Manual. MOVIFIT Function Level "System" Edition 06/2006 FC / EN

Transcription

1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ s MOVIFIT Function Level "System" FC Edition 06/ / EN Manual

2 SEW-EURODRIVE Driving the world

3 Contents 1 Important Notes Introduction MOVIFIT function level Function level System with MOVIVISION Startup Startup procedure for MOVIFIT -MC Startup procedure for MOVIFIT -SC and -FC Preliminary work Motor startup with MOVIFIT -SC Motor startup with MOVIFIT -FC MOVIVISION configuration and diagnostics tool Configuration and Diagnostics MOVIFIT Drives Axes Axis family ERB (one-drive roller conveyor) Axis family 2POS (move to two positions) Axis family 3POS (move to three positions) PROFIBUS-DP Installing the GSD file Defining the I/O range Process Data Description Status information Commands Technical Data PROFIBUS specifications Index Manual MOVIFIT Function Level "System" 3

4 1 Important Notes Manual 1 Important Notes This manual does not replace the detailed operating instructions. Only qualified personnel observing all applicable accident prevention guidelines and the MOVIFIT -MC, MOVIFIT -SC or MOVIFIT -FC (depending on the MOVIFIT version in use) operating instructions may install and take these units into operation. Documentation Read through this manual carefully before you commence installation and startup of MOVIFIT. This manual assumes that the user has access to and is familiar with the MOVIMOT and MOVIFIT documentation. As a prerequisite for fault-free operation and fulfillment of warranty claims, you must adhere to the information in the documentation. As a prerequesite for fault-free operation and fulfillment of warranty claims, you must adhere to the information in the documentation. General safety notes on bus systems You are now in possession of a communication system that lets you adapt MOVIMOT and MOVIFIT frequency inverters and MOVIFIT motor starters to the particulars of your system. As with all bus systems, there is a danger of invisible, external (as far as the inverter/motor starter is concerned) modifications to the parameters which give rise to changes in the inverter/motor starter behavior. This may result in unexpected (not uncontrolled) system behavior. Important: Hoist applications cannot be implemented with MOVIFIT -FC in conjunction with the function level "System." Non-SEW motors cannot be controlled with MOVIFIT -FC in conjunction with the function level "System." 4 Manual MOVIFIT Function Level "System"

5 Important Notes 1 Explanation of the icons Always observe the safety and warning information in this documentation. Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment. Tips and useful information. Manual MOVIFIT Function Level "System" 5

6 Introduction 2 MOVIFIT function level 2 Introduction 2.1 MOVIFIT function level The function level describes the functions included in the software for MOVIFIT units regarding operation, system control and diagnostics. The following figure gives an overview of the MOVIFIT function levels: Classic Simple functionality Technology Open programming System Configurable industry solution Multi-level library concept Target industry: conveyor technology Target industry: machine design Central data storage for decentralized units Functionality Control as fieldbus gateway via MOVILINK Simple handling, comparable, e.g. with control of SEW field distributors (Z.3, Z.6 etc.) Configurable function modules Programming to IEC (e.g. in LD, FBD, IL, ST, SFC) Client/server architecture Configuration and diagnostics system Drive-oriented, conveyor functions Reusability of functions Classic Technology System Function level 59750AEN This manual describes the MOVIFIT function level "System." For information on the other MOVIFIT function levels, refer to the MOVIFIT system description and the appropriate manuals. 6 Manual MOVIFIT Function Level "System"

7 DI03 DI02 DI01 DI00 DI03 DI02 DI01 DI00 DI03 DI02 DI01 DI00 FDO2 FDO2 FDO2 Introduction Function level System with MOVIVISION Function level System with MOVIVISION Central data management concept for decentralized installation MOVIVISION is a central data management concept for the latest generation of decentralized units from SEW-EURODRIVE. MOVIVISION was designed specifically with the materials handling industry in mind. MOVIVISION offers an easy-to-use interface with functions that reduce the workload for configuration, startup and maintenance considerably. Why choose MOVIVISION? MOVIVISION offers customers a central place for performing parameter settings, diagnostics, startup and updates for their decentralized units. There is no need for programming with the easy-to-use MOVIVISION concept; all aspects are covered by setting parameters for the ready-made drive functions. These functions are based on the years of experience SEW-EURODRIVE has in the materials handling industry; they make for cost-reducing standardization of the conveyor functions in the system. MOVIVISION is a configuration and diagnostics system with a central database based on a client/server architecture. MOVIFIT PLC FDO1 FDO0 FDI04 FDI03 FDI02 FDI01 FDI00 RUN-PS RUN OPT RUN 24V-S 24V-C FB3 FB2 FB1 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI07 DI06 DI05 DI04 Fieldbus MOVIFIT Data management MOVIVISION clients FDO1 FDO0 FDI04 FDI03 FDI02 FDI01 FDI00 RUN-PS RUN OPT RUN 24V-S 24V-C FB3 FB2 FB1 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI07 DI06 DI05 DI04 MOVIFIT FDO1 FDO0 FDI04 FDI03 FDI02 FDI01 FDI00 RUN-PS RUN OPT RUN 24V-S 24V-C FB3 FB2 FB1 BUS-F SYS-F DI15/Do03 DI14/DO02 DI13/DO01 DI12/DO00 DI11 DI10 DI09 DI08 DI07 DI06 DI05 DI04 Database Client A Client B Client C MOVIVISION SERVER Internet Explorer - Client A Client B Client C 59083AEN Advantages of Simple and standardized project planning, parameter setting, configuration and startup of a system without programming MOVIVISION Considerable time-saving factor during startup Catalog of conveyor functions for reuse Standardization of conveyor functions Use of existing conveyor functions (e.g. elevating table, rotary table, trolley, points etc.) with corresponding parameter setting Manual MOVIFIT Function Level "System" 7

8 I Startup 3 Startup procedure for MOVIFIT -MC 0 3 Startup This document describes the parameter settings and fieldbus configuration required for MOVIFIT in connection with the function level "System." 3.1 Startup procedure for MOVIFIT -MC The following table gives an overview of the MOVIFIT -MC startup procedure and lists other application documentation: MOVIMOT MOVIFIT -MC Parameter setting Fieldbus configuration AEN Function level 1. Startup MOVIMOT 2. Startup MOVIFIT -MC 3. Parameter setting 4. Fieldbus configuration System PROFIBUS MOVIFIT -MC operating instructions MOVIMOT operating instructions MOVIFIT -MC operating instructions Manual "MOVIVISION Configuration and Diagnostic Tool" Configuration and diagnostics, see page 21 PROFIBUS-DP, see page 65 Process data description, see page 71 8 Manual MOVIFIT Function Level "System"

9 Startup Startup procedure for MOVIFIT -SC and -FC I Startup procedure for MOVIFIT -SC and -FC The following table gives an overview of the MOVIFIT -SC/FC startup procedure and lists other applicable documentation: Motor MOVIFIT -SC/-FC Parameter settings Fieldbus configuration AEN Function level 1. Startup Motor 2. Startup MOVIFIT -SC/-FC 3. Parameter setting 4. Fieldbus configuration System PROFIBUS "AC Motors DR/DV/DT/DTE/DVE, asynchronous Servomotors CT/CV" operating instructions MOVIFIT -SC operating instructions MOVIFIT -FC operating instructions Manual "MOVIVISION Configuration and Diagnostic Tool" Configuration and diagnostics, see page 21 PROFIBUS-DP, see page 65 Process data description, see page 71 Manual MOVIFIT Function Level "System" 9

10 I Startup 3 Preliminary work Preliminary work 1. Install the current software version of the MOVIVISION configuration and diagnostic tool on your PC. 2. For MOVIFIT -SC and MOVIFIT -FC: Make sure that the DIP switch S10/1 is set to "ON" (activate "Expert mode"). S10 ON Connect MOVIFIT to PC or laptop using option USB11A or UWS21B: 57958AXX PC MOVIFIT DI03 DI02 DI01 DI00 BUS-F SYS-F DI07/DO01 DI06/DO00 DI05 DI04 RUN-PS RUN 24V-S 24V-C RS-232 UWS21B RJ10 RS485 USB USB11A RS485 RJ AXX 4. Option USB11A or UWS21B can be connected to MOVIFIT using the diagnostics socket X50. The diagnostics socket is located under the cable gland shown in the following illustration: X AXX 10 Manual MOVIFIT Function Level "System"

11 Startup Motor startup with MOVIFIT -SC I Motor startup with MOVIFIT -SC You must set the following parameters to ensure successful motor startup: [1] Operating mode [2] Rated supply voltage For a description of these parameters, see the section "Description of the MOVIFIT -SC motor parameters." For information on how to set drive parameters in MOVIVISION, see the section "Configuration and Diagnostics" / "Drives." [1] [2] 60023AEN Manual MOVIFIT Function Level "System" 11

12 I Startup 3 Motor startup with MOVIFIT -SC 0 Description of the MOVIFIT -SC motor parameters [1] Operating mode Selection field "Single-motor operation": Selects single-motor operation Selection field "Dual-motor operation": Selects dual-motor operation Important: In the starter operating mode "Single-motor operation," only connect one drive/brake to the unit. A connection can only be made at the terminals provided for drive 1. Read the startup information in the MOVIFIT -SC operating instructions carefully. [2] Rated supply voltage 400 V: Selects rated supply voltage 400 V Choose this setting when the supply system supplies the voltage 3 x 380 V AC, 3x400V AC or 3 x 415 V AC. 500 V: Selects rated supply voltage 500 V Choose this setting when the supply system supplies the voltage 3 x 460 V AC, 3x480V AC or 3 x 500 V AC. 12 Manual MOVIFIT Function Level "System"

13 Startup Motor startup with MOVIFIT -FC I Motor startup with MOVIFIT -FC The following SEW motors can be controlled with MOVIFIT -FC in conjunction with the function level "System": MOVIFIT Assigned motor Motor power adjusted Lower motor power rating MTF03 DT71D4 DR63L4 DR63L4 MTF05 DT80K4 DT71D4 DT71D4 DR63L4 MTF07 DT80N4 DT80K4 DT80K4 DT71D4 MTF11 DT90S4 DT80N4 DT80N4 DT80K4 MTF15 DT90L4 DT90S4 DT90S4 DT80N4 MTF22 DV100M4 DT90L4 DT90L4 DT90S4 MTF30 DV100L4 DV100M4 DV100M4 DT90L4 MTF40 DV112M4 DV100L4 DV100L4 DV100M4 Set the following parameters to ensure that startup is performed successfully for these motors: [1] Operating mode [2] Motor type [3] Connection type [4] Motor power For a description of these parameters, see the section "Description of the MOVIFIT -FC motor parameters." For information on how to set drive parameters in MOVIVISION, see the section "Configuration and Diagnostics" / "Drives." [1] [2] [3] [4] 59739AEN Important: Hoist applications cannot be implemented with MOVIFIT -FC in conjunction with the function level "System." Non-SEW motors cannot be controlled with MOVIFIT -FC in conjunction with the function level "System." Manual MOVIFIT Function Level "System" 13

14 I Startup 3 Motor startup with MOVIFIT -FC 0 Description of the MOVIFIT -FC motor parameters [1] Operating mode VFC: VFC operation for 4-pole motors U/f: U/f operation for other motors [2] Motor type IEC/NEMA: IEC and NEMA motors DZ: DZ motors with rated voltages 220/380V, 60Hz (only available in Brazil) [3] Motor connection type Star: Choose this setting when you want to operate the motor in a star connection. Delta: Choose this setting when you want to operate the motor in a delta connection. [4] Motor power Adjusted: Motors in the column "Motor power adjusted" are assigned using the table below. Lower motor power rating: When activated, this setting enables MOVIFIT to be assigned to a motor with a lower power rating (see following table). The rated unit power is not affected. When a motor with a lower power rating is used, the overload capacity of the drive can be increased because, from the perspective of the motor, MOVIFIT is one power rating too big. A higher current can be provided briefly, leading to higher torque ratings. The aim of this setting is to achieve short-term utilization of the motor s peak torque. The unit s current level remains the same regardless of the switch setting. Blocking protection for the motor is adjusted depending on the switch position. When this setting is activated, the motor cannot be operated with stall protection. MOVIFIT Motor power adjusted Assigned motor Lower motor power rating MTF03 DT71D4 DR63L4 DR63L4 MTF05 DT80K4 DT71D4 DT71D4 DR63L4 MTF07 DT80N4 DT80K4 DT80K4 DT71D4 MTF11 DT90S4 DT80N4 DT80N4 DT80K4 MTF15 DT90L4 DT90S4 DT90S4 DT80N4 MTF22 DV100M4 DT90L4 DT90L4 DT90S4 MTF30 DV100L4 DV100M4 DV100M4 DT90L4 MTF40 DV112M4 DV100L4 DV100L4 DV100M4 14 Manual MOVIFIT Function Level "System"

15 Startup MOVIVISION configuration and diagnostics tool I MOVIVISION configuration and diagnostics tool The following section gives a brief introduction to the MOVIVISION concept. For detailed information, refer to the "MOVIVISION Configuration and Diagnostics Tool" manual Introduction The MOVIVISION system essentially comprises decentralized SEW units and centralized configuration and diagnostics software. The "MOVIVISION Software Interface" manual describes the interface between the decentralized unit and the higher-level controller (PLC). The required settings are made using the MOVIVISION configuration and diagnostics tool. The following figure is a graphical representation of the MOVIVISION software interface: [1] [2] [5] [9] [3] [5] [7] [4] [10] [8] 59939AXX [1] Higher-level PLC [2] Fieldbus [3] MOVIVISION software interface [4] Drive level [5] Axis level [7] Speed [8] Time [9] Sensors [10] Drives Manual MOVIFIT Function Level "System" 15

16 I Startup 3 MOVIVISION configuration and diagnostics tool 0 The MOVIVISION unit software includes different types of status and commands: Those that apply to the unit itself and those that apply to the connected drives. Intelligent functions (axes) can be configured in the MOVIVISION configuration and diagnostics tool for each drive, which enables the decentralized units to be positioned individually using I/Os, sensors, etc. A connected drive can be controlled by: Specifying the setpoint speed (drive level) OR Specifying a target position or a function (axis level) 16 Manual MOVIFIT Function Level "System"

17 Startup MOVIVISION configuration and diagnostics tool I Structure of MOVIVISION MOVIVISION is a distributed application with remote access to a server application via TCP/IP. The server can be operated on your local computer or on a remote computer. A client establishes connection with the server via TCP/IP. Server The MOVIVISION server makes data in the database available to the clients. The server establishes a connection between the configuration and diagnostics tool and the connected, decentralized control components. Data exchange between the server and the decentralized control components takes place via fieldbus or service interfaces. MOVIVISION is not required for the actual operation of the system but serves for setting parameters and diagnosing the system. The server administers all data in a central database. The data is separated according to the following areas: Units Catalog User Client The MOVIVISION client visualizes data from the decentralized control components in a user interface. The data for every unit is visualized separately for parameters and online data. The two nodes are subdivided into the following levels: "Drive" level "Axis" level The displayed data is parameter and diagnostic data. The decentralized control components are configured using the client. The unit data is displayed via standard unit functions (D-DLLs). These drive-oriented functions are based on the years of experience SEW-EURODRIVE has in the materials handling industry; they are developed and tested in-house. These functions are based on small conveyor units. Parameter setting is flexible and customers can adjust the functions to meet their specific requirements. Manual MOVIFIT Function Level "System" 17

18 I Startup 3 MOVIVISION configuration and diagnostics tool 0 Example: "Rotary table function" The following example shows the distribution of the function levels: [1] [2] [3] [4] [5] [6] [7] [8] [9] [1] Status [2] Command [3] Axis function: roller rotary table [4] Encoder sensors [5] Drive actuators [6] Periphery/fieldbus controller [7] Sensors [8] Drive 1 [9] Drive AXX 18 Manual MOVIFIT Function Level "System"

19 Startup MOVIVISION configuration and diagnostics tool I Database All data is stored centrally in a database on the MOVIVISION server. The database is divided into the following areas: Plant data The plant database contains all data of the plant, such as the various fieldbus types and connected devices. The database also stores all parameter data of the individual devices. The devices are technologically divided into function groups. Catalog data The catalog database contains components of the plant, such as devices that were configured optionally. If such devices are to be reintegrated into the plant, the data can be retrieved directly from the catalog database. This eliminates the need to reset the parameters. User data The user database contains users that can log on to the MOVIVISION server via a MOVISION client. Users are assigned to user groups. Each user group can be assigned different access rights to system components. Manual MOVIFIT Function Level "System" 19

20 I Startup 3 MOVIVISION configuration and diagnostics tool Structure and design Drives Each unit consists of one or more defined drives. There are three types of drives: MM - MOVIMOT (MTM - MOVIFIT -MC) MTS - MOVIFIT -SC MTF - MOVIFIT -FC The functions of identical drives are the same both in the "Parameter" node and in the "Online" node. The individual drives are selected from tab pages. The three drives types are described in the section "Configuration and Diagnostics." Axes Different combinations of axes are available depending on the drive type. These are: For drive type MM (MOVIFIT -MC): 2POS01 3POS01 ERB01 ERB02 For drive type MTS (MOVIFIT -SC): 2POS01 3POS01 ERB01 ERB02 For drive type MTF (MOVIFIT -FC): 2POS01 3POS01 ERB01 ERB02 The four axis types are described in the section "Configuration and Diagnostics." This documentation does not give details on the various axis combinations. 20 Manual MOVIFIT Function Level "System"

21 Configuration and Diagnostics MOVIFIT P6.. P60. P Configuration and Diagnostics 4.1 MOVIFIT General The MOVIVISION configuration and diagnostics tool lets you configure all connected units individually. The following section explains how to use the tool. Important: Fault-free operation of MOVIVISION can only be ensured when each existing unit is entered (= parameter set) in MOVIVISION. Manual MOVIFIT Function Level "System" 21

22 P6.. Configuration and Diagnostics 4 P60. MOVIFIT P Use Click the node of a unit [1] in the left part of the window to open the following window: [1] [2] [3] [4] 60024AEN [1] "Device" node [2] "Database" group box [3] "Device" group box [4] "Plug-ins" group box The properties of the device are displayed in these three groups as they are stored in the plant database: [2] "Database" group box Device name Name of the currently selected device. Bus address Address of the device in the MOVIVISION server Catalog type [3] "Device information" group Part number Firmware version SEW-OS version [4] "Plug-ins" group box Device plug-in Version of the device DLL (T-DLL) 22 Manual MOVIFIT Function Level "System"

23 Configuration and Diagnostics MOVIFIT P6.. P60. P600 4 Click the "Parameter" node in the left part of the window [1] to open the following window: [1] [3] [4] [5] [6] [7] [2] 59924AEN [1] Left part of the window [2] Right part of the window [3] "Identification" group box [4] [Download] button [5] [Custom download] button [6] [Upload] button [7] [Upload all] button The right part of the window [2] provides the following options: [3] Identification Click the [Change] button. The following window opens: [1] [2] 59925AEn Here you can determine the unique identification [1] of the PROFIBUS device. You cannot change the bus address [2] here. The data is sent to the ID module of the device once you click [Change]. If you do not want to save your entry, click [Cancel]. If the incorrect bus address (0 > 125) is set, address 125 is set automatically. Manual MOVIFIT Function Level "System" 23

24 P6.. Configuration and Diagnostics 4 P60. MOVIFIT P600 [4] Download The modified data in the database is downloaded to the device. The following window is displayed: 59941AEN If you want to perform the "Download" now, click [Yes], otherwise click [No]. [5] Custom download You can use this special expert download function to specify individual parameters to be downloaded to the device. The following window is displayed: [1] 59926AEN In this area [1], you can download specific device parameters and/or internal inverter parameters to the unit. 24 Manual MOVIFIT Function Level "System"

25 Configuration and Diagnostics MOVIFIT P6.. P60. P600 4 The following window is displayed: 59942AEN If you want to perform the "Download" now, click [Yes], otherwise click [No]. Note The device is not ready for operation during the download process. [6] Upload This function is used to load the device parameters from the device to the database. The following window is displayed: 59943AEN If you want to perform the "Upload" now, click [Yes], otherwise click [No]. Note The device is not ready for operation during the "upload" process. Manual MOVIFIT Function Level "System" 25

26 P6.. Configuration and Diagnostics 4 P60. MOVIFIT P600 [7] Upload all Here, you can upload preset device parameters, including internal inverter parameters. The following window is displayed: 59944AEN If you want to perform the "Upload" now, click [Yes], otherwise click [No]. Notes The unit is not ready for operation during the "Upload all" process. "Upload all" [7] takes considerably more time than "Upload" [6]. 26 Manual MOVIFIT Function Level "System"

27 Configuration and Diagnostics MOVIFIT P6.. P60. P Diagnostics for MOVIFIT Select the "Online" node. The following window is displayed: [1] [2] [3] [4] [1] "Error list" list [2] "Device information: Status" group box [3] "Device information: Command" group box [4] "Device information: Local I/O" group box 59927AEN [1] "Error list" list Displays the error that has occurred in plain text. An existing error is displayed with a red background; an acknowledged error is displayed with a gray background. [2] - [4] "Device information" group box Device states and device commands are displayed in this group box. [2] "Device information: Status" group box This group box displays the device status (see section "Process Data Description" / "General status information"). [3] "Device information: Command" group box This group box displays the device commands (see section "Process Data Description" / "General command information"). [4] "Device information: Local I/O" group box The status of connected inputs and outputs is displayed in this group box. Green LED = input active Gray LED = input inactive Red LED = short circuit (see the section "Process Data Description" / "Local inputs and local outputs"). Manual MOVIFIT Function Level "System" 27

28 P6.. Configuration and Diagnostics 4 P60. Drives P Drives Each unit contains a defined number of drives selected individually using tab pages [1]. [1] [2] The structure of the tab pages is identical for the same drive types AEN Parameters for drive MM (MOVIMOT /MOVIFIT -MC) Click the button [Edit parameters], see [2] in the figure above. The following window is displayed: [1] [4] [2] [3] [1] "Activate drive" checkbox [2] "Fixed speeds" group box [3] "Convert" group box [4] "Ramp" group box [5] "Options" group box 59929AEN 28 Manual MOVIFIT Function Level "System"

29 Configuration and Diagnostics Drives P6.. P60. P600 4 [1] "Activate drive" checkbox A connected drive is activated or deactivated by selecting/deselecting this checkbox. [2] "Fixed speeds" group box You can define up to six different velocities V1 to V6 in this group box. These values are also stored as specifications for the axis parameters. The permitted input range is between 0 and 6,000 rpm. [3] "Convert" group box You can define an individual conversion factor and an alternative unit in this group box. The result is displayed as C1 to C6 in the "Fixed speeds" group box [2]. [4] "Ramp" group box You can define up to four ramp sets R0 to R3 in this group box. These values are also stored as specifications for the axis parameters. The permitted input range is between 0 and 64.9 sec. [5] "Options" group box You can invert the direction of rotation of the drive and assign a unique name to the drive. This name will appear on the tab page headers. Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. Manual MOVIFIT Function Level "System" 29

30 P6.. Configuration and Diagnostics 4 P60. Drives P Parameters for drive MTS (MOVIFIT -SC) Click the [Edit parameters] button. [1] 59934AEN [1] [Edit parameters] button The following window is displayed: [1] [2] [3] 59935AEN [1] "Operating mode" group box [2] "Drive 1" group box [3] "Drive 2" group box 30 Manual MOVIFIT Function Level "System"

31 Configuration and Diagnostics Drives P6.. P60. P600 4 [1] "Operating mode" group box In this group box you select the "single-motor operation" or "dual-motor operation" function. You can also adjust the rated supply voltage. [2] "Drive 1" group box The checkboxes have the following functions: Activate drive: Activates or deactivates the connected drive. Change in direction of rotation Release the brake without drive enable [3] "Drive 2" group box (dual-motor operation only) This group box has the same functions as "Drive 1." Note If you have selected "single-motor operation" in the "MOVIFIT -SC" group box, the "Drive 2" group box will not be displayed. See the section "Motor startup with MOVIFIT -SC". Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. Manual MOVIFIT Function Level "System" 31

32 P6.. Configuration and Diagnostics 4 P60. Drives P Parameters for drive MTF (MOVIFIT -FC) Click the [Edit parameters] button. [1] 59945AEN [1] [Edit parameters] button The following window is displayed: [1] [2] [3] [4] [5] [6] 59946AEN [1] "Activate drive" checkbox [2] "Fixed speeds" group box [3] "Ramp" group box [4] "Conversion" group box [5] "Options" group box [6] "Inverter parameters" group box 32 Manual MOVIFIT Function Level "System"

33 Configuration and Diagnostics Drives P6.. P60. P600 4 [1] "Activate drive" checkbox A connected drive is activated or deactivated by selecting/deselecting this checkbox. [2] "Fixed speeds" group box You can define up to six different velocities V1 to V6 in this group box. These values are also stored as specifications for the axis parameters. The permitted input range is between 0 and 6,000 rpm. [3] "Ramp" group box You can define up to four ramp sets R0 to R3 in this group box. These values are also stored as specifications for the axis parameters. The permitted input range is between 0 and 64.9 sec. [4] "Convert" group box You can define an individual conversion factor and an alternative unit in this group box. The result is displayed as C1 to C6 in the "Fixed speeds" group box [2]. [5] "Options" group box You can invert the direction of rotation of the drive and assign a unique name to the drive. This name will appear on the tab page headers. [6] "Inverter parameters" group box In this group box you can adjust the inverter parameters to suit the connected drive. See the section "Motor startup with MOVIFIT -FC". Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. Manual MOVIFIT Function Level "System" 33

34 P6.. Configuration and Diagnostics 4 P60. Drives P Drive diagnostics Select the "OnlineDrives" node. The following window is displayed: [1] [2] [3] [4] 59930AEN [1] "Error list" list [2] "Status" group box [3] "Command" group box [4] "Device data" group box [1] "Error list" list Displays the error that has occurred in plain text. An existing error is displayed with a red background; an acknowledged error is displayed with a gray background. [2] "Status" group box The drive status (see section "Process Data Description" / "Drive status") is displayed in this group box. The status information is indicated as LED. The following information is also provided: Current speed in [1/min] Current frequency in [Hz] Actual current in [A] Current DC link voltage in [V] Current heat sink temperature in [ C] Current PMW frequency in [khz] [3] "Command" group box The drive commands (see section "Process Data Description" / "Drive commands") and setpoint specifications (see section "Process Data Description" / "Drive setpoint specification") are displayed in this group box. [4] "Device data" group box The device data is displayed in this group. 34 Manual MOVIFIT Function Level "System"

35 Configuration and Diagnostics Axes P6.. P60. P Axes General information At the command of a higher-level master, the axis controller takes over the task of moving to positions. Depending on the hardware used, the axis controller evaluates different sensors, such as Light barriers Inductive proximity switches (24 V inputs) Encoders Laser distance measuring devices The following monitoring functions can also be activated: Run time monitoring Sequence control Sensor function check Nomenclature for axis control Note This section refers to the axis status. The following abbreviations apply: P In position Z+ Intermediate position + Z- Intermediate position - The following figure demonstrates the axis positions: [3] [1] [4] [2] [1] [5] [6] [7] [8] [1] Direction of travel [2] 3P [3] Track [4] 3Z- [5] 3Z+ [6] Position 2 [7] Position 3 [8] Position AXX Manual MOVIFIT Function Level "System" 35

36 P6.. Configuration and Diagnostics 4 P60. Axes P General settings The following functions are set for axis configuration: Initiators Run times Fixed speeds The configuration of these functions can be adapted to suit the application in question. Initiator settings The following settings can be made for each encoder: Function Values Description Source E 0... E 15 Local input Edge pos/neg Indicates whether a response should occur for a positive or negative edge. Activation delay (x 10 ms) If the selected edge occurs, the activation time is delayed internally by the value set here. Activation/deactivation delay The following figure shows the activation/deactivation: Sig. S1 S1v tv tv tv tv t 59948AXX The system responds to the input signal S1 by changing to S1 v only after the activation delay t v has taken place. The system also responds if the signal is no longer applied when t v has expired. However, the signal is then extended to include the delay time. The activation delay is used, for example for "true" movement to an initiator, alignment via an initiator, etc. 36 Manual MOVIFIT Function Level "System"

37 Configuration and Diagnostics Axes P6.. P60. P600 4 Debouncing delay The following figure demonstrates the debouncing delay: Sig. S1 S1 e t e t e t e t 59949AXX The system responds to the input signal S1 by changing to S1 e only after debouncing t v has taken place. The system does not respond if the signal is no longer applied at the time when t e has expired. Debouncing delay is used to filter out short spurious pulses. These spurious pulses should not trigger the function for which the initiator is configured. Note An activation or a debouncing delay can be defined for a maximum of 16 sensors. The signals of the I/Os sent to the higher-level master and the representation in the higher-level PC application are always displayed without an activation delay. Monitoring functions Various axis modules can be used to monitor a number of different functions. These include, for example, Run times Sequence controls Item controls, even in idle state. These monitoring functions can be deactivated using the parameter settings. Important If monitoring functions, such as Run time monitoring Sequence control Sensor function check are deactivated, the axis controller will not respond to an incorrect input signal from MOVIFIT. In this case, the error response must be executed by the higher-level controller. Manual MOVIFIT Function Level "System" 37

38 P6.. Configuration and Diagnostics 4 P60. Axes P600 General diagnostics Select the "OnlineAxes" node. The following window is displayed: [1] [2] [3] 59931AEN [1] "Error list" list [2] "Status" group box [3] "Command" group box [1] "Error list" list Displays the error that has occurred in plain text. An existing error is displayed with a red background; an acknowledged error is displayed with a gray background. [2] "Status" group box Displays the unit status as follows: Status Axis is not active Ready Error Referencing required Referencing active In intermediate position F/B In position Explanation A red LED indicates that the drive has been deactivated A green LED indicates that the unit is ready for operation. A red LED indicates that the unit signals an error A green LED indicates that the axis needs to be referenced. A green LED indicates that referencing has been activated. A green LED indicates that the axis is in an intermediate position. A green LED and current position number indicate that the axis has reached a defined position. 38 Manual MOVIFIT Function Level "System"

39 Configuration and Diagnostics Axes P6.. P60. P600 4 [3] "Command" group box The commands issued to the unit are displayed as follows: Command Move to position Reference travel enable Teach mode F Teach mode B Explanation The move to position 1, 2, command is displayed. Reference travel is activated. Teach mode operation forwards activated. Teach mode operation backwards activated. [4] "Special online information" group box Displays specific axis information depending on the axis type. Manual MOVIFIT Function Level "System" 39

40 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P Axis family ERB (one-drive roller conveyor) The ERB axis family includes axis types that are designed to pick up pallets etc Axis type ERB01: Two speeds, two directions of rotation Applications Roller conveyors, chains etc. with light barriers or inductive proximity switches. Fast/slow changeover, pick up in both directions. Sensors for fast/slow changeover and item control (IC) are optional. The same applies for picking up backwards. Theory of operation ERB01 can be operated at two speeds in two directions of rotation. If parameters have been set for an item control initiator, the roller conveyor automatically detects the state changes "load" or "unload" and stops the drive. If an item control initiator is not used, the roller conveyor will only detect the "load" condition. For unloading, the roller conveyor must receive a stop command from the higherlevel PLC to indicate the "unload" condition. This is also necessary if the unit has been de-energized, which means the roller conveyor cannot clearly identify its status. The following figure demonstrates the theory of operation of ERB01: [1] [2] [3] [4] [5] [8] [9] [10] [12] [11] [13] [6] [7] 59950AXX [1] Forwards (backwards) [2] Item control (stop) [3] - (SL) [4] SL (-) [5] Stop (item control) [6] Backwards [7] Forwards [8] Unload F [9] Release F [10]Travel through F [11] Pick up B [12]Release B [13]Travel through B As the unit has two speeds, the drive moves at the fast speed until a fast/slow initiator is activated. The drive then moves at slow speed until the stop initiator is activated. The drive is then stopped and the message "In position" is issued. If a fast/slow initiator is not used, the speed can be changed to the slow speed using a timer. The fact that the unit has two directions of rotation means that it can pick up and release items while moving both forwards and backwards. 40 Manual MOVIFIT Function Level "System"

41 Configuration and Diagnostics Axis family ERB (one-drive roller conveyor) P6.. P60. P600 4 Commands The commands are defined in the same way as the axis commands in the section "Process Data Description." Target positions can be entered in the axis commands. Their functions are shown here. Pos. Function Description 0 STOP Stop axis or no command active. 1 Pick up F Item to be transported is picked up in forwards mode. 2 Release F Item to be transported is released in forwards mode. 3 Travel through F Item to be transported is moved through in forwards mode. 4 Pick up B Item to be transported is picked up in backwards mode. 5 Release B Item to be transported is released in backwards mode. 6 Travel through B Item to be transported is moved through in backwards mode. Status (feedback) The axis status is set in the same way as the axis status described in the section "Process Data Description." The axis status contains the status of the current position. The definitions of the positions are shown here. Pos. Status Description 1 P Picked up Item to be transported is in position. 2 P Empty The unit is empty and ready for operation as long as there is not a fault in the system. 1 Z- Pick up F The item is being picked up forwards and has not yet reached its target position. 1 Z+ Release F The item is being released forwards and has not yet left the unit. 4 Z+ Pick up B The item is being picked up backwards and has not yet reached its target position. 4 Z- Release B The item is being released backwards and has not yet left the unit. Note P in Position (status axis bit 6); Z+ / Z-: In intermediate position forwards (+ / status axis bit 4) or backwards (- / status axis bit 5). Run time monitoring The following run times can be configured: Run time Run time IC Pick up / release run time Fast/slow changeover Description Run time to IC (item control). This run time is optional and is only used when the input is configured for the IC initiator. Once the "Load" command has been started, the item being transported must have activated the IC initiator within the time set here. The "Pick up run time" is then started automatically. The item must be in position before this run time ends. This run time is started with the travel commands "Pick up" and "Release." Run time at which the speed is to be changed from fast to slow (optional). This function is only used when a fast/slow initiator has not been defined for the direction of transportation and the timer has been activated by the user. Manual MOVIFIT Function Level "System" 41

42 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P600 Sequence control Sequence control only takes effect for loading. Only those initiators required for the travel command are checked for sequence. This means they have to be activated in the correct sequence. This check is not performed during unloading. The function only checks whether all initiators are inactive before the "unload" condition is set. Travel through The "travel through" travel command can only be executed when the roller conveyor is empty. If the roller conveyor is already loaded, the "travel through" command is not executed and the error "Invalid travel command" is issued. Parameters In the MOVIVISION configuration and diagnostics tool, choose the node "Parameter- Axes." The following window is displayed: [1] Displays the parameters available for the ERB01 axis type [1] AEN 42 Manual MOVIFIT Function Level "System"

43 Configuration and Diagnostics Axis family ERB (one-drive roller conveyor) P6.. P60. P600 4 To change a parameter, click [Edit parameter.] The following window is displayed: [1] [2] [3] [4] [5] [1] "Axis type" group box [2] "Digital settings" group box [3] "Monitoring" group box [4] "Velocities" group box [5] "Run time" group box 59952AEN [1] "Axis type" group box You can choose the axis type here. [2] "Digital settings" group box Here you define the digital inputs and the associated evaluation of the inputs. An input must be selected in order to configure the evaluations. You can now select the local input for each function from the "Input" selection list. The following settings are available: "---" (no selection) "Local I/O 0"... "Local I/O 15" The "edge evaluation" selection list lets you choose between "pos." (evaluation when changing from 0 to 1) "neg." (evaluation when changing from 1 to 0) Manual MOVIFIT Function Level "System" 43

44 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P600 The "Type of timeout" selection list lets you choose between "---" (no selection) "delayed" "debounced" Enter the associated time in seconds. The permitted value range is 0 to 2.00 seconds. [3] "Monitoring" group box Here you can enable or disable "Sequence check" and/or "Item control" by selecting the checkbox. [4] "Velocities" group box For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Velocity" selection list lets you choose between "---" (no selection) "V1"... "V6". The velocity values are set by default and can be changed in the "ParameterDrives" node. For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Ramp set" selection list lets you choose between "Ramp set 0"... "Ramp set 3" The values of the ramp sets are set by default and can be changed in the "Parameter- Drives" node. [5] "Run time" group box Here you define the time in seconds for the functions item control, stop and virtual F/S (timer changeover between fast/slow). The permitted value range is 0 to 99.9 seconds. You activate the entered time by clicking the boxes. Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. 44 Manual MOVIFIT Function Level "System"

45 Configuration and Diagnostics Axis family ERB (one-drive roller conveyor) P6.. P60. P600 4 Diagnostics Select the "OnlineAxes" node. Select the "OnlineAxes" node. If the axis is activated by the PLC, the following window is displayed: [1] [2] [3] [4] [5] [6] [7] [8] 59953AEN [1] "Error list" list [2] "Status" group box [3] "Command" group box [4] Display of "Item control - F/S - STOP" [5] Axis display [6] Display of "virtual F/S" [7] "Velocity" display [8] "Run time" display [1] "Error list" list, [2] "Status" group box, [3] "Command" group box See the section "Axes" / "General diagnostics". [4] Display of "Item control - F/S - STOP" The inputs are displayed as follows: Representation Input state green Input state gray Explanation Assigned Not assigned Inputs are only displayed if an input has been selected in the associated parameter setting. [5] Axis display This display represents material to be conveyed with the following information: Representation Green square Gray square Arrow to the right (-->) Arrow to the left (<--) Explanation Drive ON Drive OFF Conveying direction F Conveying direction B Manual MOVIFIT Function Level "System" 45

46 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P600 [6] Display of "virtual F/S" Displays the current time of the virtual fast/slow changeover. [7] "Velocity" display Displays the current velocity as well as the associated ramp set. [8] "Run time" display Displays the current actual run time value Axis type ERB02: One speed, two directions of rotation Applications Roller conveyors, chains etc. with light barriers or inductive proximity switches. (Skid) pallets can be picked up in both directions of travel. Theory of operation ERB02 can be operated at one speed in two directions of rotation. The following figure demonstrates the theory of operation of ERB02: [1] [2] [3] [6] [7] [8] [10] [9] [11] [4] [5] 59954AXX [1] Gap control 1 [2] Stop [3] Gap control 2 [4] Backwards [5] Forwards [6] Pick up F [7] Release F [8] Travel through F [9] Pick up B [10]Release B [11] Travel through B As the unit has one speed, the drive moves quickly until a stop initiator is activated. The drive is then stopped and the message "In position" is issued. 46 Manual MOVIFIT Function Level "System"

47 Configuration and Diagnostics Axis family ERB (one-drive roller conveyor) P6.. P60. P600 4 The fact that the unit has two directions of rotation means that it can pick up and release items while moving both forwards and backwards. [3] [1] [2] [4] [5] 59955AXX [1] Backwards [2] Forwards [3] Stop [4] Gap control 1 [5] Gap control 2 Commands The commands are defined in the same way as the axis commands in the section "Process Data Description." Target positions can be entered in the axis commands. Their functions are shown here. Pos. Function Description 0 STOP Stop axis or no command active. 1 Pick up F Item to be transported is picked up in forwards mode. 2 Release F Item to be transported is released in forwards mode. 3 Travel through F Item to be transported is moved through in forwards mode. 4 Pick up B Item to be transported is picked up in backwards mode. 5 Release B Item to be transported is released in backwards mode. 6 Travel through B Item to be transported is moved through in backwards mode. Status (feedback) The axis status is set in the same way as the axis status described in the section "Process Data Description." The axis status contains the status of the current position. The definitions of the positions are shown here. Pos. Status Description 1 P Picked up Item to be transported is in position. 2 P Empty The unit is empty and ready for operation as long as there is not a fault in the system. 1 Z- Pick up F The item is being picked up forwards and has not yet reached its target position. 1 Z+ Release F The item is being released forwards and has not yet left the unit. 4 Z+ Pick up B The item is being picked up backwards and has not yet reached its target position. 4 Z- Release B The item is being released backwards and has not yet left the unit. Note P in Position (status axis bit 6); Z+ / Z-: In intermediate position forwards (+ / status axis bit 4) or backwards (- / status axis bit 5). Manual MOVIFIT Function Level "System" 47

48 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P600 Run time monitoring The following run time can be configured: Run time Pick up / release run time Description The item must be in position or have left the position before this run time ends. This run time is started using the command "Load" or "Release." Sequence control The sequence of all the initiators activated for this function is checked during both pick up and release. This means they must be activated in the correct order. Travel through The travel command "Travel through" can only be executed when the roller conveyor is either empty or partially full (initiator gap control 1 or 2 is activated). If the roller conveyor is already loaded, the 'travel through' command is not executed and the error "Invalid travel command" is issued. Parameters In the MOVIVISION configuration and diagnostics tool, choose the node "Parameter- Axes." The following window is displayed: [1] Displays the available parameters for the axis type ERB02 [1] AEN 48 Manual MOVIFIT Function Level "System"

49 Configuration and Diagnostics Axis family ERB (one-drive roller conveyor) P6.. P60. P600 4 To change a parameter, click [Edit parameter]. The following window is displayed: [1] [2] [3] [4] [5] 59957AEN [1] "Axis type" group box [2] "Digital settings" group box [3] "Monitoring" group box [4] "Velocities" group box [5] "Run time" group box [1] "Axis type" group box You can choose the axis type here. [2] "Digital settings" group box Here you define the digital inputs and the associated evaluation of the inputs. An input must be selected in order to configure the evaluations. You can now select the local input for each function from the "Input" selection list. The following settings are available: "---" (no selection) "Local I/O 0"... "Local I/O 15" The "edge evaluation" selection list lets you choose between "pos." (evaluation when changing from 0 to 1) "neg." (evaluation when changing from 1 to 0) Manual MOVIFIT Function Level "System" 49

50 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P600 The "Type of timeout" selection list lets you choose between "---" (no selection) "delayed" "debounced" Enter the associated time in seconds. The permitted value range is 0 to 2.00 seconds. [3] "Monitoring" group box Here you can enable or disable "Sequence check" and/or "Item control" by selecting the checkbox. [4] "Velocities" group box For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Velocities" selection list lets you choose between: "---" (no selection) "V1"... "V6". The velocity values are set by default and can be changed in the "ParameterDrives" node. For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Ramp set" selection list lets you choose between: "Ramp set 0"... "Ramp set 3" The values of the ramp sets are set by default and can be changed in the "Parameter- Drives" node. [5] "Run time" group box Here you define the time in seconds for the "Stop" function. The permitted value range is 0 to 99.9 seconds. You activate the entered time by clicking the checkbox. Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. 50 Manual MOVIFIT Function Level "System"

51 Configuration and Diagnostics Axis family ERB (one-drive roller conveyor) P6.. P60. P600 4 Diagnostics Select the "OnlineAxes" node. The following window is displayed: [1] [2] [3] [4] [5] [6] [7] 59958AN [1] "Error list" list [2] "Status" group box [3] "Command" group box [4] "B - STOP - F" display [5] Axis display [6] "Velocity" display [7] "Run time" display [1] "Error list" list, [2] "Status" group box, [3] "Command" group box See the section "Axes" / "General diagnostics". [4] "B - STOP - F" display The inputs are displayed as follows: Representation Input state green Input state gray Explanation Assigned Not assigned Inputs are only displayed if an input has been selected in the associated parameter setting. Manual MOVIFIT Function Level "System" 51

52 P6.. Configuration and Diagnostics 4 P60. Axis family ERB (one-drive roller conveyor) P600 [5] Axis display This square represents material to be conveyed with the following information: Representation Green square Gray square Arrow to the right (-->) Arrow to the left (<--) Explanation Drive ON Drive OFF Conveying direction F Conveying direction B [6] "Velocity" display Displays the current velocity as well as the associated ramp set. [7] "Run time" display Displays the current actual run time value. 52 Manual MOVIFIT Function Level "System"

53 Configuration and Diagnostics Axis family 2POS (move to two positions) P6.. P60. P Axis family 2POS (move to two positions) The axis family 2POS includes axis types that are designed, for example, for simple turntables, simple hoist movements or carriages Axis type 2POS01: Two speeds, two directions of rotation Applications Simple turntables, simple hoist movements or carriages etc. with light barriers or inductive proximity switches. Fast/slow changeover, moving forwards (F) and backwards (B) to positions. Sensors for fast/slow changeover are optional. Principle of operation 2POS01 can be operated at two speeds in two directions of rotation. The following figure demonstrates the theory of operation of 2POS01: [1] [2] [3] [4] [7] [8] [5] [6] [1] STOP B [2] F/S B [3] F/S F [4] STOP F [5] Backwards [6] Forwards 59959AXX [7] Move to position B (1) [8] Move to position F (2) As the unit has two speeds, the drive moves at the fast speed until a fast/slow initiator is activated. The drive then moves at slow speed until the stop initiator is activated. The drive is then stopped and the message "In position" is issued. The fact that the unit has two directions of rotation means that it can pick up and release items while moving both forwards and backwards. If a fast/slow initiator is not configured in the higher-level PC application, the drive always moves quickly until the stop initiator is activated. Commands The commands are defined in the same way as the axis commands in the section "Process Data Description." Target positions can be entered in the axis commands. Their functions are shown here. Pos. Function Description 0 STOP Stop axis or no command active. 1 Move to position B The unit moves backwards to position (position 1). 2 Move to position F The unit moves forwards to position (position 2). Manual MOVIFIT Function Level "System" 53

54 P6.. Configuration and Diagnostics 4 P60. Axis family 2POS (move to two positions) P600 Status (feedback) The axis status is set in the same way as the axis status described in the section "Process Data Description." The axis status contains the status of the current position. The definitions of the positions are shown here. Pos. Status Description 1 P In position B The unit is in the backwards position (position 1). 2 P In position F The unit is in the forwards position (position 2). 1 Z+ Intermediate position The unit is between positions B and F. Note P in Position (status axis bit 6); Z+ In intermediate position forwards (+ / status axis bit 4). Run time monitoring The following run times can be configured: Run time Description Total run time Time it takes to move from one position to another. Sequence control Only those initiators are checked for sequence that are required for the travel command. This means they have to be activated in the proper sequence. For example, only the F/S forwards and stop forward initiators are checked for sequence when moving to the "forwards" position. The F/S backwards initiators and stop backwards are ignored. Moving to the position "backwards" means that only the F/S backwards and stop backwards initiators are being checked. Parameters In the MOVIVISION configuration and diagnostics tool, choose the node "Parameter- Axes." The following window is displayed: [1] Displays the available parameters for the 2POS01 axis type [1] AEN 54 Manual MOVIFIT Function Level "System"

55 Configuration and Diagnostics Axis family 2POS (move to two positions) P6.. P60. P600 4 To change a parameter, click [Edit parameter]. The following window is displayed: [1] [2] [3] [4] [5] 59961AEN [1] "Axis type" group box [2] "Digital settings" group box [3] "Monitoring" group box [4] "Velocities" group box [5] "Run time" group box [1] "Axis type" group box You can choose the axis type here. [2] "Digital settings" group box Here you define the digital inputs and the associated evaluation of the inputs. An input must be selected in order to configure the evaluations. You can now select the local input for each function from the "Input" selection list. The following settings are available: "---" (no selection) "Local I/O 0"... "Local I/O 15" The "edge evaluation" selection list lets you choose between "pos." (evaluation when changing from 0 to 1) "neg." (evaluation when changing from 1 to 0) Manual MOVIFIT Function Level "System" 55

56 P6.. Configuration and Diagnostics 4 P60. Axis family 2POS (move to two positions) P600 The "Type of timeout" selection list lets you choose between "---" (no selection) "delayed" "debounced" Enter the associated time in seconds. The permitted value range is 0 to 2.00 seconds. [3] "Monitoring" group box Here you can enable or disable "Sequence check" and/or "Item control" by selecting the checkbox. [4] "Velocities" group box For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Velocities" selection list lets you choose between: "---" (no selection) "V1"... "V6". The velocity values are set by default and can be changed in the "ParameterDrives" node. For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Ramp set" selection list lets you choose between: "Ramp set 0"... "Ramp set 3" The values of the ramp sets are set by default and can be changed in the "Parameter- Drives" node. [5] "Run time" group box Here you define the time in seconds for the "Stop" function. The permitted value range is 0 to 99.9 seconds. You activate the entered time by clicking the checkbox. Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. 56 Manual MOVIFIT Function Level "System"

57 Configuration and Diagnostics Axis family 2POS (move to two positions) P6.. P60. P600 4 Diagnostics Select the "OnlineAxes" node. The following window is displayed: [1] [2] [3] [4] [5] [6] [7] 59962AEN [1] "Error list" list [2] "Status" group box [3] "Command" group box [4] "B - F/S - F" display [5] Axis display [6] "Velocity" display [7] "Run time" display [1] "Error list" list, [2] "Status" group box, [3] "Command" group box See the section "Axes" / "General diagnostics". [4] "B - F/S - F" display The inputs are displayed as follows: Representation Input state green Input state gray Explanation Assigned Not assigned Inputs are only displayed if an input has been selected in the associated parameter setting. [5] Axis display This square represents material to be conveyed with the following information: Representation Green square Gray square Arrow to the right (-->) Arrow to the left (<--) Explanation Drive ON Drive OFF Conveying direction F Conveying direction B Manual MOVIFIT Function Level "System" 57

58 P6.. Configuration and Diagnostics 4 P60. Axis family 2POS (move to two positions) P600 [6] "Velocity" display Displays the current velocity as well as the associated ramp set. [7] "Run time" display Displays the current actual run time value. 58 Manual MOVIFIT Function Level "System"

59 Configuration and Diagnostics Axis family 3POS (move to three positions) P6.. P60. P Axis family 3POS (move to three positions) The axis family 3POS contains axis types that are designed, for example, for simple hoist movements (eccentric hoist) Axis type 3POS01: One speed, one direction of rotation Applications For example, simple eccentric hoists with inductive proximity switches. In this case, the drive always moves in one direction. The table can move to the following positions Bottom Middle (optional) Top Theory of operation 3POS01 is moved at one speed in one direction of rotation. It can move to three positions. The following figure demonstrates the theory of operation of 3POS01: [3] [4] [6] [2] [5] [1] 59963AXX [1] Ini 1 [2] Ini 2 [3] Ini 3 [4] Move to bottom position [5] Move to middle position [6] Move to top position Run time and sequence are checked. The axis is in position when the initiator is activated. Therefore, configure the signal contact so that is activated for the entire stop ramp until the drive comes to a stop. Commands The commands are defined in the same way as the axis commands in the section "Process Data Description." Target positions can be entered in the axis commands. Their functions are shown here. Pos. Function Description 0 STOP Stop axis or no command active. 1 Move to bottom position The unit moves to the bottom position (position 1). 2 Move to middle position The unit moves to the middle position (position 2). 3 Move to top position The unit moves to the top position (position 3). 64 Move to the next position The unit moves to the next position. To move to the position following on from this one, delete the command and set it again. Manual MOVIFIT Function Level "System" 59

60 P6.. Configuration and Diagnostics 4 P60. Axis family 3POS (move to three positions) P600 Status (feedback) The axis status is set in the same way as the axis status described in the section "Process Data Description." The axis status contains the status of the current position. The definitions of the positions are shown here. Pos. Status Description 0 Invalid position The position has not been detected because no initiator is activated. However, the axis can be moved to a position and as long as there is no other fault is ready for operation. 1 P In Bottom position The unit is in the bottom position (position 1). 2 P In Middle position The unit is in the middle position (position 2). 3 P In Top position The unit is in the top position (position 3). 1 Z+ Intermediate position bottom / middle (bottom / top) 2 Z+ Intermediate position middle / top 3 Z+ Intermediate position top / bottom The unit is between the bottom and middle positions. If a middle position has not been defined, the unit is between the bottom and top positions. The unit is between the middle and top positions. The unit is between the top and bottom positions. Note P in Position (status axis bit 6); Z+ In intermediate position forwards (+ / status axis bit 4). Run time monitoring The following run times can be configured: Run time Top -> middle (bottom -> top) Middle -> top Top -> bottom Description Time it takes to move from the bottom position to the middle position. If a middle position has not been set, the run time is the time it takes to move from the bottom position to the top position, Time it takes to move from the middle position to the top position (optional). Time it takes to move from the top position to the bottom position. Sequence control The sequence of all activated initiators is checked. They must be activated in the correct order. 60 Manual MOVIFIT Function Level "System"

61 Configuration and Diagnostics Axis family 3POS (move to three positions) P6.. P60. P600 4 Parameters In the MOVIVISION configuration and diagnostics tool, choose the node "Parameter- Axes." The following window is displayed: [1] Displays the parameters available for the 3POS01 axis type [1] AEN To change a parameter, click [Edit parameter.] The following window is displayed: [1] [2] [3] [4] [5] 59965AEN [1] "Axis type" group box [2] "Digital settings" group box [3] "Monitoring" group box [4] "Velocity" group [5] "Run time" group box Manual MOVIFIT Function Level "System" 61

62 P6.. Configuration and Diagnostics 4 P60. Axis family 3POS (move to three positions) P600 [1] "Axis type" group box You can choose the axis type here. [2] "Digital settings" group box Here you define the digital inputs and the associated evaluation of the inputs. An input must be selected in order to configure the evaluations. You can now select the local input for each function from the "Input" selection list. The following settings are available: "---" (no selection) "Local I/O 0"... "Local I/O 15" The "edge evaluation" selection list lets you choose between "pos." (evaluation when changing from 0 to 1) "neg." (evaluation when changing from 1 to 0) The "Type of timeout" selection list lets you choose between "---" (no selection) "delayed" "debounced" Enter the associated time in seconds. The permitted value range is 0 to 2.00 seconds. [3] "Monitoring" group box Here you can enable or disable "Sequence check" and/or "Item control" by selecting the checkbox. [4] "Velocity" group For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Velocities" selection list lets you choose between: "---" (no selection) "V1"... "V6". The velocity values are set by default and can be changed in the "Parameter Drives" node. 62 Manual MOVIFIT Function Level "System"

63 Configuration and Diagnostics Axis family 3POS (move to three positions) P6.. P60. P600 4 For the speeds Vs = F fast Vl = F slow Ve = F teach mode the "Ramp set" selection list lets you choose between: "Ramp set 0"... "Ramp set 3" The values of the ramp sets are set by default and can be changed in the "Parameter- Drives" node. [5] "Run time" group box Here you define the time in seconds for the three run time functions. The permitted value range is 0 to 99.9 seconds. You activate the entered time by clicking the checkbox. Once you have entered all the parameters, click on the [Update database] button to save your entries. If you do not want to save the changes, click the [Cancel] button. Diagnostics Select the "OnlineAxes" node. The following window is displayed: [1] [2] [3] [4] [5] [6] [7] 59966AEN [1] "Error list" list [2] "Status" group box [3] "Command" group box [4] Display "Pos.1 - Pos.2 - Pos.3" [5] Axis display [6] "Velocity" display [7] "Run time" display Manual MOVIFIT Function Level "System" 63

64 P6.. Configuration and Diagnostics 4 P60. Axis family 3POS (move to three positions) P600 [1] "Error list" list, [2] "Status" group box, [3] "Command" group box See the section "Axes" / "General diagnostics". [4] Display "Pos.1 - Pos.2 - Pos.3" The inputs are displayed as follows: Representation Input state green Input state gray Explanation Assigned Not assigned Inputs are only displayed if an input has been selected in the associated parameter setting. [5] Axis display This square represents material to be conveyed with the following information: Representation Green square Gray square Upward arrow Downward arrow Explanation Drive ON Drive OFF Conveying direction F Conveying direction B [6] "Velocity" display Displays the current velocity as well as the associated ramp set. [7] "Run time" display Displays the current actual run time value. 64 Manual MOVIFIT Function Level "System"

65 PROFIBUS-DP Installing the GSD file 5 5 PROFIBUS-DP 5.1 Installing the GSD file The unit has a PROFIBUS DPV1 interface. It includes PROFIBUS DP (defined in EN 50170) for fast, cyclical data exchange. It also includes acyclical services, such as "Read data record" or "Write data record." The unit is controlled with a PLC via PROFIBUS DP; the DPV1 services are only used by the MOVIVISION configuration and diagnostics tool. To allow parallel access from the PLC and the PC, the PLC must support the multi-master mode. The GSD file provided is valid for all MOVIFIT and MOVIPRO units. However, only the modules described in this document can be used for MOVIFIT. To be able to configure the unit in the DP master, the GSD file (GSD = device database file) SEW_077A.gsd that is supplied must first be installed. This file contains all the information required to configure a corresponding slave in the DP master. The bus parameters supported by the unit are stored there. However, the I/O range offered by the unit is the most important aspect for the user. Note Close all open projects before installing the GSD file. To install the GSD file, proceed as follows in the hardware configuration of SIMATIC S7: From the "Extras" pulldown menu, choose "Install GSD files..." AEN Manual MOVIFIT Function Level "System" 65

66 PROFIBUS-DP 5 Installing the GSD file The following window opens: 59968AEN Click the "Browse" button and choose the directory where the GSD files are located. The following window opens: Select the SEW_077A.GSD file and click the "Install" button AEN 66 Manual MOVIFIT Function Level "System"

67 PROFIBUS-DP Defining the I/O range 5 The following message appears once the installation has been completed successfully: 59970AEN 5.2 Defining the I/O range The unit offers users the option of defining the I/O range for controlling the slave. This makes it possible to adjust the cyclical data exchange from the PLC and the decentralized unit to suit each application. During the unit configuration, the slave provides a catalog containing I/O modules that the user can use to define an I/O range using the drag and drop function. The modules available are listed in the following table. Integrating the unit in the HW Config You have to define an S/-CPU and a PROFIBUS DP interface first before integrating the MOVIFIT unit in the HW Config of the hardware manager. Under PROFIBUS-DP/Other FIELD UNITS/General/Movipro, select the corresponding unit and insert it in the PROFIBUS line AEN Manual MOVIFIT Function Level "System" 67

68 PROFIBUS-DP 5 Defining the I/O range Your screen should look as follows: 59972AEN To define the process data configuration, select the individual I/O modules and insert them. The illustrations below show two configuration examples. Configuration example 1: 59973AEN 68 Manual MOVIFIT Function Level "System"

69 PROFIBUS-DP Defining the I/O range 5 Configuration example 2: 59974AEN Note For PROFIBUS DP, the inputs and outputs are always defined from the point of view of the PLC. Important For communication via PROFIBUS DP, the modules "General status information" and "General command" must be configured first in the input or output range. Inputs (unit controller) Module Size Described in section General status information Byte Process data description "General status information" General error Byte Process data description "General error" Control level status Byte Process data description "Control level status" Axis status Word Process data description "Axis status" Axis error Byte Process data description "Axis error" Drive status Byte Process data description "Drive status" Drive error Byte Process data description "Drive error" Local inputs Byte Process data description "Local inputs" Manual MOVIFIT Function Level "System" 69

70 PROFIBUS-DP 5 Defining the I/O range Outputs (controller unit) Module Size Described in section General command Byte Process data description "General command" Control level command Byte Process data description "Control level command" Axis command Word Process data description "Axis command" Drive command Byte Process data description "Drive command" Local outputs Byte Process data description "Local outputs" Drive setpoint selection Word Process data description "Drive setpoint selection" Adjusting module-specific parameters Adjusting slave-specific parameters At present, the unit does not support any modules that permit module-specific configuration. The following values are set in the current version for slave-specific parameters: Byte Parameters Value range 0 DPV_1_Status_1 128d (80hex) 1 DPV_1_Status_2 0 2 DPV_1_Status_3 0 Important Do not change slave-specific parameters. 70 Manual MOVIFIT Function Level "System"

71 Process Data Description Status information 6 6 Process Data Description 6.1 Status information Status information is data that the decentralized unit sends to a central controller. Note The general status registers of the unit axes and of the drives are all handled according to the same schema. If the "Ready" bit is not set in the "Status" register, check the "Error" bit. If this bit is set it means there is an error, which must be repaired. If this bit is deleted it means that there was an error, which must be acknowledged. When an error occurs, information on the error is stored in the corresponding error register. Once the error has been acknowledged, the "Ready" bit is set and the entry in the error register is deleted. When an error occurs, the entire unit switches to the state 'error' or 'stop.' If, for example, an axis module reports an error, the system stops all other axes and drives, even if they do not report an error General status information All general status information on the unit status is entered in this byte. Bit Name Description 0 Ready for operation 0: The unit is not ready for operation 1: Unit is ready for operation 1 Error 0: No error 1: Error 2 Manual / automatic operation 0: Manual operation 1: Automatic operation 3 Reserved 0 4 Parameters have to be downloaded 0: Parameters do not have to be downloaded 1: Parameters have to be downloaded 5 Control priority 0: PLC has control priority 1: PC application (MOVIVISION ) has control priority 6 Enable 0: Unit inhibited 1: Unit enabled 7 Ready Response is set to the same value specified in the "General command byte by the master Manual MOVIFIT Function Level "System" 71

72 Process Data Description 6 Status information General error This word stores information on the error that occurred most recently. If several errors are active at the same time, the error with the highest priority is displayed. Bit Name Description Most recent error Value 0: No error Value 1: Repair switch off Value 2: Switched 24 V not available Value 3: Reserved Value 4: Reserved Value 5: Error "Axis" Value 6: Error "Drive" Value 7: Error "Local bus" Value 8: Reserved Value 9: Error "Fieldbus offline" Value 10: Reserved Value 11: Error "Parameter download required" Value 12: Error "Download active" Value 13: Reserved Value 14: "24V supply" error Value 15: Short-circuit digital I/Os Value : Reserved Value 255: Other error Control level status This byte stores information on the level at which the drives are controlled. Bit Name Description 0 Drive 1 axis level 0: Drive 1 is not controlled at the axis level 1: Drive 1 is controlled at the axis level 1 Drive 2 axis level 0: Drive 2 is not controlled at the axis level 1: Drive 2 is controlled at the axis level 2 Drive 3 axis level 0: Drive 3 is not controlled at the axis level 1: Drive 3 is controlled at the axis level 3 Drive 4 axis level 0: Drive 4 is not controlled at the axis level 1: Drive 4 is controlled at the axis level 4 Drive 5 axis level 0: Drive 5 is not controlled at the axis level 1: Drive 5 is controlled at the axis level 5 Drive 6 axis level 0: Drive 6 is not controlled at the axis level 1: Drive 6 is controlled at the axis level 6 Reserved 0 7 Reserved 0 72 Manual MOVIFIT Function Level "System"

73 Process Data Description Status information Axis status This word contains status information on each axis. Bit Name Description 0 Ready for operation 0: The axis is not ready for operation 1: The axis is ready for operation 1 Error 0: No error 1: Error 2 Reference travel required 0: No reference travel required 1: Reference travel required 3 Reference travel is active 0: Reference travel is not active 1: Reference travel is active 4 In intermediate position + 0: No intermediate position 1: In intermediate position + For a more detailed definition: See section "Axes." 5 In intermediate position - 0: No intermediate position 1: In intermediate position - For a more detailed definition: See section "Axes." 6 In position 0: No position 1: In position 7 Axis is not active 0: Axis is active 1: Axis is not active Current position 0: Not in a valid position 1: In position : In position 255 For a more detailed definition: See section "Axes." Manual MOVIFIT Function Level "System" 73

74 Process Data Description 6 Status information Axis error This word stores information on the error that occurred most recently. If several errors are active at the same time, the error with the highest priority is displayed. Bit Name Description Most recent error Value 0: No error Value 1: Error "Sequence control" Value 2: Error "Run time check" Value 3: Error "Drive beyond position" Value 4: Error "Position left without command" Value 5: Error "Invalid axis command" Value 6: Error "Current position invalid" Value 7: Error "Encoder" Value 8: Error "Software limit switch" Value 9: "Axis blocked" error Value 10: "Axis not initialized" error Value : Reserved Value 255: Other error Note The status of the axis are only used when the corresponding drive is controlled at the axis level Drive status This byte contains status information on each drive Bit Name Description 0 Ready for operation 0: The drive is not ready for operation 1: The drive is ready for operation 1 Error 0: No error 1: Error 2 Motor is running 0: Motor frequency = 0 1: Motor frequency <> 0 3 Frequency setpoint reached 0: Frequency setpoint has not been reached 1: Frequency setpoint has been reached 4 Brake released 0: Brake applied 1: Brake released 5 Controller enabled 0: Controller inhibited 1: Controller enabled 6 Reserved 0 7 Drive not active 0: Drive active 1: Drive not active 74 Manual MOVIFIT Function Level "System"

75 Process Data Description Status information Drive error This word stores information on the error that occurred most recently. If several errors are active at the same time, the error with the highest priority is displayed. Bit Name Description Most recent error Value 0: No error Value 1: Error "Invalid command" Value 2: Error "Overcurrent" Value 3: Error "Overtemperature" Value 4: Error "Frequency inverter offline" Value 5: Error "Invalid potentiometer setting F max " Value 6: Error "Invalid assignment at terminal f1/f2" Value 7: Error "No supply voltage" Value 8: Error "Internal inverter error" Value 9: Error "Initialization" Value 10: Error "Left limit switch" Value 11: Error "Right switch right" Value 12: Error "brake chopper" Value 13: Error "Overvoltage" Value 14: Error "N-monitoring" Value 15: Error "TF trigger" Value 16: Error "Lag error" Value 17: Error "Output open" Value 18: Error "Motor protection" Value 19: Error "Flying start" Value 20: Error "Phase failure" Value 21: Error "Unit utilization" Value 22: Error "Short circuit output" Value 23: Error "Thermal overload in brake" Value : Reserved Value 255: Other error Local inputs Status of the inputs connected locally to the unit. This is transferred in two bytes (PROFIBUS) depending on the fieldbus connection. Bit Name Description Inputs : The input is not set Inputs : The input is set Manual MOVIFIT Function Level "System" 75

76 Process Data Description 6 Commands 6.2 Commands Commands are information transferred from the higher-level controller to the unit General command This byte contains general command bits for controlling the decentralized unit. Bit Name Description 0 Acknowledge error 0: No acknowledgement 1: The most recent error is acknowledged 1 Reserved 0 2 Manual/automatic operation (for control via axis commands) 0: Manual operation 1: Automatic operation 3 Reserved 0 4 Reserved 0 5 Control priority 0: Control priority cannot be changed 1: Control priority can be changed 6 Enable 0: Inhibit unit 1: Enable unit 7 Ready Request; master specifies a value that the controller enters in the 'General status information' bit Control level command This byte defines the level at which the drives are controlled. Bit Name Description 0 Axis level drive 1 0: Drive 1 is not controlled at the axis level 1: Drive 1 is controlled at the axis level 1 Axis level drive 2 0: Drive 2 is not controlled at the axis level 1: Drive 2 is controlled at the axis level 2 Axis level drive 3 0: Drive 3 is not controlled at the axis level 1: Drive 3 is controlled at the axis level 3 Axis level drive 4 0: Drive 4 is not controlled at the axis level 1: Drive 4 is controlled at the axis level 4 Axis level drive 5 0: Drive 5 is not controlled at the axis level 1: Drive 5 is controlled at the axis level 5 Axis level drive 6 0: Drive 6 is not controlled at the axis level 1: Drive 6 is controlled at the axis level 6 Reserved 0 7 Reserved 0 Note Reserved bits must be assigned the value "0". 76 Manual MOVIFIT Function Level "System"

77 Process Data Description Commands Axis command This byte contains general command bits for controlling axes 1...n. Manual operation Bit Name Description 0 Enable reference travel (only XPOS axis) 0: Reference travel inhibited 1: Reference travel enabled 1 Teach mode F 0: No teach mode operation forwards 1: Teach mode operation forwards 2 Teach mode B 0: No teach mode operation backwards 1: Teach mode operation backwards General Bit Name Description 3 Fast/slow velocity range (only XPOS02 axis) Reserved 0: Fast/slow velocity range activated 1: Fast/slow velocity range deactivated Automatic operation Bit Name Description Move to position : Do not move to position 1: Move to position 1 2: Move to position : Move to position 255 For a more detailed definition: See section "Axes." Note The axis command is only evaluated when the corresponding drive is controlled at the axis level. Manual MOVIFIT Function Level "System" 77

78 Process Data Description 6 Commands Drive command This byte contains general command bits for controlling drives 1...n. Bit Name Description Command 0: STOP 1: Move at fixed speed 1 2: Move at fixed speed 2 3: Move at fixed speed 3 4: Move at fixed speed 4 5: Move at fixed speed 5 6: Move at fixed speed 6 7: Move using setpoint selection (bipolar) 8: Release brake 9-14: Reserved 15: Move out of safety end position ramp set 0: Ramp set 0 / Rapid stop ramp 1: Ramp set 1 2: Ramp set 2 3: Ramp set 3 6 Direction of rotation (only for fixed setpoints) 0: Forwards 1: Backwards 7 Parameter set 0: Parameter set 1 1: Parameter set 2 Note The drive command is only evaluated when the corresponding drive is controlled at the drive level Local outputs This byte is used for the local outputs of the unit. Bit Name Description Outputs : Reset output 1: Set output Reserved Note The outputs can be read back in via local inputs If an output is set and is not sent back as an input, there is a short circuit in the system. 78 Manual MOVIFIT Function Level "System"

79 Process Data Description Commands Drive setpoint selection If a drive is moved using setpoint selection, the system has to set the following commands: Setpoint selection in the corresponding output word Command "Travel using setpoint selection" Specification of direction of rotation and ramp set The value to be entered as setpoint corresponds to speed in 0.2 rpm. Example Setpoint selection: Conversion: Output word setpoint selection: 1,500 rpm 1,500/0.2 7,500 dec Manual MOVIFIT Function Level "System" 79

80 n kva 7 f Technical Data i PROFIBUS specifications P Hz 7 Technical Data 7.1 PROFIBUS specifications The following table shows the PROFIBUS specification for the function level "System": PROFIBUS interface Function level System PROFIBUS protocol option PROFIBUS-DP/DPV1 Supported baud rates 9,6 kbaud MBaud / MBaud (with automatic detection) Bus terminator integrated, can be activated via switch according to IEC Permitted cable length for PROFIBUS Address setting DP ident. number Length of diagnostics data Name of the GSD file 9.6 kbaud: 1200 m 19.2 kbaud: 1200 m kbaud: 1200 m kbaud: 1000 m 500 kbaud: 400 m 1.5 MBaud: 200 m 12 MBaud: 100 m To extend the length, several segments can be coupled via repeater. The max. expansion/cascading depth can be found in the manuals for the DP Master or the repeater modules. Addresses can be set using DIP switches in the connection box System 077A hex (1914 dec) 6 bytes standard DP diagnostics SEW_077A.GSD 80 Manual MOVIFIT Function Level "System"

81 Index 8 8 Index A Axes...35 Activation/deactivation delay...36 Debouncing delay...37 General diagnostics...38 General information...35 General settings...36 Initiator settings...36 Monitoring functions...37 Axis family 2POS (move to two positions)...53 ERB (one-drive roller conveyor)...40 Axis family 3POS (move to three positions)...59 Axis type 2POS01 Applications...53 Commands...53 Diagnostics...57 Parameters...54 Run time monitoring...54 Sequence control...54 Status (feedback)...54 Two speeds, two directions of rotation...53 Axis type 3POS01 Applications...59 Commands...59 Diagnostics...63 One speed, one direction of rotation...59 Parameters...61 Run time monitoring...60 Sequence control...60 Status (feedback)...60 Theory of operation...59 Axis type ERB01 Applications...40 Commands...41 Diagnostics...44 Parameters...42 Run time monitoring...41 Sequence control...42 Status (feedback)...41 Theory of operation...40 Travel through...42 Two speeds, two directions of rotation...40 Axis type ERB02 Applications...46 Commands...47 Diagnostics...51 One speed, two directions of rotation...46 Parameters...48 Run time monitoring...48 Sequence control...48 Status (feedback)...47 Theory of operation...46 Travel through...48 D Diagnostics Drive MOVIFIT I Important notes Documentation... 4 Explanation of the icons... 5 General safety notes on bus systems... 4 Introduction... 6 Function level System with MOVIVISION... 7 MOVIFIT function level... 6 M MOVIVISION configuration and diagnostics tool. 15 Database Introduction MOVIVISION configuration and diagnostics tools Structure and design Structure of MOVIVISION Client Server N Nomenclature for axis control P Parameters Drive MM Drive MTF - MOVIFIT -FC Drive MTS - MOVIFIT SC Drives General information Using MOVISION Process data description Axis command Axis error Axis status Commands Control level command Control level status Drive command Drive error Drive setpoint selection Drive status General command General error General status information Local inputs Local outputs Status information PROFIBUS Adjusting module-specific parameters Defining the I/O range Manual MOVIFIT Function Level "System" 81

82 8 Index Inputs (unit -> controller)...69 Installing the GSD file...65 Integrating the unit in the HW Config...67 Outputs (controller -> unit)...70 S Startup Motor startup with MOVIFIT -FC...13 Motor startup with MOVIFIT -SC...11 Preliminary work...10 Startup procedure for MOVIFIT -MC...8 Startup procedure for MOVIFIT -SC and -FC Manual MOVIFIT Function Level "System"

83 Address List Address List Germany Headquarters Production Competence Center France Production Assembly Bruchsal Central Gear units / Motors Central Electronics North East South SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal P.O. Box Postfach 3023 D Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D Graben-Neudorf SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D Bruchsal SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße D Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D Meerane (near Zwickau) SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D Kirchheim (near München) West SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D Langenfeld (near Düsseldorf) Drive Hotline / 24 Hour Additional addresses for service in Germany provided on request! Haguenau Bordeaux Lyon Paris SEW-USOCOME 48-54, route de Soufflenheim B. P F Haguenau Cedex SEW-USOCOME Parc d'activités de Magellan 62, avenue de Magellan - B. P. 182 F Pessac Cedex SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F Vaulx en Velin SEW-USOCOME Zone industrielle 2, rue Denis Papin F Verneuil I'Etang Additional addresses for service in France provided on request! Tel Fax sew@sew-eurodrive.de Tel Fax sc-mitte-gm@sew-eurodrive.de Tel Fax sc-mitte-e@sew-eurodrive.de Tel Fax sc-nord@sew-eurodrive.de Tel Fax sc-ost@sew-eurodrive.de Tel Fax sc-sued@sew-eurodrive.de Tel Fax sc-west@sew-eurodrive.de SEWHELP Tel Fax sew@usocome.com Tel Fax Tel Fax Tel Fax Algeria Alger Réducom 16, rue des Frères Zaghnoun Bellevue El-Harrach Alger Tel Fax Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37, Garin Tel Fax sewar@sew-eurodrive.com.ar 83

84 Address List Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Tel Fax enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel Fax enquires@sew-eurodrive.com.au Townsville SEW-EURODRIVE PTY. LTD. 12 Leyland Street Garbutt, QLD 4814 Tel Fax enquires@sew-eurodrive.com.au Austria Assembly Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel Fax sew@sew-eurodrive.at Belgium Assembly Brüssel SEW Caron-Vector S.A. Avenue Eiffel 5 B-1300 Wavre Tel Fax info@caron-vector.be Brazil Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 50 Caixa Postal: Guarulhos/SP - Cep.: Additional addresses for service in Brazil provided on request! Tel Fax sew@sew.com.br Bulgaria Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Cameroon Douala Electro-s Rue Drouot Akwa B.P Douala Tel Fax bever@fastbg.net Tel Fax Canada Assembly Toronto Vancouver SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1 SEW-EURODRIVE CO. OF CANADA LTD Honeyman Street Delta. B.C. V4G 1 E2 Montreal SEW-EURODRIVE CO. OF CANADA LTD Rue Leger Street LaSalle, Quebec H8N 2V9 Additional addresses for service in Canada provided on request! Tel Fax l.reynolds@sew-eurodrive.ca Tel Fax b.wake@sew-eurodrive.ca Tel Fax a.peluso@sew-eurodrive.ca Chile Assembly Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel Fax ventas@sew-eurodrive.cl 84

85 Address List China Production Assembly Assembly Tianjin Suzhou SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, P. R. China Additional addresses for service in China provided on request! Tel Fax Tel Fax Colombia Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No Bodega 6, Manzana B Santafé de Bogotá Tel Fax sewcol@sew-eurodrive.com.co Croatia Zagreb KOMPEKS d. o. o. PIT Erdödy 4 II HR Zagreb Tel Fax kompeks@net.hr Czech Republic Praha SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Luzna 591 CZ Praha 6 - Vokovice Tel Fax sew@sew-eurodrive.cz Denmark Assembly Kopenhagen SEW-EURODRIVEA/S Geminivej 28-30, P.O. Box 100 DK-2670 Greve Tel Fax sew@sew-eurodrive.dk Estonia Tallin ALAS-KUUL AS Mustamäe tee 24 EE-10620Tallin Tel Fax veiko.soots@alas-kuul.ee Finland Assembly Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN Hollola 2 Tel Fax sew@sew.fi Gabon Libreville Electro-s B.P Libreville Tel Fax Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate P.O. Box No.1 GB-Normanton, West- Yorkshire WF6 1QR Tel Fax info@sew-eurodrive.co.uk Greece Athen Christ. Boznos & Son S.A. 12, Mavromichali Street P.O. Box 80136, GR Piraeus Tel Fax info@boznos.gr 85

86 Address List Hong Kong Assembly Hong Kong SEW-EURODRIVE LTD. Unit No , 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel Fax sew@sewhk.com Hungary Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel Fax office@sew-eurodrive.hu India Assembly Baroda SEW-EURODRIVE India Pvt. Ltd. Plot No. 4, Gidc Por Ramangamdi Baroda Gujarat Technical Offices Bangalore SEW-EURODRIVE India Private Limited 308, Prestige Centre Point 7, Edward Road Bangalore Tel Fax mdoffice@seweurodriveindia.com Tel Fax salesbang@seweurodriveinindia.com Ireland Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel Fax Israel Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / Holon Tel Fax lirazhandasa@barak-online.net Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I Solaro (Milano) Tel Fax sewit@sew-eurodrive.it Ivory Coast Abidjan SICA Ste industrielle et commerciale pour l'afrique 165, Bld de Marseille B.P. 2323, Abidjan 08 Tel Fax Japan Assembly Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka Tel Fax sewjapan@sew-eurodrive.co.jp Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit , Shingil-Dong Ansan Tel Fax master@sew-korea.co.kr Latvia Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Tel Fax info@alas-kuul.com 86

87 Address List Lebanon Beirut Gabriel Acar & Fils sarl B. P Bourj Hammoud, Beirut Lithuania Alytus UAB Irseva Naujoji 19 LT Alytus Tel Fax gacar@beirut.com Tel Fax info@irseva.lt Luxembourg Assembly Brüssel CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel Fax info@caron-vector.be Malaysia Assembly Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya Johor Bahru, Johor West Malaysia Tel Fax sales@sew-eurodrive.com.my Mexico Assembly Queretaro SEW-EURODRIVE MEXIKO SA DE CV SEM M93 Tequisquiapan No. 102 Parque Industrail Queretaro C.P Queretaro, Mexico Tel Fax scmexico@seweurodrive.com.mx Morocco Casablanca Afit 5, rue Emir Abdelkader MA Casablanca Tel Fax richard.miekisiak@premium.net.ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus NL-3004 AB Rotterdam Tel Fax info@vector.nu New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box Greenmount drive East Tamaki Auckland Tel Fax sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel Fax sales@sew-eurodrive.co.nz Norway Assembly Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel Fax sew@sew-eurodrive.no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, Urbanizacion Industrial Vulcano, ATE, Lima Tel Fax sewperu@sew-eurodrive.com.pe 87

88 Address List Poland Assembly Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL Lodz Tel Fax sew@sew-eurodrive.pl Portugal Assembly Coimbra SEW-EURODRIVE, LDA. Apartado 15 P Mealhada Tel Fax infosew@sew-eurodrive.pt Romania Bucuresti Sialco Trading SRL str. Madrid nr Bucuresti Tel Fax sialco@sialco.ro Russia Assembly St. Petersburg ZAO SEW-EURODRIVE P.O. Box St. Petersburg Russia Tel Fax sew@sew-eurodrive.ru Senegal Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Serbia and Montenegro Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV floor SCG Beograd Tel Fax senemeca@sentoo.sn Tel / Fax dipar@yubc.net Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore Tel Fax sewsingapore@sew-eurodrive.com Slovakia Bratislava SEW-Eurodrive SK s.r.o. Rybnicna 40 SK Bratislava Zilina Banská Bystrica SEW-Eurodrive SK s.r.o. ul. Vojtecha Spanyola 33 SK Zilina SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK Banská Bystrica Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Tel Fax sew@sew-eurodrive.sk Slovenia Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO Celje Tel Fax pakman@siol.net South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box Bertsham 2013 Tel Fax dross@sew.co.za 88

89 Address List South Africa Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box Chempet 7442 Cape Town Tel Fax Telex Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaceo Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel Fax dtait@sew.co.za Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E Zamudio (Vizcaya) Tel Fax sew.spain@sew-eurodrive.es Sweden Assembly Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S Jönköping Box 3100 S Jönköping Tel Fax info@sew-eurodrive.se Switzerland Assembly Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel Fax info@imhof-sew.ch Thailand Assembly Chon Buri SEW-EURODRIVE (Thailand) Ltd. Bangpakong Industrial Park 2 700/456, Moo.7, Tambol Donhuaroh Muang District Chon Buri Tel Fax sewthailand@sew-eurodrive.com Tunisia Tunis T. M.S. Technic Marketing 7, rue Ibn EI Heithem Z.I. SMMT 2014 Mégrine Erriadh Tel Fax tms@tms.com.tn Turkey Assembly Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR Maltepe ISTANBUL Tel / /15 Fax sew@sew-eurodrive.com.tr Ukraine Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 23-B, Office Dnepropetrovsk Tel Fax sew@sew-eurodrive.ua USA Production Assembly Greenville SEW-EURODRIVE INC Old Spartanburg Highway P.O. Box 518 Lyman, S.C Tel Fax Fax Manuf Fax Ass Telex cslyman@seweurodrive.com 89

90 Address List USA Assembly San Francisco Philadelphia/PA Dayton SEW-EURODRIVE INC San Antonio St. Hayward, California SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey SEW-EURODRIVE INC West Main Street Troy, Ohio Dallas SEW-EURODRIVE INC Platinum Way Dallas, Texas Additional addresses for service in the USA provided on request! Tel Fax Tel Fax Tel Fax Tel Fax Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel Fax

91 SEW-EURODRIVE Driving the world

92 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ s How we re driving the world With people who think fast and develop the future with you. With a worldwide service network that is always close at hand. With drives and controls that automatically improve your productivity. With comprehensive knowledge in virtually every branch of industry today. With uncompromising quality that reduces the cost and complexity of daily operations. SEW-EURODRIVE Driving the world With a global presence that offers responsive and reliable solutions. Anywhere. With innovative technology that solves tomorrow s problems today. With online information and software updates, via the Internet, available around the clock. SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal / Germany Phone Fax sew@sew-eurodrive.com