T08: What s New in Motion and Time-based

Transcription

1 T08: What s New in Motion and Time-based Control Rev 5058-CO900C

2 Agenda Single Cable Motion Solution Kinetix 5500 Servo Drive and VP Low Inertia Motor Benefits of IP67 On-Machine Distributed I/O Time-based control for more precision control 2

3 Single Cable Motion Solution Overview Kinetix VPL Servo Motor Kinetix 5500 Servo Drive Frame 165 Frame 130 Frame 115 Frame 100 Frame 1 Frame 2 Frame 3 Frame 75 Frame 63 Single Cable Interface Studio 5000 Software 3

4 Kinetix 5500 Servo Drive and VPL Motor Features and Benefits Reduce System Cost More efficient motor-drive system sizing saves up to 20% in system costs Smaller footprint Cables in 1m length increments Energy Efficient Up to 50% less energy usage with proper system sizing Lower speed windings allow for lower current, smaller drive, and smaller gauge cables. Ease of Use Fewer terminations and simplified wiring Simplified mounting no backplane or power rail required Minimize installation errors with well shielded cable clamp design LED display helps commissioning Reduce Inventory Run servo and induction motors all in one drive platform Each drive catalog number supports VAC input Single cable design

5 Kinetix 5500 Servo Drive Benefits and Features Supports VAC input, reducing inventory 50% smaller reduces cabinet & footprint cost 24 VDC control power, reduces overall power consumption of the drive. Provides safer commissioning and troubleshooting Innovative Common AC/DC bus eliminates hardware, reduces installation time and lowers costs Zero stacked drives, no backplane or power rail required reduces cabinet & footprint cost Induction motor (V/Hz) support simplifies inventory and maintenance Single cable reduces installation errors Clamp design enforces 360 bonding for noise immunity which eases installation

6 Kinetix 5500 Servo Drive Flexible Power Connectivity (Q1 CY2013) Designed for multiple power topologies without any compromise of solution. The Kinetix 5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only. Use Motion Analyzer 7.0 to determine optimal bus configuration DC bus sharing AC/DC supply sharing Hybrid Configuration

7 Kinetix 5500 Servo Drive Shared Connection System (Q1 CY2013) ~20 mm Plug and play design for easy assembly. Low profile design, 20 mm above drive. Allows zero stacking for reduced cabinet space. Designed to allow flexibility for most application requirements. 7

8 Kinetix 5500 Servo Drive Power Density Best in class power density. Smaller footprint to reduce cabinet space. Zero Stacking capability for flexible design. Kinetix 5500 reduces drive footprint size by up to 60% based on application 8

9 Kinetix 5500 Servo Drive Open Loop Frequency Control Methods Kinetix 5500 drives support Two open loop frequency control methods Basic V/Hz Sensorless Vector with Slip Compensation for better speed regulation Open Loop Frequency Control in Kinetix 5500 drives in suitable applications such as conveyors, pumps and fans that do not need flying start capability Static Boost, Run Boost and Auto Boost features supported Electronic Motor Thermal Overload Protection per Class 10 requirements Skip bands All 3 rd party 3-phase Induction motors suitable for VFD operation will be supported. Max Output Frequency: 400Hz (Electrical) Max Pole Pairs: 50 Max Motor Cable Length: 50 meters 9

10 Kinetix 5500 Input Connections Safety Input connection. AC Input Connection DC bus Connection Ethernet ports with embedded switch supporting DLR Input / Output connection Motor feedback connection 24VDC Control Input Motor Output Connection Motor Brake Connection Motor Cable Ground Clamp 10

11 Kinetix 5500 Servo Drive Relative Positioning Kinetix 6500 / MPL Kinetix 5500 / VPL Price Lowest cost solution supports TLY motor 500 usec loop closure performance 600 W to 3 kw Kinetix 350 / TLY Top performance 125 usec loop closure Smallest cabinet space required 600 W to 15 kw Single cable and hybrid power topology VPL motor support at release Premier integrated solution Top performance 125 usec loop closure 1.2 kw to 22 kw Supports entire motor portfolio Advanced safety features Performance and Features

12 Kinetix 5500 Servo Drive Voltage Ratings and Catalog Numbers Input Voltage Input Phases 1/3- phase 1/3- phase 1/3- phase 3- phase 3- phase 3- phase Amps Cont. (RMS) Amps Peak (RMS) Catalog. Number Frame Size H003-ERS Frame H008-ERS Frame H015-ERS Frame H025-ERS Frame H040-ERS Frame H070-ERS Frame 3 Kinetix 5500 provides power range from 0.5kW to 15kW

13 Kinetix 5500 Servo Drive Dimensions Fits easily in 12 cabinet. 13

14 Kinetix VPL Servo Motor Benefits and Features Windings options matched to drive ratings allow for optimized system sizing and costs Single cable reduces installation time and inventory Flexible part creation allows for custom variants Mechatronic tools simplify commissioning and reduce operational costs Based on proven magnetic core MP technology for market leading reliability and performance Energy efficient drive/motor matching and capacitor module reduces power required and system cost 14

15 Kinetix VPL Motor Advantages of Winding Speeds Windings are optimized to match the Kinetix 5500 drive Minimize axis cost based on application requirements Enhance machine efficiency Motor Winding #1 Motor Winding #2 Motor Winding # rpm 6.5 N-m 16 A 8.7 kw Drive 14 AWG Cable 3000 rpm 6.5 N-m 8.3 A 5.0 kw Drive 18 AWG Cable Smaller Drive Smaller Cable 1500 rpm 6.5 N-m 4.8 A 2.9 kw Drive 18 AWG Cable 2 Sizes Smaller Drive Smaller Cable

16 Single Cable Technology Benefits and Features Standards Compliance UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings Easy to Use SpeedTec connectors allow quick connections Easy terminations using one pair of flying leads to drive Product is easily pliable allowing faster cable routing Sustainability Fewer SKU s Minimizes maintenance downtime and waste Lead times Will match motors Will monitor usage to set Preferred 16 16

17 Kinetix 5500 and VPL System Certifications Motors UL & CSA recognized E CE [EN ] C-Tick [N223] Safety SIL 2, PL d, Cat 3 Safe Torque off IEC 61508, EN , EN62061, EN ISO Drives UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery Directives) C-Tick SCCR: 200 ka KCC Cables AWM 105 C Wind Turbine Tray Cable UL 2277 recognized [1000V Flexible VFD Servo Cable] VW1 Low capacitance 17

18 Commercial Materials Additional resources are available on Literature Library and ab.com: User manuals Selection guides Product profile Installation Instructions AFC in November

19 IP67 On-Machine Distributed I/O Rev 5058-CO900C

20 What is IP67 Distributed I/O? IP67 Enclosure, Reduce Wiring, Save space, reduce costs and faster time to market with On-Machine DIO

21 IP67 On-Machine DIO Benefits Over IP20 On-Machine DIO is built to install anywhere on the machine with no need for a metal enclosure. Its IP67 rating means: Lower hardware costs Lower wiring installation costs Less error-prone wiring connection via standard M8/M12 connectors For machine builders, this means: Lower costs Faster time-to-market

22 Plug & Play Advantage Active Ring Supervisor The Plug Ring & Play nature makes IP67 an increasing desired Ring solutions Node among 1 users. Node 2 22

23 RA IP67 Portfolio: 1732 ArmorBlock IO Analog I/O Blocks CIP Syn Time- Stamping Input & Scheduled Output I/O Blocks Discrete I/O Blocks RTD/Thermocouple I/O Blocks Total IP67 Blocks: catalogues 23

24 1732 New CIP-SYNC ArmorBlock Products for Position-Based Control 2 New CIP-Sync 1732E Slim ArmorBlock Digital Modules 1732E-IB8M8SOER 8 CIP Sync Sequence-of-Events input module Inputs are time-stamped 2048 buffer memories per block Max jitter of 25 microseconds 1732E-OB8M8SR 8 CIP Sync Scheduled Output sourcing module Outputs are updated at a specific schedule time High accuracy scheduling increments of 1 microseconds Ability to fire multiple outputs at high speed interval of 100 microseconds Support 16 schedules per coarse update period 24

25 Position-Based control with On-Machine Distributed Rev 5058-CO900C

26 Motion Application Example Detect Position of a part, web marking, e.t.c. Axis 2 Line Master Virtual or Physical motion axis Source for registration and PLS position Registration input #1 Axis 1 Camera strobe when part is in field of vision Axis 3 Eject part if defective PLS Output #1 PLS Output #2 Copyright 2012 Rockwell Automation, Inc. All rights reservedċopy 26

27 Position Driven Output CAM (PLS) Control discrete outputs based on motion axis position & velocity MAOC motion instruction with Logix Designer graphical profile editor Multiple output module options Boolean outputs Standard output modules Output modules with CIP Sync technology 1756-OB16IS (8 point) 1756-OB16IEFS (16 point) 1732E-OB8M8SR (8 point)

28 Output CAM Definition Logix Designer Graphical editor and programmatic runtime configuration Actuator delay compensation 28

29 Benefits Over a Traditional Solution Traditional Fixed function module Requires dedicated feedback device physical connection Not expandable beyound number of outputs supported on the module - aditional modules for additional outputs Non-integrated configuration tools Distributed registration with CIP Sync Any motion axis can control outputs using position & velocity Physical or virtual axes Single controller, multi-controller, or system wide Integrated full featured MAOC instruction & graphical editor Velocity compensation with position latch & position or time unlatch Enable input conditioning Multiple output module options - expandable Standard outputs Outputs with CIP Sync for high performance 1756-OB16IS 1756-OB16IEFS 1732E-OB8M8SR

30 Distributed Position Registration Determine event position of any axis using time stamps CIP Sync technology SSV/GSV instruction support for converting time stamp to axis position Multiple module options Drive registration inputs 1756-SOE 1732E-IB8M8SOER

31 Benefits Over a Traditional Solution Traditional Registration sensors connected to drive Fixed mapping to drive primary or aux feedback Usually maximum of 2 sensor inputs per drive Distributed registration with CIP Sync Use drive registration inputs, local inputs, or distributed inputs Register virtual or physical axes Flexible axis to registration mapping Global registration 1 sensor to many axes Many sensors to 1 axis Registration input buffering High speed LIFO and FIFO

32 Built on Global Standards Time synchronization on EtherNet/IP 100ns precision Using IEEE 1588 technology Motion synchronization and time dependent services support CIP Sync TM IEEE1588 Support for servo and AC drives Controller-Controller, Controllerdevice, device-device peer-peer High speed motion I/O CIP Safety compatible CIP Sync TM IEEE1588 Robust Global Standards Help Ensure Multi-Vendor Interoperability

33 CIP Motion Products

34 CIP Motion Architecture CompactLogix 5370 or ControlLogix CompactLogix 5370 or ControlLogix EtherNet/IP Slim ArmorBlock 1732E-IB8M8SOER Slim ArmorBlock 1732E-OB8M8SR Kinetix 5500 POINT I/O PowerFlex PanelView Plus High Speed Position Registration/event detection High Speed Position Registration/event detection High Speed Position Based Output Control

35 Thank you! Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900C