GS120. Optional. Features. Contents. High Intensity LED Large Display

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1 1 GS120 High Intensity LED Large Display This high intensity LED display offers a flexible solution for a variety of highspeed, high accuracy weighing, batching and level measurement operations. It features two isolated auto-detecting serial ports, and accepts serial inputs from a wide range of devices. Features Isolated RS232 or RS485/422 serial inputs, counter input Auto detecting software for pairing instrument, or can be manually set 3 x 5A relays for stop/go lights or centre of zero light Intuitive text prompts for easy setup Display in kg, g, t, lb, N - any units Very high thermal stability Remote inputs (external devices) Customisable inputs to suit your application Optional 4, 5 or 6 digit annunciators Red and green traffic control lights Annunciators for centre of zero, motion, and nett Double sided display Mounting kits (wall and pole) Weather proof hoods Contents 1 - Order Codes Specifications Casing & Display Wiring Quick Input Setup Menu (F1) Configuration Menu (F2)... 8 A - Appendix A - Summing Appendix - Last Resort... 17

2 2 1 ORDER CODES Signal input GS GS GS GS120 CL GS120 LED large display with RS232 signal input GS120 LED large display with RS485 signal input GS120 LED large display with RS422 signal input GS120 LED large display with 20mA current loop input (Select one) Power input STD V AC / V DC DCL V DC DCM 18 36V DC DCH 36 72V DC ACL 13 25V AC ACM 26 50V AC (Select one) Inputs/Outputs (Select one if required) 232 RS232 input/output 485 RS485 input/output A Analogue output 0 10V/4 20mA Display options R4 Red LED digits x 4 R5 Red LED digits x 5 (standard) R6 Red LED digits x 6 (Select one) Sample order code: GS STD A R5T Display options ctd... (Select one/both/none) Z Red LED annunciators for center of zero, motion flag and nett symbol T Red/green LED traffic lights

3 3 2 SPECIFICATIONS LED character height 120 mm Character type 4,5, or 6 digits with decimal points Annunciators Nett/centre of zero/motion annunciator or traffic light segment OPTIONAL Ambient light levels Total darkness to direct sun Power input Standard DC AC V AC / V DC (50/60 Hz) Low: V DC, Med: 18 36V DC, High: 36 72V DC Low: 13 25V AC, Med: 26 50V AC Power consumption 40W (max) Interface 20mA current loop, RS232, RS422/485, analogue (4-20mA) Display capacity (depending on options selected) Enclosure rating IP65 Enclosure construction Anodized aluminium with toughened glass Viewing angle 120 Viewing range 120m Ambient temperature C Ambient humidity 5 95% Character format All standard ASCII characters Shipping weight 14.6kg

4 4 3 CASING & DISPLAY Case dimensions Dimensions (in mm) Dim 4 Digits 5 Digits 6 Digits 7 Digits 8 Digits A C D E

5 Large display characters LED traffic light Red (top), green (bottom) Annunciators for center of zero (middle), motion flag (top) and nett (bottom) Red LED digit x 4, x 5 or x 6 connected Internal setup panel The internal setup panel has two display rows with 8 digits each, and 5 buttons. During setup, the bottom row contains a scrolling menu text prompt, and the top row shows the current value or selection. Used to access the Quick Input Setup menu (Section 5). Used to access the Configuration menu (Section 6). Used to save your settings and advance to the next step in the process. Used to scroll through options and increase/decrease values.

6 6 4 WIRING EFORE YOU EGIN WIRING, ensure that the unit is switched off and the power supply is disconnected. Wire your GS120 as shown below, as per the wiring requirements for your application and GS120 model. Power input User input Auxiliary I/O Com 2 Analog O/P Active/ Positive DC Neutral/ Negative DC Earth Common User 3 input User 2 input User 1 input RS232 GND Rx Tx RS485 GND (A) + () 0-10V out V out 4-20mA out mA out Relay output Primary serial port (Com 1) GS /485/422 GS120 CL Current loop + Current loop RS232 GND RS232 Rx RS485 (A)/RS422 Rx RS485 + ()/RS422 Rx+ Common 3 NO 3 Common 2 NO 2 Common 1 NO 1

7 7 5 QUICK INPUT SETUP MENU (F1) This menu allows easy, non-secured access to the com input type selection. Advanced com input settings can be configured using the F2 menu (see ) Enter the quick input setup menu 5.1A Select com 1 input type Select com 2 input type C A Enter the quick input setup menu by pressing the button. C Select com 1 input type scrolls across the bottom row and the currently selected com 1 input type appears in the top row. Use the and buttons to select an input from the list: Auto 1 (Default), Auto 2, Gedge, Ranger, A&D, Toledo, Jadever, Avery, GSE, Schenck, Sartorus (Sartorious), Soehnle, Flintab, Philips, Eagle, Condec, LastRsrt (Last Resort) or Disabled. Then press. Select com 2 input type scrolls across the bottom row and the currently selected com 2 input type appears in the top row. Use the and buttons to select an input from the list: Auto 1, Auto 2, Gedge, Ranger, A&D, Toledo, Jadever, Avery, GSE, Schenck, Sartorus (Sartorious), Soehnle, Flintab, Philips, Eagle, Condec, LastRsrt (Last Resort) or Disabled. Then press. Auto 1 will automatically detect Gedge, Ranger, A&D, Toledo, Jadever, Avery, and A&D Mercury inputs. (This includes baud rates between 600 and baud, data bits and stop bits.) Auto 2 will automatically detect all Auto 1 inputs, as well as GSE, Schenck, Sartorious, Soehnle, Flintab, Condec, and Eagle inputs.

8 8 6 CONFIGURATION MENU (F2) Enter the configuration menu Enter PIN 6.1 Input 6.2 Display 6.3 User Inputs 6.4 Exit...See page 9...See page 13...See page 14 A Enter the main configuration menu by pressing the button. Enter config PIN scrolls across the bottom row and 0 appears in the top row. Press the and buttons at the same time to enter the factory security code 2010, and then press. You may also enter this code manually using the and buttons. If an incorrect PIN is entered, Incorrect PIN - Access denied! scrolls across the display, and it returns to normal operating mode. If the correct PIN was entered, proceed to 6.1C now. C Edit function scrolls across the bottom row, and the current selection appears in the top row. Use the and buttons to select a top level menu to enter: Input, Displ or UserIP. You may also select Exit if you wish to leave the setup menu. When you have made your selection, press. If you selected Input, proceed to section 6.2 now. If you selected Displ, proceed to section 6.3 now. If you selected UserIP, proceed to section 6.4 now. If you selected Exit, the unit will return to normal operating mode.

9 Input setup Input 6.2A Com port 1, 2 Input limit C Input type LastRsrt Gedge, Ranger, A&D, Toledo, Jadever, Avery, GSE, Schenck, Sartorus, Soehnle, Flintab, Philips, Eagle, Condec Auto 1, Auto 2 Disabled D Start of string character 2nd character 3rd character Count from 1st character to start of weight string Length of weight string 2nd character from end 3rd character from end E F G H I J K Count from end character L back to start of weight string Com timeout in seconds M Communication settings N aud rate O Auto Parity P Manual Data bits Q Stop bits R

10 10 A C D Edit function scrolls across the bottom row, and Input appears in the top row. Press to enter input setup. If you do not wish to enter the Input top level menu, please return to 6.1C and use the and buttons to select a different top level menu item (or to exit the setup menu). Com port scrolls across the bottom row and the currently selected com port appears in the top row. Use the and buttons to select: 1 (primary serial input) or 2 (auxiliary I/O), and then press. Input limit scrolls across the bottom row and the current input limit appears in the top row (default ). If the input exceeds this limit, the GS120 will show OVER. Adjust this value using the and buttons, and then press. Input type scrolls across the bottom row and the currently selected input type appears in the top row. Use the and buttons to select an input type from the list: Auto 1, Auto 2, Gedge, Ranger, A&D, Toledo, Jadever, Avery, GSE, Schenck, Sartorus (Sartorious), Soehnle, Flintab, Philips, Eagle, Condec, LastRsrt (Last Resort) or Disabled. Then press. If you selected LastRsrt, continue to 6.2E now. If you selected Gedge, Ranger, A&D, Toledo, Jadever, Avery, GSE, Schenck, Sartorus, Soehnle, Flintab, Philips, Eagle or Condec, skip to 6.2M now. If you selected Auto 1 or Auto 2, skip to 6.2N now. If you selected Disabled, no further setup is required. Skip to 6.2S now. Input type Auto 1 Auto 2 Last Resort Disabled Description Quick auto-detection of most common inputs. Includes Gedge (C1-C6 formats), Rinstrum (A-D), Toledo, Jadever, Avery, and A&D Mercury inputs. Slightly longer auto-detection. Includes all Auto 1 inputs, as well as GSE, Schenck, Sartorious, Soehnle, Flintab, Condec, and Eagle inputs. Allows you to define key characters in the output string, for connecting the GS120 to an instrument which is not included in the device type list. (See Appendix for more information.) Selected com port not used (See Appendix A for summing information.)

11 11 Steps 6.2E-L only apply if you selected LastRsrt as your input type in 6.1D. Please refer to Appendix as you complete this section. E F G H I J K L Start of string character scrolls across the bottom row and the current selection appears in the top row. Referring to the table in Appendix, use the and buttons to select a start of string character, and then press. 2nd character scrolls across the bottom row and the current selection appears in the top row. Referring to the table in Appendix, use the and buttons to select a second character, and then press. 3rd character scrolls across the bottom row and the current selection appears in the top row. Referring to the table in Appendix, use the and buttons to select a third character, and then press. Count from 1st character to start of weight string scrolls across the bottom row and the current selection appears in the top row. Use the and buttons to set the count from the first character to the start of the weight string: either a number from 1 40, or Ignore. Then press. Length of weight string scrolls across the bottom row and the current selection appears in the top row. Use the and buttons to set the length of the weight string to a number from This value should never be set to Ignore. Then press. 2nd character from end scrolls across the bottom row and the current selection appears in the top row. Referring to the table in Appendix, use the and buttons to select the second character from the end, and then press. 3rd character from end scrolls across the bottom row and the current selection appears in the top row. Referring to the table in Appendix, use the and buttons to select a third character from the end, and then press. Count from end character back to start of weight string scrolls across the bottom row and the current selection appears in the top row. Use the and buttons to set the count from the end character to the start of the weight string: either a number from 1 40, or Ignore. Then press.

12 12 M Com timeout in seconds scrolls across the bottom row and the current timeout time appears in the top row. This parameter relates to the output rate of the device driving the GS120. If the GS120 has not received an output string from the external device within the specified time, it will treat this as an error and the display will change to show that it has lost communications. Use the and buttons to adjust the time (in tenths of a second, from seconds) if required. Then press to accept. N Communication settings scrolls across the bottom row and the current selection appears in the top row. Use the and buttons to select Auto or Manual, and then press. If you selected Auto, the baud rate, parity, data bits and stop bits will be configured automatically. Skip to 6.2S now. If you selected Manual, proceed to 6.2O now. O P Q R S aud rate scrolls across the bottom row and the currently selected baud rate appears in the top row. Use the and buttons to choose from: 600, 1200, 2400, 4800, 9600, or Default (default baud rate for your selected input type). Then press. Parity scrolls across the bottom row and the currently selected parity appears in the top row. Use the and buttons to choose from: None, Odd, Even, Mark, Space or Default (default parity for your selected input type), and then press. Mark and Space parity are only available on the primary com port (1), as selected in 6.1. Data bits scrolls across the bottom row and the currently selected data bits appears in the top row. Use the and buttons to choose from: 7, 8 or Default (default data bits for your selected input type). Then press. Stop bits scrolls across the bottom row and the currently selected stop bits appears in the top row. Use the and buttons to choose from: 1, 2 or Default (default stop bits for your selected input type). Then press. Input appears in the top row, and Edit function scrolls across the bottom row. You are now back at 6.1C, and may select a new function to edit.

13 Display setup Displ 6.3A Decimal point Units C rightness D A C D E Edit function scrolls across the bottom row, and Displ appears in the top row. Press to enter display setup. If you do not wish to enter the Displ top level menu, please return to 6.1C and use the and buttons to select a different top level menu item (or to exit the setup menu). Decimal point scrolls across the bottom row and the currently selected decimal point position appears in the top row. Use the and buttons to select: , , 0.000, 0.00, 0.0, 0, or Auto (detect the decimal point position from the input). Then press. Please select a decimal point position that is within the character limitations of your display. Units scrolls across the bottom row, and the currently selected units appears in the top row. Use the and buttons to select: None, Kgs, t, Lbs or Auto (detect the units from the input). Then press. If you select a unit, a single character unit (K, t or L) will be displayed in the right-hand digit of the GS120. This feature does not perform any conversion calculations. rightness scrolls across the bottom row, and the current display brightness appears in the top row. Use the and buttons to adjust your display brightness (from 1 9) as required, and then press. Displ appears in the top row, and Edit function scrolls across the bottom row. You are now back at 6.1C, and may select a new function to edit.

14 User inputs setup UserIP 6.4A User 1 input function Counter None, StartLED, StopLED, Strt/Stp Slow debounced counter Restore count at power on C D User 2 input function None, StartLED, StopLED, Strt/Stp None, StartLED, StopLED, Strt/Stp, Cnt Dir, Gate Cnt E User 3 input function None, StartLED, StopLED, Strt/Stp None, StartLED, StopLED, Strt/Stp, Rst Cnt F A Edit function scrolls across the bottom row, and UserIP appears in the top row. Press to enter user inputs setup. If you do not wish to enter the UserIP top level menu, please return to 6.1C and use the and buttons to select a different top level menu item (or to exit the setup menu). User 1 input function scrolls across the bottom row, and the current selection appears in the top row. Use the and buttons to select a function for when the User 1 input pin is activated: None, StartLED, StopLED, Strt/Stp (start/stop), or Counter. Then press. If you selected None, StartLED, StopLED or Strt/Stp, skip to 6.4E now. If you selected Counter, proceed to 6.4C now. StartLED, StopLED and Strt/Stp functions can only be used for GS120 display models with a red/green traffic light segment. See Section 4 to wire your user input pins.

15 15 C D E F G Slow debounced counter scrolls across the bottom row, and the current setting appears in the top row. This feature is designed for counter inputs that are driven from a relay or mechanical switch, and should not be used for inputs that are driven from a solid state output. Use the and buttons to select either Yes or No, and then press. Relays or mechanical switches will often exhibit contact 'bounce' when the contacts open or close, which may cause false count pulses to be registered. In debounced counter mode, the GS120 will only accept an input pulse as valid if it remains active for 20ms or more. This limits the maximum frequency to 25Hz. Restore count at power on scrolls across the bottom row, and the current setting appears in the top row. Use the and buttons to select either Yes or No. If you enable this feature, the display will remember the last count value and continue counting after a power off/restart. Press to continue. User 2 input function scrolls across the bottom row, and the current selection appears in the top row. Use the and buttons to select a function for when the User 2 input pin is activated: None, StartLED, StopLED, Strt/Stp (start/stop), Cnt Dir (count direction), or Gate Cnt (gate count). Then press. StartLED, StopLED and Strt/Stp functions can only be used for GS120 display models with a red/green traffic light segment. Cnt Dir and Gate Cnt are count functions that are only available if Counter is selected as your User 1 input function in 6.4. See Section 4 to wire your user input pins. User 3 input function scrolls across the bottom row, and the current selection appears in the top row. Use the and buttons to select a function for when the User 3 input pin is activated: None, StartLED, StopLED, Strt/Stp (start/stop), or Rst Cnt (reset count). Then press. StartLED, StopLED and Strt/Stp functions can only be used for GS120 display models with a red/green traffic light segment. Rst Cnt is a count function that is only available if Counter is selected as your User 1 input function in 6.4. See Section 4 to wire your user input pins. UserIP appears in the top row, and Edit function scrolls across the bottom row. You are now back at 6.1C, and may select a new function to edit.

16 16 A APPENDIX A - SUMMING Summing is enabled when both Com 1 and Com 2 serial inputs are configured to receive serial strings. In this mode, the value shown on the display is the sum of the input values from Com 1 and Com 2. Although the counter mode is not intended to be used in conjunction with the serial inputs, if it is, the value of the counter will also be summed with the value of the serial input(s). Disabling Com 2 and the counter will automatically disable Summing mode. Appedix A notes A In Summing mode the decimal point and units information will be taken from the Com 1 string (if the display options are set to use decimal point and/or units information from the incoming strings). Care should be taken in Summing mode to ensure that both weighing instruments are outputting the same measurement scale.

17 17 APPENDIX - LAST RESORT The last resort option can be used when trying to connect the GS120 with an instrument which is not included in the device type list, or one which is using a custom output string. It allows the user to define key characters in the output string, which enables the GS120 to accurately extract the weight value from the string. Start of string character / 2nd character / 3rd character Many output strings contain a fixed start character at the beginning of the string. You may choose to either specify this start character, or select Ignore from the character options if the first character in the string is not constant. If the start character is specified, the GS120 will wait until it receives this character, and treat this as the start of the string. The second and/or third characters in the string may also be specified, if they are constant values, or set to Ignore if they are not fixed. The GS120 will check that all three leading characters match their values (if specified), before the string is accepted. Count from 1st character to start of weight string This option is usually used in conjunction with the 1st, 2nd, or 3rd characters from the start of the string. Once the start of the string has been detected, the user can specify where the weight information is in the string, by counting the number of characters from the 1st character to the start of the weight string. If this option is not applicable, select Ignore from the count options. Length of weight string This is used to specify the length of the weight string in characters, and should never be set to Ignore.

18 18 3rd character from end / 2nd character from end / End of string character Some output strings may have fixed end characters, as opposed to fixed start characters. In this case, the 3rd to last, 2nd to last and/or end character may be specified. Any/all of these characters may be set to Ignore if they are not fixed. The GS120 will check that all three end characters match their values (if specified), before the string is accepted. Count from end character back to start of weight string This option is usually used in conjunction with the End of string, 2nd to last, or 3rd to last character options. Once the end of the string has been detected, you may specify where the weight information is in the string by counting the number of characters back from the last character to the start of the weight string. If this option is not applicable, select Ignore from the count options. Last resort character & count options Character Ignore 01H 02H(STX) 03H(ETX) 04H 05H 06H 07H 08H 09H(TA) 0AH(LF) 0H 0CH 0DH(CR) 0EH 0FH 10H 11H 12H 13H 14H 15H 16H 17H 18H 19H 1AH 1H(ESC) 1CH 1DH 1EH 1FH 20H(SPC)! 22H # $ % & ' ( ) * +, -. / : ; < = A C D E F G H I J K L M N O P Q R S T U V W X Y Z [ 5CH ] ^ _ ` a b c d e f g h i j k l m n o p q r s t u v w x y z Count { } 7EH 7FH Ignore

19 19 Appedix notes A When using Last Resort mode, ensure that the start or end characters(s) (or the sequence of characters that you choose) is unique in the string. If characters are repeated elsewhere in the string, this will cause unreliable results. If the only constant characters in the string are not the first (or last) 3 characters, then you may specify the constant character as the first (or last) in the string, even if in reality it is not. The GS120 will then treat this as the first (or last) character, and ignore any unwanted characters before (or after) it. As long as the distance between this character and the weight string remains constant, the string will still be accepted.

20 Gedge Systems 27 Rhur Street, Dandenong South, VIC 3175, Australia Ph: +61 (3) Fax: +61 (3) GS120 MV1.23 Document Revision Code: GS120-MAN-12V02 Date Code:

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