TM-COM TM-COM1 TM-COM1M Electric Tool Control

Transcription

1 Instruction Manual PL12EN-COM TM-COM TM-COM1 TM-COM1M Electric Tool Control For additional product information visit our website at

2 Disclaimer The information and data in this document has been prepared to the best of our ability. Nonetheless, differences between the information and the actual product cannot be excluded with absolute certainty. Apex Tool Group does not assume any liability for consequential errors and damages. We likewise do not assume liability for damages resulting from defective circuitry inside the devices supplied. Apex Tool Group reserves the right, to amend, supplement or improve this document or the product without serving prior notice. Without the express approval of Apex Tool Group this document must not be reproduced in its entirety or in part by any means; it must not be converted to any type of natural or machine readable language or be saved on data storage media of electronic, mechanic, optical or other type.. 2 PL12EN-COM en00d271.fm,

3 Contents 1 Installation TM-COM and TM-COM1 Installation Instructions TM-COM1M Installation Instructions Setup Types Installation TroubleShooting Overview Help About the TM-COM Network Overview Program Groups Adding a group Loading a group Deleting a group Deleting all groups Renaming a Group Adding Units to a Group Deleting Units From a Group Opening Units Monitoring Units Sorting Units Demonstration Mode Language Used Timeouts TM-COM Network Overview Troubleshooting About the TM-COM1 and TM-COM1M Connection Programs Connecting to a Unit Demonstration Mode Language TM-COM1 and TM-COM1M Connection Troubleshooting Licensing Feature Access 15 4 Connecting to a Unit Serial Connections (mpro400gc-e Only) Serial Connections to mpro400gc-e with null-modem cable Serial Connections to mpro400gc-e with USB-Serial Adapter Ethernet Connections Determining Host IP Settings Determining Controller IP Settings Ethernet Connections Using a Private LAN Ethernet Connections Using a Company LAN Programming Navigator Menu Basic Navigation Instructions Login/Logout Work Cell Password Function PL12EN-COM-1 TM-COM V IVZ.fm, PL12EN-COM

4 5.1.5 Print Screen Navigator Menu Basic Application Builder Basic Parameters for Torque Control / Angle Monitor Basic Parameters for Angle Control / Torque Monitor Basic Application Builder Parameters Advanced Parameter Default Values Backoff using Reverse Switch (Sequence 41 or Sequence 46) Basic Application Builder / Auto Program Basic Application Builder / Copy Standard Application Builder Standard Application Builder / View Stages Standard Application Builder / View Stages / Copy Standard Application Builder / Select Sequence Standard Application Builder / Parameters Standard Application Builder / Advanced Parameters Advanced Advanced Application Builder / Application Matrix Advanced Application Builder / Inputs Advanced Application Builder / Outputs Advanced Application Builder / Fieldbus Advanced / Linking Advanced Application Builder / Signals Advanced Application Builder / System Settings RUN Screen Run Screen / Tool 2Run Screen / mpro400gc-i Run Screen / Configure Oscilloscope Communication Communications / Data Transmission Communication / Part ID Communications / Printer Communications / Work Cell Tool Setup Tool Library Tool Library Statistics Statistics / Chronological History Statistics / Graphs Statistic / Parameter Diagnostics Inputs / Outputs Diagnostic / Fieldbus Tool / Calibration Tool / Angle Encoder Tool / Voltages Tool / TQ Measurement Tool / Speed Tool / Tool Memory Arcnet / Map Arcnet / Statistic Serial Event Log Utilities PL12EN-COM PL12EN-COM-1 TM-COM V IVZ.fm,

5 Utilities / Installed Versions Utilities / Software Update Utilities / System Settings Administration Administration / Load/Save Administration / Print Administration / Password Administration / Date & Time Administration / Language Administration / Counter Statistics Understanding Statistics The Nature of Variation The Normal Curve The Procedure System Improvement Statistic Symbols Glossary 99 PL12EN-COM-1 TM-COM V IVZ.fm, PL12EN-COM

6 6 PL12EN-COM PL12EN-COM-1 TM-COM V IVZ.fm,

7 Installation 1 Installation 1.1 TM-COM and TM-COM1 Installation Instructions Note: The installation software is currently only available in English. 1. Insert the Apex Tool Group USB flash drive into an unoccupied USB slot on your computer. 2. Navigate to the ApexToolGroup folder and double-click the installation file. 3. Once the installation begins follow the on-screen instructions to install the program. 4. Once the installation is complete, double-click the icon on your desktop to begin the program. 1.2 TM-COM1M Installation Instructions Note: The installation software is currently only available in English. 1. Insert the CD into the CD-ROM drive of your computer. The installation program will automatically begin. 2. Once the installation begins follow the on-screen instructions to install the program. 3. Once the installation is complete, double-click the icon on your desktop to begin the TM-COM1M program. 1.3 Setup Types Typical - Installs the current version and previous versions. You will be able to connect to TM-units that have the current version installed, as well as, TM-units that have previous versions installed. Minimal - Installs the current version only. You will only be able to connect to TM-units that have the current version installed. Custom - Choose Custom to select the versions you wish to install. 1.4 Installation TroubleShooting TM-COM1M Installation does not start automatically On many computers, the installation program is launched automatically. If your computer does not automatically launch the program, locate the CD-ROM drive using Windows Explorer and double-click the TMCOM1M.msi file. en01d271.fm, PL12EN-COM

8 Installation 8 PL12EN-COM en01d271.fm,

9 Overview Help 2 Overview Help 2.1 About the TM-COM Network Overview Program The TM-Network Overview application allows access to multiple groups of controllers directly from your desktop or laptop computer. c00574en.png Fig. 2-1: TM-COM Network Overview Groups Each time the TM-COM Network Overview program is launched a group must be loaded. If there are no groups in the list, a group must be added. See 2.1.2Adding a group. Once a group is added to the list, load the group to begin using the TM-COM Network Overview program. See 2.1.3Loading a group. Then add units to the group. See 2.1.7Adding Units to a Group. c00392en.bmp Fig. 2-2: TM-COM Groups en02d271.fm, PL12EN-COM

10 Overview Help Adding a group To add a group, go to the main menu and click File. Then click Groups. In the Groups dialog, go to the main menu and click Edit; then click Add new group. In the Add new group dialog enter the name on the new group; then click OK Loading a group To load a group, go to the main menu and click File with your mouse pointer. Then click Groups. In the Groups dialog, click on the name of the group you want to load; then click on the Load button Deleting a group To delete a group, go to the main menu and click File with your mouse pointer; then click Groups. In the Groups dialog, click on the name of the group you want to delete; then click on the Delete button. In the Delete dialog, verify the correct group was selected; then click OK Deleting all groups To delete all groups, in the Groups dialog, go to the main menu and click Edit; then click Delete All. In the Delete dialog, click Yes to delete all groups or click No to cancel Renaming a Group To rename a group, go to the main menu and click File with your mouse pointer; then click Groups. In the Groups dialog, click on the name of the group you want to rename; then click on the Rename button. In the Rename dialog, change the name on the group; then click OK Adding Units to a Group To add a unit, go to the main menu of TM-Network and click TM Unit with your mouse pointer, then click Add. For a serial connection select the COM1 or COM2 radio buttons. For an Ethernet connection select the Ethernet radio button and enter the IP Address of the TM-unit. Click OK to add the TM-unit to the list of units. A new entry should then appear in your list of stations. Click Cancel to abort the operation Deleting Units From a Group To delete a unit, click the button displaying that unit's IP Address or port it is connected to. A dialog box will appear with the IP address or port number, station name and station number. Confirm that you have selected the correct unit and click the Delete TM Unit button. Click OK to delete the unit. The unit will be removed from your list. Click Cancel to abort the operation Opening Units To open a unit, it must first be active in your list of units; see also 2.1.7Adding Units to a Group. To open an active unit, click the button displaying that unit's IP Address or port it is connected to. A dialog box will appear with the IP address or port, station name and station number. Confirm that you have selected the correct unit and click the Open TM Unit button. 10 PL12EN-COM en02d271.fm,

11 Overview Help Click OK to monitor the unit or click Cancel to abort the operation. Up to four TM-unit windows can be opened for each unit Monitoring Units To monitor a unit, it must first be active in your list of units; see also 2.1.7Adding Units to a Group. To monitor a unit, click the check box next to that unit's IP Address or port it is connected to. A check in the check box indicates the TM unit is currently being monitored Sorting Units The units can be sorted by the last three digits in the IP address or comm port, station number, or station name. To sort by the last three digits in the IP address or comm port, click the TM Unit heading. To sort by the station number, click the Station Number heading. To sort by the station name, click the Station Name heading Demonstration Mode TM-Network provides the ability to work in Demonstration Mode. In this mode, a TM-Unit window is opened without establishing a network connection to a TM-unit. To open a demonstration unit window go to the main menu of TM-Network and click TM Unit with your mouse pointer; then click Add. Click the DEMO radio button, then click OK. The Demonstration "unit" can be opened or deleted in the same manner as other TM-Units in the list Language To change the language of TM-Network, go to the main menu and click Language with your mouse pointer; then click the language you wish to change to. The available languages are English, German, Italian, Spanish, Czech, Portuguese, French, Polish, Dutch, and Chinese Used Timeouts After a station has been active for more than thirty minutes, a dialog box will appear asking if you wish to continue monitoring that station. Click Yes to continue monitoring the unit. The TM-Unit window will remain open for monitoring for another 30 minutes. Click No to stop monitoring the unit. The TM-Unit window will be closed. To open the TM-Unit window for this unit again see 2.1.9Opening Units. If the dialog box does not receive a response within a minute it will automatically close the TM-Unit window. en02d271.fm, PL12EN-COM

12 Overview Help TM-COM Network Overview Troubleshooting Error message ERROR READING REGISTRY: Confirm that the application was installed properly. TM-COM V2.xx.xx is not installed in Station Number column Connecting in Station Number column Failed to Connect in Station Number column GETTMVER is missing in Station Number column This address is already added TMREMOTE cannot start Measures and remedies The software does not detect the application's registry keys. You must be logged on as a user with rights to the registry. The TM-COM version 2.xx.xx is not installed on your computer. TM-COM is trying to connect to a TM-unit that has the version 2.xx.xx but this is not installed on your computer. To connect to this unit, upgrade the TM-unit to the version installed. If TM-COM was installed using a Minimal or Custom type installation, you may be able to modify the installation to get all previous versions. To modify the installation, select Add/Remove Programs in the Control Panel. Select TM-COM, and then select the Change button. Follow the instructions to modify the program. This option displays the Custom Selection dialog in which you can change the features that are installed. TM-COM is currently trying to establish communication with the TM-unit specified. TM-COM cannot connect to the TM-Unit specified. This may be due to Serial or Ethernet connection problems. Please see section Connecting to a Unit in this document. TM-COM will attempt to connect to the unit again in approximately five seconds. The application used to connect to a unit is missing. To repair the installation, select Add/Remove Programs in the Control Panel. Select TM-COM, and then select the Repair button. This option fixes missing or corrupt files, shortcuts and registry entries. The IP address or port you entered is already listed in the unit list and can only be added once. The application used to communicate to a unit is missing. To repair the installation, select Add/ Remove Programs in the Control Panel. Select TM-COM, and then select the Repair button. This option fixes missing or corrupt files, shortcuts and registry entries. 12 PL12EN-COM en02d271.fm,

13 Overview Help 2.2 About the TM-COM1 and TM-COM1M Connection Programs The TM-COM1 and TM-COM1M applications allow access to a single controller directly from your desktop or laptop computer. c00575en.bmp Fig. 2-3: TM-COM1, TM-COM1M Connecting to a Unit To use a Serial connection to connect to a unit click the Serial button with your mouse pointer. Click the radio button for the port you would like to use, COM1 or COM2. Then click OK. To use an Ethernet connection to connect to a unit click the Ethernet button with your mouse pointer. Then enter the IP address of the controller and click OK Demonstration Mode The TM-COM1 and TM-COM1M applications provide the ability to work in Demonstration Mode. In this mode, a TM-Unit window is opened without establishing a network connection to a TM-unit. To open a demonstration unit, click on the Ethernet button and enter the IP address Then click OK Language To change the language, go to the main menu and click Language with your mouse pointer; then click the language you wish to change to. The available languages are English, German, Italian, Spanish, Czech, Portuguese, French, Polish, Chinese and Dutch. Changing the language in the TM-COM1 and TM-COM1M programs does not change the language of open TM-unit windows. To change the language in a TM-unit window see Administration/Language in the Programming section of this document. en02d271.fm, PL12EN-COM

14 Overview Help 2.3 TM-COM1 and TM-COM1M Connection Troubleshooting Error message Cannot get version Measures and remedies The TM-unit that TM-COM1 or TM-COM1M is connected to is running a version that is not installed on your computer. To connect to this unit, upgrade the TM-unit to the version installed. If the program was installed using a Minimal or Custom type installation, you may be able to modify the installation to get all previous versions. To modify the installation, select Add/Remove Programs in the Control Panel. Select TM-COM and then select the Change button. Follow the instructions to modify the program. This option displays the Custom Selection dialog in which you can change the features that are installed. TM module needs update TM-COM1M connection program will connect to controllers with version or greater. 2.4 Licensing Several licenses are included with the provided Apex Tool Group USB flash drive. At least one available license is needed to install TM-COM or TM-COM1. You may only install as many instances of the software as licenses you have available. TM-COM1M does not require a license. When uninstalling TM-COM or TM-COM1, the license is restored to the Apex Tool Group USB flash drive. 14 PL12EN-COM en02d271.fm,

15 Feature Access 3 Feature Access Each product supports a different level of functionality for managing your TM controllers. Table 1 below lists each feature and indicates which programs allow access to that feature with an 'X'. TM-COM TM-COM1 TM-COM1M Serial connections X X X Ethernet connections X X X Multiple connections X - - Multiple windows X - - Demonstration Mode X X X Basic X X X Tool Setup X X X Standard X X X Statistics Chrono History X X - Statistics Graphs X X - Statistics Parameter X X - Advanced Matrix X X - Advanced Inputs X X - Advanced Outputs X X - Advanced FieldBus X X - Advanced Linking X X - Advanced Signals X X X Advanced System Settings X X X Diagnostics Inputs/Outputs X X - Diagnostics FieldBus X X - Diagnostics Tool X X X Diagnostics Arcnet X X - Diagnostics Serial X X - Diagnostics EventLog X X - RunScreen X X X Run Screen - Oscilloscope X X - Run Screen - Configure X X - Utilities Installed Versions X X X Utilities Software Update X X X Utilities System Settings X X - Communications Data Transmission X X - Communications Part ID X X - Communications Printer X X - Communications Work Cell X X - Administration Load/Save X X - Administration Print X X - Administration Password X X - Administration Date/Time X X - Administration Language X X X Administration Counter X X - Fig. 3-1: Feature Access en03d271.fm, PL12EN-COM

16 Feature Access 16 PL12EN-COM en03d271.fm,

17 Connecting to a Unit 4 Connecting to a Unit In the context of this document TM-COM also refers to TM-COM1 or TM-COM1M. The PC or laptop, which is running TM-COM or other communications software, is referred to as the host. The controller being connected to is referred to as the target. It is assumed that the host PC is running Windows Some procedures may differ for Windows NT or XP host systems. 4.1 Serial Connections (mpro400gc-e Only) Serial Connections to mpro400gc-e with null-modem cable The Apex Tool Group part number for the 10-foot serial DB-9 null-modem cable is: A 9-pin nullmodem cable is wired as follows: Host system serial port connector Target controller serial port connector Connect one end to the COM1 or COM2 serial port on your host PC or laptop. Connect the other end to COM1 on the target mpro400gc-e (front of the unit below the display screen). Start TM-COM and select the COM port where the cable is connected on the host. If a connection is not established within one minute, follow this procedure to verify the serial port and cable: Verify serial port on the TM-COM (host) PC: Signal 3 2 Transmit data 2 3 Receive data 7 8 Request to send 8 7 Clear to send 6, 1 4 Data set ready and carrier detect 5 5 Signal ground 4 6, 1 Data terminal ready 1. Exit from TM-COM. 2. On the host PC, open Hyperterminal: Start->Programs->Accessories->Communications->HyperTerminal 3. In the New Connection window, type any name and click OK. 4. In the Connect To window, under Connect Using, select COM1 or COM2 depending upon the COM port where the null modem cable is connected to the host, and click OK. 5. In the COM1 (or COM2) Properties window click OK. 6. Hypterminal should connect to the COM port, and there should be a Connected status in the lower left corner of the window. If the port is not available, the following message appears: Unable to open COM1. Please check your port settings. In this case, another program is using the COM port. Terminate that program to free the COM port, or select a different COM port. Terminate the HyperTerminal program on the host, then try TM-COM again. en04d271.fm, PL12EN-COM

18 Connecting to a Unit Verify the cable: 1. Remove the cable from the mpro400gc-e, and plug it into a PC or laptop with an available serial port. The target port may be on the host PC if it has more than one COM port available. 2. On the target PC, open Hyperterminal: Start->Programs->Accessories->Communications->HyperTerminal 3. In the Connection Description window, type any name and click OK. 4. In the Connect To window, under Connect Using, select COM1 or COM2 depending upon the target port, and click OK. 5. In the COM1 (or COM2) Properties window select the following, then click OK: - Bits per second: Data bits: 8 - Parity: None - Stop bits: 1 - Flow control: None 6. On the host PC, start TM-COM and select a connection using the host COM port. 7. On the target PC, the Hyperterminal window should display output. There is a repeating series of symbols and characters. Within the symbols, the characters PrEaMbL should be seen. If something else, or nothing is seen, then there is a problem with the serial port/cable combination on the host PC Serial Connections to mpro400gc-e with USB-Serial Adapter The procedure is identical to connecting with a null-modem cable, with the addition that the USB-Serial Adapter must be properly configured on the host PC. The Apex Tool Group part number for the USB-Serial adapter cable is: Plug the adapter cable into a USB port on the host PC, and complete the connection to the target mpro400gc-e COM1 port with a null modem cable. 2. On the host PC click Start->Settings->Control Panel. 3. Double-click System to bring up the System Properties window. 4. Click the Hardware tab. 5. Click Device Manager 6. Expand the Ports (COM & LPT) folder. You should see an entry Prolific USB-to-Serial Comm Port (COMx). If this entry is not present, ensure the driver is loaded. The driver can be downloaded from 7. TM-COM can connect to COM1 or COM2. If the COMx shown on the Prolific entry is different, right click on the entry and select Properties. Click the Port Settings tab, then click Advanced. In the COM Port Number pulldown, select COM1 or COM2, then click OK. 8. When starting TM-COM, select the port (COM1 or COM2) that was specified in step PL12EN-COM en04d271.fm,

19 Connecting to a Unit 4.2 Ethernet Connections For proper communications across Ethernet, the host and target IP addresses must be properly configured Determining Host IP Settings A host PC or laptop can be configured to either Obtain an IP address automatically (DHCP or dynamic configuration) or Use the following IP address (static configuration). With DHCP configuration, the IP settings are automatically obtained from a network DHCP server if available. To select DHCP or static IP settings on the host, use the following procedure: 1. Click Start->Settings->Network and Dial-up Connections->Local Area Connection. 2. In the Local Area Connection Status window, click Properties. 3. In the Local Area Connection Properties window, Components box, locate and highlight Internet Protocol (TCP/IP), then click Properties. 4. Click the desired method to assign IP addresses, and enter the addresses manually for a static configuration. Close all of the windows to allow the new settings to take effect. On some PCs it is necessary to reboot (a message may not be given!) for the new settings to take effect. An easy way to verify host network settings and target connectivity is the use the commands IPConfig and Ping respectively. These commands are entered from the Command Prompt window. Open this window by clicking Start->Programs->Accessories-> Command Prompt. Type IPConfig and <ENTER> to view the IP Address, Subnet Mask, and Default Gateway of the host PC. Type Ping <IPADDR> and <ENTER> to check connectivity with target at <IPADDR> e.g. Ping If an Ethernet connection with the target is possible the command responds with e.g. Reply from Otherwise there is an Ethernet link problem and the host is not able to communication with the target Determining Controller IP Settings The mpro400gc-e controller is capable of dynamic (DHCP) address configuration. DHCP is enabled when the controller s IP address, as configured in the Communications / Data Transmission screen, is set to (factory default). Any other address configured in Communications / Data Transmission is assigned to the controller statically. The IP address of the controller is assigned as follows: If a static IP address has been programmed in Communications / Data Transmission, that address is used. If DHCP is enabled and a DHCP server can be contacted, the IP settings are assigned by the DHCP server. If DHCP is enabled and a DHCP server cannot be contacted, default IP settings are assigned: Address xxx.yyy, Subnet (xxx and yyy are determined by the controller). The Ethernet address of a mpro400gc-e unit is displayed on the front LCD panel in 2 cases: Immediately after the unit completes start-up, if there is a physical connection. If a static IP address was programmed and there is no physical connection, the message Ethernet Address failed is displayed. If DHCP is enabled and there is no physical connection, there is no IP information displayed. Whenever a physical Ethernet connection is established or re-established (cable plugged in at both ends). If you are uncertain of the IP address of the controller, un-plug and re-plug the Ethernet cable and watch the LCD display for IP information. Note: it may take up to 10 seconds before the IP address is displayed. It is not necessary to have the cable connected when the controller is started. However, the IP settings are not configured until a physical connection is established (the cable is plugged in). At this time the IP address is shown on the LCD display. en04d271.fm, PL12EN-COM

20 Connecting to a Unit Ethernet Connections Using a Private LAN With a private LAN, the host and target(s) are connected via a network-coupling device, typically a hub. The network is private because it contains no uplink to a larger network containing DHCP or DNS servers or gateways. An Ethernet crossover cable creates a two-node private LAN between the host and target without the need for a network-coupling device. The Apex Tool Group part number for the 7-foot Ethernet crossover cable is: An Ethernet crossover cable is wired as follows: Pin 1 of the RJ-45 plug on one end of the cable is connected to pin 3 of the RJ-45 connector on the other end. Pin 2 is connected to pin 6, pin 3 is connected to pin 1, and pin 6 is connected to pin 2 For proper communications using a private LAN, the host and target must be configured for the same subnet. The subnet is the portion of the IP address corresponding to the subnet mask in hexadecimal e.g. if the IP address is and the subnet mask is , then the subnet is With a private LAN, the Gateway address is not used. When a host PC is connected to a private LAN the IP settings are as follows (verify using IPConfig): DHCP configuration: Since no DHCP server is available, default settings are used. On most PCs this is IP address xxx.yyy, Subnet mask Static configuration: As set in Internet Protocol (TCP/IP) Properties. To connect to a controller, use the methods above to ensure that the host and target have the same subnet, but different IP addresses. Verify the setup using the Ping command. If successful, then start TM- COM on the host, and select an Ethernet connection using the target IP address Ethernet Connections Using a Company LAN In a company LAN a large number of devices are interconnected, usually on several different subnets with, routing handled by gateways. In such environments, the IP settings for each device are typically assigned by a network administrator. In this case it is necessary to program the controllers with the assigned static IP addresses before Ethernet connections can be established. Use the methods described above to determine the IP settings. Use the Ping command to verify that a controller can be reached, then start TM-COM on the host, and select an Ethernet connection using the target IP address. When connected to a company LAN it is possible for a mpro400gc-e controller to have its IP settings automatically assigned by a DHCP server, e.g. if a network administrator has not yet made assignments. However a mpro400gc-e/mpro400gc-i controller must be programmed with static IP settings that are within the same subnet. Care must be taken to ensure that a controller s IP address is not in conflict with any other device. 20 PL12EN-COM en04d271.fm,

21 5 Programming 5.1 Navigator Menu c00277en.bmp Fig. 5-1: Navigator Menu nav.txts Basic Navigation Instructions Each field in a screen is selectable with an orange highlight using the 4 arrow keys and Enter. Upon entering a screen the top left most field is always highlighted. The Navigator key (ship's wheel) will always return the user to the Navigator Menu. At the bottom of the screen 4 soft keys are available. These functions will change from screen to screen. In some cases the screen label will contain the (>>) character to indicate more functions are available when the key is pressed. To edit a textbox the user can use 0-9 or the DEL keys. To exit the edit mode the user can press the arrow keys to move the highlight or press the ESC key. The ESC key will return the original value. In order to describe the soft key functions the left soft key is referred to as F1, center left soft key F2, center right soft key F3 and right soft key F4. They are located in the orange display border. F4 is always functions as Help for that screen. Applications are selectable When entering an application number of 1 or 2 digits (1-99), a cursor blinks in the edit box. The number is accepted when the <ENTER> key is pressed, or after 3 seconds. A 3 digit application number ( ) is accepted as soon as the third character is typed. Stages are selectable Login/Logout If Login/Logout Enable is selected in Advanced / System Settings, then a user is required to login before the tool will operate. The Runscreen will display "Password Required" until a user logs in. To Login, go to the Navigator screen and select "Login", then enter a user name and password. The user must have Login rights. Refer to Administration / Password for configuration details. en03d141.fm, PL12EN-COM

22 5.1.3 Work Cell To connect to a remote unit configured in the work cell, press the <F3> "Work Cell" button from the Navigator menu. From the "Work Cell List" dialog box, press the <ENTER> key do display the droplist of configured units. Use the up or down arrow keys to select the desired unit, then press the <ENTER> key again. Press the down arrow key to highlight the "OK" button and press the <ENTER> key again. The user interface switches control to the selected unit. When a remote unit is selected the IP address, station name, and station number of that unit are displayed in the title bar of all screens. To return control to the local unit, return to the Navigator menu and use the above procedure, this time selecting "Local TM Unit" in the Work Cell List dialog. To add units to the Work Cell List, use the Work Cell screen in Communications Password Function Passwords can be configured to operate in one of two modes: Read Protected or not Read Protected. Refer to Administration / Password for configuration details Read Protected: A password is required when selecting a section from the Navigator menu. It is only required to enter the password once. If the user exits a section with programmable data (Basic, Standard, Advanced, Communications, Tool Setup) that has been changed, then only the confirm entry in the password dialog is displayed. Not Read Protected: No password is required when selecting a section from the Navigator menu. If the user exits a section with programmable data (Basic, Standard, Advanced, Communications, Tool Setup) that has been changed, then the password entry dialog will be displayed. If no password is activated, then only the confirm entry in the password dialog is displayed. Once the password has been entered, it must be entered each time an appropriate screen is exited Print Screen A Print Screen function is available on all screens. In some cases a Print Screen soft key has been added that will allow the bitmap to be saved to the floppy disk, disk, or print directly to a printer (Laser, Inkjet). On screens that do not have this soft key, the user can reach this function by pressing the "0" key. A dialog box allowing the user to assign a filename will be displayed. Using the arrow keys, highlight the filename and enter up to 8 characters, then activate Accept to save to the floppy Navigator Menu Basic Application Builder Basic Application Builder allows the user to graphically select and program a two-stage rundown for Torque Control/Angle Monitor (Seq11+Seq30) or Angle Control/Torque Monitor (Seq11+Seq50) for any of the 255 Applications. The user only enters Torque, Angle, and Speed Setpoints in one screen. Other parameters such as timers, etc are automatically defaulted to pre-determined values. Standard Application Builder Standard Application Builder allows the user to program up to a 6-stage rundown for any of the 255 Applications. Once the fastening sequences are selected for each stage, the associated Torque, Angle, Speed, and Advanced parameters can be programmed. Advanced Application Builder Advanced Application Builder allows the user to View all Application setups at once, and perform I/O Mapping. The Application Matrix shows an overview of Application and Stage programming by displaying the selected Fastening Sequence for each stage. I/O Mapping lets the user select from a list of functions and assign that function to a given input or output. 22 PL12EN-COM en03d141.fm,

23 RUN Screen The Run Screen button takes the user directly to the display for Torque, Angle, and Status Indicator Labels. The Oscilloscope function used for diagnosing torque traces is also located in the Run Screen. Communications The Communications Setup allows the user to configure all communications for the Printer and Serial Data Transmission. Appropriate communications settings for protocol, port, baud rate, etc can be set in this screen. Tool Setup The Tool Setup displays the Tool Memory Data and allows the user to modify this information by changing it directly or selecting from the Tool Library. Statistics Chronological History and associated statistics are viewable from this screen. Data can be erased and printed as well. Diagnostics The System Diagnostics contains screens to determine if the system is functioning properly. There are diagnostics for I/O, Arcnet, Tool and Tightening Module, Serial Communications, and Transducer Calibration. Utilities Utilities contains functions for upgrading or changing the system software. From the Utilities screen the user can update the mpro400gc-e/mpro400gc-i application software, or install a new firmware version in the Tightening Module. nav.txte Administration From the Administration screen the user can load, save and configure system information. Administration functions include loading and saving the system configuration to a diskette, setting date and time, setting password protection, and printing the system configuration, and selecting the application software language (English, German, Italian, Spanish, Czech, Portuguese, French, Polish, Dutch). From the Administration / Counter screen, the user may view, enable, disable, or reset any of the available counters. en03d141.fm, PL12EN-COM

24 5.2 Basic Application Builder Fig. 5-2: Torque Control / Angle Monitor c00279en.bmp c00278en.bmp Fig. 5-3: Angle Control / Torque Monitor basic.txts The Basic Application Builder allows the user to select a typical two-stage rundown where the first stage is a high speed rundown and the second stage is a lower speed rundown that controls on either torque or angle. Fastening Strategies Torque Control/Angle Monitoring (Sequence 11/Sequence 30) or Angle Control/Torque Monitoring (Sequence 11/Sequence 50) are selectable from the dropdown listbox in the upper right hand corner of the screen. Once a strategy is selected, the appropriate parameters will be displayed for programming. 24 PL12EN-COM en03d141.fm,

25 From the Basic Application Builder, the Auto Program feature is available by pressing the <F1> soft key only when a tool is connected to the controller. The <F1> Auto Program button should look disabled if there is no tool and <F1> should do nothing if there is no tool. The <F1> soft key should be disabled if Angle Control/Torque Monitoring is selected. You can input the Stage 2 target torque and select the units on this dialog. Pressing the <Cancel> button exits the auto program screen without saving changes. Pressing the <OK> button causes the auto calculations to be done and the results are displayed on the basic screen. From the Basic Application Builder, the user can copy the parameters of an application to one or more other applications by pressing the Copy <F3> soft key. From this dialog box, the user can specify the source and target tool and application. When using Copy function from the Basic Application Builder, all stages of the selected application are copied. Multiple target applications may be specified by separating the application numbers with a period as shown. Backoff using Reverse switch (Sequence 41 or Sequence 46) The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a T in the tool model number. That means, if a T appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool runs in the reverse (untighten) direction. It is also used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl Basic Parameters for Torque Control / Angle Monitor Trigger Torque [Nm] - Torque to start collecting oscilloscope data. Turnoff Torque Stage 1 [Nm] - Torque to change from stage 1 to stage 2. Threshold Torque [Nm] - Torque to begin counting angle in stage 2. Torque Low Limit [Nm] - Minimum acceptable torque. Turnoff Torque Stage 2 [Nm] - Torque to turnoff the tool. Torque High Limit [Nm] - Maximum acceptable torque. Angle Low Limit [Deg] - Minimum acceptable angle. Angle High Limit [Deg] - Maximum acceptable angle Basic Parameters for Angle Control / Torque Monitor Turnoff Angle [Deg] - Angle to turnoff the tool. The rest of the Parameters are the same as Torque Control/Angle Monitor except Turnoff Torque Stage 2 is eliminated. Below are the acceptable ranges for each Parameter and its default value. For initial programming, the Parameters automatically use the default values. en03d141.fm, PL12EN-COM

26 5.2.3 Basic Application Builder Parameters Parameter Name Range Typical Fastening Strategy Torque Control/Angle Monitor Torque Control/Angle Monitor Angle Control/Torque Monitor Trigger Torque [Nm] 0 to Tool Max 10% of Turnoff Torque Turnoff Torque Stage 1 [Nm] 0 to Tool Max As appropriate Threshold Torque [Nm] 0 to Tool Max 50% of Turnoff Torque Torque Low Limit [Nm] -Tool Max* to Tool Max 90% of Turnoff Torque Turnoff Torque Stage 2 [Nm] Low Limit to Tool Max As appropriate Torque High Limit [Nm] Turnoff to 1.2 TQ-Cal. value 110% of Turnoff Torque Angle Low Limit [Deg] 0 to % of Turnoff Angle Turnoff Angle [Deg] Low Limit to 9999 As appropriate Angle High Limit Turnoff to % of Turnoff Angle Speed Stage 1 [RPM] 0 to Tool Max 80% of Tool Max Speed Stage 2 [RPM] 0 to Tool Max 50 Backoff Speed 0 to Tool Max 50% of Tool Max * Note: negative values may be entered by preceeding the value with two dots ".." In the Basic Application Builder some parameters are not programmable and are also set to default values. These values are located in the Standard Application Builder under Advanced Parameters. However, if the parameters are changed using the Standard Application Builder, then the Basic Application Builder does not reset them back to the default values Advanced Parameter Default Values Parameter Name Stage 1 Stage 2 Start delay time [ms] 0 0 Start spike time [ms] 0 0 Max. Fastening time [ms] End delay time [ms] 0 30 Torque Filter Factor 1 1 If NOK go to stage Stop Stop Print None None If an Application with more than two stages is required, or if a different Fastening Strategy has previously been selected for the Application than described above, the Standard Application Builder must be used Backoff using Reverse Switch (Sequence 41 or Sequence 46) The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a T in the tool model number. That means, if a T appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool runs in the reverse (untighten) direction. It is also used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl. 26 PL12EN-COM en03d141.fm,

27 5.2.6 Basic Application Builder / Auto Program Fig. 5-4: Basic Application Builder / Auto Program From the Basic Application Builder, the Auto Program feature is available by pressing the <F1> soft key only when a tool is connected to the controller and if the application is not already programmed. The <F1> "Auto Program" button should look disabled if there is no tool or if the application is programmed or if Angle Control/Torque Monitoring is selected. The Auto Program feature accepts the Stage 2 target torque and the torque units. Pressing the cancel button exits the auto program screen without saving changes. Pressing the <OK> button causes the auto calculations to be done and the results are displayed on the basic screen Basic Application Builder / Copy c00362en.bmp c00393en.bmp Fig. 5-5: Torque Control / Angle Monitor / Copy en03d141.fm, PL12EN-COM

28 basic.txte From the Basic Application Builder, the user can copy the parameters of an application to one or more other applications by pressing the Copy <F3> soft key. From this dialog box, the user can specify the source and target tool and application. When using Copy function from the Basic Application Builder, all stages of the selected application are copied. Multiple target applications may be specified by separating the application numbers with a period as shown. 5.3 Standard Application Builder Standard Application Builder / View Stages c00280en.bmp Fig. 5-6: View Stages viewstag.txts From View Stages, Stages 1-6 and a Backoff Stage are programmable for a given tool and application. When the tool is started, each Stage having a programmed Fastening Sequence will be run in succession based on the results from the previous stage. The Backoff Stage is used when the tool is run in the reverse or untighten direction. When the Counter Clockwise box is checked, each stage is run with the tool tightening in a counter-clockwise direction. Sequence 41 (angle controlled backout) and the Backoff Stage are run in the clockwise direction. WARNING: When the Counter-Clockwise box is checked, the normal direction of rotation is opposite from what is indicated by the label of the Reverse switch on the tool. If a sequence has not been selected for a stage, then N/A is displayed for that stage. Otherwise the Sequence number, description and icon are displayed. Sequences can be selected using the Select Seq <F1> soft key. This key is only valid when stages 1-6 are highlighted. The Fastening Sequence for the Backoff Stage is selected automatically. The parameters for any stage can be programmed using the Parameters <F3> soft key. This key is only valid when a Sequence has been selected for a given Stage. 28 PL12EN-COM en03d141.fm,

29 5.3.2 Standard Application Builder / View Stages / Copy c00366en.bmp Fig. 5-7: View Stages / Copy viewstag.txte From the Standard Application Builder, the user can copy the parameters of an application or stage to one or more other applications or stages by pressing the Copy <F2> soft key. From this dialog box, the user can specify the source and target tool, application, and one or all stages. A single stage can be copied to multiple applications and/or stages. Multiple target applications and stages may be specified by separating the numbers with a period. en03d141.fm, PL12EN-COM

30 5.3.3 Standard Application Builder / Select Sequence c00281en.bmp Fig. 5-8: Select Sequence selectse.txts Fastening Sequences are selectable for a given Tool, Application and Stage by using the Control and Monitor check boxes or selecting a Fastening Sequence directly from the drop down listbox. The following Fastening Sequences or Fastening Strategies are available: Sequence 41 or Sequence 46 Sequence 11 Sequence 30 Sequence 50 Sequence 41 Backoff using Reverse switch/relax High Speed Rundown Torque Control/Angle Monitor Angle Control/Torque Monitor Angle Controlled Backoff When a Sequence is selected the Control and Monitor check boxes and Fastening Sequence listbox will both display the appropriate settings for the selected Sequence. An icon portraying the selected Sequence is also displayed in the bottom right-hand corner. The following table shows a matrix of the Control and Monitor schemes for each Sequence: Sequence 11 Sequence 30 Sequence 50 Sequence 41 Control Torque Control X X Angle Control X Angle Control Reverse X Monitor Torque Monitor X X Angle Monitor X X X The Parameters <F3> soft key allows the user to program all associated control parameters for the selected Sequence. It is only valid when a Sequence has been selected. The following is a detailed description of each Fastening Sequence: 30 PL12EN-COM en03d141.fm,

31 Sequence 11 High Speed Rundown This tightening method is generally used as a fast pre-tightening stage. The torque transducer integrated into the nutrunner measures the torque during the tightening. The value is processed by the control system. When the defined Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. Sequence 30 Torque Control with Torque and Angle Monitoring This tightening stage is normally preceded by a fast pre-tightening stage. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the tightening. The values are processed by the control system. When the threshold torque is reached the angle count starts. When the Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt together with the evaluation of the rundown in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. Sequence 50 Angle Controlled Tightening with Angle and Torque Monitoring This tightening sequence is generally preceded by a fast pre-tightening cycle. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the rundown. The values are processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle and the peak torque are measured during a dwell time, and these tightening values for the bolt are then processed together with the evaluation of the rundown in the control system. These values are displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. Sequence 41 Angle Controlled Back-off with Angle Monitoring This fastening sequence is generally used to loosen a bolt a specified number of degrees. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle is measured during a dwell time and is then processed as the back-off angle of the bolt together with the evaluation of the untightening in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. In this stage the oscilloscope function is not supported. selectse.txte Sequence 41 or Sequence 46 Backoff using Reverse switch/relax The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a 'T' in the tool model number. That means, if a 'T' appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool is run in the reverse or untighten direction. It is also used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl. en03d141.fm, PL12EN-COM

32 5.3.4 Standard Application Builder / Parameters c00282en.bmp Fig. 5-9: Parameters paramete.txts Parameters are programmable for a given Tool, Application and Stage based on the selected Fastening Sequence and only the appropriate parameters are displayed for the selected Fastening Sequence. The Next Stage <F2> key will increment to the next stage until it reaches the last stage having a selected Sequence. It will then rollover to the first stage. In order to add a stage without a selected Sequence the user must highlight the stage field and enter a number 1-6. The following is a detailed description of each Fastening Sequence and associated Parameters: Sequence 11 High Speed Rundown This tightening method is generally used as a fast pre-tightening stage. The torque transducer integrated into the nutrunner measures the torque during the tightening. The value is processed by the control system. When the defined Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. The following parameters are programmable from the Standard Application Builder: Fastening Sequence = 11 Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display. Turnoff Torque (Nm) = turnoff torque for the pre-tightening stage. Speed = max speed of the nutrunner during the pre-tightening stage. Parameter Name Range Typical Fastening Strategy Sequence 11 High Speed Rundown Trigger Torque [Nm] 0 to Tool Max 10% of Turnoff Torque Turnoff Torque [Nm] Trigger to Tool Max As appropriate Speed Stage 1 [RPM] 0 to Tool Max 80% of Tool Max Sequence 30 Torque Control with Torque and Angle Monitoring This tightening stage is normally preceded by a fast pre-tightening stage. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the tightening. The values are 32 PL12EN-COM en03d141.fm,

33 processed by the control system. When the threshold torque is reached the angle count starts. When the Turnoff Torque is reached the nutrunner is shut off. Thereafter the peak torque is measured during a dwell time and is then processed as the tightening torque of the bolt together with the evaluation of the rundown in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. The following parameters are programmable in the Standard Application Builder: Sequence input value = 30 Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display. Threshold Torque (Nm) = threshold torque, beginning of angle counting Turnoff Torque (Nm) = shut-off torque for the stage. Torque High Limit (Nm) = max torque, high limit for torque reached. Torque Low Limit (Nm) = min torque, low limit for torque reached. Angle High Limit (deg) = maximum angle, high limit for angle reached. The nutrunner will stop if this value is exceeded Angle Low Limit (deg) = minimum angle, low limit for angle reached. Speed = max speed of the nutrunner during the tightening stage. Parameter Name Range Typical Fastening Strategy Sequence 30 Torque Control/ Angle Monitor Trigger Torque [Nm] 0 to Tool Max 10% of Turnoff Torque Threshold Torque [Nm] 0 to Tool Max 50% of Turnoff Torque Torque Low Limit [Nm] -Tool Max* to Tool Max 90% of Turnoff Torque Turnoff Torque [Nm] Low Limit to Tool Max As appropriate Torque High Limit [Nm] Turnoff to % of Turnoff Torque Angle Low Limit [Deg] 0 to % of Final Angle Angle High Limit Low Limit to % of Final Angle Speed [RPM] 0 to Tool Max 50 * Note: negative values may be entered by preceeding the value with two dots ".." en03d141.fm, PL12EN-COM

34 Sequence 50 Angle Controlled Tightening with Angle and Torque Monitoring This tightening sequence is generally preceded by a fast pre-tightening cycle. The transducer integrated into the nutrunner measures the torque and the resolver measures the angle during the rundown. The values are processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle and the peak torque are measured during a dwell time, and these tightening values for the bolt are then processed together with the evaluation of the rundown in the control system. These values are displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. When the trigger torque is reached the torque curve is recorded and can be viewed and evaluated using the oscilloscope function. The following parameters are programmable in the Standard Application Builder: Sequence input value = 50 Trigger Torque (Nm) = trigger torque, beginning of measurement for the graphic display Threshold Torque (Nm) = threshold torque, beginning of angle counting Turnoff Angle (deg) = shut-off angle for the stage Angle High Limit (deg) = maximum angle, high limit for angle reached Angle Low Limit (deg) = minimum angle, low limit for angle reached Torque High Limit (Nm) = max torque, high limit for torque reached and safety shut-off Torque Low Limit (Nm) = min torque, low limit for torque reached Speed = max speed of the nutrunner during the tightening stage Parameter Name Range Typical Fastening Strategy Sequence 50 Angle Control/ Torque Monitor Trigger Torque [Nm] 0 to Tool Max 10% of Turnoff Torque Threshold Torque [Nm] 0 to Tool Max As appropriate Torque Low Limit [Nm] -Tool Max* to Tool Max 70% of Final Torque Torque High Limit [Nm] Low Limit to Tool Max. 130% of Final Torque Angle Low Limit [Deg] 0 to % of Turnoff Angle Turnoff Angle [Deg] Low Limit to 9999 As appropriate Angle High Limit Turnoff angle to % of Turnoff Angle Speed Stage [RPM] 0 to Tool Max 50 * Note: negative values may be entered by preceeding the value with two dots ".." 34 PL12EN-COM en03d141.fm,

35 Sequence 41 Angle Controlled Back-off with Angle Monitoring This fastening sequence is generally used to loosen a bolt a specified number of degrees. The resolver integrated into the nutrunner measures the angle during the untightening. The value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. Thereafter the final angle is measured during a dwell time and is then processed as the back-off angle of the bolt together with the evaluation of the untightening in the control system. This value is displayed on the Run Screen and can be output to a printer or transmitted to other system components by data communication. In this stage the oscilloscope function is not supported. The following parameters are programmable in the Standard Application Builder: Sequence input value = 41 Turnoff Angle (deg) = shut-off angle, back-off angle Angle High Limit (deg) = maximum angle, high limit for angle reached. Angle Low Limit (deg) = minimum angle, low limit for angle reached. Speed = max speed of the nutrunner during the back-off stage. Parameter Name Range Typical Fastening Strategy Sequence 41 Angle Control in Reverse Angle Low Limit [Deg] 0 to % of Turnoff Angle Turnoff Angle [Deg] Low Limit to 9999 As appropriate Angle High Limit Turnoff angle to % of Turnoff Torque Speed [RPM] 0 to Tool Max 80% of Tool Max Backoff Using Reverse Switch (Sequence 41 or Sequence 46) The Backoff stage is automatically set to Sequence 46 for a tubenut tool and Sequence 41 for all others. The automatic selection of a tube nut tool depends on a "T" in the tool model number. That means, if a "T" appears in the model number a tube nut tool is expected. This fastening sequence is selected when the tool is run in the reverse or untighten direction. It is also automatically used to return a tubenut tool to the home position on every other trigger pull. The resolver integrated into the nutrunner measures the angle during the untightening. The measured angle value is processed by the control system. When the Turnoff angle is reached the nutrunner is shut off. For a tubenut tool, the Turnoff angle is programmed so that the attachment will always turn far enough to reach the home position and stop based on the torque reaction against the pawl. The following parameters are programmable in the Standard Application Builder: Speed [rpm] = Max speed of the nutrunner during the backoff stage Parameter Name Range Default Speed [RPM] 0 to Tool Max 500 or 30% of Tool Max (tubenut) en03d141.fm, PL12EN-COM

36 The backoff parameters that are not displayed are set to values as in the table below. Parameter Name Sequence 41 Sequence 46 Start delay time [ms] 0 0 Start spike time [ms] 0 0 Max. Fastening time [ms] End delay time [ms] Torque Filter Factor 1 1 Torque Target --- 3,5% of Tool max. Torque Torque High Limit % of Tool max. Torque Angle Low Limit 0 0 Angle Target Angle High Limit For at tube nut tool the maximum speed for backoff is 30% of Tool Max Speed. It is not possible to enter a higher value. Relax paramete.txte This sequence is generally used at the end of a rundown to prevent mechanical locking of the tool without loosening the joint. The relax parameters are set to values as in the table below. These parameters cannot be programmed. Parameter Name Value Fastening strategy Sequence 46 Start delay time [ms] 0 Start spike time [ms] 0 Max. fastening time [ms] 3000 End delay time [ms] 0 Torque filter factor Used from preceding stage Torque target 1/6 of Torque low limit from preceding stage Torque high limit 1/3 of Torque low limit from preceding stage Angle low limit 0 Angle target 3 Angle high limit 6 Speed stage [RPM] Used from preceding stage The results are not displayed on the Run Screen unless the relax stage was NOK. 36 PL12EN-COM en03d141.fm,

37 5.3.5 Standard Application Builder / Advanced Parameters c00283en.bmp Fig. 5-10: Advanced Parameters advparam.txts The user can enter the Advanced Parameters using the Advanced <F3> soft key from the Parameter screen. These parameters are identical regardless of the selected Fastening Sequence. The Next Stage <F2> key will increment to the next stage until it reaches the last stage with a selected Sequence. It will then rollover to the first stage. In order to add a stage without a selected Sequence the user must highlight the stage field and enter a number 1-6. Timers Start delay time [ms] Start spike time [ms] Max. Fastening time [ms] End delay time [ms] time delay before the stage will start time delay for the control system to start measuring torque after the stage starts max time for the tool to run during the stage. time delay from tool turn off until shut-off of measured value recording. Other Torque Filter Factor used for torque averaging en03d141.fm, PL12EN-COM

38 Speed Ramp-up, Beginning of Stage Ramp-up time [ms]: Time to accelerate to tool max speed. Speed Ramp-down, End of Stage Deactivate Ramp-down: Allows the user to deactivate the ramp-down. Begin Ramp-down [%]: Percentage of turn off torque (seq 11, 30) or high limit torque (seq 50), where speed ramp-down begins. Use Default for Target Speed: Target Speed [RPM]: Flex-Stop, After Turn-off Default value for target speed is used. The default value depends on parameter of the next stage. Refer to the programming manual for more information. Target speed after ramp-down at turn off. From beginning of ramp down, speed is reduced in 30 steps to target speed. Deactivate Flex-Stop: Flex-Stop [%]: Max Flex-Time [ms]: Allows the user to deactivate the flex-stop. Percentage of duration of flex-stop. The higher the percentage the longer it takes to relieve torque after shut-off. The absolute time depends on the rundown parameter and the joint. Max time for flex-stop to relieve torque after shut off advparam.txte. Advanced Parameters Default Range of Values Start delay time [ms] Start spike time [ms] Max. Fastening time [ms] End delay time [ms] Torque Filter Factor 1 1, 2, 4, 8, 16, 32 Ramp-up time [ms] Begin Ramp-down [%] Target Speed [RPM] (*) 1 - speed of stage Flex-Stop [%] Max Flex-Time [ms] (*) The default value depends on parameter of the next stage. Refer to manual for more information. 38 PL12EN-COM en03d141.fm,

39 5.4 Advanced Advanced Application Builder / Application Matrix c00284en.bmp Fig. 5-11: Application Matrix appmatri.txts appmatri.txte The Application Matrix is a display matrix of 255 Applications vs. 6 Stages showing the selected Sequence number for each stage. It gives the user an overview of controller programming in a single screen. The arrow following the sequence number for a stage indicates the direction of rotation (> for clockwise; < for counter-clockwise). en03d141.fm, PL12EN-COM

40 5.4.2 Advanced Application Builder / Inputs c00285en.bmp Fig. 5-12: Inputs Tool Start Tool Stop in Final Stage Tool Start Start Stage2 Inputs I0. Application Select 0 I1. Application Select 1 I2. Application Select 2 I3. Tool Start I4. Reject Release I5. Tool Reverse I6. Tool Enable With Linking: I7. Reset Linking / Synchronization In With Tool Synchronization: I7. Reset Linking / Synchronization In c00288en.bmp Fig. 5-13: Input Timing Diagram inputs.txts 40 PL12EN-COM en03d141.fm,

41 Eight optically isolated, +24 V inputs are available at the Phoenix input connector under the right side door and are defined as follows: PIN VDC PIN 2 Input 0 PIN 3 Input 1 PIN 4 Input 2 PIN 5 Input 3 PIN 6 Input 4 PIN 7 Input 5 Pin 8 Input 6 PIN 9 Input 7 PIN 10 Input Common Pin 11 Signal Ground Pin 12 Spare Each of the physical inputs 0-7 can be programmed to have one of the following definitions: Not Used Tool Enable Tool Start Tool Reverse Unused When active, allows the tool to run in conjunction with Tool Start Starts the tool. Works in parallel with the start switch on the tool. When active, causes the tool to run in the counter-clockwise direction using the Backoff strategy. Works in parallel with the reverse actuator on the tool Tool Ready Prepares the controller for a new rundown. When active, the previous outputs are cleared, and the yellow LEDs flash Appl. Select 0 Application Selects 0-7 are used to select Applications Appl. Select 1 using a binary count of where Appl. Select 0 is the least significant bit. This feature overrides application Appl. Select 2 changes from the keypad. When Linking is activated, the Appl. Select 3 Tightening Group is selected with these inputs. Appl. Select 4 Appl. Select 5 Appl. Select 6 Appl. Select 7 Synchronization Input If enabled from Advanced / System Settings, the tool is prevented from continuing to the next stage until this input is active Reset Linking When active, Linking (batch counting) is reset to position one Reject Release Used when Reject Release is enabled from System Settings, and the Release Method is "Release Input Toggle". When the tool is disabled due to the reject limit being reached, it is re-enabled after this input is toggled en03d141.fm, PL12EN-COM

42 Socket Tray Enable Socket Tray Sel 0 Socket Tray Sel 1 Socket Tray Sel 2 Acknowledge Socket Tray Enable is used along with Socket Tray Sel 0-2 to indicate to the worker which socket to use. When this signal is ON, the "results" output signals should be cleared and the tool cannot be started; however, the tool LEDs should still indicate the status of the previous rundown until cleared by another tool start or the tool ready signal. Note: inputs.txte All inputs are active high. They are referenced to an isolated Input Common (pin 10). When using the internal +24 V (pin 1) to activate these inputs, you must connect Input Common (pin 10) and GND (pin 11). For hardware pin location please see page 19. When active, the Fieldbus has the priority. Refer to help page for Advanced / Fieldbus Advanced Application Builder / Outputs c00286en.bmp Fig. 5-14: Outputs 42 PL12EN-COM en03d141.fm,

43 Tool Start End Stage1 Start Stage2 Tool Stop in Final Stage Tool Start Outputs O0. Cycle OK As appropriate O1. Cycle NOK As appropriate O2. Torque High As appropriate O3. Torque Low As appropriate O4. Linking OK As appropriate O5. Linking NOK As appropriate O6. Cycle Complete With Linking: O7. Linking Complete / Synchronization Out As appropriate With Tool Synchronization: O7. Linking Complete / Synchronization Out c00287en.bmp Fig. 5-15: Output Timing Diagram outputs.txts Eight relay outputs are available at the Phoenix output connector under the right side door and are defined as follows: PIN VDC PIN 2 Output Common PIN 3 Output 0 PIN 4 Output 1 PIN 5 Output 2 PIN 6 Output 3 PIN 7 Output 4 PIN 8 Output 5 PIN 9 Output 6 PIN 10 Output 7 PIN 11 Signal Ground PIN 12 Spare Each of the physical outputs 0-7 can be programmed to have one of the following definitions: Not Used OK Unused Active if Torque / Angle / Yield are within programmed limits en03d141.fm, PL12EN-COM

44 NOK Torque Low Torque High Angle Low Angle High Torque OK Angle OK Tool Running Cycle Complete Linking Complete Linking OK Linking NOK Confirm App. Sel 0 Confirm App. Sel 1 Confirm App. Sel 2 Confirm App. Sel 3 Confirm App. Sel 4 Confirm App. Sel 5 Confirm App. Sel 6 Confirm App. Sel 7 Sync Output Tool In Reverse Active if Torque / Angle / Yield are outside limits or some other error has occurred Active if Peak Torque < Torque Low Limit Active of Peak Torque > Torque High Limit Active if Angle < Angle Low Limit Active of Angle > Angle High Limit Active if Peak Torque is within limits Active if Angle is within limits Active when the tool is running Active when a rundown has ended in the last stage Active when rundowns of all positions of the selected batch group are complete Active if all positions of Linking were OK Active if one or more positions of Linking were NOK Confirm application Selects 0-7 are used to indicate the currently selected applications using a binary count of where Appl. Select 0 is the least significant bit If enabled from Advanced / System Settings it is active at the end of each stage to allow for synchronization with other controllers Indicates that a tool reverse input or actuator is set Socket Tray Enable Socket Tray Sel 0 Socket Tray Sel 1 Socket Tray Sel 2 Fault (Active Low) Pass-through of Socket Tray Enable input signal Pass-through of Socket Tray select 0-2 input signals Indicates the servo module has detected an error (transducer, resolver etc) All relay outputs are active high. One side of all of the relay contacts is tied to a common point called Output Common (pin 2). When using the internal +24 V (pin 1) as a source for these outputs, you must connect 44 PL12EN-COM en03d141.fm,

45 Output Common (pin 2) and +24 V (pin 1). The outputs will then be referenced to GND (pin 11). For hardware pin location please see page 19. OK/NOK High time [ms] OK/NOK Low time [ms] Specifies an amount of time an output signal stays in "high" state. Once the time is up, output signal is changed back to "low" state. This behavior applies only for Cycle OK, Cycle NOK, Torque Low, Torque High, Angle Low, Angle High, Torque OK, Angle OK, Cycle Complete outputs. If 0 is entered, this function is disabled. Acceptable range is milliseconds. Specifies an amount of time an output signal stays in "low" state between two rundown results. This behavior applies only for Cycle OK, Cycle NOK, Torque Low, Torque High, Angle Low, Angle High, Torque OK, Angle OK, Cycle Complete outputs. If 0 is entered, this function is disabled. Acceptable range is milliseconds. Note: outputs.txte When active, the Fieldbus inputs have priority. Refer to help page for Advanced / Fieldbus Advanced Application Builder / Fieldbus c00400en.bmp Fig. 5-16: FieldBus fieldbus.txts From the FieldBus Screen the user is allowed to choose from four options for fieldbus connections: None, DeviceNet, Profibus, or Ethernet/IP. For selection of DeviceNet or Profibus additional hardware is required. en03d141.fm, PL12EN-COM

46 Field Bus Configuration Node Address Baud Rate Part ID Disable on disconnect Format Tool 2 Control Dwell Time Defines the address of the mpro400gc-e/mpro400gc-i controller. DeviceNet (1-63), Profibus (2-125), Ethernet/IP uses the controller IP address configured in Communications / Data Transmission. Defines the rate at which information is sent/received from the mpro400gc-e/mpro400gc-i controller. For DeviceNet three choices are available: 500KBits, 250 KBits, or 125 KBits. The rate should be set to match the fieldbus system available. For Profibus and Ethernet/IP, this option is not available. The Baud Rate is automatically set to the master settings. A checked box enables the Part ID function. A checked box that disables further rundowns and displays a "Check Cable" Message on Run Screen as long as the fieldbus doesn't work. Determines how the 32-bit Part ID is converted into readable characters. When "Decimal" is selected, the resulting Part ID is 10 characters in length. When "Hexadecimal" is selected, the resulting Part ID is 8 characters in length. A checked box enables an alternate format for word 1 byte 0 of the fieldbus outputs that replaces the standard Torque/Angle results outputs with Cycle OK, Cycle NOK, and "yellow light" outputs that originate from tool 2. This is the number of milliseconds that each fieldbus output bit will stay on or off immediately after a state change. The standard range is 50 to 999 milliseconds. Enable I/O Configuration This section allows the user to control the information sent/received in the data stream. Inputs and Outputs can be individually enabled. Inputs Appl. Select (1-8) Allows the fieldbus to control the Application selected from 1 to 8 Reset Linking Allows the fieldbus to reset the linking to the first position Remote Tool Start Allows the fieldbus to start the tool Remote Tool Reverse Allows the fieldbus to control the rotation direction Tool Ready Allows the fieldbus to blink the yellow LED on the tool Tool Enable Allows the fieldbus to enable/disable the tool Appl. Select (9-255) Socket Tray Lamp Select (1-8) Outputs Allows the fieldbus to control the Application selected 1 to 255. This can only be enabled if Appl. Select (1-8) is set Allows the fieldbus to control the Socket Tray Lamp Select, and enables the "Socket Tray Lamps Enable" input. Linking Outputs Output data will include linking OK, NOK, and Complete Appl. Select (1-8) Output data will include current Application selection PL12EN-COM en03d141.fm,

47 Tool Enable from Socket Tray Tool Running Tool Reverse Cycle Complete Tool Ready Input Pass- Through Green Tool Light (Cycle OK) Cycle NOK Yellow Tool Light Output data will include the tool enable signal from socket tray Output data will indicate when tool is in a rundown cycle Output data will indicate when tool is in reverse Output data will indicate when rundown cycle is complete Output data will include the tool ready signal from the input Output data will indicate when cycle is within programmed limits Output data will indicate when cycle is outside of programmed limits Output data will indicate when cycle met the yellow light conditions Torque/Angle Results Output data will indicate results for the torque and angle specifically Appl. Select (9-255) Output data will include current Application selection 1 to 255. This can only be enabled if Application Select (1-8) is set Socket Tray Appl. Output data will indicate the socket tray appl. select Select (1-8) Fault Indicates the servo module has detected an error (transducer, resolver etc) en03d141.fm, PL12EN-COM

48 Signal Descriptions Inputs If DeviceNet configuration is selected, the input packet is 4 Words long (8 bytes) including Part ID Number (4 bytes) if enabled, or 2 words long (4 bytes) if Part ID is not enabled. If Profibus configuration is selected, the input packet is 4 words long (8 bytes). WORD 0 BYTE 0 BIT 0-3: Spare BIT 4-6: Application/Link. Select Code 1-8(Bit 4=LSB) BIT 7: Reset Linking BYTE 1: BIT 0: Remote Tool Start BIT1: Remote Tool Reverse BIT 2: Tool Ready (Flashing Yellow Light) BIT 3: Tool Enable BIT 4: Socket Tray Lamps Enable BIT 5: Socket Tray Lamps Appl. Sel. 0 BIT 6: Socket Tray Lamps Appl. Sel. 1 BIT 7: Socket Tray Lamps Appl. Sel. 2 WORD 1 BYTE 0 BIT 0-4: Application/Link. Select Code (Bit 0=LSB) BIT 5-7: Spare BYTE 1 ALL: Spare WORD 2 BYTE 0 ALL: Part ID BYTE 1 ALL: Part ID WORD 3 BYTE 0 ALL: Part ID BYTE 1 ALL: Part ID Example of Part ID (BCD - HEX Format) WORD 3 BYTE BYTE WORD 2 BYTE FF BYTE The HEX-Format (0002FF01) will be displayed on the Run Screen, Chrono History, and Printout. 48 PL12EN-COM en03d141.fm,

49 fieldbus.txts Outputs The output packet will be 2 Words long (4 bytes). When Ethernet/IP is the selected field bus, and the "Torque / Angle Values" box is checked, the output packet is 5 words (10 bytes). The status of all fieldbus outputs is viewable from a diagnostics screen on the mpro400gc-e/mpro400gc-i. All outputs are updated continuously. WORD 0 BYTE 0 BIT 0: Spare BIT 1: Linking OK BIT 2: Linking NOK BIT 3: Linking Complete BIT 4-6: Application/Link Select Code 1-8 (Mirror) BIT 7: Tool-Enable from Socket Tray BYTE 1 BIT 0: Tool In-Cycle BIT 1: Tool Reverse Switch BIT 2: Fault BIT 3: Cycle Complete BIT 4: Tool Ready pass-through from Input BIT 5: Socket Tray Application Select BIT 6: Socket Tray Application Select BIT 7: Socket Tray Application Select WORD 1 BYTE 0 BIT 0: Green Tool Light (Cycle OK) BIT 1: Cycle NOK BIT 2: Yellow Tool Light BIT 3: Torque Low BIT 4: Torque High BIT 5: Angle Low BIT 6: Angle High BIT 7: Spare BYTE 1 BIT 0-4: Application/Link Select Code (Mirror) BIT 5-7: Spare WORD 2 BYTE 0 ALL: Torque BYTE 1 ALL: Torque WORD 3 BYTE 0 ALL: Torque BYTE 1 ALL: Torque WORD 4 BYTE 0 ALL: Angle BYTE 1 ALL: Angle en03d141.fm, PL12EN-COM

50 5.4.5 Advanced / Linking c00315en.bmp Fig. 5-17: Linking linking.txts linking.txte Linking allows the user to automatically change from application to application for a predefined number of positions (up to 96). Each application is run when the start switch on the tool is activated in the order specified by its position. Upon completion of the cycle, the application will then automatically change to the next position. Up to eight different linking strategies called Tightening Groups can be programmed and are remotely selectable from the Application Inputs (0-2). This feature can also be used for Batch Counting by entering the same application in the desired number of positions. To setup a linking strategy, a Tightening Group 1-8 should be selected and given a name. This will designate which linking strategy is being used. The user can also program if the linking strategy should reset to position 1 after an NOK or set the number of times a fastener can be retightened after an NOK before advancing to the next position. To configure linking, an Application must be associated with a position in the linking strategy. To do this, the user must enter App (1-255), and can also provide a Fastener ID and Position Name. Pressing Add <F1> will place the selected application in the user-specified position of the linking strategy. Pressing Delete <F2> will remove the user-specified position from the linking strategy. Once Linking is enabled, the controller will automatically run from position 1 to the last programmed position. Note that the tool start switch or remote start input will have to be toggled between positions. The Tightening Group and Position will also be displayed on the Run Screen. The following inputs and outputs will also be active when Linking is enabled: Linking OK, Linking NOK, Linking Complete, and Reset Linking. Please refer to the Inputs and Outputs section for more information on these signals. 50 PL12EN-COM en03d141.fm,

51 5.4.6 Advanced Application Builder / Signals Fig. 5-18: Signals signlset.txts From the Signals screen the user can configure set conditions that control the activation of signals. The fault signal for a tool may be activated by a servo warning event, total cycles exceeding a desired number, cycles since service exceeding a desired number, or any combination of these three choices. The fault signal becomes active when any of the selected conditions are satisfied. signlset.txte These settings are stored together with the system settings Advanced Application Builder / System Settings c00313en.bmp c00416en.bmp Fig. 5-19: System Settings sysset.txts en03d141.fm, PL12EN-COM

52 From the System Settings Screen the user can configure parameters pertaining to the system. General Allows the user to assign an identifying name and number to the mpro400gc-e/mpro400gc-i controller. This information will be used when sending and printing data. Station Name Station Number Work Cell Name Work Cell Number File Name Prefix Reject Release (10 characters - alphanumeric) (10 characters - alphanumeric) (25 characters - alphanumeric) (3 characters - alphanumeric) (15 characters - alphanumeric) This string is appended to the front of default file names so that multiple controller files can be saved to the same disk media. Max Number of Rejects Release Method Allows the user to enter the maximum number of rejects that will be permitted before a release signal is required. If 0 is entered, the function is disabled. Release on Backoff Allows the user to release the tool by running the tool in reverse. Release Input Toggle Allows the user to set a low-high-low pulse of the Reject Release input as a release signal 52 PL12EN-COM en03d141.fm,

53 Others Torque Units Tool Sync/Disable Linking NOK if Start Switch Release Archive only if Torque > Trigger External Application Select External Tool Enable Latched Remote Start Blinking Lights in Reverse Login/Logout Enable Allows the user to select which units the controller uses for presenting torque. Available choices: Nm, FtLbs, InLbs, KgCm, KgM and dnm. When the units are changed, all new torque values are immediately changed to the new units and all rundown data is cleared. Allows the user to enable Tool Synchronization and disable the linking function. Causes NOK status after any rundown with Early Trigger Release (ETR). ETR is any case in which the rundown did not end progamatically, i.e. if the tool did not reach Turn Off or High Limit torque or angle, or reach Max Fastening time. In this case an NOK result is generated and the yellow LEDs on the mpro400gc-e/mpro400gc-i and tool will be illuminated. Allows the user to specify that only rundown cycles where the torque is greater than the trigger torque of the last tightening stage will be saved in Chrono History. Allows the user to enable the requirement for an external signal into the inputs Appl. Select 0-7 (Appl. Select 0-2 with a socket tray) for selecting the application. In the absence of a signal, the mpro400gc-e/mpro400gc-i controller defaults to application 1. Allows the user to enable the requirement for an external signal Input before the rundown cycle can begin. Allows the user to enable the requirement for an external pulse signal input to start the rundown cycle. If unchecked the remote start signal must be maintained for the tool to continue running. (TME only) Allows the user to select the option of blinking lights on TME controller and tool when the tool is in reverse. If the box is unchecked, there is no visible indication that the tool is in reverse. Requires the user to Login to the controller before the tool will operate. Logout will disable the tool. The Runscreen will display "Password Required" until a user logs in. To Login go to the Navigator screen and select "Login", then enter a user name and password. The user must have Login rights. Refer to Administration / Password for configuration details. sysset.txte en03d141.fm, PL12EN-COM

54 5.5 RUN Screen c00289en.bmp Fig. 5-20: Run Screen runscrn.txts From the Run Screen the user sees rundown data as it occurs. The Torque and Angle readings are displayed with a background color corresponding to the status of each. The background is red if the value is too high, yellow if it is too low, and green if it is within limits. The current tool model number, station name, and indicator labels are also displayed. The desired Application (1-255), Tightening Group (1-8, if enabled), and Part ID (if enabled) are selectable using the keypad. When enabled, the Part ID and Part ID Status boxes are displayed below the Tool and Application. When allowed, the Part ID edit box may be used to manually enter a Part ID using the keypad or an attached keyboard. NOTE: when manually entering a Part ID, the <ENTER> key must be pressed to validate the entry. During manual entry, the <ESC> key may be pressed to return to the previous Part ID and state of validity. The Part ID Status box contains three indicators: 1. Valid: Indicates whether or not the part ID is valid, and when not valid, whether or not the tool is enabled: - Part ID Valid (green LED): Part ID is valid. The tool is always enabled. - Part ID Invalid; Tool Disabled (red LED): When configured in INTERLOCK mode, an invalid Part ID causes the tool to be disabled. A new, valid Part ID must be entered to enable the tool. - Part ID Invalid; Tool Enabled (yellow LED): When configured without INTERLOCK mode, the tool may be run without entering a valid Part ID. 2. Function: Indicates the status of Part ID Data Function: - Data function: not configured (clear LED): Part ID Data Function is configured to "None". - Function: None (yellow LED): Part ID Configure Data is enabled, but the Part ID is invalid or does not match any Configure Data entries. - Function: XYZ (green LED): Part ID Configure Data is enabled, and the current Part ID has engaged function XYZ (see Communications - Part ID help screen for function definitions). 3. Input status: Indicates whether or not a new Part ID can be entered. - Accepting Part ID input (green LED): A new Part ID may be entered. - Not Accepting Part ID input (red LED): A new Part ID may not be entered. - A new Part ID may not be entered when the tool trigger is active. - NEW INPUT IGNORED! (red LED): This status is displayed if a new Part ID is entered while Not Accepting Part ID input is true. 54 PL12EN-COM en03d141.fm,

55 Below the Torque and Angle display is the Status window. This window displays various messages related to the tool, rundown status, or errors. The <F1> Print soft key causes any rundown data that has not previously been printed to be sent to the parallel port printer interface. If the Part ID is configured to Print Interlock, the Part ID is invalidated, and the tool is disabled. The <F2> Oscilloscope soft key displays the Oscilloscope function for evaluating Torque and Angle curves. It is automatically updated after each cycle. The Run Screen may be optionally configured to display Rundown Details or Counter information as shown. These options are available by pressing the Configure <F3> soft key. See "Run Screen / Configure". Counter information is available for individual applications and tightening groups (linking). See "Administration / Counter". The rundown details include the application number, the stage number of the Torque/Angle results currently displayed, the total number of stages in the application, and the rundown status summary (Good, A High, T Low, etc) Run Screen / Tool 2Run Screen / mpro400gc-i c00413en.bmp Fig. 5-21: Run Screen / Configure The mpro400gc-i Run Screen displays an OK or NOK result. It does not display a numeric torque value or units. The mpro400gc-i Run Screen does not provide access to the Oscilloscope screen. runscrn.txte en03d141.fm, PL12EN-COM

56 5.5.2 Run Screen / Configure Fig. 5-22: Run Screen / Configure runcfg.txts Run Screen / Configure allows customization of the Run Screen display. The user may select the display of counter information and/or rundown details. The counters are activated and reset using the "Administration / Counter" screen. When the "Station Name" box is checked, and Linking is disabled, the Station Name programmed in "Advanced / System Settings" is displayed next to the application number. runcfg.txte 5.6 Oscilloscope c00290en.bmp c00364en.bmp Fig. 5-23: Oscilloscope Operation oscope.txts 56 PL12EN-COM en03d141.fm,

57 The Oscilloscope function displays a Torque vs. Angle curve after each complete rundown in the tightening direction. The curve is colored in alternating red and black lines to indicate the different stages. A green box is also displayed on the trace to indicate the torque and angle limits. There is a data point for each degree of angle rotation. Archive The Archive allows the user to display the last rundown with automatic update after each new rundown, or to display the last five rundowns with an OK result and the last five rundowns with an NOK result without automatic update. Zoom Using the Zoom indicators on the left side of the display, a specific area of the torque trace can be enlarged. Using the up/down arrow keys, highlight the "Left" zoom indicator. Using the left/right arrow keys set the orange vertical line to the left extent of the desired zoom window. Then highlight the "Right" zoom indicator and set the right extent to the desired zoom window. Once the window extents are set, pressing "Enter" will enlarge the trace to the desired zoom window. Highlight the "Full" zoom indicator and press "Enter" to return the trace to the original unzoomed size. Cursor The cursor (red cross-hatch) can be moved along the torque trace using the left and right arrow keys. The actual torque and angle values of the cursor position are shown at the top to the display. Stage The Stage softkey allows to select the corresponding stage by input of a stage number (0 to 6). If you enter "0", the entire rundown is shown. Rundown Indicator At the bottom left of the display is the rundown indicator. The final torque and angle values are displayed on either a green (OK) background or red (NOK) background. Parameters At the bottom of the display is a summary of the parameter settings for the rundown. The Save softkey <F2> lets you print a hardcopy. Note: oscope.txte The mpro400gc-i does not provide access to the Oscilloscope screen. en03d141.fm, PL12EN-COM

58 5.7 Communication Communications / Data Transmission c00404en.bmp Fig. 5-24: Data Transmission commdata.txts From the Data Transmission Screen the Serial and Ethernet connections can be configured. Serial Protocol None, Standard, Standard2, PFCS, CT R, Appolo 3.1, FEP Port COM 1, COM 2 Baud Rate 2400, 4800, 9600, 14400, 19200, 38400, 57600, Data Bits 4, 5, 6, 7, 8 Parity None, Odd, Even, Mark, Space Stop Bits 1, 1.5, 2 Flow Control None, Hardware, Xon/Xoff Protocol allows the user to select between different data transmissions. If Appolo 3.1 is selected, then after linking is OK, a special protocol for a label printer is sent to the programmed COM port. With each other selection, the serial data transmission is sent after each cycle. The basic settings are Port, Baud rate, Data bits, Stop bits, Parity, and Protocol. The following table details the transmission data for Standard: Start End Length or Value Description hex B Digit ASCII Tool Number Digit ASCII Parameter Set Char ASCII Date and Time (YYMMDDHHMMSS) Digit ASCII Peak Torque Digit ASCII Low Torque Limit 58 PL12EN-COM en03d141.fm,

59 Start End Length or Value Description Digit ASCII High Torque Limit Char ASCII Status Torque Status Flag L = low A = accept H = high Digit ASCII Final Angle Digit ASCII Low Angle Limit Digit ASCII High Angle Limit Char ASCII Status Angle Status Flag L = low A = accept H = high Char ASCII Status Overall Status Flag A = accept R = reject Digit ASCII Link/Position (Only for Linking) Digit ASCII Number of linked positions (Only for Linking) D hex CR (carriage return) A hex LF (line feed) The following table details the transmission data for Standard2: Start End Length or Value Description hex B Digit ASCII Tool Number Digit ASCII Parameter Set Char ASCII Date and Time (YYMMDDHHMMSS) Digit ASCII Peak Torque Digit ASCII Low Torque Limit Digit ASCII High Torque Limit Char ASCII Status Torque Status Flag L = low A = accept H = high Digit ASCII Final Angle Digit ASCII Low Angle Limit Digit ASCII High Angle Limit Char ASCII Status Angle Status Flag L = low A = accept H = high Char ASCII Status Overall Status Flag A = accept R = reject en03d141.fm, PL12EN-COM

60 Start End Length or Value Description Digit ASCII Link/Position (Only for Linking) Digit ASCII Number of linked positions (Only for Linking) D hex CR (carriage return) A hex LF (line feed) If Part ID is ENABLED, then a 25 character ASCII part ID is transmitted prior to CR/LF. TM-COM via COM1 When this feature is enabled the COM1 serial port is reserved solely to listen for an incoming TM-COM connection. The COM2 port remains available for other functions; however, on the mpro400gc-e/mpro400gc- I product COM2 is used to support the fieldbus interface and is not available if fieldbus is activated. Activating this feature requires restarting the controller. Once activated, this feature allows another PC running TM-COM to connect via the COM1 serial port so that parameters may be saved/loaded, etc. Ethernet Protocol The ethernet settings include: Server IP Address Gateway Host Subnet Mask Port Address None, Standard, PFCS, FEP commdata.txte The MAC address of the ethernet interface is displayed for informational purposes only and is not configurable. See your network administrator for proper settings. To enable communications with TM-COM, the IP address of for TM Unit, Gateway, and Subnet must be entered. For further protocol descriptions contact a Technical Service Representative in Customer Satisfaction. 60 PL12EN-COM en03d141.fm,

61 5.7.2 Communication / Part ID c00405en.bmp Fig. 5-25: Part ID comprtid.txts The Part ID configuration screens allow the user to specify the interface and functionality of the Part ID used on the Run Screen and archived with the rundown data. Changes to the Part ID and Configuration Data edit screens are saved when the Communications screen is exited (Run Screen or Navigator button pressed). At this time the request to save the configuration is confirmed with a password dialog box. The Part ID may be entered manually from the run screen, input using a barcode reader attached to a serial port, or transmitted through a FieldBus. A Part ID may consist of any sequence of Alphanumeric characters, including spaces. en03d141.fm, PL12EN-COM

62 Settings Enable Part ID Source Number of Characters Keypad Entry Defines the level of functionality of the Part ID Disable The Part ID interface is completely disabled. No Part ID information is present on the Run Screen, and a part ID string of (Disabled) is archived with each rundown. The part ID is not transmitted with the standard serial protocol output data. Enable The Part ID interface is enabled, and is present on the Run Screen. A valid part ID is NOT REQUIRED to run the tool. Following a rundown, the Part ID or the string (Not Valid) is archived with the rundown data. The Part ID is transmitted with the standard serial protocol output data. Enable Interlocked Print Interlocked The Part ID interface is enabled, and is present on the run screen. A valid Part ID is REQUIRED to run the tool. Following a rundown, the Part ID is archived with the rundown data. The Part ID is transmitted with the standard serial protocol output data. Following either a good rundown (linking disabled) or good linking sequence (linking enabled) the Part ID is invalidated and the tool is disabled. The Part ID interface is enabled, and is present on the Run Screen. A valid Part ID is REQUIRED to run the tool. Following a rundown, the Part ID is archived with the rundown data. The Part ID is transmitted with the standard serial protocol output data. The Part ID is valid and the tool is enabled until the operator presses the <F1> Print key on the Run Screen. At this time, the Part ID is invalidated, the tool is disabled, and any rundowns which have not previously been printed are sent to the parallel port printer interface. Defines a source of the Part ID (i.e. Barcode reader through the serial port or fieldbus). Fieldbus is only available if the Part ID option is enabled in the Advanced\Fieldbus screen. Defines the length of the Part ID, not including any termination characters which may be sent by the barcode reader. Valid values are 1 to 25 Defines whether or not a Part ID can be entered manually Allowed A Part ID can be entered manually by highlighting the Part ID box on the Run Screen and typing from the keypad or an attached keyboard. Disallowed The Part ID can not be entered manually from the run screen. 62 PL12EN-COM en03d141.fm,

63 Data Function Batch interrupt. Allows the tool functionality to be automatically controlled based on the Part ID. See Configure Data below. None Configure Data The Part ID characters have no control over the tool functionality. The <F3> Configure Data soft key on the Part ID configuration screen is disabled. NOTE: setting this option to None does NOT cause Configure Data table entries to be lost. The Position/Value pairs on the Configure Data screen may be used to control the tool functionality. When selected, the <F3> Configure Data key is enabled. From the Configure Data screen, the user may enter Position/Character pairs with associated functions to control the tool based on the part ID. Defines the way a new scanned ID number should be handled during batching. Activated when "Enable" is set to "Enable Interlocked". Reset Ask Running batching will be interrupted and the scanned PartID number will be used for the next batching. NOK will be reported for any batch operation that is terminated prior to completion. NOK will be held for 1.5 s after the batch is aborted, and then the new batch will start. The user will be asked how to proceed with new scanned number. (e.g. finish current batching or interrupt batching and start with new one.) Barcode Serial Interface Defines the serial port used to interface to the barcode reader. Note: The default port for the serial barcode interface is COM2. Port COM1, COM2 Baud Rate 2400, 4800, 9600, 14400, 19200, 38400, 57600, Data Bits 4, 5, 6, 7, 8 Parity None, Odd, Even, Mark, Space Stop Bits 1, 1.5, 2 Flow Control None, Hardware, Xon/Xoff Termination Defines what (if any) characters the barcode reader appends to the barcode when transmitting to the serial interface (None, CR/LF, LF, CR) Configure Data The Part ID: Configure Data screen is entered by pressing <F3> Configure Data from the Part ID edit screen. Up to 12 position/value pairs may be entered, along with corresponding functions. When a new Part ID is received by the controller, the table of entries is scanned. An entry which matches a Part ID character Value in the corresponding Position causes the associated "Function" to be engaged. The entries are displayed in a table at the top of the screen. The Position, Value, Function and App/ Group edit boxes are at the bottom of the screen. Pressing the <F1> Add key causes the current values in the edit boxes to be added to the table. All values are validated prior to insertion in the table. New entries are always inserted at the END of the table. Pressing the <F2> Delete key brings up a dialog box in which en03d141.fm, PL12EN-COM

64 the user types the table entry number to be deleted. The delete function may be aborted by selecting Cancel. Pressing the <F3> Part ID key returns the user to the Part ID configuration screen. Note: When the table is scanned for a Part ID Position/Value pair match, the scanning is terminated after the first match in the table has been found. The Part ID character positions are numbered from left to right. Position Value Function 1-<Number of Characters> Any Alphanumeric character Use Application X, Use Tightening Group X, Tool Enable, Tool Disable App/Group when function "Use Application X" is selected 1-8 when function "Use Tightening Group X" is selected Ignored when function "Tool Enable" or "Tool Disable" is selected comprtid.txte Communications / Printer c00291en.bmp Fig. 5-26: Printer commprin.txts From this screen the user can configure the setup for the Parameter/Rundown Printer. When Print Enable is checked, rundown data is automatically sent to the parallel port whenever a full page of rundowns has been queued. Unprinted rundowns are sent to the printer whenever any other print request is made (typically by pressing Print <F1> from the Run Screen). The Filter parameter allows the user to select whether All, OK, or NOK rundowns are printed. This filter applies to both the automated printing of rundowns (Print Enable), and the manual printing of rundowns (pressing Print <F1> from the run screen). The print font size can be adjusted with the Font Size selection box. commprin.txte 64 PL12EN-COM en03d141.fm,

65 5.7.4 Communications / Work Cell Fig. 5-27: Work Cell workcell.txts workcell.txte From this screen, the user can add IP addresses to the list of remote units. To add a remote unit, enter the IP address and select Add <F1>. To delete a remote unit, select Delete <F2> and enter the position number of the IP address. To get the status of the remote unit select Verify <F3>. 5.8 Tool Setup c00293en.bmp c00389en.bmp Fig. 5-28: Tool Memory toollist.txts The Tool memory data is displayed for the selected tool and redundancy. Only the Field Torque Calibration (±20% of nominal) and the static current factor are editable, in order to correct the torque calibration of the selected tool. If no Tool memory is available, then all data is programmable. en03d141.fm, PL12EN-COM

66 In case a tool with memory is changed to another tool with memory of the same type the tool will continue to work without any necessary changes. In case the tool is changed to a tool without memory or to a different type, then after power on or when pressing the start switch a message is displayed which prompts the user to verify the Tool Setup. If tool memory is not available, <F1> and <F2> will change to Standard Tools and Fixtured Tools, respectively. Pressing the Standard Tools <F1> key will allow the user to select from a library of predefined hand tools. This library can be used to program the tool parameters when tool memory is not available or to change the existing tool memory values. Pressing the Fixtured Tools <F2> key will allow the user to select from a library of predefined fixtured tools. This library can be used to program the tool parameters when tool memory is not available or to change the existing tool memory values. The Safety Shutoff mechanism uses current monitoring to turn off the tool in the event of a transducer failure during a rundown, thereby preventing unexpected high torque. If an application experiences undesired shutoffs due to current spikes, this feature can be disabled at the discretion of the user. When disabled, the tool will still be shut off if the measured current exceeds what is allowable for that tool. Note: Calibration with an external (master) transducer and torque monitor traceable to a third party standard is only required for the following circumstances: Before putting a new tool in service, after the tool has been repaired; continuous reading errors; periodic basis of 6 months or 100,000 cycles (whichever occurs first), or as mandated by Quality Assurance. Each transducer's calibration values should be documented for future reference. mpro400gc-i Only c00394en.bmp Fig. 5-29: Tool Setup toollist.txte The Tool Setup screen for the mpro400gc-i does not display a Transducer type, and no Redundancy information. 66 PL12EN-COM en03d141.fm,

67 5.9 Tool Library Tool Library c00294en.bmp Fig. 5-30: Tool Library toollib.txts toollib.txte Using the arrow keys, move the orange highlight to the desired tool. Press ENTER to select that model or ESC to exit. If a model is selected these new parameters will be used as the tool parameters. Note that it is extremely important that the correct model is chosen to avoid damage to the tool or injury to the worker. Use Page Up <F2> and Page Down <F3> when appropriate to view more tool models. en03d141.fm, PL12EN-COM

68 5.10 Statistics Statistics / Chronological History c00297en.bmp Fig. 5-31: Chronological History chrono.txts The user can view the Chronological History of rundowns for any or all applications, filtered using the criteria from Statistics / Parameters. This history includes time, date, application, status, torque, angle, and Part ID. Use Prev Page <F1> and Next Page <F2> in order to go through the Chronological History. At the top right the Entries: XXXX / YYYY display indicates the number of Chrono entries matching the filter criteria / the total number of chrono entries stored in the database. The Page XXXX / YYYY indicates the current page being displayed / the total number of pages of entries matching the filter criteria. The Clear Chrono <F3> soft key allows the user to delete all rundowns. To view additional details on a particular rundown, use the up or down arrow keys to highlight the desired rundown, then press the <ENTER> key. 68 PL12EN-COM en03d141.fm,

69 Fig. 5-32: Chronological History / Rundown Information Additional rundown information can be viewed for a rundown by using the up and down arrows to highlight the rundown, then press <Enter>. c00414en.bmp c00417en.bmp Fig. 5-33: Chronological History mpro400gc-i chrono.txte The mpro400gc-i Statistics screen does not display the Peak TQ column. en03d141.fm, PL12EN-COM

70 Statistics / Graphs Fig. 5-34: Statistical Histogram c00361en.bmp c00357en.bmp Fig. 5-35: Range 70 PL12EN-COM en03d141.fm,

71 c00358en.bmp Fig. 5-36: X-Bar graphs.txts The Statistics / Graphs screens are used to view the statistics from the selected rundowns in summary and in graphical form. Refer to Chapter 4 Statistics, page 101 for a description of the meaning of the statistics values. The rundowns are selected by the "Application" on the Graphs screen, and are further filtered using the criteria in the Statistics / Parameters screen. The user may also select the Subgroup Size (2-25) or switch between calculations for Torque and Angle. The <F3> soft key is used to toggle the view between the Histogram, Range, and Xbar charts. The <F1> soft key is used to toggle between Manual and Automatic update. In Automatic mode, the statistics are recalculated, and the graph redrawn, whenever a new rundown is entered into the Chronological History. In Manual mode, the recalculation is done only when the user presses the <F2> "Refresh" key. With large data sets, it may be desirable to set Manual update mode for performance reasons. The left side of the screen contains a textual summary of the statistical calculations. The table at the bottom of the screen displays the relevant programmed parameters for the currently selected application. The mpro400gc-i does not provide access to the Graphs screen. Note: If any of these programmed parameters (Min / Max / Turnoff Torque / Angle) is changed, any previous rundowns for this application are no longer valid for statistical calculation purposes. When a Min / Max / Turnoff value is changed, an entry is made in the Chronological History indicating the end of valid rundowns for statistical calculations: en03d141.fm, PL12EN-COM

72 graphs.txte Fig. 5-37: Chronological History Statistic / Parameter c00401en.bmp c00359en.bmp Fig. 5-38: Statistical Parameter statpara.txts 72 PL12EN-COM en03d141.fm,

73 From the Parameter Screen the user is able to apply a filter to the chrono data. Filter 1. Select from the pull down menu: "All, OK, or NOK" rundowns. 2. Enter a number for the "Count (Last n)" field. A value of 0 disables this filter criteria. 3. Enter the Start date/time and the End date/time. The parameters are verified and updated whenever the selected field is changed, or when the Parameter screen is exited. The parameters selected from this screen apply to both the Chrono History and Graphs displays. statpara.txte Export Chrono This softkey <F3> allows the user to send the filtered data to the available disk media or the printer Diagnostics Inputs / Outputs c00298en.bmp Fig. 5-39: Inputs / Outputs opaldiag.txts A light box for each available input and output is displayed to show the current status. In case an input or output is active, the light will be green. You will find a detailed description of these signals under Advanced Application Builder / Inputs, page 40, Advanced Application Builder / Outputs, page 42. Debug I/O Debugging I/O is inherently dangerous as toggling on any input or output can trigger another response. The outputs can be connected to other devices causing movement of the tooling. Note: Use extreme caution when activating this feature! When the Debug I/O is activated, you may select input and output channels to be activated manually by selecting the check box that is located to the left of the desired signal. The On button <F1> key, Off button <F2> key and Restore button <F3> key may be pressed to change the state of the signal. Manually turning en03d141.fm, PL12EN-COM

74 on/off signals overrides the system signal on the selected channels simultaneously. The system signal is restored on all channels when the restore button is pressed and when the diagnostics menu is exited. The state of all signals will remain intact when other menu tabs are selected. Note that fieldbus inputs that are activated will override inputs from the 24v digital I/O in some cases; thus, activating a digital input under this scenario may not produce a system response. opaldiag.txte This feature may not be activated from TM-COM except for mpro400gc-e Diagnostic / Fieldbus c00403en.bmp Fig. 5-40: Fieldbus diafield.txts A light box for each available input and output is displayed to show the current status. In case an input or output is active, the light will be green. You will find a detailed description of these signals under Advanced Application Builder / Fieldbus, page 45. Note: Debug I/O Debugging I/O is inherently dangerous as toggling on any input or output can trigger another response. The outputs can be connected to other devices causing movement of the tooling. Use extreme caution when activating this feature! When the Debug I/O is activated, you may select input and output channels to be activated manually by selecting the check box that is located to the left of the desired signal. The On button <F1> key, Off button <F2> key and Restore button <F3> key may be pressed to change the state of the signal. Manually turning on/off signals overrides the system signal on the selected channels simultaneously. The system signal is restored on all channels when the restore button is pressed and when the diagnostics menu is exited. The state of all signals will remain intact when other menu tabs are selected. diafield.txte This feature may not be activated from TM-COM except for mpro400gc-e. 74 PL12EN-COM en03d141.fm,

75 Tool / Calibration c00299en.bmp Fig. 5-41: Tool / Calibration testcali.txts Note: This test function cyclically recalibrates the system with the values used immediately before the start of a rundown. The spindle must be released for this function! The values "Offset Voltage" and "Full Scale Voltage" of the torque transducer are displayed. If redundancy is activated, the values of the second transducer are displayed. If a value is out of tolerance, it is shown in red. Rated values and tolerances: Value Rated value Tolerance Calibration offset: 0 V +/-200 mv Calibration voltage: 5 V +/-150 mv Entering a password and viewing of a warning is required prior to running any "active" tool diagnostics. Note: testcali.txte Not available on the mpro400gc-i. en03d141.fm, PL12EN-COM

76 Tool / Angle Encoder c00301en.bmp Fig. 5-42: Tool / Angle Encoder testangl.txts The tool start switch starts the spindle with a speed of 30% of the maximum. After one revolution of the output shaft (set angle 360 deg), measured with the tool resolver, it is stopped. During a permanently adjusted dwell time of 200 ms any further angle pulses occurring are traced. The total result is shown as "Actual Angle". The "Shut-off Torque" displayed is the torque prevailing at shut-off or the maximum value reached during the dwell time if that value is higher than the torque at shut-off. If the test run is not terminated by a monitoring criterion, the total result equals or is higher than 360 degrees and is evaluated as okay ("OK"). Monitoring criteria are the torque of transducer 1 and a monitoring time. If the torque of transducer 1 exceeds 15% of its calibration value (even during the dwell time), or if the monitoring time of 5 seconds is elapsed, the test run is terminated with "NOK". The user must check himself, if the output shaft has actually turned by the value indicated (e. g. put mark on the spindle). If the angle reached by the output shaft does not agree with the value displayed, either the angle factor is or the resolver is defective. testangl.txte 76 PL12EN-COM en03d141.fm,

77 Tool / Voltages c00300en.bmp Fig. 5-43: Tool / Voltages testvolt.txts testvolt.txte The table displays the measured voltages of a channel. These are the most important supply voltages on the measuring board, required for proper torque and angle measurement. Therefore, these must be monitored continuously. If a voltage is out of tolerance, it is shown in red. Designation voltage Rated value Tolerance Logic voltage: +5 V +250 mv/-400 mv Pos. analog Positive analog +12 V ±600 mv voltage Neg. analog Negative analog -12 V ±900 mv voltage en03d141.fm, PL12EN-COM

78 Tool / TQ Measurement c00302en.bmp Fig. 5-44: Tool / TQ Measurement testmeas.txts This test function recalibrates the system with the values used immediately before the start of a rundown. The spindle must therefore be released still when this function is called up! Then the tool is started at zero speed and the torque is continuously measured and displayed. The field "Current torque" displays the current torque, "Peak torque" displays the highest value measured since the start of the function. If "Redundancy" is activated, the values of the second transducer are also displayed. Note: Not available on the mpro400gc-i. testmeas.txte 78 PL12EN-COM en03d141.fm,

79 Tool / Speed Fig. 5-45: Tool - Speed testtach.txts testtach.txte When you press the tool start switch, the spindle starts with maximum speed. The current output shaft speed is displayed. To achieve this, the angle factor must have been entered correctly, since the integrated speed measurement is derived from the resolver signals. When you release the start switch the spindle stops. As a safety function the torque is monitored by the tool transducer. If it exceeds 15% of its calibrated value, the tachometer function is terminated Tool / Tool Memory c00316en.bmp c00314en.bmp Fig. 5-46: Tool / Tool Memory testiden.txts testiden.txte Provides a constant update of the tool memory data in the attached tool. en03d141.fm, PL12EN-COM

80 Arcnet / Map Fig. 5-47: Arcnet / Map arcmap.txts arcmap.txte The ARCNET map displays information on the current number of participants in the network, their ARCNET- ID, status, serial and software number and identification. The display is continuously updated, e. g. if the connection with a participant is interrupted, it is removed from the table, or if a new participant is added, it is added to the ARCNET table Arcnet / Statistic c00304en.bmp c00303en.bmp Fig. 5-48: Arcnet / Statistic arcstat.txts 80 PL12EN-COM en03d141.fm,

81 arcstat.txte The ARCNET statistics allow to check the stability of the field bus system. There are two different statistics: For all external hardware components (bridges, TMs) For the station controller The following is a description of the parameters required for stable operation. TM Bridge Description Reconfigurations Change upon each reset of a participant Own reconfigurations Change upon each reset or severe failure Excessive NAK Should be stable New next ID Change upon switch-off/on of downstream participant CRC error Should be stable Lost Token Should be stable Send repetitions Should be stable Send termination Should be stable Receive terminations Should be stable Command errors Should be stable Unassignable ACKs Should be stable ACKs with Bit 14/15-Packets without CPT protocol Should be stable Input queue overflow Should be stable Packet not assigned by node Should be stable Discarded input packets Should be stable Host Driver Statistics Reconfiguration Host reconfiguration CRC error Outbound packets - Inbound packets - Next ID Excessive NAK Lost Token Change upon each reset of a participant Change upon each reset or severe failure Should be stable Change upon switch-off/on of downstream participant Should be stable Should be stable Statistics of ARCNET Manager Broadcasts received - Synchronous starts - Stopped synchronous starts - CRC error Timeout A Timeout B Wrong ARCNET ID received Packets not for host ACKs in READY status ACKs in ERROR status Unassignable ACK ACKs with Bit 14/15 Packets without CPT protocol Input queue overflow Packet not assigned by node Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable Should be stable en03d141.fm, PL12EN-COM

82 Discarded input packets Should be stable Serial Fig. 5-49: Serial Port Diagnostics serial.txts serial.txte The serial diagnostics allows the user to test the selected COM port by displaying sent (black text) and received data (red text). The <F1> Start Hardware Test transmits 10 characters. It reads back a byte based on the CTS signal. For this test an external Adapter with shorted pins is necessary. Note that serial data display is only available with serial data transmission configured as Standard or CT R. The Clear Screen <F2> soft key will clear the displayed bytes The <F3> soft key toggles the transmission record display between ASCII and hexadecimal Event Log c00387en.bmp c00305en.bmp 82 PL12EN-COM en03d141.fm,

83 Fig. 5-50: Event Log eventlog.txts eventlog.txte The Event Log allows viewing of errors and events that aid in diagnosing controller or operational problems. The log displays system startup action, abnormalities detected by the STMH servo, and field bus communications problems. The <F1> Prev Page and <F2> Next Page function keys are used to navigate through the list. Up to 999 events are stored. The <F3> "Clear Event Log" key is used to delete the archive of events 5.12 Utilities Utilities / Installed Versions c00397en.bmp Fig. 5-51: Installed Versions mpro400gc-i SWInfo.txtS SWInfo.txtE The software and firmware revisions active on the controller are listed on this screen. en03d141.fm, PL12EN-COM

84 Utilities / Software Update c00399en.bmp Fig. 5-52: Update Software updateso.txts One or more upgrade/update packages may be installed from this screen. A single package may contain system software, servo firmware, help file updates, or a combination of these and/or others. The active software package indicates which package the running software was loaded from when the controller was started. After an update or upgrade of the system software, the active package will not change until the controller is restarted. Package date/time information indicates when the package was created and its contents were collected and stored. The <F3> soft key reads the storage device and displays the contents. The storage device may contain many packages for different products, but only valid packages intended to be installed on the targeted unit are listed. The <F2> soft key loads all selected packages to the targeted unit, unpacks and installs them. If installing to a remote unit from a Cell Manager unit, you should first install to all remote controllers prior to installing to the Cell Manager unit. All units of a cell must be running the identical version of software in order remote access to be possible. CAUTION! During ANY update the system power must not be switched off! updateso.txte 84 PL12EN-COM en03d141.fm,

85 Utilities / System Settings c00408en.bmp Fig. 5-53: System Settings utilsysset.txts System Settings displays the total memory and the available memory of the controller. On mpro400gc-e/mpro400gc-i units, the screen off timer can be set to the number of minutes the screen backlight will remain activated while the controller is idle. The backlight is turned off when the timer expires. The backlight is reactivated whenever a keypad key is pressed, an external input signal is changed, or when the tool is started. Setting the screen off timer to 0 minutes will keep the backlight activated indefinitely. It is recommended that the timer be activated so that the backlight lifetime can be extended. Uncheck the Activate screen when tool I/O changes box if the screen backlight should be turned on only when a keypad button is pressed or a keyboard key is pressed. Otherwise, any change in external I/O (e.g. tool enable, tool start) will turn on the screen and reset the screen off timer. utilsysset.txte en03d141.fm, PL12EN-COM

86 5.13 Administration Administration / Load/Save c00307en.bmp Fig. 5-54: Load / Save loadsave.txts Using the check boxes, the user can select the parameters to load or save. The Load <F2> soft key searches the disk media for previously-saved files and presents a dialog so that the desired file can be selected. The Save <F3> soft key saves the selected items to the disk media in one file. A dialog is presented that requests a file name to be specified, and this name can be modified if desired. loadsave.txte Unchecking the Load IP Settings box will preserve the active TCP/IP Ethernet settings whenever communications settings are loaded. 86 PL12EN-COM en03d141.fm,

87 Administration / Print c00308en.bmp Fig. 5-55: Print setuppri.txts Using the check boxes, the user can select the items to print. These will be sent to the printer or to a file on the disk media if selected. If print to file is checked, then the file name is activated to the right and may be edited. Default names are provided using the file name prefix and the checked item to print. The Print <F3> soft key will start printing. setuppri.txte en03d141.fm, PL12EN-COM

88 Administration / Password c00309en.bmp Fig. 5-56: Password password.txts The Password displays the active users and corresponding rights. There are different rights available for Programming, Statistics, Diagnostics, Administration and Login. The date and time of the last entry changes automatically when parameters are changed. The Password function supports up to ten different users plus a master password. Pressing Add User <F1> it is possible to add a new user. If the first user does not activate the Administration rights he will get them automatically. Pressing Delete User <F2> it is possible to delete a user. If the last user does not have the Administration rights he will get them automatically. password.txte By checking the "Read Protected" box, a password is required when entering a screen from the Navigator menu, rather than after programming changes have been made. 88 PL12EN-COM en03d141.fm,

89 Administration / Date & Time c00310en.bmp Fig. 5-57: Date & Time datetime.txts Using the radio buttons the user can select European or US format for time and date. The Checkbox for Winter/Summer will account for Daylight Savings Time. The System Time and date will be updated when the Accept <F3> soft key is pressed. datetime.txte en03d141.fm, PL12EN-COM

90 Administration / Language c00360en.bmp Fig. 5-58: Language language.txts language.txte The Administration / Language screen is used to select the language for the user interface. Use the up and down arrow keys to highlight the desired language, then press <ENTER> to confirm. 90 PL12EN-COM en03d141.fm,

91 Administration / Counter c00365en.bmp Fig. 5-59: Counter counters.txts From the Administration / Counter screen, the user may view, enable, disable, or reset any of the available counters. Counters are provided for each application (1-255) and for each linking group (1-8). The view is toggled between Application and Linking view by selecting either Application or Linking in the pull-down menu. Each counter may be enabled by highlighting the desired type of operation in the "Status" pulldown menu, then pressing the Enter key. When "- Backoff" is selected, the counter is enabled, and the current count is decremented each time the tool is started in the backoff direction. The "- Backoff" mode is not available for Linking counters. The "Auto Reset Mode" allows the counter to operate like a batch counter. In this mode, the counter is automatically reset to zero after the total number of rundowns (OK + NOK = Size) or number of OK rundowns (OK = Size) equals the value programmed in the "Size" edit box. Note: counters.txte Each counter may be reset manually by highlighting the "Reset" checkbox and pressing <ENTER>. The counters are not enabled, disabled, or reset until the Accept <F3> soft key is pressed, and the correct password (if enabled) and confirmation are provided. en03d141.fm, PL12EN-COM