs. Operating modes: A633 - A634 - A635 15/10/ : 00: 00 GS 1 Choice of sets to display Central unit measure. summary Stop Faults Alarm P(kW) Q(kVAR) S(kVA) I1(A) P.F. Gen set no L Gen set no L Gen set no L Control unit Kerys Tactyl 14 Kerys F(Hz) 0 U23(V) 0-1- Function keys -2- Synchro. column -3- Measurements 27/ _2_1

30 3.2.5 Measurements This command brings up a sub-menu from which the following measurements can be taken: Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 15/10/03 19:10:00 Genset Measurements Auto Faults Alarms Operation -1- Electrical measurements -2- BUSBAR/Grid(s) elect. measurements Mechanical measurements Harmonics Customised analogue display Rotating fields Grid(s) harmonics Operating modes: A612 - A622 15/10/03 19:10:00 GS 1 Measurements Auto Faults Alarms Operation -1- Electrical measurements -2- BUSBAR/Grid(s) elect. measurements Mechanical measurements. 28/ _2_1

31 Generating set electrical measurements This screen displays all the electrical measurements of the generating set: starter battery voltage (Vbat) voltages between phases expressed in Volts (V12, V23 and V31) phase currents expressed in Amps (I12, I23 and I31) power factor (PF) frequency F expressed in Hertz active power per phase (P1, P2 and P3) expressed in kw total active power (PT1) expressed in kw reactive power per phase (Q1, Q2 and Q3) expressed in kvar total reactive power (QT) expressed in kvar active energy (AE) supplied, expressed in MWh reactive energy (RE) supplied, expressed in Mvar Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 29/ _2_1

32 Operating modes: A612 - A622 30/ _2_1

33 BUSBAR/grid(s) electrical measurements This screen enables all the grid electrical measurements to be displayed: the starter battery voltage (Ubat) the voltages between phases expressed in (U12, U23 and U31) the phase currents expressed in Amps (I12, I23 and I31) the power factor (P.F.) the frequency expressed in Hertz the active power by phase (P1, P2 and P3) expressed in kw the total active power (PT1) expressed in kw the reactive power by phase (Q1, Q2 and Q3) expressed in kvar the total reactive power (QT) expressed in kvar Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 15/10/ : 00 :00 GS 1 BUSBAR/Grids electrical measurements 01 Stop Faults Alarms U12(V) 0 I1(A) 0 P1(kW) 0 Q1(kVAR) 0 U23(V) 0 I2(A) 0 P2(kW) 0 Q2(kVAR) 0 U31(V) 0 I3(A) 0 P3(kW) 0 Q3(kVAR) 0 P.F. 0L F (Hz) 0 PT(kW) 0 QT(kVAR) 0-1- Electrical measurements Mechanical measurements Grid(s) harmonics Warning The grid selection dialogue box is only present if the installation is managing several power supplies. 31/ _2_1

34 Operating mode: A612 - A622 15/10/ : 00 :00 GS 1 BUSBAR/Grids electrical measurements 01 Stop Faults Alarms U12(V) 0 I1(A) 0 P1(kW) 0 Q1(kVAR) 0 U23(V 0 I2(A) 0 P2(kW) 0 Q2(kVAR) 0 U31(V 0 I3(A) 0 P3(kW) 0 Q3(kVAR) 0 P.F. 0L F (Hz) 0 PT1(kW) 0 QT(kVAR) 0-1- Electrical measurements Mechanical measurements Warning The grid selection dialogue box is only present if the installation is managing several power supplies. 32/ _2_1

35 Mechanical measurements This screen enables the main motor parameter values to be displayed. Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 15/10/ : 00 :00 GS 1 Mechanical measurements Stop Faults Alarms Temp. LT coolant( C) 0.00 Oil pres. (bar) 0.00 Temp. HT Coolant( C) 0.00 Air intake pres. (bar) 0.00 Air intake Temp.( C) 0.00 Common rail pres. (bar) 0.00 Fuel temp. ( C) 0.00 Fuel pres. (bar) 0.00 Oil temp. ( C) 0.00 F display Display in PSI -1- Electrical measurements -2- BUSBAR/grid (s) electrical measurements Harmonics In this zone, when supplied by the motor regulation system, operational information is supplied 33/ _2_1

36 Operating modes: A612 - A622 15/10/ : 00 :00 GS 1 Mechanical measurements Stop Faults Alarms Temp. LT coolant( C) 0.00 Oil pres. (bar) 0.00 Temp. HT Coolant( C) 0.00 Air intake pres. (bar) 0.00 Air intake Temp.( C) 0.00 Common rail pres. (bar) 0.00 Fuel temp. ( C) 0.00 Fuel pres. (bar) 0.00 Oil temp. ( C) 0.00 F display Display in PSI -1- Electrical measurements -2- BUSBAR/grid (s) electrical measurements In this zone, when supplied by the motor regulation system, operational information is supplied The type of values displayed varies according to the type of motor selected. Warning The Display in " keys enables the temperature measurements to be read in degrees Celsius or degrees Fahrenheit and the pressure measurements in bar or in PSI. 34/ _2_1

37 Generating set harmonic measurements This screen lets the user find out level 3, 5 and 7 harmonic rates on generating set currents and voltages. Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 15/10/ :00:00 GS 1 Genset harmonics Stop Faults Alarms L1 Voltages Currents 0% 0% 0% 0% 0% 0% L2 0% 0% 0% 0% 0% 0% L3 0% 0% 0% 0% 0% 0% - 1 Electrical measurements Mechanical measurements Grid(s) harmonics BUSBAR/grid(S) harmonic measurements This screen displays the emergency Bus bars or grid harmonics. Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 15/10/ : 00 :00 GS 1 Grid(s) harmonics Stop Faults Alarms L1 Voltages Currents 0% 0% 0% 0% 0% 0% L2 0% 0% 0% 0% 0% 0% 01 L3 0% 0% 0% 0% 0% 0% -1- BUSBAR/Grids electrical measurements Mechanical measurements Harmonics 35/ _2_1

38 Rotating field measurements This screen enables the direction of rotation for each power supply field to be compared. Operating modes: A633 - A634 - A635 - A641 - A642 - A651 - A661 15/10/ : 00 :00 GS 1 Rotating fields Stop Faults Alarm Grid(s) Generating set(s) R S T R S T 01 A B C A B C Phase sequence Phase sequence -1- BUSBAR/grid (s) electrical measurements Inverse normal Inverse normal Mechanical measurements Harmonics Warning The data supplied is directly linked to the correct voltage connections on the I.A.S. inputs The user must always check that the indication is correct. 36/ _2_1

39 Customised display of analogue values This screen lets the user view the specific analogue values. 15/10/ : 00: 00 GS 1 Personalised analog display Stop Faults Alarm FREE FREE FREE FREE FREE FREE FREE FREE FREE FREE FREE FREE Kerys Tactyl 157 Kerys - 1 Electrical measurements -2- Electrical measurements JDB/Grid(s) Harmonics Each set of analogue values only appears when an associated variable has been configured Warning 37/ _2_1

40 3.2.6 Alarms and faults This menu can be brought onto screen by pressing the Alarms and Faults buttons on the upper bar. This screen allows the user to view the list of faults present on the installation. The first two columns give details of the date and time that the fault appeared. The Status column shows whether or not the fault is still present: 1 = yes or 0 = no. column gives the location of the variable associated with the fault. The Title column gives details of the fault. A line on a red background shows a fault, and a line on an orange background shows an alarm. 15/10/ : 00: 00 GS 1 Alarms & faults Stop Faults Alarms Date Time Title 26/11/03 11:11: HT LOW COOLANT LEVEL FAULT 26/11/03 10:35: INSULATION 1 ALARM 26/11/03 10:10: C3 CIRCUIT BREAKER FAULT ON GENERATING SET OUTPUT -1- Function keys -2- Synchronisation column -3- Central unit measure. summary Active line Scroll down buttons for when the list is longer than the number of lines on the To clear a fault, it is necessary to: check that the fault has disappeared (status 0) and, if necessary, remove the causes of the fault select the line in question; the text on the line is displayed in white press the Reset button on the keypad, and the line is cleared Warning When a fault is displayed, its effect on operation remains active even if the cause has disappeared. When in Manu or Auto mode, if the user wants to clear a fault with an "In stopped" clearance mode, a screen will inform the user to switch to Stop mode. 38/ _2_1

41 Help This screen displays possible causes of a problem and what to check. 15/10/ :00:00 GS 1 Help Stop Faults Alarm Fault number 60D6 Keywords THEN Title ACTIVE OUTPUT MAXIMUM ALARM (32) Genset overload in active power. Possible causes Check Previous fault Search Next fault -1- Digital I/O -2- Curves -3- Electrical faults Searches can be done in two ways: enter a keyword enter the fault number Pressing in the "Checks" area displays a description of the checks. 15/10/ :00:00 GS 1 Help Stop Faults Alarm Fault number 60D6 Keywords THEN Title ACTIVE OUTPUT MAXIMUM ALARM (32) Check Adjust output to genset capacity. Drop part of the load. Possible causes Previous fault Search Next fault -1- Digital I/O -2- Curves -3- Electrical faults Pressing in the "Possible causes" area displays a description of the cause. The "Search" key launches a search. 39/ _2_1

42 How to search: 1. Enter a keyword or fault number. 2. Launch the search by pressing on "Search". 3. When the search is over, the user can display the possible cause or what to check by pressing the appropriate icon (right of screen). 4. The user can display the previous or next fault found by the search by using the appropriate keys User settings This command has the following options: Operating modes: A612 - A622 - A641 - A642 - A651 - A661 15/10/ :10:00 GS 1 User adjustments Auto Faults Alarms Operation Set point Power threshold User parameters 1/2-5 - User parameters 2/2 40/ _2_1

43 Operating modes: A633 - A634 15/10/ :00:00 GS 1 User adjustments Stop Faults Alarms Operation Set point Power threshold Wattmeter control User parameters 1/2-5 - User parameters 2/2 Operating mode: A635 15/10/ :00:00 GS 1 User adjustments Stop Faults Alarms Operation Power threshold Wattmeter control User parameters 1/2-5 - User parameters 2/2 41/ _2_1

44 Set points This menu is used for defining set point values for adjusting the generating set. Designed for multi-voltage applications, this menu enables the required value for each set point to be defined. These values relate to the following parameters: Generating set Voltage Active power Power factor Reactive power Grid Active power Power factor Reactive power A green background indicates the active set point Operating modes: A612 - A622 - A641 - A642 - A651 - A661 Voltage setting Designed for multi-voltage applications, enabling the required value for each set point to be defined. Power setting Enables the power and power factor values to be assigned for periods of operation coupled to the grid. Grid set point: the grid supplies a fixed output and the generating set control unit provides any additional power Genset set point: the generating set supplies a fixed output and the grid provides any additional power 42/ _2_1

45 Operating modes: A633 - A634 Voltage setting Designed for multi-voltage applications, enabling the required value for each set point to be defined. Power setting Enables the power and power factor values to be assigned for periods of operation coupled to the grid. Grid set point: the grid supplies a fixed output and the generating set control unit provides any additional power Genset set point: the generating set supplies a fixed output and the grid provides any additional power 43/ _2_1

46 Power thresholds In this menu the threshold values are defined, which, with the digital variables, authorise the creation of additional functions linked to the generating set or grid power. The green background indicates that the threshold value has been reached or exceeded. Operating modes: A612 - A622 - A641 - A642 - A651 - A661 05/10/ : 00 :00 GS 1 Power threshold Stop Faults Alarm Gen set P thresholds as % of gen set Pn Power plant P threshold as % of Power plant Pn A 478B 478C 478D 478E 478F Set points -2- User parameters Operating modes: A633 - A634 05/10/ : 00 :00 GS 1 Power thresholds Stop Faults Alarm Gen set P thresholds as % of gen set Pn Power plant P threshold as % of Power plant Pn A 478B 478C 478D 478E 478F Set points -2- User parameters -3 Wattmetric control 44/ _2_1

47 Operating mode: A635 05/10/ : 00 :00 GS 1 Power thresholds Stop Faults Alarm Gen set P thresholds as % of gen set Pn Power plant P threshold as % of Power plant Pn A 478B 478C 478D 478E 478F User parameters -3 Wattmetric control 45/ _2_1

48 Wattmetric control / General parameters Operating mode: A633 - A634 - A635 This section allows you to define the icommissioning criteria of generating sets in a power plant according to the power requirements of the installation. The setting entry fields only appear if the With Wattmeter control selection is confirmed. 15/10/ :00:00 GS 1 General parameters Stop Faults Alarms Wattmeter control Avec Global operation time delay (sec): 70 Power on time delay (seconds) 10 Power off time delay (seconds) 10 Minimum number of GS 01 Maximum number of GS 05 Number of additional generating sets 0-1- Generating set priority -2- Thresholds Global operation time delay: Time taken for all generating sets to be started and for generating sets to power the installation. Power on time delay: Time taken for the generating set to perform the power on keyway needed to power the installation. Power off time delay: Time taken for the generating set to perform the power off keyway needed to remove power from the installation. Minimum number of generating sets: Determines the minimum number of generating sets needed to start in order that the power plant can authorise the switching on of the installation. Maximum number of generating sets: All generating sets start when there is a request for emergency operation; the Wattmeter control only intervenes after an operation period allowing load stabilisation after the restart. This adjustment enables the number of generating sets starting during this sequence to be limited. Number of additional generating sets: Corresponds to the number of generating sets which have started in addition to the minimum number of generating sets needed to power the installation. 46/ _2_1

49 Wattmetric control / Thresholds Operating mode: A633 - A634 - A635 Power-on thresholds These parameters are located in the left half of the on-screen configuration field. They define the active power threshold leading to an additional generating set start request. The power-on request is delayed for the duration of the time delay period to prevent the installation being started with a temporary overload, i.e. a motor starting, Power-off thresholds These parameters are located in the right half of the on-screen configuration zone. They define the active power threshold leading to the power-off request when the power consumption of an installation is reduced. If the threshold appears,the request to switch off the generating set is delayed for the duration of the time delay period. 15/10/ : 00:00 GS 1 Thresholds Stop Faults Alarms 1 GS => 2 GS 0% 0 kw 2 GS => 1 GS 0% 0 kw 2 GS => 3 GS 0% 0 kw 3 GS => 2 GS 0% 0 kw 3 GS => 4 GS 0% 0 kw 4 GS => 3 GS 0% 0 kw 4 GS => 5 GS 0% 0 kw 5 GS => 4 GS 0% 0 kw 5 GS => 6 GS 0% 0 kw 6 GS => 5 GS 0% 0 kw 6 GS => 7 GS 0% 0 kw 7 GS => 6 GS 0% 0 kw -1- General parameters -2 Generating set priority -3- Thresholds 2 This only appears if there are more than 7 generating sets 47/ _2_1

50 15/10/ : 00:00 GS 1 Thresholds 2 Stop Faults Alarms 7 GS => 8 GS 0% 0 kw 8 GS => 7 GS 0% 0 kw 8 GS => 9 GS 0% 0 kw 9 GS => 8 GS 0% 0 kw 9 GS => 10 GS 0% 0 kw 10 GS => 9 GS 0% 0 kw 10 GS => 11 GS 0% 0 kw 11 GS => 10 GS 0% 0 kw 11 GS => 12 GS 0% 0 kw 12 GS => 11 GS 0% 0 kw 12 GS => 13 GS 0% 0 kw 13 GS => 12 GS 0% 0 kw -1- Thresholds -2- Thresholds 3 This only appears if there are more than 13 generating sets 15/10/ : 00:00 GS 1 Thresholds 3 Stop Faults Alarms 13 GS => 14 GS 0% 0 kw 14 GS => 13 GS 0% 0 kw 14 GS => 15 GS 0% 0 kw 15 GS => 14 GS 0% 0 kw -1- Thresholds -2- Thresholds 2 On each threshold screen, only generating sets which do not exceed the maximum number of generating sets are monitored on screen. 48/ _2_1

51 Generating set priorities Operating mode: A633 - A634 - A635 This function is used to select the order in which the generating sets are controlled by the Wattmetric control. Select the generating set of which you want to modify the priority level New level of priority selection 15/10/ : 00:00 GS 1 Generating set priority Stop Faults Alarms Modification Genset selection 01 Priority selection 04 Valid Cancelling modifications Display Gen set Priority General parameters -2- Thresholds Displays the priority attributed to each generating set again The number of generating set displayed depends on the number of the generating set declared in the power plant To modify the priority level assigned to a generating set: select the generating set (number) select the new priority confirm The previous priority of the modified generating set is assigned to the generating set affected by this change. Gen set Before Priority After Modified priority The "Return to previous parameters" key allows the initial setting to be restored. This command is confirmed until it is saved in flash 49/ _2_1

52 User parameters (1/2) This menu enables the user to modify certain settings in order to adapt operation to his requirements. 15/10/ : 00 :00 GS 1 User parameters Stop Faults Alarm Power return confirmation request Without No load test time delay (sec): 600 Power 1 Power 2 Power loss time delay (sec): 3 3 Power return time delay (sec): Inversion in noncoupling in emergency mode Inversion in noncoupling in normal mode -1 Set points Without Without Without Without According to the number of grids managed by the system Mains return confirmation request If the choice is "With ", when the grid voltage reappears, the mains return sequence is conditioned by additional signal. Warning Before confirming this selection, ensure that the equipment has been designed for this and that the command is present. Power cut time delay Defines the time between the actual loss of the grid voltage and the beginning of the starting sequence. Mains return time delay Defines the time between the actual loss of the grid voltage and the start of the switching off sequence. If the "with mains return" selection is operational, this triggers the switching off sequence. Inversion in non-coupling in normal Enables a programme to be selected in the event of the grid synchronisation failing. If the "Without" selection is active, the installation remains supplied by the replacement power supply, if not, the installation cuts-off the supply. Inversion on non-connection in emergency Enables a program to be selected in the event of the grid synchronisation failing. If the "Without" selection is active, the installation remains supplied by the grid, if not, the installation cuts-off the replacement power supply. 50/ _2_1

53 User parameters (2/2) Access to this screen depends on the configuration. Function (CRF/CRP): Choice of the type of coupling. This choice appears if the user has selected Long term synch (CRP) on the Configuration/Parameters/General screen. Power surge keyway (sec): Definition of the time delay associated with the power surge keyway (Range of values: 0 to 32767). Power off keyway (sec): Definition of the time delay associated with the power off keyway (Range of values: 0 to 32767). Starting mode: Choice of Starting mode. This choice is possible if the user has programmed 2 starters: non alternating alternating Starter priority: Choice of starter priority. This choice is possible when two starters have been configured. Pump priority: Choice of pump priority. This choice is possible when two pumps have been configured. 51/ _2_1

54 3.3. Regional parameters The various display parameters can be selected from this menu: language selection for display setting the date and time setting the module synchronisation time 15/10/ : 00 :00 GS 1 Regional parameters Stop Faults Alarm Français English Spanish Deutsch Portuguese Language option Day Month Year Hours Minutes Seconds Synchronisation time: Inhibit the keys -1- Application identification -2- Software versions -3- Printing The top on the bus enables the resetting of various time settings in real time defined by the synchronisation time. To authorise cleaning the touch panel, the key inhibition function locks for approximately twenty seconds and does not register any presses on the screen. A special screen shows the time elapsing. 4. Generating set starting modes 4.1. General information The aim of this section is to describe the actions to be carried out for starting a generating set in the various possible modes: starting in manual mode starting using the no load test function starting using the load test function starting in automatic mode 4.2. Prerequisites Make sure that you use an operational installation which includes a standard module and a KERYS IHM. 52/ _2_1

55 4.3. Manual starting Check there are no faults : grey: no fault. red: fault present. grey: no alarm. red: alarm present. If faults are present, the fault management screen can be accessed by pressing the reset button. If no faults are present, manual mode can be activated by pressing the Manu button. 53/ _2_1

56 The manual starting phase will begin once button 1 in the test unit is pressed. The starting request is maintained until the generating set group starts. This method may not under any circumstances be used to turn the motor over. During the starting phase and until the alternator voltage stabilises, the green LED underneath the generating set symbol flashes, and then lights up permanently once the phase is complete. The generating set may be stopped at any time by pressing the stop button or the 0 button in the test unit. The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped. 54/ _2_1

57 4.4. Starting using the no load test function Check there are no faults: grey: no fault. red: fault present. grey: alarm not present. red: alarm present. If faults are present, the fault management screen can be accessed by pressing the reset button. If no faults are present, automatic mode can be activated by pressing the Auto button. 55/ _2_1

58 The test starting phase will then begin once button 1 of the test unit is pressed. If you press button 1 on the test unit, the following window will appear in which the type of test can be selected. 15/10/ : 00:00 GS 1 Operation Manu Faults Alarms I1(A) 2701 P.F 0.9 L Test selected Select the test to be carried out Under load test Esc No load test Q(kVAr) Speed (rpm) 1505 Operating time: 10:05 + Speed - Speed +U -U Function keys Synchronisation column Power plant measurements summary Using the KERYS touch-sensitive Man-Machine Interface, the no load test is started by pressing the corresponding touch key. The orange LED in the test unit lights up permanently once the test is confirmed During the starting phase and until the alternator voltage stabilises, the green LED underneath the generating set symbol flashes, and then lights up permanently once the phase is complete. 56/ _2_1

59 The generating set may be stopped at any time by pressing the stop button or the 0 button in the test unit. The generating set will stop automatically once the no load test is complete (600 seconds by default). The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped. 57/ _2_1

60 4.5. Starting using the load test function Check there are no faults: grey: no fault. red: fault present. grey: alarm not present. red: alarm present. If faults are present, the fault management screen can be accessed by pressing the reset button. If no faults are present, automatic mode can be activated by pressing the Auto button. 58/ _2_1

61 The test starting phase will then begin once button 1 of the test unit is pressed. If you press button 1 in the test unit, the following window will appear in which the type of test can be selected. 15/10/ : 00:00 GS 1 Operation Manu Faults Alarms I1(A) 2701 P.F 0.9 L Test selected Select the test to be carried out Under load test Esc No load test Q(kVAr) Speed (rpm) 1505 Operating time: 10:05 + Speed - Speed +U -U Function keys Synchronisation column Power plant measurements summary Using the KERYS touch-sensitive Man-Machine Interface, the no load test is started by pressing the corresponding touch key. The orange LED in the test unit lights up permanently once the test is confirmed During the starting phase and until the alternator voltage stabilises, the green LED underneath the generating set symbol flashes, and then lights up permanently once the phase is complete. The installation is then controlled via the automatic systems in accordance with the configuration of the application: inversion of normal/emergency supply grid coupling etc 59/ _2_1

62 The generating set may be stopped at any time by pressing the stop button or the 0 button in the test unit. Important: Pressing the stop button may cause an interruption in the power supply depending on its status when the button is pressed (e.g. isolated grid operation) The generating set will stop after a cooling delay (180 seconds by default). The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped. 60/ _2_1

63 4.6. Starting in automatic mode In AUTO mode, except for during the test functions, the generating set starts as a result of an external command which may be triggered by various sources: power loss EJP command (France only) customer command The installation is then controlled via the automatic systems in accordance with the configuration of the application: inversion of normal/emergency source grid coupling etc The generating set may be stopped at any time by pressing the 0 button in the test unit. Important: Pressing the stop button may cause an interruption in the power supply depending on its status when the button is pressed (e.g. isolated grid operation) The generating set will stop after a cooling delay (180 seconds by default). The green LED underneath the generating set symbol goes out to indicate that the generating set has stopped. 61/ _2_1

64 5. Definitions 5.1. Glossary I.A.S. Coupling I.H.M. I.N.S. Led Synchronisation Industrial Automated System Grouping together of more than one power supply on the same distribution grid Man Machine Interface. Tool enabling data to be exchanged between the user and the machine Emergency/Normal Switching Describes the device (switch) which enables the installation to be supplied by the grid (normal) or by the replacement power supply (emergency) or the operation (switching) from one power-supply to the other with a cut-off in supply to the installation Light-emitting diode Continuous operation to equalise the voltage and frequency of several electrical supplies before linking them to the same Bus bars 62/ _2_1

Mics KERYS FEATURE MAN-MACHINE INTERFACE MODULARITY / PROTECTION MEASUREMENTS / CONTROL ARCHITECTURE COMMUNICATION PRODUCT PLUS POINTS KER/GB-2004/1

Mics KERYS FEATURE MAN-MACHINE INTERFACE MODULARITY / PROTECTION MEASUREMENTS / CONTROL ARCHITECTURE COMMUNICATION PRODUCT PLUS POINTS KER/GB-2004/1 Building on the experience acquired with the MICS Process