* _0815* Drive Technology \ Drive Automation \ System Integration \ Services. Manual. UHX71B Controller (Performance Class power)

Transcription

1 Drive Technology \ Drive Automation \ System Integration \ Services * _0815* Manual UHX71B Controller (Performance Class power) Edition 08/ /EN

2 SEW-EURODRIVE Driving the world

3 Contents Contents 1 General information About this documentation Design of the safety notes Meaning of signal words Structure of section-related safety notes Structure of embedded safety notes Right to claim under warranty Exclusion of liability Copyright Product names and trademarks Safety notes Other applicable documentation Bus systems Safety functions Hoist applications Disposal Introduction General information Content of this manual Additional documentation Overview of controllers Freely programmable motion and logic controller (MOVI PLC ) UHX71B controller Features Overview of communication interfaces Communication interfaces LAN 1, LAN 3 and VNET System bus interface SBus PLUS (LAN 2) Engineering CFast memory card type OMH71B-T. (card slot 1) Type OMH71B-T OMW71B/72B Windows memory card option (card slot 2) Features Part numbers CAN interface option OSC71B Characteristics Scope of delivery SBus system bus interface (X38 connection) Interface SBus PLUS (connections X30/X31) Status LED Installation Installation notes for the UHX71B controller Minimum clearance and mounting position Description of terminal functions Manual UHX71B Controller (Performance Class power) 3

4 Contents Voltage supply Connecting the UHX71B controller to an Ethernet network SBus PLUS interface connection (LAN 2) Connection for Ethernet communication interfaces Connecting USB interfaces DVI-I interface connection OMW71B/72B Windows memory card installation notes Virtual network card (VNET) Setting the network addresses Communication interfaces LAN 1 and LAN 3 connection options Reading the image version number Installation notes for OSC71B option Installation Description of terminal functions Setting the system bus baud rate Voltage supply Connecting the OSC71B option to an SBus PLUS network Connecting SBus nodes to the OSC71B option Status LEDs of OSC71B Project planning and startup with Windows 7 Embedded General information Initial start of the Windows operating system after delivery Switch-off and reboot behavior of the UHX71B controller General information Use of an on/off button on X Using MOVITOOLS MotionStudio Procedure after a unit replacement Restoring the delivery condition MOVI PLC power apps Start screen Setting the LAN and VNET address Create write protection Startup and visualization Configuring the Windows section during startup Configuring the Windows section during operation Application examples operation of the Windows section Remote desktop connection Working with a touch screen monitor Settings for the Windows swap file Automatic system startup Project Planning and Startup with MOVITOOLS MotionStudio About MOVITOOLS MotionStudio Tasks Establishing communication with other units Executing functions with the units Manual UHX71B Controller (Performance Class power)

5 Contents 6.2 First steps Starting the software and creating a project Establishing communication and scanning the network Connection Mode Overview Selecting the communication mode (online or offline) Communication via Ethernet Direct communication Address Editor Configuring the communication channel via Ethernet Setting communication parameters for SMLP Communication parameters for SMLP Communication ports used Executing functions with the units Parameter setting for units Reading or changing unit parameters Starting up the units (online) Replacing the unit Technical Data and Dimension Drawings General technical data of UHX71B controllers Technical data of UHX71B controllers Technical data of the OSC71B option Dimension drawings UHX71B controller OSC71B option in the UOH12B universal housing Index Manual UHX71B Controller (Performance Class power) 5

6 1 General information About this documentation 1 General information 1.1 About this documentation The documentation is part of the product and contains important information. The documentation is for everyone who works with this product. The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation as well as persons who work independently with the software and the connected units of SEW-EURODRIVE have read through the manual carefully and understood it. If you are unclear about any of the information in this documentation or if you require further information, please contact SEW EURODRIVE. 1.2 Design of the safety notes Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes. Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries. WARNING Possible dangerous situation Severe or fatal injuries. CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment. INFORMATION Useful information or tip: Simplifies handling of the drive system Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard. This is the formal structure of a safety note for a specific section: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent the hazard. Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard 6 Manual UHX71B Controller (Performance Class power)

7 General information Right to claim under warranty 1 Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the description of the dangerous action. This is the formal structure of an embedded safety note: SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent the hazard. 1.3 Right to claim under warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation at hand. Therefore, read the documentation before you start working with the software and the connected units from SEW-EURODRIVE. Make sure that the documentation is available to persons responsible for the machinery and its operation as well as to persons who work independently on the units. Also ensure that the documentation is legible. 1.4 Exclusion of liability Please observe this documentation as well as the documentation for the software used and the SEW EURODRIVE devices connected. This documentation must be observed to ensure that the devices operate safely and that the specified product properties and performance characteristics are achieved. Manual UHX71B Controller (Performance Class power) 7

8 1 General information Copyright SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of the documentation. In such cases, SEW EURODRIVE assumes no liability for defects. 1.5 Copyright 2012 SEW EURODRIVE. All rights reserved. Copyright law prohibits the unauthorized duplication, modification, distribution, and use of this document, in whole or in part. 1.6 Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. 8 Manual UHX71B Controller (Performance Class power)

9 Safety notes Other applicable documentation 2 2 Safety notes 2.1 Other applicable documentation Read through this manual carefully before you commence installation and startup of the UHX71B controller. The following publications and documents apply to the connected units: Operating instructions for the units (such as for MOVIDRIVE B, MOVITRAC B, MOVIAXIS ) Only electrical specialists are allowed to perform installation and startup observing the relevant accident prevention regulations and the operating instructions of the connected units (such units are, for example, MOVIDRIVE MDX60B/61B, MOVITRAC B, MOVIAXIS ). For units with functional safety, also observe the corresponding manual "Functional Safety" or "Safe Disconnection Conditions". You must adhere to the information in the documentation as a prerequisite to faultfree operation and fulfillment of warranty claims. 2.2 Bus systems The UHX71B controller supports various bus systems. A bus system makes it is possible to adapt inverters to the specifics of the system with a high degree of accuracy. As with all bus systems, there is a danger of invisible, external (as far as the inverter is concerned) modifications to the parameters which give rise to changes in the unit behavior. This may result in unexpected, not uncontrolled, system behavior. 2.3 Safety functions The MOVIDRIVE MDX60B/61B and MOVITRAC B inverters may not perform safety functions without higher-level safety systems. Use higher-level safety systems to ensure protection of equipment and personnel. For safety applications, ensure that the information in the following publications is observed: "Safe Disconnection for MOVID- RIVE MDX60B/61B / MOVITRAC B". 2.4 Hoist applications MOVIDRIVE MDX60B/61B and MOVITRAC B may not be used as safety equipment in lifting applications. Use monitoring systems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people. 2.5 Disposal Observe the applicable national regulations. Dispose of the following materials separately in accordance with the country-specific regulations in force: Electronics scrap Manual UHX71B Controller (Performance Class power) 9

10 2 Safety notes Disposal Plastic Sheet metal Copper 10 Manual UHX71B Controller (Performance Class power)

11 Introduction General information 3 3 Introduction 3.1 General information Content of this manual This user manual illustrates: The installation of the UHX71B controller The interfaces of the UHX71B controller The interfaces and LEDs of the OSC71B option The engineering access to the UHX71B controller Project planning and startup UHX71B controller Observe the following chapters when you install the OMW71B/72B windows memory card: The installation the OMW71B/72B Windows memory card The interfaces of the controller UHX71B used in connection with the OM- W71B/72B option Connection examples for the Ethernet communication interface The first boot process of the OMW71B/72B Windows memory card The use of MOVITOOLS MotionStudio and the MOVI-PLC power apps software Additional documentation To be able to configure and startup the UHX71B controller simply and effectively, you should also order the following publications in addition to this manual: Manual "Controller UHX71B Fieldbus Interface PROFIBUS DP-V1" Manual "Controller UHX71B Fieldbus Interfaces PROFINET IO, EtherNet/IP, Modbus TCP/IP" MOVIDRIVE MDX60B/61B system manual MOVITRAC B system manual MOVIAXIS system folder When used as freely programmable motion and logic controller with CFast card OM- H71B: "MOVI PLC Programming in the PLC Editor" system manual The "MOVI-PLC Programming in the PLC Editor" system manual contains instructions for IEC compliant programming. "MPLCMotion_MDX and MPLCMotion_MX Libraries for MOVI PLC " manual Manual "MultiMotion Program Module" The library manuals describe the motion libraries for MOVI PLC to control the MOVIDRIVE MDX60B/61B, MOVIAXIS, MOVITRAC B, and MOVIMOT inverters. The installation the OMW71B/72B Windows memory card: Observe the Microsoft documentation for configuration and operation of the Windows 7 embedded operating system. Observe the "HMI Builder.PRO" manual (in preparation) for plant visualization Manual UHX71B Controller (Performance Class power) 11

12 3 Introduction Overview of controllers 3.2 Overview of controllers Freely programmable motion and logic controller (MOVI PLC ) The controller can be operated as freely programmable motion and logic controller MOVI-PLC when using SD cards of the type OMH41B. MOVI-PLC is a series of programmable motion and logic controllers. It allows drive solutions, logic processes and sequence controls to be automated simply and efficiently using IEC compliant programming languages. MOVI PLC is a comprehensive solution because it is able to control the entire portfolio of SEW inverters and offers a simple upgrade to a more powerful MOVI PLC version due to universal execution of the programs. MOVI-PLC is scalable due to several different hardware platforms (standard, advanced, etc.) and modular software concepts (libraries for numerous applications). MOVI PLC is powerful thanks to comprehensive technologies (such as electronic cam, synchronous operation) and the control of sophisticated applications (such as handling applications). Performance class MOVI PLC standard DH.21B controllers enable coordinated single axis movements and integration of external inputs/outputs as well as Drive Operator Panels (DOP). The DH.21B.. option is therefore suitable for use as a module controller or stand-alone controller for machines of medium complexity. Performance class MOVI PLC advanced The DH.41B controller is characterized by a greater variety of interfaces and a higher performance level, which allows complex calculations and interpolated movements, for example. The DH.41B option is therefore suitable for the automation of cells and machines. The integrated Ethernet interface enables direct connection of the DH.41B controller to the control level. Performance class MOVI PLC power The UHX71B controller in the performance class "MOVI-PLC power" is the high-end motion and logic controller for demanding automation tasks. The realtime operating system ensures short response times and a high-performance connection of SEW system buses and standard fieldbuses. Demanding visualization solutions can be implemented with the Windows operating system running at the same time. The UHX71B controller is suited as a module controller for complex motion control tasks, such as electronic cam and robotics, as well as for the complete automation of machines and systems. 3.3 UHX71B controller Features The UHX71B controller is available in booksize format with the following fieldbus interfaces for control cabinet installation. Unit variant Part number Fieldbus interface UHX71B Without fieldbus interface UHX71B-OSP71B PROFIBUS 12 Manual UHX71B Controller (Performance Class power)

13 Introduction UHX71B controller Unit variant Part number Fieldbus interface UHX71B-OSR71B Industrial Ethernet, PROFINET, EtnerNet/ IP, Modbus TCP/IP 3 Overview of communication interfaces The UHX71B controller is equipped with various communication interfaces. The Ethernet communication interface allows for engineering purposes for the UHX71B controller, for connecting an operator panel as well as for communication with other Ethernet nodes. The CAN interface of the OSC71B option (connection via SBusPLUS) can be used for SEW drives or third-party components. SEW drives and SEW I/O modules with EtherCAT interface can be connected to the SBusPLUS system bus interface. The Windows operating system provides various USB interfaces for connecting a mouse, a keyboard, or a touchpad. A monitor can be connected via the DVI interface DVI + USB SBUSPLUS OSC71B RUN ERR SYS-F X30 IN OSC71B OSC71B X31 OUT UHX71B 20 OSC71B ON OSC71B RUN RUN ERR ERR SYS-F SYS-F CAN X31 OUT X30 IN X38 Baud0 Baud1 Res Term 20 X31 OUT 20 X30 IN ON ON 27 CAN CAN 20 Baud0 Baud1 Res Term X38 23 Baud0 Baud1 Res Term X SBUS SBUS Communication interfaces LAN 1, LAN 3 and VNET LAN 1 The communication interface LAN 1 (Ethernet) is assigned to the Windows section of the UHX71B controller. The interface is only available if the second CFast card with Windows operating system is installed. The following functions can be realized via LAN 1: Access to the Windows operating system via remote desktop connection Manual UHX71B Controller (Performance Class power) 13

14 3 Introduction CFast memory card type OMH71B-T. (card slot 1) Connection of a visualization system Connection to master level LAN 3 The communication interface LAN 3 (Ethernet) is assigned to the control section (realtime operating system) of the UHX71B controller. The following functions can be realized via this interface: Engineering of the UHX71B controller PC visualization (e.g. OPC interface) Connection to master level Virtual network card (VNET) The virtual network card (VNET) is only available when the OMW71B/72B Windows memory card is installed. VNET allows you to perform the controller engineering via the Windows operating system without LAN 1 cable connection System bus interface SBus PLUS (LAN 2) Up to 64 of the following units can be connected to the UHX71B controller via the EtherCAT -based SBus PLUS : MOVITRAC B frequency inverter with FSE24B option MOVIDRIVE MDX60B/61B drive inverter with DFE24B option MOVIAXIS servo inverter with XSE/XFE option I/O coupler OCE11B CAN interface OSC71B Engineering Engineering of the UHX71B controller includes the following activities: Configuration Parameterization Programming These activities are carried out using MOVITOOLS MotionStudio engineering software. The software has a number of useful features for startup and diagnostics of all SEW EURODRIVE units. The UHX71B controller and the engineering PC are connected via an Ethernet communication interface (LAN 3). 3.4 CFast memory card type OMH71B-T. (card slot 1) The CFast memory card (CompactFlash ATA Serial Transfer) is required for operation of the UHX71B controller and contains the firmware, the IEC program and user data (e.g. recipes). You can use the memory card for data backup and automatic parameterization in the event of an axis replacement. The CFast memory card OMH71B-T. is plugged into card slot 1 of the controller. The CFast memory card is available in 26 variants (T0 T25). The different variants allow for the execution of different technology functions. The technology level can be changed by replacing the CFast memory card. 14 Manual UHX71B Controller (Performance Class power)

15 Introduction CFast memory card type OMH71B-T. (card slot 1) Type OMH71B-T. With the CFast memory card type OMH71B-T., the UHX71B controller is used as freely programmable controller. Technology level T0 T25 CFast memory card OMH71B-T. Part number Description T Speed control management Positioning, e.g. with the MPLCMotion_MDX library T Additional technology functions for T0: Electronic cam Electronic gear unit Cam switch T MultiMotion program module T A certain number of technology points is consumed T depending on the functionality used. T Refer to the relevant documentation for information on how many technology points are required. T T T T T T T T T T T T T T T T T T T T Manual UHX71B Controller (Performance Class power) 15

16 OMW71B/7 2B Windows memory (card option slot 2) 3 Introduction OMW71B/72B Windows memory card option (card slot 2) 3.5 OMW71B/72B Windows memory card option (card slot 2) Features The Windows memory cards OMW71B (16 GB) and OMW72B (32 GB) are designed as CFast memory cards. It extends the UHX71B controller by a Windows platform and can be used for plant visualization. The Windows memory card OMW71B/72B is plugged into card slot 2 of the controller. The Windows memory card OMW71B/72B contains the following software package: Windows 7 Embedded operating system in English MOVITOOLS MotionStudio engineering software For simple diagnostics and maintenance of the plant. This also includes the HMI Builder.PRO software for plant visualization. If you would like to use HMI Builder.PRO (in preparation), you require the USSB dongle ORV71B (part number: ) and a monitor (e.g. OPTC-120, part number or OPTC-150, part number ). MOVI PLC power apps The "MOVI-PLC power apps" software is a collection of applications ("apps"). The "apps" allow you to call Windows 7 operating system functions, start programs or execute functions to configure the UHX71B controller. Refer to the online help for more information. The UHX71B controller provides the following hardware for the Windows system: Core2Duo 2.2 GHz (Windows 7-Embedded merely uses 1 core) 1.5 GB RAM 5 USB 2.0 (USB 1, 2, 3, 6, 7) Windows 7 Embedded 32 bit 1 Ethernet 10/100 MBaud (LAN 1) 1 virtual Ethernet to the control section Part numbers Windows memory card type Part number Hard disk space OMW71B GB OMW72B GB INFORMATION In the following cases, SEW EURODRIVE recommends the 32 GB variant: if you would like to use third-party software. if you would like to use the Windows section as permanent working platform for plant programming. SEW EURODRIVE does not assume liability if you would like to install third-party software in addition to the installed basic software. 16 Manual UHX71B Controller (Performance Class power)

17 Introduction CAN interface option OSC71B 3.6 CAN interface option OSC71B Characteristics 3 The OSC71B is a CAN-based external SBus interface for the UHX71B controller. Each OSC71B option represents an individual SBus line. You can operate several OSC71B options on one UHX71B controller. SBUSPLUS OSC71B RUN ERR SYS-F X30 IN OSC71B OSC71B X31 OUT 20 OSC71B ON OSC71B RUN RUN ERR ERR SYS-F SYS-F CAN X31 OUT X30 IN X38 Baud0 Baud1 Res Term 20 X31 OUT 20 X30 IN ON ON 27 CAN CAN 20 Baud0 Baud1 Res Term X38 23 Baud0 Baud1 Res Term X CAN Scope of delivery OSC71B option card installed in MOVIAXIS master module MXM OSC71B option card installed in UOH21B universal housing SBus system bus interface (X38 connection) Third-party units as well as the following SEW EURODRIVE units can be connected to the CAN-based SBus via the connection X38 of the OSC71B option: MOVITRAC B frequency inverter MOVIDRIVE MDX60B / 61B drive inverter MOVIAXIS servo inverter MOVITRAC LTX flexible all-purpose servo inverter MOVIGEAR mechatronic drive system Geared motors with integrated frequency inverter MOVIMOT ( DeviceNet fieldbus interface required) Interface SBusPLUS (connections X30/X31) The connections X30/X31 are used for integrating the OSC71B option in the SBusPLUS network of the controller Status LED The CAN LED displays the status of the SBus. The SYS-F, RUN and ERR LEDs display the status SBus PLUS. Manual UHX71B Controller (Performance Class power) 17

18 4 Installation Installation notes for the UHX71B controller 4 Installation 4.1 Installation notes for the UHX71B controller Minimum clearance and mounting position The booksize UHX71B controller can be installed in the control cabinet. Leave at least 100 mm clearance above and below the unit for optimum cooling. Make sure air circulation in the clearance is not impaired by cables or other installation equipment. Ensure unobstructed cooling air supply and make sure that the controller is not exposed to the warm exhaust air from other devices. There is no need for clearance at the sides of the unit. You may connect the controller and other devices (e.g. MOVIAXIS servo inverter) in series. Install the units vertically only. You must not install them horizontally, tilted or upside down Description of terminal functions [1] [2] SLOT 2 A LAN1 USB7 USB6 LAN2 USB5 USB4 SLOT 1 COM1 DVI-1 [3] [4] [4] [3] [5] B X2 X1 On M -24+ LAN3 LAN4 USB1 USB2 USB3 [7] [6] [3] [4] No. Designation Terminal Function [1] CFast card slot Slot 1 Card slot for OMH71B CFast memory card (control section with firmware, IEC program, user data). Slot 2 Card slot for OMW71B/72B Windows CFast memory card (Windows 7 Embedded). 18 Manual UHX71B Controller (Performance Class power)

19 Installation Installation notes for the UHX71B controller 4 No. Designation Terminal [2] Connector COM 1: (D-sub connector, 9-pole) [3] Connector LAN 1: Ethernet interface connection (RJ45 socket) [3] Connector LAN 2: SBus PLUS interface connection (RJ45 socket) [3] Connector LAN 3: Ethernet interface connection (RJ45 socket) [3] Connector LAN 4: Ethernet interface connection (RJ45 socket) [4] Connector USB 1, 2, 3, 4, 5, 6, 7: 7 USB port (USB 2.0) [5] Connector DVI-I: DVI-I interface [6] Connector X1: Plug-in terminals [7] Connector X2: PCIe slot COM 1 LAN 1 LAN 2 LAN 3 LAN 4 USB 1 7 DVI-I X1:' Function Reserved Engineering interface for the Windows section (OM- W71B/72B) of the controller. Default IP address: SBus PLUS interface Engineering interface for the control section of the controller. Default IP address: In preparation Standard USB assignment (USB 2.0) Monitor connection Digital ground and housing potential X1: Electrically isolated output with internal resistor to limit the current to about 10 ma. An LED can be connected here as a power status display. X1:On Electrically isolated input. Connection of a button to switch on the controller. X1: Electrically isolated input. Connection of a button to switch the controller on and off: X1:M X1: Pushing the button briefly switches on the deactivated controller. Pushing the button briefly during operation shuts down the controller. Pushing the button for at least 5 s switches off the controller. Common ground for all electrically isolated inputs/outputs Connection of DC 24 V supply ( ) X1:+ Connection of DC 24 V supply (+) X2 Option slot for OSP71B or OSR71B fieldbus interface Manual UHX71B Controller (Performance Class power) 19

20 4 Installation Installation notes for the UHX71B controller Voltage supply For operation with MOVIAXIS, the voltage supply of the UHX71B controller (on X1: and X1:+) is realized via the MOVIAXIS switched-mode power supply. Alternatively, you may also use an external DC-24-V power supply unit (power consumption P max = 100 W). Wiring diagram voltage supply UHX71B controller in conjunction with MOVIAXIS External DC 24 V + - X16 MOVIAXIS MXS switchedmode power supply X5a X5b 1 DC 24V E 2 DGND 3 DC 24V B 4 BGND X V DC 24 V for brake supply DC 24 V supply + for control electronics Connecting the UHX71B controller to an Ethernet network To connect the UHX71B controller to the Ethernet network, connect Ethernet interface LAN 1 or LAN 3 (RJ45 plug connector) to the other network stations using a category 5, class D twisted-pair cable in accordance with IEC edition Manual UHX71B Controller (Performance Class power)

21 Installation Installation notes for the UHX71B controller 4 Pin assignment Use prefabricated, shielded RJ45 plug connectors compliant with IEC 11801, edition 2.0, category 5. [6] [3][2][1] A B A = View from front B = View from back [1] Pin 1 TX+ Transmit Plus [3] Pin 3 RX+ Receive Plus [2] Pin 2 TX Transmit Minus [4] Pin 6 RX Receive Minus SBus PLUS interface connection (LAN 2) SBus PLUS (connection LAN 2) serves as system bus master of the fast SBus PLUS. SBus PLUS bus topology SBus PLUS is designed for linear bus structure with RJ45 connectors. The SBus PLUS slave units are connected to LAN 2 via a shielded twisted-pair cable. INFORMATION According to IEC 802.3, the maximum cable length for 10/100 MBd Ethernet (10BaseT / 100BaseT), e.g. between two SBus PLUS stations, is 100 m. Bus termination Bus termination (e.g. with bus terminating resistors) is not necessary. If a device has no follow-up device, this is detected automatically. Setting the station address SBus PLUS devices from SEW EURODRIVE do not have an address that can be set on the unit. The units are detected by their position in the bus structure and are assigned an address by the SBus PLUS master. Manual UHX71B Controller (Performance Class power) 21

22 4 Installation Installation notes for the UHX71B controller Connection for Ethernet communication interfaces You can use the Ethernet interfaces LAN 1 and LAN 3 to connect an engineering PC or other network stations (e.g. visualization systems). The Ethernet interface LAN 1 is only available in combination with the OMW71B/72B Windows memory card. PC COM LAN1/LAN Connecting USB interfaces The USB interfaces USB1, USB2, USB3, USB6 and USB7 are assigned to the Windows operating system (OMW71B/721B option). You can use those USB interfaces to connect a keyboard, a mouse or a touchpad. The USB interfaces USB4 and USB5 are assigned to the controller DVI-I interface connection The DVI-I interface assigned to the Windows operating system (OMW71B/721B option) is used for connecting a monitor to the UHX71B controller. SEW EURODRIVE recommends the connection of the following monitors: OPT71C-120 (part number ) 12 inch touch display monitor with a resolution of OPT71C-150 (part number ) 15 inch touch display monitor with a resolution of Manual UHX71B Controller (Performance Class power)

23 Installation OMW71B/72B Windows memory card installation notes 4 OMW71B/7 2B Windows memory card installation notes 4.2 OMW71B/72B Windows memory card installation notes Turn the blocking mechanism to the open position for installation. SLOT 2 OMW71B/72B OMH71B SLOT Plug the OMW71B or OMW72B Windows memory card in slot 2. Slot 1 may only be used for OMH71B CFast memory card. CAUTION The first startup process with the newly inserted Windows memory card OMW71B/72B must not be interrupted, e.g. by switched off voltage supply. This may damage the Windows operating system. 4.3 Virtual network card (VNET) Apart from the hardware communication connections of the UHX71B controller, the Windows 7 operating system is provided with a virtual network card (VNET) (see the following figure) Manual UHX71B Controller (Performance Class power) 23

24 4 Installation Virtual network card (VNET) VNET allows for a very simple addressing of the control section of the UHX71B controller. The virtual network card behaves like a real network card, i.e. in MOVITOOLS MotionStudio, for example, you can directly address the control section via the default address If you do not use the virtual network card (VNET), you have to interconnect the real network connections of the Windows section (LAN 1) and control section (LAN 3) via a network switch. INFORMATION The virtual network card (VNET) does not support DHCP operation Setting the network addresses Windows section Use the Windows dialogs for setting the Windows network addresses. Proceed as follows: 1. Open the Windows Control Panel. 2. Click "Network and Internet". Open the menu "Network and Sharing Center" and select "Change adapter settings" from the left screen. The current network connections are displayed. Mark "VNET connection" [1] and open the "VNET connection properties" context menu [2]. [1] [2] [3] [4] [6] [7] [5] On the "Networking" tab, mark "Internet Protocol Version 4" [4]. Next, click on [Properties] [5] 4. The "Internet Protocol Version 4" window is displayed. In the "Use the following IP address" group, enter the values for the IP address [6] and the subnet mask [7] and click on [OK] confirm. 24 Manual UHX71B Controller (Performance Class power)

25 Installation Virtual network card (VNET) 4 Control section Proceed as follows to change the IP settings of the control section: 1. You can access the file system of the CFast card of the control system via the "FileSystemMonitor" plug-in in MOVITOOLS. The Plug in is available in the context menu of the controller in the "Diagnostics" group (see the following figure) The "/System/" folder [1] on the CFast card of the control section contains the "Netconfig.cfg" configuration file [2]. [1] [2] You can use a text editor to edit the corresponding IP settings of the control section in the VNET section of the configuration file. With MOVI PLC power apps In MOVI-PLC power apps you can only set one fixed IP address. For detailed setting options, use Microsoft Windows. Manual UHX71B Controller (Performance Class power) 25

26 4 Installation Virtual network card (VNET) INFORMATION For further information regarding MOVI-PLC power apps, refer to chapter "MOVI- PLC power apps". With MOVITOOLS MotionStudio The MOVITOOLS MotionStudio address editor only provides limited setting options. For detailed setting options, use Microsoft Windows. INFORMATION For further information regarding the address editor, refer to chapter "Project planning with MOVITOOLS " MotionStudio" Communication interfaces LAN 1 and LAN 3 connection options Internal connection between the Windows section and the control section via the virtual network card (VNET) The internal connection between the Windows section and the control section is available as standard and does not require any additional hardware such as network cables, for example. UHX71B SPS Windows VNET VNET LAN LAN To establish the connection in MOVITOOLS MotionStudio, use the integrated virtual network card (see the following figure) Manual UHX71B Controller (Performance Class power)

27 Installation Virtual network card (VNET) 4 Connection of the Windows and control sections with an external network The Windows section (LAN 1), the control section (LAN 3) as well as another external DHx41B controller (terminal: X37) are connected to an external network [1] via a network switch. This connection option also allows you to connect external devices, e.g. a DOP operator panel. [1] Switch UHX71B SPS Windows DHx41B DOP VNET VNET LAN LAN X To establish the connection in MOVITOOLS MotionStudio, use the physically available network card (see the following figure) Reading the image version number You can read the version number of the software package installed on the OM- W71B/72B CFast memory card in Windows via [Control Panel] / [System and Security] / [System]. Proceed as follows: Open the "Control Panel" in the Windows start menu. In the Control Panel, open "System and Security". Select "System". Manual UHX71B Controller (Performance Class power) 27

28 4 Installation Virtual network card (VNET) The "View basic information about your computer" opens. The required version number of the software package is displayed in the line "Model:" in section "System" Manual UHX71B Controller (Performance Class power)

29 Installation Installation notes for OSC71B option Installation notes for OSC71B option Installation You can install the OSC71B option in the control cabinet. It is available in the MOVIAXIS master module or as standalone unit in the UOH12B universal housing Description of terminal functions OSC71B Designation Function/terminal OSC71B X30 IN X31 OUT 2 0 S S2 2 3 X38 RUN ERR SYS-F ON CAN Baud0 Baud1 Res Term LED SYS-F (red) LED RUN (green) ERR LED (red) LED CAN (green/red) X30 IN: RJ45 plug connector X31 OUT: RJ45 plug connector DIP Switches S1 ( ) DIP switches S2 ( ) Shows the operating state of the OSC71B option. Shows the operating status of bus electronics and communication. Indicates SBus PLUS faults. Shows the status of the CAN system bus. Incoming SBus PLUS connection. Outgoing SBus PLUS connection. Setting the device identification (in preparation). 2 0 : Setting the baud rate 2 1 : Setting the baud rate 2 2 : Reserved 2 3 : Enabling/disabling the terminating resistor of the CAN system bus connection X38: Plug-in terminal CAN system bus connection. X38:1 = CAN GND X38:2 = CAN_H X38:2 = CAN_L Setting the system bus baud rate The DIP switches S2:2 0 and S2:2 1 can be used to set the system bus baud rate Voltage supply OSC71B in MOVIAXIS master module DIP switch S Baud rate OFF OFF 125 kbd ON OFF 250 kbd OFF ON 500 kbd ON ON 1 MBd For operation in the MOVIAXIS master module, the OSC71B option can be supplied via the MXS MOVIAXIS switched-mode power supply. Alternatively, you can use an external DC-24-V power supply. Manual UHX71B Controller (Performance Class power) 29

30 4 Installation Installation notes for OSC71B option Wiring diagram OSC71B in MOVIAXIS master module External DC 24 V MOVIAXIS master module MXM OSC71B + - X16 MOVIAXIS switched-mode power supply MXS RUN ERR SYS-F X31 OUT X30 IN 2 0 S S2 2 3 ON CAN Baud0 Baud1 Res Term X5b X5a X5b 1 DC 24V E 2 DGND 3 DC 24V B 4 BGND X38 X5a DC 24 V for brake supply DC 24 V supply + for control electronics OSC71B in UOH12B universal housing The voltage supply of the OSC71B option in the UOH12B universal housing is realized via X26:6/7. 30 Manual UHX71B Controller (Performance Class power)

31 Installation Installation notes for OSC71B option 4 Wiring diagram of OSC71B in UOH12B universal housing UOH12B OSC71B RUN ERR SYS-F X31 OUT X30 IN 2 0 ON S S2 2 3 CAN Baud0 Baud1 Res Term X38 X DC +24 V GND Connecting the OSC71B option to an SBus PLUS network The OSC71B option is designed for a linear bus structure and can be connected to an EtherCAT -based SBus PLUS network. The LAN 2 port of the UHX71B controller is connected to terminal X30 of the OSC71B option. INFORMATION Setting an SBus PLUS address is not necessary as the address is assigned automatically via the SBus PLUS master. Setting device identification (in preparation) You can set a unique device identification for each option. This allows you to explicitly identify the SBus PLUS node in the network even if the bus wiring has changed Connecting SBus nodes to the OSC71B option You can use terminal X38 of the OSC71B option to connect SEW devices with SBus interface (CAN) or third-party devices with CAN interface. Manual UHX71B Controller (Performance Class power) 31

32 4 Installation Installation notes for OSC71B option INFORMATION The baud rate of the OSC71B option is set via DIP switch S2. The maximum number of nodes on the SBus depends on the set baud rate and the transmission rates to the individual nodes. Observe the information in the project planning instructions. The SBus address is preset to "0" and cannot be changed. The CAN system bus supports transmission systems compliant with ISO The "Serial Communication" manual contains detailed information about the CAN system bus. This manual can be ordered from SEW EURODRIVE. Wiring diagram for CAN system bus OSC71B RUN ERR SYS-F MDX60B/61B MDX60B/61B X30 IN X31 OUT ON OFF S12 ON OFF S ON S S2 2 3 X38 CAN Baud0 Baud1 Res Term X12 DGND 1 SC11 2 SC12 3 X12 DGND 1 SC11 2 SC Cable specification Use a 2 2-core twisted and shielded copper cable (data transmission cable with braided copper shield). IEC does allow clamping without conductor end sleeves. The cable must meet the following specifications: Cable cross section 0.2 mm mm 2 (AWG24 AWG18) Cable resistance 120 Ω at 1 MHz Capacitance per unit length 40 pf/m at 1 khz Suitable cables include CAN bus or DeviceNet cables. Cable length The permitted total cable length depends on the baud rate setting of the system bus: System bus baud rate 125 kbd 500 m 250 kbd 250 m 500 kbd 100 m 1000 kbd 40 m Total cable length 32 Manual UHX71B Controller (Performance Class power)

33 Installation Installation notes for OSC71B option 4 Terminating resistor Switch-on the system bus terminating resistor at the start and end of the CAN system bus connection (MOVIDRIVE B, DIP switch S12 = ON; MOVITRAC B, DIP switch S1 = ON). For all other devices, turn off the terminating resistor (MOVID- RIVE B, DIP switch S12 = OFF; MOVITRAC B, DIP switch S1 = OFF). If, for example, the OSC71B option is located at the end of the CAN system bus, you have to set the DIP switches S2:2 3 to ON (= terminating resistance 120 Ω). If the OSC71B option is installed in the MOVIAXIS master module, you have to set the DIP switches S2:2 3 to OFF. In this case, the terminating resistor is integrated in the system bus cable. NOTICE There should not be any potential displacement between the units connected via the system bus. Take suitable measures to avoid potential displacement, such as connecting the unit ground connectors using a separate cable Status LEDs of OSC71B The OSC71B communication option is equipped with 4 LEDs indicating the current state of the OSC71B and its interfaces. LED RUN (green) The RUN LED (green) indicates the status of the OSC71B communication option. Status State Description Off INIT Option OSC71B communication option is in INIT state. Flashing green Flashing once (green) PRE-OPERA- TIONAL SAFE-OPERA- TIONAL Option OSC71B communication option is in PRE-OPERATIONAL state. Option OSC71B communication option is in SAFE-OPERATIONAL state. Green OPERATIONAL Option OSC71B communication option is in OPERATIONAL state. LED ERR (red) The ERR LED (red) indicates SBus PLUS errors. Status Error Description Off No fault The SBus PLUS communication of the OSC71B option is in operating state. Flickering Boot error A boot error was detected. The state INIT was achieved, but the "Change" parameter in the AL status register has been set to "0x01:change/error". Flashing On Invalid configuration PDI watchdog timeout General configuration error. A PDI watchdog timeout occurred. Manual UHX71B Controller (Performance Class power) 33

34 4 Installation Installation notes for OSC71B option LED SYS-F (red) The SYS-F LED (red) indicates the operating state of the OSCB71B option. Status State Description Off OK The communication via the CAN system bus is stable. On SBus system error The communication via the CAN system bus is interrupted. The CAN status is "Warning" or "BUS OFF". LED CAN (green/red) The CAN LED signals the status of the system bus and is only active if the OSC71B option is in OPERATIONAL state. Status Diagnostics Troubleshooting Orange Green Flashing green (0.5 Hz) Flashing green (1 Hz) Red Flashing red (1 Hz) The system bus is being initialized. The system bus is initialized. The system bus is currently in SCOM suspend mode. The system bus is currently in SCOM on mode. The system bus is off (BUS-OFF). Warning at the system bus 1. Check and correct the cabling of the system bus. 2. Check and correct the baud rate set for the system bus. 3. Check and correct the terminating resistors of the system bus. 4. Check and correct the cabling of the system bus. 5. Check and correct the baud rate set for the system bus. 34 Manual UHX71B Controller (Performance Class power)

35 Initial of Windows operating system after delivery the start Project planning and startup with Windows 7 Embedded General information 5 5 Project planning and startup with Windows 7 Embedded 5.1 General information INFORMATION The Windows 7 Embedded operating system on the OMW71B/72B memory card is only available in English. If you want to use a Windows remote desktop connection, you have to use a user password. 5.2 Initial start of the Windows operating system after delivery The initial start process of the Windows 7 Embedded operating system includes several setup screens that allow you to adjust the operating system to your requirements. You will be prompted to confirm the system time and set the user name. The conventional Windows dialogs allow you to adapt the currency and date format to your region. The setup of the operating system is completed by initially starting the MOVI-PLC power apps. The "Addresses" window is called up automatically. This window lists the preset IP addresses (LAN 1 and VNET). SEW-EURODRIVE recommends to adopt these standard settings. This especially applies to the virtual network card (VNET settings) as it is otherwise not possible to establish a direct connection of Windows and control section. For further information refer to chapter "Using MOVI-PLC power apps". CAUTION The first startup process with the newly inserted Windows memory card OM- W71B/72B must not be interrupted, e.g. by switched off voltage supply. This may damage the Windows operating system. 5.3 Switch-off and reboot behavior of the UHX71B controller General information If the UHX71B controller is operated with the OMW71B /72B Windows memory card and the OMH71B CFast memory card, it represents a combined device. The UHX71B controller comprises a control section as well as a Windows section. In this case, the Windows switch-off and reboot behavior is different to normal desktop PCs. Windows reboot. Windows reboots. The control section keeps running without a reboot. Windows shutdown. Windows and the control section are shut-down. Switch the controller's voltage supply off and back on to start the system. Manual UHX71B Controller (Performance Class power) 35

36 Using MOVITOOL S MotionStud 5 Project planning and startup with Windows 7 Embedded Using MOVITOOLS MotionStudio INFORMATION SEW EURODRIVE recommends to properly shutdown Windows 7 before you switch off the supply voltage. In MOVI-PLC power apps, activate the "Write protection" menu to switch off the supply voltage during normal operation of Windows Use of an on/off button on X1 You can use terminal X1 on the UHX71B controller to connect an on/off button for the controller. The button works like a PC on/off button. Press the button briefly to switch the controller on or off during operation. Press the button for at least 5 seconds to switch off the controller. If you have switched-off the controller via the button, you also have to use the button to switch the controller back on. Wiring diagram button on X1 X1 On M -24+ DC24V Using MOVITOOLS MotionStudio You can use the MOVITOOLS MotionStudio installed on the OMW71B/72B option in the Windows section of the UHX71B controller in the same way as on your engineering PC (see chapter "Project planning and startup of MOVITOOLS MotionStudio") 36 Manual UHX71B Controller (Performance Class power)

37 MOVI-PLC power apps Project planning and startup with Windows 7 Embedded Procedure after a unit replacement 5 The only difference is that instead of a physical network connection, you can optionally use the virtual network card (VNET) of the UHX71B controller to establish the connection to the control section. To do so, select "Real-Time Hypervisor PCI Network Adapter" in the "Network adapter" dialog (see the following figure). A sample project is available via the MOVI-PLC power apps Procedure after a unit replacement You can use the normal Windows programs to create a backup image of the OM- W71B/72B Windows memory card. SEW EURODRIVE strongly recommends creating a data backup. 5.6 Restoring the delivery condition You can download a recovery image from the software section on the SEW website to restore the delivery condition of the software package. The recovery image is designed to prepare a USB stick for the installation. INFORMATION Installing the recovery image will clear all data from the OMW71B/72B memory card. 1. Connect the USB stick to a USB port of the UHX71B controller. 2. Switch on the controller. 3. During the boot process of the UHX71B controller, keep the <F11> key pressed and select connected USB stick. 4. Now the system boots from the USB stick and guides you through dialogs for the system recovery. 5.7 MOVI PLC power apps MOVI-PLC power apps is part of a software package on the OMW71B/72B Windows memory card and only on the UHX71B controller. MOVI-PLC power apps bundles all functions that exceed the normal Windows scope of functions. MOVI-PLC power apps are started automatically when Windows is started as there are also system services for the operation of the Windows section. The following chapters are to describe the most important functions. Manual UHX71B Controller (Performance Class power) 37

38 5 Project planning and startup with Windows 7 Embedded MOVI-PLC power apps INFORMATION For detailed information on how to use MOVI-PLC power apps, refer to the online help Start screen The start screen allows you to directly call up MOVITOOLS MotionStudio and change important Windows system settings. You can perform these settings conveniently in MOVI-PLC power apps or use the Windows dialogs Setting the LAN and VNET address Selecting "LAN address/vnet address" on the start screen opens the "Addresses" window. The "Addresses" window is split has the following content: On the left side (LAN settings), you can set the name, the IP address and the subnet mask for the physical network card (LAN 1). On the right side (VNET settings), you can set the name, the IP address and the subnet mask for the internal virtual network card (Windows section). If you change the VNET settings of the Windows section, you also have to change the corresponding settings on the control section as it is otherwise not possible to establish a connection between the control section and the Windows section. INFORMATION Use the Windows Control Panel for further settings Create write protection Reserved RAM You have to shutdown Windows before you switch off the supply voltage of the controller. Otherwise you may encounter data loss. With the "Create write protection" function, you can switch off the supply voltage of the controller before you shutdown Windows without losing any data. In addition, this function minimizes the write access to the CFast memory cards. As long as write protection is enabled, there is no write access to the blocked sections of the CFast memory card. To make sure that Windows programs keep working flawlessly, the actual write accesses are routed to the volatile RAM. This means, for example, that a newly created text file is no longer available after a system reboot. The changes made to a file are lost as well after a system reboot. Note that Windows does not generate a message when you try to write on a write protected medium. The "Create write protection" function allows you to except certain folders or files (e.g. log files) on the hard drive from the write protection. The "Create write protection" function can only be set via MOVI-PLC power apps. It is not possible to make the settings via Windows. You can set the size of the reserved memory according to your requirements. Each write access of a program is routed to this reserved section. 38 Manual UHX71B Controller (Performance Class power)

39 Application examples operation of Windows section the Project planning and startup with Windows 7 Embedded Startup and visualization 5 The reserved memory should be large enough to cope with all memory accesses and small enough to make sure there is sufficient memory left for the correct execution of programs. The currently used memory of the reserved section is displayed to allow you to correctly determine the exact value. INFORMATION Do not use the activated "Write protection" function in combination with an activated Windows swap file. 5.8 Startup and visualization In order to use the OMW71B/72B Windows memory card as visualization platform, use the HMI-Builder.PRO software that is included in the MOVITOOLS MotionStudio engineering software. In addition, you require a suitable monitor, e.g. OPT71C-120 or OPT71C-150, and the ORV71C USB-Dongle to permanently enable the visualization runtime of the HMI-Builder PRO software. INFORMATION For more information, refer to the "HMI-Builder PRO" manual Configuring the Windows section during startup During startup, you should activate the Windows swap file and deactivate the "Write protection" menu in the MOVI-PLC power apps. Due to the Windows swap file, there is more memory available for applications. Deactivating the "Write protection" menu is required as otherwise it is impossible to save a changed MOVITOOLS MotionStudio project to the hard drive Configuring the Windows section during operation Once the plant has been started up successfully, deactivate the Windows swap file and activate the "Write protection" menu in MOVI PLC power apps. By deactivating the Windows swap file, you make sure that the system does not perform unnecessary write operations on the Windows memory card. Activating the "Write protection" menu also allows for switching off the supply voltage during operation. INFORMATION Switching off the controller, make sure that the plant controlled by the control section is in a safe state. 5.9 Application examples operation of the Windows section The following sections illustrate typical use cases for the operation of the Windows section. Manual UHX71B Controller (Performance Class power) 39

40 5 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section INFORMATION SEW EURODRIVE provides the non-exhaustive application examples as a general reference and does not assume corresponding liability. SEW EURODRIVE does not offer support for setting up your Windows system Remote desktop connection You can use the remote desktop connection in Windows for remote maintenance measures. Note that remote maintenance does not allow you to monitor the state of the plant on-site. Proceed as follows: 1. Make sure that there is a network connection between your computer and the Windows section of the UHX71B controller. 2. Make sure that you use a password-protected user account when you work with the UHX71B controller. 3. Activate the remote desktop connection on the UHX71B controller. To do so, open the Windows Control Panel (see the following figure) Manual UHX71B Controller (Performance Class power)

41 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section Working with a touch screen monitor On-screen keyboard You can use the on-screen keyboard if you are working with a touch screen monitor without keyboard and mouse. The on-screen keyboard can be accessed as follows: via the icon at the lower left on the Windows login screen via [Windows start menu]/[ease of access]/[on-screen keyboard] Right mouse button You can also simulate a right click via the on-screen keyboard. To do so, use the following on-screen key Settings for the Windows swap file For a high workload on the UHX71B controller, you should activate the Windows swap file. Thus, there is more memory capacity for the programs. Manual UHX71B Controller (Performance Class power) 41

42 5 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section Proceed as follows to activate the Windows swap file: 1. Open the Windows Control Panel Select "System and Security". Select "System" Manual UHX71B Controller (Performance Class power)

43 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section 5 3. The "View basic information about your computer" opens. Select "Advanced system settings" on the left The "System Properties" window opens. Select the "Advanced" tab [1]. In the "Performance" section, click [Settings] [2]. [1] [2] Manual UHX71B Controller (Performance Class power) 43

44 5 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section 5. The "Performance Options" window opens. Select the "Advanced" tab [1]. In the "Virtual memory" section, click [Change] [2]. [1] [2] Manual UHX71B Controller (Performance Class power)

45 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section 5 6. The "Virtual Memory" window opens. Select "System managed size" [2]. To activate the swap file [1], click [Set] [3] and then click [OK] [1] [2] [3] Automatic system startup After startup, you can configure the system to boot automatically and directly start with a previously generated visualization. Manual UHX71B Controller (Performance Class power) 45

46 5 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section Proceed as follows: 1. In the "Accessories" section in the Windows start menu, select "Run" The "Run" window opens. In the "Open" field, enter "control userpassword2" and click [OK] Manual UHX71B Controller (Performance Class power)

47 Project planning and startup with Windows 7 Embedded Application examples operation of the Windows section 5 3. The "User Accounts" window opens. On the "Users" tab [1] select the user that is to logon automatically, and deactivate the option "Users must enter a user name and password to use this computer" [2]. [1] [2] To start a visualization automatically, create a link in the "Startup" section in the Windows start menu Manual UHX71B Controller (Performance Class power) 47

48 About MOVITOOL SMotionStud 6 Project Planning and Startup with MOVITOOLS MotionStudio About MOVITOOLS MotionStudio 6 Project Planning and Startup with MOVITOOLS MotionStudio 6.1 About MOVITOOLS MotionStudio Tasks The software package enables you to perform the following tasks with consistency: Establishing communication with units Executing functions of the units Establishing communication with other units The SEW Communication Server is integrated into the MOVITOOLS MotionStudio software package for establishing communication with the units. The SEW Communication Server allows you to create communication channels. Once the channels are established, the units communicate via these communication channels using their communication options. You can operate up to 4 communication channels at the same time. MOVITOOLS MotionStudio supports the following types of communication channels: Serial (RS485) via interface adapters System bus (SBus) via interface adapters Ethernet EtherCAT Fieldbus (PROFIBUS DP/DP-V1) Tool Calling Interface The available channels can vary depending on the unit and its communication options Executing functions with the units The software package offers uniformity in executing the following functions: Parameterization (e. g. in the parameter tree of the unit) Startup Visualization and diagnostics Programming The following basic components are included in the MOVITOOLS MotionStudio software package, allowing you to use the units to execute functions: MotionStudio MOVITOOLS All functions communicate using tools. MOVITOOLS MotionStudio provides the right tools for every unit type. 48 Manual UHX71B Controller (Performance Class power)

49 Project Planning and Startup with MOVITOOLS MotionStudio First steps First steps Starting the software and creating a project To start MOVITOOLS MotionStudio and create a project, proceed as follows: 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: [Start]/[Program Files]/[SEW]/[MOVITOOLS MotionStudio]/[MOVITOOLS Motion- Studio] 2. Create a project with a name and directory Establishing communication and scanning the network To establish communication with MOVITOOLS MotionStudio and to scan the network, proceed as follows: 1. Set up a communication channel to communicate with your units. For detailed information on how to configure a communication channel, see the section regarding the relevant communication type. 2. Scan your network (unit scan). Press the [Start network scan] button [1] in the toolbar. 3. Select the unit you want to configure. 4. Right-click to open the context menu. [1] As a result you will see a number of unit-specific tools to execute various functions with the units. 6.3 Connection Mode Overview MOVITOOLS MotionStudio differentiates between "online" and "offline" connection mode. You determine the connection mode yourself. Depending on the selected connection mode, you can choose offline or online tools specific to your unit. Manual UHX71B Controller (Performance Class power) 49

50 6 Project Planning and Startup with MOVITOOLS MotionStudio Connection Mode The following figure illustrates the two types of tools: [1] [2] [3] HDD RAM RAM Offline-Tool Online-Tool [4] [1] Hard drive of the engineering PC [3] Engineering PC [2] RAM of the engineering PC [4] Unit Tools Offline tools Online tools Description Changes made using offline tools affect "ONLY" the RAM [2] at first. Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3]. Execute the "Download (PC->unit)" function if you want to transfer the changes to your unit [4] as well. Changes made using online tools affect "ONLY" the unit [4] at first. Perform the "Upload (unit->pc)" function if you want to transfer the changes to your RAM [2]. Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3]. 50 Manual UHX71B Controller (Performance Class power)

51 Project Planning and Startup with MOVITOOLS MotionStudio Connection Mode 6 INFORMATION The "online" connection status is NOT a response message which informs you that you are currently connected to the unit or that your unit is ready for communication. If you need this response message, pay attention to the section "Setting up the cyclic availability test" in the online help (or in the manual) of MOVITOOLS MotionStudio. Project management commands (such as "download" and "upload"), the online unit status, and the "unit scan" work independently of the set connection mode. MOVITOOLS MotionStudio starts up in the connection state that you set before you closed down Selecting the communication mode (online or offline) Proceed as follows to set the connection mode: 1. Select the connection mode: "Switch to online mode" [1] for functions (online tools) that should directly influence the unit. "Switch to offline mode" [2] for functions (offline tools) that should influence your project. [1] [2] Manual UHX71B Controller (Performance Class power) 51

52 EURODRIVE 6 Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet 6.4 Communication via Ethernet Direct communication Overview The figure shows the network with direct communication using Ethernet: [2] [1] [3] ETHERNET [4] [1] PC with Ethernet TCP/IP interface [2] Ethernet TCP/IP connection [3] Network switch [4] Units (examples) with Ethernet interfaces Function Parameter requests from MOVITOOLS MotionStudio are transferred from a PC [1] with an Ethernet TCP/IP interface to a switch [3] via the Ethernet [2]. The switch [3] then directly passes on the parameter requests to the Ethernet interface of the units [4] Address Editor Overview The Address Editor is a freeware tool offered by SEW EURODRIVE GmbH & Co KG. It is available once the "MOVITOOLS MotionStudio" engineering software is installed. However, it is used separately. You can use the Address Editor to establish a communication for your units via Ethernet and to address the units. If you use a patch cable to connect the Ethernet interface of your engineering PC to the Ethernet, the Address Editor detects all Ethernet nodes in the connected network segment (local network). 52 Manual UHX71B Controller (Performance Class power)

53 Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet 6 In contrast to "MOVITOOLS MotionStudio", you do not need to set the IP address of the engineering PC to the local network. For this reason, Address Editor is a practical addition to "MOVITOOLS MotionStudio". Proceed as follows if you have added other Ethernet nodes to an existing network: Start the Address Editor Searching Ethernet stations Once you have found the added Ethernet nodes, you have two options: Setting the detected Ethernet nodes according to the network (addressing) Setting the engineering PC according to the network (address) Starting the Address Editor You can use Address Editor immediately after installing MOVITOOLS MotionStudio. Proceed as follows to start Address Editor: 1. Close MOVITOOLS MotionStudio. 2. Start the Address Editor from the Windows start menu via: [Start] / [Programs] / [SEW] / [MOVITOOLS MotionStudio] / [Address Editor] Searching for Ethernet nodes You can use the Address Editor to find Ethernet nodes in a network. It can also be used for detecting new Ethernet nodes. The Address Editor also helps you locate the Ethernet interface of detected Ethernet nodes. Proceed as follows to search for Ethernet stations: 1. Select "Ethernet" as the interface for PC and unit. To do so, click on the corresponding option field in the lower part of the window. 2. Click [Next] to confirm your selection and proceed to the next dialog. 3. Wait for the network scan to start automatically. The default setting for the waiting time (scan timeout) is 3 s [2]. Note: If no units are detected during the network scan, the wiring might be inadequate, or you have several network cards installed (activated) in your PC. In this case, proceed as follows: Select the required card. To do so, click "Select network card" [3] in the toolbar. Start the network scan manually. To do so, click "Start network scan" [1] in the toolbar. Manual UHX71B Controller (Performance Class power) 53

54 6 Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet Adjust detected Ethernet stations to the network (address) Proceed as follows to adjust (address) the localized Ethernet nodes to the network: 1. Double-click in the "Communication parameters" area of the respective unit [1]. [1] [2] [1] "Communication parameters" window [2] "Download" button You can now change the following settings: 3. Transmit the address changes to the Ethernet station. Click [Download] [2]. 4. Switch the unit off and on again in order to apply the changes. Adjusting the engineering PC to the network (address) Do the following to adapt the engineering PC to the network setting (addressing): 1. From the Windows start menu, choose Control Panel and "Network and Internet" ("Network and Sharing Center" in the classic view). 2. Click [Manage network connection]. A list opens with all existing network connections. 3. Select the respective network connection and choose [Properties] from the context menu. 4. Select the internet protocol "IPv4". 5. Click on the [Properties] button. 6. For the subnet mask and standard gateway, enter the same IP addresses that are used for the other Ethernet nodes in this local network. 7. For the engineering PC, enter an IP address that meets the following conditions: In the blocks that define the network, the address segment for the engineering PC must correspond to that of the other Ethernet stations. In the blocks that define the node, the address segment for the engineering PC must differ from the other stations. The last block must not contain the values "0", "4", "127" or "255". INFORMATION: In the IP address of the subnet mask (such as ), the values in the blocks have the following meaning: "255", defines the address of the network where the nodes are located. "0", defines the address of the actual node to distinguish it from other nodes. 54 Manual UHX71B Controller (Performance Class power)

55 Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet 6 8. Confirm with [OK]. 9. Click [OK] again to close the dialog Configuring the communication channel via Ethernet To configure a communication channel for the Ethernet, proceed as follows: 1. Click on "Configure communication ports" [1] in the toolbar. 2. This opens the "Configure communication plugs" window. [1] [2] [3] [1] [1] "Communication Type" drop-down list [2] "Activate" checkbox [3] [Edit...] button From the list [1], select "Ethernet" as the communication type. In this example, the 1st communication channel is activated with the communication type "Ethernet" [2]. 4. Click [Edit] [3] on the right side of the window. This will display the settings for the "Ethernet" communication type. 5. Set up the SMLP protocol. Select the "SMLP settings" tab. SMLP stands for Simple MOVILINK Protocol. This is the SEW EURODRIVE unit protocol and is transmitted directly via TCP/IP. 6. Set the parameters. Follow the instructions described in the section "Setting communication parameters for SMLP" Setting communication parameters for SMLP Proceed as follows to set the Ethernet communication parameters: 1. Change the set communication parameters if necessary. Refer to the detailed description of the communication parameters for SMLP. INFORMATION: During a unit scan, the system recognizes only units that are in the same (local) network segment as the PC that is running MOVITOOLS Motion- Studio. If you have units that are outside the local network segment, add the IP addresses of these units to the list of SMLP servers. Manual UHX71B Controller (Performance Class power) 55

56 6 Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet 2. To add an IP address, open the context menu and select [Add IP address] [1]. [1] [2] [1] [Add IP address] button [2] "IP address" edit box Enter the IP address in the input field [2] and click the [OK] button Communication parameters for SMLP The following table describes the communication parameters for SMLP: Communication parameters Timeout Broadcast IP address Description Waiting time in ms that the client waits for a reply from the server after it has made a request. IP address of the local network segment within which the unit scan is carried out. Information Default setting: 1000 ms Increase the value as required if a delay in communication is causing malfunctions. In the default setting, the unit scan only detects units that are in the local network segment. 56 Manual UHX71B Controller (Performance Class power)

57 Project Planning and Startup with MOVITOOLS MotionStudio Communication via Ethernet 6 Communication parameters IP address SMLP server Excluded IP address Description IP address of the SMLP server or of other units that are to be included in the unit scan but are outside the local network segment. IP addresses of units that should not be included in the unit scan. Information Enter the IP address of units that are to be included in the unit scan but are outside the local network segment. Enter the IP address of the SIMATIC S7 control, if you are operating an indirect Ethernet to PROFIBUS communication via SIMATIC S7. Enter the IP address of units that should not be included in the unit scan. This can be units that are not ready for communication (for example because they have not been started up yet) Communication ports used The following table describes the communication ports that MOVITOOLS MotionStudio uses: Application Communication port number Description ETH server 300 For using a PC as Ethernet gateway with the program "ETH- Server.exe" SEW communication server 301 For communication between MOVITOOLS MotionStudio and the SEW Communication Server Offline data server 302 For communication of MOVITOOLS MotionStudio in offline mode MOVIVISION server 303 For communication with a PC with active MOVIVISION server MOVI PLC visualization 304 For communication between MOVI PLC and the 3D simulation of MOVITOOLS MotionStudio TCI server 305 For communication via TCI EcEngineeringServer RemoteControl (in preparation) EcEngineeringServer mailbox gateway (in preparation) 306 For direct communication (without master) with SEW EtherCAT slaves 307 For direct communication (without master) with SEW EtherCAT slaves Manual UHX71B Controller (Performance Class power) 57

58 6 Project Planning and Startup with MOVITOOLS MotionStudio Executing functions with the units 6.5 Executing functions with the units Parameter setting for units Units are parameterized in the parameter tree. The parameter tree shows all unit parameters grouped in folders. You can manage unit parameters using the context menu or the toolbar. The following steps illustrate how to read or edit unit parameters Reading or changing unit parameters Proceed as follows to read or change unit parameters: 1. Switch to the required view (project view or network view). 2. Select the connection mode: Click the "Switch to online mode" button [1] if you want to read or change parameters directly in the unit. Click the "Switch to offline mode" button [2] if you want to read or change parameters in the project. [1] [2] Select the unit you want to parameterize. 4. Open the context menu and select the [Parameter tree] command. Then, the "Parameter tree" view opens on the right. 5. Expand the "Parameter tree" to the node you require. 6. Double-click to display a particular group of unit parameters Press the enter key to finalize any changes you make to numerical values in the input fields. 58 Manual UHX71B Controller (Performance Class power)

59 Project Planning and Startup with MOVITOOLS MotionStudio Replacing the unit 6 INFORMATION Refer to the parameter list in the unit documentation for detailed information on the unit parameters Starting up the units (online) Proceed as follows to start up the units (online): 1. Switch to the network view. 2. In the toolbar, click on "Switch to online mode" [1]. [1] 3. Select the unit you want to startup. 4. Open the context menu and select the [Startup] / [Startup] command. The Startup wizard opens Follow the instructions of the startup wizard and then load the startup data into your unit. 6.6 Replacing the unit For replacing a UHX71B controller, a compact controller or a controlled drive, follow the instructions in the "Assembly and Installation Notes" chapter. Insert the CFast card of the previous controller into the new controller. INFORMATION The variable values stored remanently on the UHX71B controller are not stored on the CFast card by default. This can be programmed through the application (IEC program), or the data backup must be imported through the project management in MOVITOOLS MotionStudio. For information on replacing the drives, please refer to the manual of the inverter in question. Manual UHX71B Controller (Performance Class power) 59

60 7 Technical Data and Dimension Drawings General technical data of UHX71B controllers 7 Technical Data and Dimension Drawings 7.1 General technical data of UHX71B controllers UHX71B controller Interference immunity complies with EN Ambient temperature 0 C to +50 C Storage temperature 25 C to +70 C Climate class EN ; class 3K3 Type of cooling Convection cooling Degree of protection IP20 Operating mode Continuous operation (see MOVIDRIVE MDX60B/61B system manual, MOVIAXIS ) Pollution class 2 according to IEC (VDE0110-1) Installation altitude max m (asl) 7.2 Technical data of UHX71B controllers UHX71B controller Part number (without fieldbus interface) Electrical supply Power consumption: P max = 100 W U = DC 24 V ( 15% / +20%) I max = 4 A Memory Retain data: 32 kb The UHX71B controller can be supplied from the MOVIAXIS switched-mode power supply (MXS) or from an external voltage source. To do so, connect X5 between the individual units. If the UHX71B controller is supplied with DC 24 V from the MOVIAXIS switched-mode power supply, then the function of the UHX71B controller is ensured when power supply is switched off (external DC 24 V supply at X16 of the MOVIAXIS switched-mode power supply). System variables (retain): 24 kbyte Program memory: 16 MByte for user program, incl. IEC libraries Data memory: 64 MByte LAN 1, LAN 3 TCP/IP Connection options: Engineering PC, visualization, other controller LAN 2 Fast system bus SBUS Plus based on EtherCAT USB 7 USB Manual UHX71B Controller (Performance Class power)

61 Technical Data and Dimension Drawings Technical data of the OSC71B option 7 UHX71B controller CFast memory card OMH71B-T0 T25 CFast memory cards OMW71B (16 GB) OMW72B (32 GB) Engineering PC readable Includes: Firmware IEC application program Application data 2 GB memory Software package: Windows 7 Embedded 32 bit operating system MOVITOOLS MotionStudio engineering software MOVI PLC power apps Engineering is performed via the LAN 3 Ethernet interface Engineering for all SEW components connected to the UHX71B can be performed via the UHX71B controller. 7.3 Technical data of the OSC71B option Option OSC71B Part number Electrical supply Potential levels Installed in UOH12B universal housing: Power consumption: P max = 2.5 W U = DC 24 V ( 15% / +20%) I max = 100 ma Option OSC71B has the following potential levels: Potential system bus CAN System bus CAN X38 System bus CAN to CAN specification 2.0, parts A and B, transmission technology to ISO EtherCAT X30 IN EtherCAT X30 OUT The CAN system bus is electrically isolated Address range 0-63 Baud rate: 125 kbd 1 MBd You can remove connector X38 without interrupting the system bus. Incoming EtherCAT connection (RJ45 socket) Outgoing EtherCAT connection (RJ45 socket) Manual UHX71B Controller (Performance Class power) 61

62 7 Technical Data and Dimension Drawings Dimension drawings 7.4 Dimension drawings UHX71B controller (56) (28) (42.5) Manual UHX71B Controller (Performance Class power)

63 Technical Data and Dimension Drawings Dimension drawings OSC71B option in the UOH12B universal housing (0.22) (0.18) OSC71B RUN ERR SYS-F 224 (8.82) (10.14) (9.23) 185 (7.28) (1.10) X30 IN X31 OUT 2 0 ON S1 2 7 CAN 2 0 Baud0 Baud1 S2 Res 2 3 Term X38 30 (1.18) 22.5(0.89) 100 (3.94) Manual UHX71B Controller (Performance Class power) 63

64 Index Index A Additional documentation Address Editor Application examples Configuration of the Windows section B Bus systems, safety notes... 9 C Communication Configuring the communication channel direct communication Configuration of the Windows section during operation During startup Remote desktop connection Windows swap file Working with a touch screen monitor Controller MOVI PLC Overview Copyright notice... 8 D Dimension drawings Option OSC71B UHX71B controller Direct communication Switch TCP/IP E Embedded safety notes... 7 Establishing communication with units Ethernet communication interfaces LAN LAN Virtual network card (VNET) Exclusion of liability... 7 Executing functions of the units... 48, 58 F Functional description of the terminals Option OSC71B UHX71B controller G General information Copyright notice... 8 H Hazard symbols Meaning... 6 I Installation OSC71B Connection of SBus stations Connection to an SBus PLUS network Functional description Installation notes Setting the baud rate Status LEDs Voltage supply Installation UHX71B CFast memory card OMH71B-T Connection for Ethernet interfaces Connection for USB interfaces Connection to the Ethernet network DVI-I interface connection Functional description of the terminals Minimum clearance and mounting position SBusPLUS interface connection Virtual network card (VNET) Voltage supply Introduction Additional documentation Content of this manual L Liability... 7 Liability for defects... 7, 8 Lifting applications, safety notes... 9 M MOVI PLC Performance class MOVI PLC advanced /EN 08/15 64 Manual UHX71B Controller (Performance Class power)

65 Index /EN 08/15 Performance class MOVI PLC power Performance class MOVI PLC standard MOVI-PLC power apps Create write protection LAN and VNET settings Reserved RAM Start screen N Network direct communication Network address Setting options Notes Designation in the documentation... 6 Meaning of the hazard symbols... 6 O OMH71B-T. CFast memory card Part number Technology level OMW71B/72B Windows memory card Characteristics Installation notes Part number Reading the image version number Operation of the Windows section Automatic system startup OSC71B CAN interface Characteristics DIP switch Interface SBusPLUS (X30/X31) LEDs SBus (X38) interface Scope of delivery Status LED Technical data Terminals Other applicable documentation... 9 Overview Communication interfaces Controller Performance classes P Parameter Parameterizing units in the parameter tree Parameters Configuring the communication channel Parameters for SMLP Reading/changing unit parameters Performance class MOVI-PLC advanced MOVI-PLC power MOVI PLC standard Product names... 8 Project planning Procedure for replacing the unit with Windows 7 Embedded Project planning and startup with Windows 7 Embedded R Delivery state General information Initial start after delivery MOVI-PLC power apps Procedure after unit replacement Switch-off and reboot behavior Using MOVITOOLS MotionStudio Replacing units S Safety functions... 9 Safety notes... 9 Bus systems... 9 Designation in the documentation... 6 Lifting applications... 9 Meaning of the hazard symbols... 6 Other applicable documentation... 9 Safety functions... 9 Structure of embedded... 7 Structure of the section-related... 6 Waste disposal... 9 Section-related safety notes... 6 Signal words in the safety notes... 6 Startup and visualization Status LEDs of the OSC71B ERR LED (red) LED CAN (green/red) Manual UHX71B Controller (Performance Class power) 65

66 Index LED SYS-F (red) RUN (green) System bus interface SBus PLUS (LAN 2) T Technical data General technical data UHX71B Option OSC71B Option UHX71B Trademarks... 8 U UHX71B controller CFast memory card OMH71B-T Communication interfaces Engineering Installation OMW71B/72B Windows memory card Properties and unit variants... 12, 16 System bus interface SBus PLUS (LAN 2) V Virtual network card (VNET) Connection options Setting the network addresses Voltage supply OSC71B Operation in MOVIAXIS master module Operation in UOH12B universal housing Voltage supply UHX71B Operation with MOVIAXIS W Waste disposal... 9 Working with a touch screen monitor On-screen keyboard Right mouse button /EN 08/15 66 Manual UHX71B Controller (Performance Class power)

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