Addendum to the Operating Instructions

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions Special Design MOVIFIT FC MTF Motor Assignment via DIP Switches Edition 10/ / EN

2 SEW-EURODRIVE Driving the world

3 General Information Structure of the safety notes 1 1 General Information 1.1 Structure of the safety notes The safety notes in these operating instructions are designed as follows: Pictogram SIGNAL WORD Type and source of danger. Possible consequence(s) if the safety notes are disregarded. Measure(s) to prevent the danger. Pictogram Signal word Meaning Consequences if disregarded Example: DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries General danger CAUTION Possible dangerous situation Minor injuries Specific danger, e.g. electric shock NOTICE Possible damage to property Damage to the drive system or its environment TIP Useful information or tip. Simplifies the handling of the drive system. Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches 3

4 1 General Information Rights to claim under limited warranty 1.2 Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions. Therefore, read the operating instructions before you start working with the unit Make sure that the operating instructions are legible and available to persons responsible for the plant and its operation, as well as to persons who work independently on the unit. 1.3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of MOVIFIT -FC and to achieve the specified product and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded. 1.4 Copyright 2010 SEW-EURODRIVE. All rights reserved. Unauthorized duplication, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited. 1.5 Other applicable documentation This supplementary information does not replace the detailed operating instructions. Startup only by trained personnel observing the relevant accident prevention regulations and the following document: "MOVIFIT FC" operating instructions 4 Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches

5 MOVIFIT DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00 SYS-F BUS-F DI13/DO01 DI14/DO02 DI15/Do03 RUN-PS RUN 24V-S 24V-C Unit Design Special design "MOVIFIT FC motor assignment via DIP switches" 2 2 Unit Design 2.1 Special design "MOVIFIT FC motor assignment via DIP switches" INFORMATION The special design "MTF11A " differs from the standard variant in the following features: Modified selection options of the S10 DIP switch in Easy mode. MOVIFIT FC uses VFC for controlling 4-pole motors in Easy mode. The VFC mode for hoists cannot be set in Easy mode. The following figure shows the position of the S10 DIP switch in the EBOX: [2] [1] S10 ON DI11 DI12/DO00 DI08 DI09 [3] [1] ABOX connection [2] S 10 DIP switch for unit functions (e.g. motor assignment) [3] Operation LEDs Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches 5

6 2 Unit Design Type designation of MOVIFIT FC 2.2 Type designation of MOVIFIT FC Sample EBOX nameplate 25 [A] [1] 25 [B] [1] [2] [A] External nameplate [1] EBOX status field [B] Internal nameplate [2] Firmware status MT F 11 A P1 0 A - 25 /.. EBOX option EBOX version 25 = DRS-DRE Hz, DR63L4 Special design motor assignment via DIP switches A = Version Function level 0 = Classic Fieldbus P1 = PROFIBUS E2 = PROFINET Connection type 3 = 3-phase Supply voltage 50 = AC V Unit power 015 = 1.5 kw Version A Series 11 = Standard (IP65) Unit type F = MOVIFIT FC MT = MOVIFIT unit series 6 Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches

7 Unit Design Type designation of MOVIFIT FC Sample ABOX nameplate [1] [1] ABOX status field MT A 11 A S D01-00 / BW1 ABOX option BW1 / BW2 = Integrated braking resistor ABOX variant 00 = series Maintenance switch D01 = Load disconnector with adjusting knob M11 = Motor circuit breaker with adjusting knob up to 4 A 1) M12 = Motor circuit breaker with adjusting knob up to 9 A 1) Fieldbus 1 = PROFIBUS 3 = EtherNet/IP, PROFINET, Modbus/TCP Connection configuration S02 = S42 = S52 = S62 = Standard ABOX with terminals and cable bushings Hybrid ABOX with M12 for I/Os Hybrid ABOX with M12 for I/Os + bus Hybrid ABOX with M12 for I/Os and push-pull RJ45 for bus Connection type 3 = 3-phase (AC) Supply voltage 50 = 380 V 500 V A = version Series 11 = Standard (IP65) Unit type A = connection box 1) Only available in connection with UL MT = MOVIFIT unit series Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches 7

8 3 I 0 Startup Startup of MOVIFIT frequency inverters 3 Startup The following chapter replaces chapter 6.4 Startup of MOVIFIT frequency inverters. 3.1 Startup of MOVIFIT frequency inverters Startup mode You can use one of the following startup modes to start the MOVIFIT frequency inverter: MOVIFIT FC can be taken into operation quickly and easily in "Easy" mode using DIP switch S10 (see chapter "EBOX"). To operate the unit in "Expert" mode, set DIP switch S10/1 to "ON". This mode includes additional parameters. The parameters can be adjusted to the application using the "MOVITOOLS MotionStudio" software tool (function levels "Classic" and "Technology"). After "Expert" mode is activated, the unit and its parameters are initialized only once according to the setting of DIP switches S10/2 to S10/6. When "Expert" mode is activated, DIP switches S10/2 to S10/6 are only re-effected when you set the P802 Factory setting parameter to "Delivery status". Otherwise, the system will ignore the changing of the DIP switch setting Startup in "Easy" mode 1. Set DIP switch S10/1 to "OFF", see chapter "EBOX" (Activating "Easy" mode). S10 ON Set the motor parameters using DIP switches S10/2 to S10/6, see the following section "Description of DIP switches S10/2 to S10/6". You can now startup the following motors directly without creating any further settings. 8 Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches

9 Startup Startup of MOVIFIT frequency inverters I 0 3 Description of DIP switches S10/2 to S10/6 In Easy mode, the motor parameters are set using the DIP switches S10/2 to S10/6. The following sections describe the setting options: S10 ON S Meaning Startup mode Brake type Motor connection type Binary encoding of motor power ON Expert mode Option OFF Easy mode Standard NOTICE To set the DIP switches use only suitable tools, such as a slotted screwdriver with a blade width smaller than 3 mm. The force used for setting the DIP switches must not exceed 5 N. DIP switch S10/2 DIP switch S10/3 Brake type When you are using DR motors with MOVIFIT standard brakes, DIP switch S10/2 must always be set to OFF. When you are using DR motors with option brakes, DIP switch S10/2 must always be set to ON. Motor connection type DIP switch S10/3 = OFF: You must select this setting if the motor is operated in star connection (refer to the table on the following page). DIP switch S10/3 = ON: You must select this setting if the motor is operated in delta connection (refer to the table on the following page). Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches 9

10 3 I 0 Startup Startup of MOVIFIT frequency inverters DIP switches S10/ 4 to S10/6 Motor power Code the motor power as follows on the DIP switches S10/4 to S10/6: DIP switch S10/2 S10/3 S10/4 S10/5 S10/6 OFF ON OFF ON Meaning Brake Connection type Binary encoding of motor power Standard Option MOVIFIT Motor Power [kw] DR63L4 1) 0,25 BR DRS71S4 0,37 BE05 BE DRS71M4 0,55 BE1 BE MTF11A DRE80M4 0,75 BE1 BE DRE90M4 1,10 BE2 BE ,50 DRE90L4 BE2 BE ) The DR63L4 motor is not a "global motor". INFORMATION The type of connected brake can be found on the nameplate of the motor. The braking torque of the brake is listed in chapter "Braking torques". 10 Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches

11 Startup Startup of MOVIFIT frequency inverters I Advanced startup and parameter settings in "Expert" mode 1. Set DIP switch S10/1 to "ON", see chapter "EBOX" (Activating "Expert" mode). S10 ON Connect MOVIFIT to your PC or laptop. PC MOVIFIT DI03 DI02 DI01 DI00 BUS-F SYS-F DI07/DO01 DI06/DO00 DI05 DI04 RUN-PS RUN 24V-S 24V-C RS-232 UWS21B RJ10 RS485 USB USB11A RJ10 RS Option USB11A or UWS21B can be connected to MOVIFIT via the diagnostics socket X50. The diagnostics socket is located under the cable gland shown in the following illustration: MTA...-S MTA...-S MTA...-S MTA...-S X The remaining procedure for startup/parameter setting in "Expert" mode differs depending on the selected fieldbus. See the following manual for more information: MOVIFIT Function Level "Classic..." X50 Operating Instructions MOVIFIT FC MTF Motor Assignment via DIP Switches 11

12 SEW-EURODRIVE Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal/Germany Phone Fax