PRODUCT DIVISION: CNC-Education Concept TURN 60 DATE: March 29, 2018 page 1 of 16 TECHNICAL SPECIFICATION. Concept TURN 60
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1 DATE: March 29, 2018 page 1 of 16 TECHNICAL SPECIFICATION Concept TURN 60 PC-controlled slant-bed lathe for the universal CNC education Control software SINUMERIK OPERATE 840D sl / 828 GE FANUC Series 31i-T FAGOR 8055 TC EMCO CAMCONCEPT EMCO Gesellschaft m.b.h. Salzburger Straße 80 A-5400 Hallein/Austria
2 DATE: March 29, 2018 page 2 of 16 Contents Technical Data of the Machine... 3 PC Control... 5 Description EMCO Easy2control... 6 Description EMCO Easy2Operate... 6 Basic Machine... 7 Accessories... 9 Accessories for Automation Clamping Devices for Work Pieces Tailstock Accessories Accessory for Tool Turret Tools Setting Tools Manuals Courseware Catalogues Packing... 16
3 DATE: March 29, 2018 page 3 of 16 Technical Data of the Machine Working area Swing over bed [mm] ø130 Swing over cross slide [mm] ø60 Max. machining diameter (chuck parts with tailstock) [mm] Ø60 Max. parts length [mm] 215 Travel Travel in X-axis [mm] 60 Travel in Z-axis [mm] 280 Main spindle Spindle nose according factory standard Spindle bore [mm] ø 16 Chuck diameter [mm] 74 Hole to chuck [mm] ø 15 Speed range [rpm] Mechanical spindle speed 1 Max. torque [Nm] 10 Main drive AC-motor, power [kw] 1.1 Rated speed [rpm] 1400 Tool turret Number of tool stations 8 Tool holding inside / outside 4 / 4 Tool section for square tools [mm] 12 x 12 Shank diameter for boring bars [mm] ø 10 Feed drives 3-phase step motor with resolution [mm] 0,0005 Rapid traverse in X / Z [m/min] 3 Feed thrust in X / Z (step less adjustable) [m/min] 0-2 Feed power in X / Z [N] 1000 Positioning variation according VDI 3441 in X [mm] 0,008 Positioning variation according VDI 3441 in Z [mm] 0,008 Tailstock (Option) Quill stroke [mm] 35 Quill diameter [mm] 22 Internal taper MT 1 Lubrication system Guide ways Grease All other lubrication parts Grease
4 DATE: March 29, 2018 page 4 of 16 Pneumatic unit (Option) Basic pneumatic unit for automatic clamping devices, tailstock, doors Air pressure required [bar] 6 Air hose connection [mm] ø 10 Compressed air quality (acc. DIN ISO ) cleanliness class 4 Automatic clamping device (Option) Pneumatic solid clamping cylinder with 3-jaw power chuck incl. pressure control and blowing-out unit Chuck diameter [mm] 76 Automatic tailstock (Option) Electro-mechanical tailstock with end position control Quill stroke [mm] 15 Automatic door (Option) Automatic door (pneumatic), incl. position control Painting light gray RAL Nr traffic red RAL Nr graphite gray RAL Nr Power supply Voltage (changeable in E-cabinet) 1/N/PE [V] 115/230 Admissible voltage fluctuations [%] +5/-10 Frequency [Hz] 50/60 Connected load value of the machine [kva] 1,3 Max. main fuse for the machine [A-slow] 13 Safety equipment Machine full covered, axis limit switch door limit switch, emergency off switch Dimensions/weight according CEstandard Height of the center line over the floor [mm] 325 Total height [mm] 550 Floor space W T [mm] 895x745 Total weight of the machine [kg] ~150 Sound pressure level Sound pressure level, average of value [db(a)] 65 Measuring method: Envelope surface measuring method acc. to DIN Operating status: max. spindle speed at idle running Machine acceptance Works standard similar DIN 8605 Safety rules / norms According to EEC - rules / CE EN292 part 1/2, EN60204 part 1 EEC-machine guiding rules appendix 1 DIN EN ISO 23125
5 DATE: March 29, 2018 page 5 of 16 PC Control The machine is controlled by a standard PC. The PC is provided by the customer. Machine license Does the direct control of the CONCEPT Machines and includes machine specific data. For every CONCEPT machine a new machine license is to be produced. Input possibilities EMCO Easy2Operate (Option) Panel for machine functions and onscreen display of the control keyboard (Easy2Control is included) EMCO control keyboard basic case and key module (Option) Keys for machine functions are on the basic case and keys for the control are on the changeable key module. PC keyboard and mouse possible, but not recommended PC system requirements Processor Operating system Working memory Monitor Free hard disk memory PC Dual Core 2GHz Windows 7 or higher (32 bit or 64 bit) 4 GB RAM 16:9 Full HD 1920x1080 (only for easy2control / easy2operate) 2 GB Interfaces easy2control: 1x USB for Dongle easy2operate: 2x USB for Dongle + machine keyboard Machine connection 1x LAN (cable) only for machine licence optional: LAN or WLAN for network connection
6 DATE: March 29, 2018 page 6 of 16 Description EMCO Easy2control EMCO Easy2control is a software visualizing the control- and machine-specific keyboards of the WinNC-controls on a 16:9 Full-HD screen. The diverse operation fields for machine, control and short-cuts can be switched by tabs. e.g.: The buttons and regulation keys can be operated by the mouse. When using a Full-HD-Touchscreen, you can operate these buttons and keys with this screen. For operating the Software on the programming station (without machine), you need a license dongle. For every work station an Easy2Control single license must be acquired. There is no multiple license. Monitor requirements 16:9 Full-HD monitor with min pixel For operating the machines CT 60, CM 55, CT 105 und CM 105, Easy2Operate is required. Description EMCO Easy2Operate Easy2Operate is used to operate the machines CT 60, CM 55, CT 105 und CM 105. Easy2Operate consists of Easy2Control (incl.dongle) + panel
7 DATE: March 29, 2018 page 7 of 16 Basic Machine EMCO Concept TURN 60 PC-controlled slant-bed lathe for the CNC basic training with interchangeable control unit. A6D 000 ATTENTION: PC, software and control keyboard are not included in basic machine! Machine complete with fully enclosed working area, safety units acc. to CE-regulations, stepless adjustable main drive, 8-station tool turret, automatic movement to the reference position, electrical and mechanical preparation for automation, connection cable PC - machine, disk with machine data, tool-set for operation, operation manual with spare part list. Possibility for Remote monitoring,!!!caution-without tailstock!!! WinNC Machine License Operating the machine. Works only with connected machine. SINUMERIK OPERATE 840D sl / 828D FANUC Series 31i FAGOR 8055 TC X3Y 400 X3Y 360 X3A 300 Former versions will be produced only for justified cases. Anyhow the technical preconditions have to be considered because old Windows versions could be requested. On request EMCO CAMCONCEPT, machine license For CAD/CAM Programming and direct operation of PC controlled CNC machines. X3A 400 Only for: PC and Concept Turn 55/60 + Mill 55 PC and Concept Turn Mill 105
8 DATE: March 29, 2018 page 8 of 16 EMCO Win 3D-View, Turning 3D graphic simulation Option for all WinNC X5A 250 EMCO Win 3D-View, Turning, single and machine license Not necessary for CAMCONCEPT! Easy2Operate Portable machine operating panel to operate the machine via hardware, includes axis buttons, feed override switch, mode switch etc. inclusive Easy2control single license with dongle Preferrable to operate CT60, CM55, CT105 and CM105 Control keyboard basic case incl. USB cable Note: Either Easy2Operate or basic case + key module Control keyboard key module SINUMERIK OPERATE 840D sl / 828D SIEMENS 810 SIEMENS 820 SIEMENS 810D/840D FANUC Series 0 FANUC Series 21 FANUC Series 31i EMCOTRONIC HEIDENHAIN TNC 426/430 (Milling only) HEIDENHAIN TNC 640 (Milling only) FAGOR 8055 TC FAGOR 8055 MC TFT- Display incl. display cable, power supply and attaching set Note: older model, no touchscreen X9C E2C X9B 000 X9Z 060 X9Z 010N X9Z 020N X9Z 040N X9Z 110N X9Z 130N X9Z 030 X9Z 210N X9Z 426N X9Z 640 X9Z 050N X9Z 055N X9Z 600 Mains cable VDE Mains cable BSI Mains cable UL A4Z 010 A4Z 030 A4Z 050
9 DATE: March 29, 2018 page 9 of 16 Accessories Machine base Base including: drawer for tools and other devices, deposit for PC-tower. WxDxH 1035x1100x800 mm. Cover sheet for machine base Only for ConceptTurn 60 and ConceptMill 55 Swivel table Deposit for monitor and control keyboard. With drawer for PC-keyboard. Height adjustment with gas-pressure-spring from 720 to 970 mm. Swivelling range +/- 30. Installation on both sides possible. Installation left: Extension lead for monitor, keyboard and mouse necessary! WxD 845x550 mm. Table area 700x550 mm. Levelling element 4 pieces required, when using with machine base A7Z 210 A6Z 670 A7Z 430 F3Z 150 Electronic handwheel For moving the machine s axes manually to proceed zero point- and tool offsets Retrofit able by EMCO technician!! Possible with ACC-Hardware V2 and higher!! Minimal quantity lubrication unit Container volume 500ml, 2 Oil regulators 2 nozzles with flexible hose, air pressure 4bar with regulator and manometer, level monitoring window, coaxial- hoses Q1Z 340 F1Z 400 Pneumatic unit A6Z540 necessary Factory installed only!! Tailstock manually Quill stroke 35 mm Quill diameter 22 mm Quill taper MK1 A6Z 040 Life center not included in the package Factory installed only!! LED Machine Room Light For a better illumination of the work area inside the machine ZEQ Retrofit able by EMCO technician!!
10 DATE: March 29, 2018 page 10 of 16 Accessories for Automation I/O Extension board I/O extension board is required for ALL automation accessories. A6Z 640 Retrofit able by EMCO technician!! Pneumatic unit Prepared for connection of automatic door and pneumatic chuck Factory installed only!! Automatic door Incl. stroke control A6Z 540, A6Z640 necessary!! A6Z 540 A6Z 140 Factory installed only!! Pneumatic chuck Pneumatic solid clamping cylinder incl. 3 jaw power chuck and blow-out device. Top jaws for pneumatic chuck A6Z 570 A6Z 560 A6Z 540, A6Z640 necessary!! Factory installed only!! Electromechanical tailstock (without live center) Incl. board for clamping device and stroke control A6Z 500 Factory installed only!! Robotic Interface Necessary for FMS/CIM operation. Robotik-Interface Hardware or I/O extension board required!! DNC Interface Enables the remote control of WinNC via a software- protocol. The communication is done via TCP/IP interface X1A 000 X5A 050 Not available for Heidenhain TNC426/430 and Fagor 8055 MC The accessories are containing all electrical and mechanical parts for mounting on the machine and a mounting manual.
11 DATE: March 29, 2018 page 11 of 16 Clamping Devices for Work Pieces 3-jaw lathe chuck Diameter 74 mm, with chuck key, incl. 1 set of reversible jaws and flange A6Z 630 Clamping jaws Jaws for A6Z set of soft toothed jaws Collet attachment Consisting of collet holder, union nut and two dowel pins For collets type ESX 25 Clamping range 1,5-16 mm A5Z 040 Set of 14 Collets ESX 25 In wooden box Nominal-ø 2-14 mm Collet ESX 25 DIN 6499 B Nominal-ø Clamping area 2,0 1,5-2,0 2,5 2,0-2,5 3,0 2,5-3,0 4,0 3,0-4,0 5,0 4,0-5,0 6,0 5,0-6,0 7,0 6,0-7,0 8,0 7,0-8,0 9,0 8,0-9,0 10,0 9,0-10,0 11,0 10,0-11,0 12,0 11,0-12,0 13,0 12,0-13,0 14,0 13,0-14,0 15,0 14,0-15,0 16,0 15,0-16,
12 DATE: March 29, 2018 page 12 of 16 Tailstock Accessories Live center MT1 Triple-beared live center for supporting long workpieces. A5Z 260 Accessory for Tool Turret Reduction sleeve 8 reduction collets ø 2-9 mm for mounting the twist drills A6Z 270 Tools Tool Package Basic CT60 with 1x Copying Tool Right 1x Copying Tool Left 1x Copying Tool Neutral 1x OD-Thread Tool Left 1x Inserts For OD-Thread Tool 1x Twist Drills 9 pcs. 1x D-Inserts for Alu 1x Centre Drill A8, DIN 333 1x A6Z 270 Reduction Sleeves 8 pcs. Tool Package Extended CT60 with 1x Copying Tool Right 1x Copying Tool Left 1x Copying Tool Neutral 1x Boring Bar D10x60mm 1x OD-Thread Tool Left 1x Inserts For OD-Thread Tool 1x Inserts For ID-Thread Tool 1x ID-Thread Tool D10x60mm 1x Twist Drills 9 pcs. 1x Parting Off Tool 1x D-Inserts For Alu 1x Inserts For Parting-Off Tool 1x Centre Drill A8, DIN 333 1x A6Z 050 Twist Drill D 12mm 1x A6Z 270 Reduction Sleeves 8 pcs. A6Z 940 A6Z 950
13 DATE: March 29, 2018 page 13 of 16 Copying tool right Nr. SDJCR 1212 D Copying tool left Nr. SDJCL 1212 D Copying tool neutral Nr. SDNCN 1212 D OD-thread tool left max. pitch 1,5mm NL 12-2 LH-60 ID-thread tool, ø10x60 mm max. pitch 1,5mm NVR 12-2 LH L=60mm Boring bar ø10x60 mm S10D SDUCL 07 Parting off tool E LH XLCEL 1212 X22 FX Indexable inserts for steel No. DCMT EN S40T for: , , , pcs. Indexable inserts for alu No. DCGT H10T for: , , , pcs. Indexable inserts for parting-off tool, 2mm FX 2.2N P H216T for: pcs. Indexable inserts for OD-thread tool pitch 0,5 1,5 mm No. 11ER-T-A60 S30T for: pcs. Indexable inserts for ID-thread tool pitch 0,5 1,5 mm No. 11IR-T-A60 S30T for: pcs. Centre drill, HSS A8, DIN 333 Set of twist drills, HSS twist drills ø2-10 mm (1 mm graded) Twist drills, HSS ø12 mm A6Z 050 Setting Tools Optical tool presetting device For recording tool data in X and Z direction. Complete with stand, vertical column, clamp Lens, microscope tube (magnification 10x), reference tool A6Z 070
14 DATE: March 29, 2018 page 14 of 16 Manuals Manual Concept TURN 60 DE 1060 EN 1060 FR 1060 SP 1060 HL 1060 TA 1060 FI 1060 Programmieranleitungen Drehen Programming Instructions Turning Ältere WinNC s und weitere Sprachen Auf Anfrage Former WinNC s and further languages On request EMCO Win3D-View - Drehen Die Anleitung für Win3DView wurde aufgelassen und in die Anleitung für WinNC integiert. EMCO Win3D-View - Turning The manual for Win3DView has been abandoned and integrated into the manual for WinNC. WinNC SINUMERIK OPERATE 840Dsl/828D T Manual WinNC SINUMERIK Operate - T WinNC FANUC Series 31i - T Manual WinNC FANUC Series 31i T WinNC FAGOR 8055 TC Manual WinNC FAGOR 8055 TC - T DE 1849 EN 1849 FR 1849 HL 1849 SP 1849 TA 1849 CZ 1849 DE1847 EN1847 SP1847 TA1847 HL1847 FR1847 CZ1847 DE 1819 EN 1819 FR 1819 HL 1809 SP 1819 TA 1819 Bedienungsanleitung CamConcept Instruction Manual CamConcept Manual CAMConcept T DE 1829 EN 1829 FR 1829 HL 1829 SP 1829 TA 1829
15 DATE: March 29, 2018 page 15 of 16 Courseware E[MCO] Campus. E-Learning 2.0 for machining. Multimedia teaching and learning materials for CNC E[MCO] Campus is a multimedia training program that teaches all the basics of modern CNC technology. The cleverly-designed teaching format makes even complex concepts easy to grasp and learn. Interactive dialog features allow students to progress at their own pace. Views are displayed using attractive 2 and 3D graphics, animations, and videos, sustainably improving the success of the learning process.. Languages German, English, Spanish, Chinese, Czech, Romanian, Polish, Slovenian Single-user license 1 Multiple-user license 20 Multiple-user license 50 Multiple-user license 100 Campus License A Campus-License consists of several Multiple licenses. The Software is working without any time restriction, a renewal of the version is not necessary. A Software Maintenance Contract (SMC) is not available right now. X2Y 400 X2Y 410 X2Y 420 X2Y 430 On request
16 DATE: March 29, 2018 page 16 of 16 Catalogues EMCONOMY moves DE 2801 EN 2801 FR 2801 SP 2801 RU 2801 CZ 2801 CONCEPT TURN 60 DE 4533 EN 4533 CZ 4533 SP 4536 Packing Europe packing Standard packing incl. Options to european packing for Machine Concept Turn60: Climate packing Pallet, Alu-bandage, various accessories ZVP Seaworthy packing requires climate packing ZVP547120! Options to european packing for machine base: Climate packing Pallet, Alu-bandage, various accessories Seaworthy packing requires climate packing ZVP ! ZVP ZVP ZVP
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